Unit Concept (M) Sdn Bhd Word - OilGas Experience list Oct... · Existing Modicon 984-E385 PLC to...

Unit Concept (M) Sdn Bhd

AUTOMATION SYSTEM INTEGRATIONS PROJECT REFERENCE LIST

Experience List Page 1 of 21

Oct, 2010

ITEM CLIENT PROJECT

RELEVANT DETAILS DELIVERY DATE

1

Chemtech Oiltek

Plant Process

Control System

Specialty Fats Plant, scope of supply includes:

• Design, installation, and commissioning of the process control system, instrumentation, transmitter, cabling, etc.

• Project management

• Programming for Siemens S7 PLC and FactoryLink MMI

• Site installation, testing and commissioning

• Site training

2001

2

Petronas Dagangan Berhad Bottling Plant Control System

Main Contractor: Protank Technologies S/B.

Additional LPG Storage tank and upgrading of Prai bottling plant. Scope of work:

• Design, installation, and commissioning of Process Control System (PCS), Tank Gauging System (TGS),

Emergency Shutdown System (ESD), Gas Detector System (GDS), Flame Detector, Pressure Transmitter,

Pressure Transmitter and etc,

• Installation and commissioning of the electrical system which include UPS System, MCC Panel, and

modification work on he existing sub-switch board, cabling work and etc.

• Commissioning of the fire-water system and etc

2001




Oct, 2010

ITEM CLIENT PROJECT


3

Petronas Gas

Berhad

Metering

Control System

Main Contractor:

Mecomb

Telok Gong Extension Metering Station consists of Modicon PLC Systems, Factorylink MMI, 4 x Solartron Flow Computers, 4 x ABB Totalflow EFMs. Scope of supply includes:

• System Design: Produce system layout, system functional design specifications

• Design Control Panel: Panel sizing, Equipment Layout, Equipment Wiring

• Produce Factory Acceptance Test Procedure and Site Acceptance Test Procedure.

• Instrumentation hook-up, installation drawings

• Cable routing and loop drawings

• Programming: Programmed FactoryLink ECS 7.0 Man-Machine Interface, Programmed Modicon Compact

984-E265 PLC, Configured Solartron 7951 Flow Computer, Configured ABB TotalFlow EFMs, Programmed

Existing Modicon 984-E385 PLC to integrate the new system to the existing GC and to the Petronas Gas

Control Host at Segamat.

• Produce Power Consumption Calculation

• Testing: Conducted Factory Acceptance Test and Site Acceptance Test

• Commissioning: Commissioning of System, including testing of instrumentation.

• Site Training

2002

4

Petronas Carigali

Plant Control

System

Main

Contractor:

Rittal Metal

PM 5 Scope of supply includes:

• Site assessment

• Re developed of the existing Fisher ROC PLC and application development for Intellution iFix MMI

• Design, installation, and application development

• Site testing and commissioning for the upgrading of the existing control system

2002




Oct, 2010

ITEM CLIENT PROJECT


5

Petronas Gas Berhad, Segamat Electronic Flow Measurement (EFM) Upgrade Contractor: Mecomb Engineering

Upgrading project at 16 PGB Gas Metering Stations located along the PGU II, which involved installation and hook-up of 54 x EFM complete with the required instrumentation, hook-up, and wiring works. Scope of Supply:

• Project Management to interface between customers, vendors, principals, consultants and team members

• Design/ produce instrumentation hook-up and installation drawings

• Design/ Produce cable routing and loop drawings.

• Manage Installation and commissioning team

2003

6

Esso Production Malaysia Inc. Remote Terminal

Unit Main contractor: Siemens Malaysia

Satellite field Development Project for 5 offshore satellite platforms for EPMI.

• Design, installation, and commissioning of the process control system, remote communication link, interface

with Safety/Fire & Gas System, Zone 1 certified control panel etc.

• Project management to interface between customer (EPMI), EPMI’s vendor for Safety/Fire & Gas System,

vendors, principle, etc.

