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Union of the Industrial Plant Expertise
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Page 1: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

Page 2: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

SCOPE AND CLIENTSSCOPE AND CLIENTS

is a network dedicated to:ENGINEERING AND SERVICESENGINEERING AND SERVICESin the field ofINDUSTRIAL PLANTS AND MACHINERIESINDUSTRIAL PLANTS AND MACHINERIES

The main target Clients are:InvestorsInvestorsOwners of plants and machineries Owners of plants and machineries Constructors of plants and machineriesConstructors of plants and machineriesEPC companiesEPC companies

Conceptual activities

Page 3: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

THE NETWORK STRUCTURETHE NETWORK STRUCTURE

✔ Wide competency range

✔ High specialization and technical excellence

✔ Workload adaptability

✔ Less base costs = more value to the Client

✔ Long term collaboration

✔ Coordinated teamwork

✔ Capability to face complex jobs

ADVANTAGES

Page 4: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

UNIPLANTEX TEAMUNIPLANTEX TEAM

+ a wide network of collaborators and partners

Project mangement

Maccagnani

The companies formally in the network:

Page 5: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

DISCIPLINES AND DISCIPLINES AND COMPETENCESCOMPETENCES

Page 6: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

GENERAL PROJECT STRUCTUREGENERAL PROJECT STRUCTURE

PROCESS

MECHANICALPIPING

ELETTRIC

STRUCTURALCIVIL

INSTRUMENTATIONCONTROL

EHS

PROCUREMENTCOSTRUCTION

COMMISSIONINGSTART-UPTESTING

ERECTION

PLANTOPERATIONENGINEERING

1

2

3

4

5

ALL

QUALITYMANAGEMENT

Page 7: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

PROCESSPROCESS●definition of the process and the involved unit operations●process flow diagram(PFD)●simulation, heat and mass balance●piping and instrumentation diagram (P&ID)

●functional and control logic definition●preparation of the data sheets and unit specification for the main components●subsystem specification preparation

Project mangement

Maccagnani

Page 8: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

MECHANICAL AND PIPINGMECHANICAL AND PIPING●mechanical and cinematic design, FEM●line sizing●line specification and mounting sketches●sizing and specification fo the mechanical components

●2D/3D plant layouts●stress analysis ●isometrics●construction drawings●purchase bills of materials

Page 9: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

STRUCTURAL AND CIVILSTRUCTURAL AND CIVIL●static and dynamic loads analysis and composition●structural sizing of machines and buildings●foundation calculations and layouts, machine basaments●FEM static calculation

●analysis of noise and vibrations●analysis of the resonance problems●doc. for the beams and plates construction and cutting●mounting sketches

Page 10: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

●load and motor lists●one line diagrams and sizing●switchboard and field electric schemes●cable lists

●cable and cable route layout●electric typical mounting sketches●purchase bill of materials●design of middle and high voltage substations

ELECTRIC ENGINEERINGELECTRIC ENGINEERING

Page 11: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

●I/O list●instrument lists●instrument specification●instrument data sheets●details of the control loops

●Hook-up diagrams●logic block schemes●PLC and HMI programming●definition fo the control system architecture

INSTRUMENTATION E CONTROLINSTRUMENTATION E CONTROL

Page 12: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

●safety risk evaluation●design phase safety●construction safety●site safety management●national and international legislative updates●compliance adjustments●maintenance and operation manuals

●CE marking●control of air emissions, liquid discharges and solid waste disposal●authorization procedures●Environmental Impact Assessment●measure and analysis of the polluting emissions and noise

ENVIRONMENT, HEALT AND SAFETYENVIRONMENT, HEALT AND SAFETY

Page 13: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

●project engineering●project management●documentation and quality system●inspection and test plants●construction quality control

●welding and material specification, inspection and certification●technical site support●commisioning, start-up and testing●work management

MANAGEMENT AND QUALITYMANAGEMENT AND QUALITY

Project mangement

Maccagnani

Page 14: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

TECHNOLOGY SECTORSTECHNOLOGY SECTORS

Page 15: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

MAIN SECTORSMAIN SECTORS

Page 16: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

SPECIALIZED OFFERSPECIALIZED OFFER

Page 17: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

SPECIALIZED OFFERSPECIALIZED OFFER

COMPETENCY X

CLIENT

TECHNOLOGY SECTOR Y

NE

ED

COMPETENCY MATRIX

SIN

GLE

SE

RV

ICE

Page 18: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

INTEGRATED OFFERINTEGRATED OFFER

Page 19: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

INTEGRATED OFFERINTEGRATED OFFER

Page 20: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

INTEGRATED OFFER DETAILS (I)INTEGRATED OFFER DETAILS (I)

TECHNO-ECONOMICFEASIBILITY STUDY

TECHNO-ECONOMICFEASIBILITY STUDY ENGINEERINGENGINEERING

TECHNICAL ALIGNMENTOF THE SUPPLIERS

TECHNICAL ALIGNMENTOF THE SUPPLIERS

SUPPLIER FOLLOW-UP

SUPPLIER FOLLOW-UP

● definition of the base process● preliminary engineering development ● capital and operation cost analysis● return of investment and economic

yield analysis● technical and economic risk analysis

● technical alignment of the offers received from the suppliers

● technical support to the economic negotiation and to the purchase contract finalization

● inspection of the compliance between what specified/offered and what produced by the supplier

● quality control of the supplied or shop manufactured material

● check and testing of the subsystems

● detail desgin● preparation of the technical purchase

specificaiton, for componenst and subsystems

● purchase bill of material preparation● preparation of the performance test

specification● EHS in the engineering phase

2 3

4 5

Page 21: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

INTEGRATED OFFER DETAILS (II)INTEGRATED OFFER DETAILS (II)

PLANT OPERATIONPLANT OPERATION

COSTRUCTIONCOSTRUCTION COMMISSIONING AND START UP

COMMISSIONING AND START UP

● support to the plant construction● erection supervision● technical management of works● EHS compliance and management

● commissioning support● first start up support● support to the plant and its subsystem

performance test

● support to plant operation● operative problem solving● debottlenecking ● plant improvement and upgrade● measurement and monitoring● EHS compliance and management

6 7

8

Page 22: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

THE VALUESTHE VALUES

Page 23: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

UNIPLANTEX VALUESUNIPLANTEX VALUES

CLIENTCLIENT

EXPERTISEEXPERTISE

TEAMWORKTEAMWORK

INTEGRATIONINTEGRATION

SIZESIZE

Page 24: Union of the Industrial Plant Expertise · Union of the Industrial Plant Expertise PROCESS definition of the process and the involved unit operations process flow diagram(PFD) simulation,

Union of the Industrial Plant Expertise

CONTACTSCONTACTS

Reference company:

Sting srlfirst contact person: Tullio Contessivia Piovega, 4533013 Gemona del Friuli (UD)Tel: +39 0432 971881Fax: +39 0432 983983e-mail: [email protected]


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