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UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was...

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Community Open House OPEN HOUSE August 14, 16, 19, 2014 Blue Mountain Plant
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Page 1: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

CommunityOpen House

OPEN HOUSE August 14, 16, 19, 2014

Blue Mountain Plant

Page 2: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Open House Agenda

Nepheline Operations

History and current status

Nepheline

What is it? / Uses?

Summary of mining & processing activities

Environmental Improvements

Upcoming Projects

Questions & Answers

Tour of Quarry/Tailings

Page 3: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

History

The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s after research into glassware and ceramics

Mining has taken place at this site for over 75 years

Blue Mountain - since 1955

Nephton – since 1935

Canada was the first country to develop the use of Nephelineas a raw material for glass, ceramic and filler industries and was the world's only producer for many years

Unimin’s Nepheline is shipped all over the world including North America, Central America, Europe, Australia and Asia

Page 4: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Canadian NephelineOperations

Page 5: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Current Status

There are 2 operating plants on the property Blue Mountain & Nephton

Currently, active mining is conducted adjacent to the Blue Mountain plant site

The quarry produces approximately 1,000,000 tons annually

Unimin employs ~200 people

Unimin is supported by numerous industries, vendors and suppliers in the area

Page 6: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Nepheline A white to light gray medium-grained igneous rock

Consists of feldspars, nepheline and minor amounts of mafic minerals, such as biotite, hornblende and magnetite

Inert and non-toxic

Silica-free so it cannot cause silicosis

A preferred source of raw materials for glass manufacturing because it causes glass batches to melt rapidly at lower temperatures, which reduces energy consumption, lengthens the life of the glass furnace and improves the yield and quality of glass

Page 7: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Nepheline Syenite

What is it used for?

Ceramics Porcelain Hygiene Products Abrasives Plastics & Filters Glass Paint Insulation

Page 8: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Uses

Page 9: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Nepheline Milling Operations

Ore is recovered by drilling, blasting and hauling from traditional open pits.

It is processed using dry, mechanical, non-chemical methods including: Crushing Drying Separation (air & magnetic) Screening Grinding

Product Storage and Loadout (rail & truck)

Page 10: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Mining

The ore is located in a ridge that extends from Blue Mountain plant in the north, to the Nephton plant in the south - a distance of ~ 7 kms

For almost 30 years now, mining has been conducted from two quarries adjacent to the Blue Mountain plant site

Unimin’s mine planning department has estimated that these two quarries have a mine life of at least 25 years

Unimin will continue to expand the quarry footprint to the west and south as the ore quality dictates

Page 11: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Blue Mountain active quarries

Page 12: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Mineral Processing

The mine rock is transformed into sand-size and powder-size material and shipped to the customers as bagged or bulk product in trucks and rail cars

The rock is processed without chemicals, by dry mechanical processes, including crushers, grinding mills, screens, air classifiers, magnetic separators, conveyors, and bucket elevators

Traditionally Unimin ensured that all process changes included dust abatement strategies. More recently, existing and new process changes have considered noise abatement as part of the project scope

Process changes are designed for minimizing waste and improving product quality

Process changes are authorized by the MOECC prior to construction

Page 13: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Blue Mountain Plant site

Page 14: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Tailings Crushed rock that is not sold as product can be commingled with

waste rock but it is usually placed in tailings storage areas

Mineral waste is mixed with water and pumped as slurry to the tailings where it settles. Clean decanted water is discharged to the environment as per our ECA (Environmental Compliance Approval)

Nepheline tailings are inert and non-toxic

The tailings grow and support vegetation

Unimin’s consultant designed a tailings that could be advanced vertically in three 5-metre lifts. Unimin secured approval for this tailings design from appropriate agencies. The first lift has now been initiated.

Page 15: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Blue Mountain Tailings

Page 16: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Tailings Dust Management

Blue Mountain utilizes three primary methods to control dust lift-off Vegetation – Buckwheat Irrigation – Large Water Cannons

Encapsulation – Rock Armour & Gravel

100% of tailings is covered by one or more of these methods

Blue Mountain also has contingency plans, where gravel or calcium chloride can be immediately applied to any areas that exhibit liftoff

Page 17: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

WATER CANNONS - REVEGETATION& ROCK ARMOUR

Blue Mountain Tailings Dust suppression techniques:

Page 18: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Dust Monitoring Results

Dust monitoring has occurred around the Kasshabog Lake area in 2012, 2013 and 2014

Results to-date show that Unimin is well below MOECC dust standards

Dust mitigation efforts are successful

Page 19: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s
Page 20: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Noise Concerns

Unimin received a number of noise complaints in 2012 & 2013

An independent consultant has confirmed that Unimin operates within MOECC noise standards

However, Unimin has taken the following actions to further improve noise impacts:

Added numerous silencers to fans

Eliminated tonal backup alarms from mobile equipment

Continue to work with Kassh Lake residents to identify and reduce specific noise sources

Page 21: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Upcoming Projects

Minbloc Packaging project

Addition of bag and bulk packaging equip

Back up tailings pump project

Addition of back up pump and infrastructure

Canadian Nepheline Modernization

Equipment upgrades and additions Processing rearrangements Building removal and additions

Page 22: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Minbloc Packaging Project

This project transfers the Minbloc production of export shipments from Tamms, Illinois to Blue Mountain.

Addition of equipment to fill paper bags and bulk sacks with product for shipment

Installed in an industrial footprint adjacent to existing buildings

Equipment would be removed at closure

Page 23: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Minbloc Packaging Project Location

Page 24: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Back up tailings pump project

Addition of back up pump and infrastructure to improve plant reliability

Installed in an industrial footprint adjacent to existing buildings

Equipment would be removed at closure

Page 25: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Back up Tailings Pump Location

Page 26: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Canadian Nepheline Modernization

Equipment upgrades and additions

Processing rearrangements

Building removal and additions

Currently conducting engineering and environmental assessments

Environmental information will be used to develop plans to minimize impacts

Buildings will be removed at time of mine closure

From approval to completion will take 4 to 6 years

Page 27: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Canadian Nepheline Modernization

Reduced environmental footprint

Newer processes & technologies

Closing Nephton4 to 6 years away

Less water & energy

Page 28: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Permitting & Consultation

Unimin will obtain environmental permits with appropriate municipal, provincial and federal agencies

Unimin will also engage aboriginal communities in consultation

Unimin has initiated public consultation with this Open House forum

Page 29: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

canadiannepheline.com

Page 30: UNIMIN OPEN HOUSE Nephton Tailings Cellular Construction ... · History The Nepheline ore body was discovered in the 1890’s but it’s potential was not recognized until the 1920’s

Questions

&

Comments


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