• Programming for FactoryLink MMI

2003

7

MLNG Tiga Liquid Metering System

Contractor: Mecomb Engineering

To fabricate and install of 4 liquid metering skids which consist of Gasoline, Propane, Butane, Bunker Fuel Oil. The project also involved the installation and hook-up of a Metering Control Panel consisting of 4 x Modicon PLC, 2 x FactoryLink MMI and 13 x Solartron Flow Computer Scope of supply:

• System Design: to produce System Layout, functional design specifications

• Design Control Panels: Panel sizing, and Equipment wiring

• Applications development

• FAT procedure, testing and certifications

• Site installation, testing and commissioning: Loop test, calibration and validation of Pressure, temperature & DP Transmitter, testing of Turbine meter, PD Meter, MOV and Welker Sampling System, Flow rate calculation and validations, third parties interface communication test.

• Site training

2003




Oct, 2010

ITEM CLIENT PROJECT


8

Asean Bintulu Fertiliser Bulk Urea Storage Control System Contractor: Siemens Malaysia

Installation and hook-up of the Control System consisting of two redundant PLCs c/w a SCADA system. Scope of supply:

• Project management to interface between the customers, vendors, Principal, contractor and team members’

• System Design: Produce system layout, system Functional Design Specifications

• Design Control Panel: Equipment Layout, Equipment Wiring

• Application development: PLC & SCADA

• Produce FAT procedures and conduct FAT

• Testing and commissioning of the control system, which included: Loop test, Functional logic test and mimic

• Site training

2003

9

Sarawak Shell

Berhad

Condensate

Metering

Control Station

Main Contractor:

HL Engineering

Serai Condensate Metering Station, scope of supply includes:

• To design the Electrical & Instrumentation package: Design drawings, cable sizing, routing, tubing works, bill

of materials, specification of instrumentation

• Design and produce instrumentation hook-up, installation drawings

• Design in cable routing and loop drawings

2003

10

Serudong Power

Plant

Plant Control

System

Main Contractor:

Mecomb

Engineering

Scope of supply to upgrade the existing plant control system includes:

• Plan/study, design, installation, and commissioning for the upgrading of the control system.

• Programming for FactoryLink MMI Upgrade to latest revision

• Factory acceptance test

• Site Installation, and commissioning

• Site training

2003




Oct, 2010

ITEM CLIENT PROJECT


11

Sarawak Shell Berhad Condensate Metering Control System Main Contractor: Mecomb Malaysia

Scope of supply includes:

• Design, fabrication, installation, testing and commissioning of the complete metering skid, metering control

system, sampling system, instrumentation, turbine meter, PD meter, PT/PDT transmitter, temperature element,

thermowell, strainer, flow control valve, MOV, pressure/temperature gauge, densitometer, watercut meter etc.

• Project management to interface between the customer (MLNG), main contractor (JGC), vendors, principle,

fabricator and team members (mechanical, E&I, process, etc)

2003

12

ExxonMobil Exploration & Production Malaysia Inc. Gas & Liquid Hydrocarbon Metering System Contractor: HL Engineering

Scope of supply:

• Project Management to interface between the customers, vendors, principal, contractor and team members

• Preparation of instruments procurement list

• Design of instrument hook-up and installation drawing

• Preparation of cable schedule

• Design cable routing and loop drawing

• Design single line cable block diagram

• Determine cable type and cable sizing

• Produce Power Consumption calculation

2004

13

Petronas Carigali

Master Terminal

Unit & Remote

Terminal Units

Main Contractor:

Mecomb Malaysia

Master Terminal Unit located at Bunga Kertas FPSO, with two class 1 Division 2 control panel with Modicon Quantum

located at North Lukut and Penara Satellite platforms.

• Design, installation, and commissioning of the process control system, remote communication link,

interface with Safety/Fire & Gas System, Zone 1 certified control panel etc.

• Project management to interface between PCSB’s vendor MSE, vendors, principle, etc.

• Factory Acceptance Test and Onshore commissioning.

2004




Oct, 2010

ITEM CLIENT PROJECT


14

Yetagun Offshore Platforms Glycol Dehydration Control System Contactor: Petronas Carigali Myanmar

Fabrication and Installation of a glycol dehydration skid which involved installation, hooked up of a PLC Control Panel consisting a Redundant PLC systems. Scope of supply:

• Preparation of Site Acceptance Test procedure

• Testing and site commissioning: Loop test, Calibration of Pressure Transmitter, DP Transmitter, Temperature and Level Transmitters

• Communication test with DCS

• PLC Logic functional test.

