CommunityOpen House
OPEN HOUSE August 14, 16, 19, 2014
Blue Mountain Plant
Open House Agenda
Nepheline Operations
History and current status
Nepheline
What is it? / Uses?
Summary of mining & processing activities
Environmental Improvements
Upcoming Projects
Questions & Answers
Tour of Quarry/Tailings
History
The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s after research into glassware and ceramics
Mining has taken place at this site for over 75 years
Blue Mountain - since 1955
Nephton – since 1935
Canada was the first country to develop the use of Nephelineas a raw material for glass, ceramic and filler industries and was the world's only producer for many years
Unimin’s Nepheline is shipped all over the world including North America, Central America, Europe, Australia and Asia
Canadian NephelineOperations
Current Status
There are 2 operating plants on the property Blue Mountain & Nephton
Currently, active mining is conducted adjacent to the Blue Mountain plant site
The quarry produces approximately 1,000,000 tons annually
Unimin employs ~200 people
Unimin is supported by numerous industries, vendors and suppliers in the area
Nepheline A white to light gray medium-grained igneous rock
Consists of feldspars, nepheline and minor amounts of mafic minerals, such as biotite, hornblende and magnetite
Inert and non-toxic
Silica-free so it cannot cause silicosis
A preferred source of raw materials for glass manufacturing because it causes glass batches to melt rapidly at lower temperatures, which reduces energy consumption, lengthens the life of the glass furnace and improves the yield and quality of glass
Nepheline Syenite
What is it used for?
Ceramics Porcelain Hygiene Products Abrasives Plastics & Filters Glass Paint Insulation
Uses
Nepheline Milling Operations
Ore is recovered by drilling, blasting and hauling from traditional open pits.
It is processed using dry, mechanical, non-chemical methods including: Crushing Drying Separation (air & magnetic) Screening Grinding
Product Storage and Loadout (rail & truck)
Mining
The ore is located in a ridge that extends from Blue Mountain plant in the north, to the Nephton plant in the south - a distance of ~ 7 kms
For almost 30 years now, mining has been conducted from two quarries adjacent to the Blue Mountain plant site
Unimin’s mine planning department has estimated that these two quarries have a mine life of at least 25 years
Unimin will continue to expand the quarry footprint to the west and south as the ore quality dictates
Blue Mountain active quarries
Mineral Processing
The mine rock is transformed into sand-size and powder-size material and shipped to the customers as bagged or bulk product in trucks and rail cars
The rock is processed without chemicals, by dry mechanical processes, including crushers, grinding mills, screens, air classifiers, magnetic separators, conveyors, and bucket elevators
Traditionally Unimin ensured that all process changes included dust abatement strategies. More recently, existing and new process changes have considered noise abatement as part of the project scope
Process changes are designed for minimizing waste and improving product quality
Process changes are authorized by the MOECC prior to construction
Blue Mountain Plant site
Tailings Crushed rock that is not sold as product can be commingled with
waste rock but it is usually placed in tailings storage areas
Mineral waste is mixed with water and pumped as slurry to the tailings where it settles. Clean decanted water is discharged to the environment as per our ECA (Environmental Compliance Approval)
Nepheline tailings are inert and non-toxic
The tailings grow and support vegetation
Unimin’s consultant designed a tailings that could be advanced vertically in three 5-metre lifts. Unimin secured approval for this tailings design from appropriate agencies. The first lift has now been initiated.
Blue Mountain Tailings
Tailings Dust Management
Blue Mountain utilizes three primary methods to control dust lift-off Vegetation – Buckwheat Irrigation – Large Water Cannons
Encapsulation – Rock Armour & Gravel
100% of tailings is covered by one or more of these methods
Blue Mountain also has contingency plans, where gravel or calcium chloride can be immediately applied to any areas that exhibit liftoff
WATER CANNONS - REVEGETATION& ROCK ARMOUR
Blue Mountain Tailings Dust suppression techniques:
Dust Monitoring Results
Dust monitoring has occurred around the Kasshabog Lake area in 2012, 2013 and 2014
Results to-date show that Unimin is well below MOECC dust standards
Dust mitigation efforts are successful
Noise Concerns
Unimin received a number of noise complaints in 2012 & 2013
An independent consultant has confirmed that Unimin operates within MOECC noise standards
However, Unimin has taken the following actions to further improve noise impacts:
Added numerous silencers to fans
Eliminated tonal backup alarms from mobile equipment
Continue to work with Kassh Lake residents to identify and reduce specific noise sources
Upcoming Projects
Minbloc Packaging project
Addition of bag and bulk packaging equip
Back up tailings pump project
Addition of back up pump and infrastructure
Canadian Nepheline Modernization
Equipment upgrades and additions Processing rearrangements Building removal and additions
Minbloc Packaging Project
This project transfers the Minbloc production of export shipments from Tamms, Illinois to Blue Mountain.
Addition of equipment to fill paper bags and bulk sacks with product for shipment
Installed in an industrial footprint adjacent to existing buildings
Equipment would be removed at closure
Minbloc Packaging Project Location
Back up tailings pump project
Addition of back up pump and infrastructure to improve plant reliability
Installed in an industrial footprint adjacent to existing buildings
Equipment would be removed at closure
Back up Tailings Pump Location
Canadian Nepheline Modernization
Equipment upgrades and additions
Processing rearrangements
Building removal and additions
Currently conducting engineering and environmental assessments
Environmental information will be used to develop plans to minimize impacts
Buildings will be removed at time of mine closure
From approval to completion will take 4 to 6 years
Canadian Nepheline Modernization
Reduced environmental footprint
Newer processes & technologies
Closing Nephton4 to 6 years away
Less water & energy
Permitting & Consultation
Unimin will obtain environmental permits with appropriate municipal, provincial and federal agencies
Unimin will also engage aboriginal communities in consultation
Unimin has initiated public consultation with this Open House forum
canadiannepheline.com
Questions
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