• Site training

2004

15 Sime Kansai Sdn

Bhd

Desolvency Plant

Control System

Scope of works includes:


• Project management

• Programming for Siemens S7 PLC

• Programming of FactoryLink MMI

2005

16

Talisman Energy

Limited

Water Injection

System

Main Contractor:

Global Process

System

South Angsi-A Offshore platform’s Water Injection System, scope of supply includes:


• Project management to interface between customer (Talisman), and vendors for Platform Process Control

System, vendors, principal, etc.

• Programming for Allen-Bradley SLC Series PLC with FlexLogix I/O, AB PanelView

2005




Oct, 2010

ITEM CLIENT PROJECT


17

Odoriser Package

Man Machine

Interface

Main Contractor:

Emerson Process

Management Ptd

Ltd

Scope of supply includes:

• Preparation of Functional Design Specification

• Design, and program the MMI.

• Integration & Factory Acceptance Testing

2005

18

Kertih Terminal Control and Monitoring System (CMS) Main Contractor: Sime Darby Offshore

To upgrade the existing FacotryLink Redundant Server to FactoryLink 7.5, scope of supplies:

• To configure the Windows 2003 Servers

• To upgrade the existing application to FactoryLink 7.5 version

• To re-develop the Server Redundancy and client access

• To upgrade the network to Modbus TCP


2006

19

Petronas Gas Berhad Metering Control System Upgrade

Main Contractor: Sime Darby Offshore

To upgrade Six (6) Metering station, scope of supply:

• To design the new layout with Modicon Quantum PLC

• To migrate the application to Concept IEC61131

• Site installation, testing, and commissioning

2006

20

Petronas Gas Berhad Energy Flow Meter Main Contractor: Sime Darby Offshore

To install 26 units of ABB Totalflow EFM in various PGB metering station

• To design the system layout for each station after site assessment

• Factory Acceptance test


2006




Oct, 2010

ITEM CLIENT PROJECT


21

Petronas Gas Berhad EPIC MCS, E&I & Mechanical Work Batang Berjuntai City Gate Main Contractor: Unit Concept

To rectify existing Metering Control System, Electrical & Instrumentation and Mechanical Works

• To rectify existing metering control system consisting of EFM, PLC, PT and SCADA

• To rectify exiting E&I Works, inclusive of cable laying, junction box termination, grounding and the supply of equipment within Control Building

• Site Acceptance test & Commissioning

2006

22

Petronas Gas Berhad EPIC of Measurement and control system for Bintulu Office Main Contractor: Unit Concept

To upgrade Auto Dialer/MMI System

• Engineering, Design, Installation and Commissioning of MMI System

2006

23

TNB Pasir Gudang Supply, Install & Commission for Signal from TNB Pasir Gudang to

PGB Station

Main Contractor: Takdir Teguh

To tie-in Gas Metering Data signal from PGB Pasir Gudang Station to TNB Pasir Gudang

• Engineering, Design, Installation and Commissioning of Gas Metering Data from PGB to TNB Station

• Supply, Design and Development Factorylink MMI System for TNB Station

2007




Oct, 2010

ITEM CLIENT PROJECT


24

Petronas Carigali SUJTC&SUPGB Heaters

Main Contractor: MSET Engineering Corporation

To supply the Electric Powered Heaters to MSET for Fuel Gas Heater Packages

• Engineering, Design, Supply and Commissioning of Electric Powered Heater

2007

25

Petronas Carigali PCC for Puteri

Wellhead Platform for PCSB Puteri Field Development Project – Modification for

Master Terminal Unit (MTU)

Main Contractor: Kencana HL

• Design, installation, and commissioning of the process control system, remote communication link, interface with Safety/Fire & Gas System, Zone 1 certified control panel etc.

• Project management to interface between PCSB’s vendor MSE, vendors, principle, etc.

• Factory Acceptance Test and Onshore commissioning.

2007

26

Petronas Carigali Allocation Transfer Crude Oil Metering (Puteri Platform)

Main Contractor: Kencana HL

Crude Metering Station, scope of supply includes:

• To design the Electrical & Instrumentation package: Design drawings, cable sizing, routing, tubing works, bill of materials, specification of instrumentation



2007

27

Serudong Power MMI Upgrade and System Tie-In to SESB, KK

Main Contractor: Unit Concept

Design, develop, test and commissioning of the following:

• Tie-In communication between Serudong, Tawau and SESB Kota Kinabalu via Leased Line.

• Upgrade Serudong Power Monitoring System (MMI)

• Install Protocol Conversion unit – IEC 60870-5-101 to Modbus RTU

2007




Oct, 2010

ITEM CLIENT PROJECT


28

Petronas Gas Service & Maintenance

Contract (ABB, Modicon, Solartron)


• Service and Maintenance Contract with PGB

2007

29

Petronas Gas GC Maintenance

Contract


• Routine Quarterly Maintenance and Servicing for PGB’s ABB Totalflow GC.

2007

30

PT Sempec Supply of Process Control System (PCS) and Emergency Shutdown System (SDS) for Heera Redevelopment Project Main Contractor: Schneider Electric

Supply of Process Control System (PCS) and Emergency Shutdown System (SDS) for Heera Redevelopment Project

• Install, Test & Commissioning on the HIMA Shutdown Panel

• Install, Test & Commissioning on the Process Control Panel

• Design & Engineering

2007




Oct, 2010

ITEM CLIENT PROJECT


31

Lion Group / Petronas Gas EPCC of Natural Gas Pipeline and Metering & Regulating System to LION Group, Banting Operation, Selangor Main Contractor: MMC Engineering Services

Gas Metering Station, scope of supply includes:




2007

32

Petronas Gas Kuantan and Segamat Kompressor Station (EFM Upgrade) Main Contractor: Tractors Malaysia

Install, test and commissioning 20units of ABB Totalflow EFM. This project also includes some electrical and instrumentation works.

2008

33

Exxon Mobil EPC1A-Load shedding system Main Contractor: Hyundai Heavy Industries

Tie-In between two (2) sub systems.

2008




Oct, 2010

ITEM CLIENT PROJECT


34

Petronas Gas GC Zoning at PGB Shah Alam, Regional Office Main Contractor: Unit Concept

Modify existing PLC system to transfer gas analysis data from SCADA, Segamat to 7 PGB Stations.

• PLC logic modifications and flow computer configurations

2008

35

Petronas Gas MCS & EFM Upgrade for USM Main Contractor: BNF S/B

Modify existing PLC, MMI & supply of FC, EFM system to interface with Sick Maihak Ultrasonic Meters.

• PLC & MMI logic modifications

• Flow computer & EFM Installation, testing and configurations

2008

36

Petronas Dagangan Pasir Gudang Depot Re-Development Work (E&I) Main Contractor: MMC Eng. & Services

Supply, Install, Test and Commissioning of Tank Farm Monitoring System

• Design & Engineering for PLC, MMI, Level, Flow, MCC, PDB

• Site Installation of Cabling & Tubing works

2009

37

Petronas Gas Seremban RO MMI Upgrade for 5 Stations Main Contractor: Unit Concept

Supply, Install, Test and Commission of 5 MMI Systems for PGB Seremban RO

• Design & Programming

• Re-develop Factorylink MMI System

• Perform necessary Panel / Wiring Modification

2007




Oct, 2010

ITEM CLIENT PROJECT


38

Schaefer Kalk Upgrade of GC Monitoring System Main Contractor: Unit Concept

Supply, Install and testing of Modbus to Profibus Converter

• To design and manufacture Control Panel

• Perform interfacing between Modbus & Profibus Systems

2008

39

Petronas Gas Optimal Ethane Metering Upgrade Main Contractor: Sidenco

Gas Metering Station (Ultrasonic Meter), scope of supply includes:




2010

40

Gas Malaysia Install GC at Tambun Tulang, Perlis Main Contractor: Unit Concept

Install GC with ABB Totalflow NGC8206, workscope includes:

• Install, Test and commission new GC

• Tie-in with existing GMSB Control Center via Dial-Up Modem

• E&I Works

2008

41 Siemens Malaysia HMI Upgrade for Siemens Main Contractor: Siemens

Engineering, Procurement, Installation and Commissioning of the following equipment:

• Factorylink MMI Software for PCS (Exxon Mobil Satellite Irong Barat, Raya, Rawang, Seligi Platform)

2008




Oct, 2010

ITEM CLIENT PROJECT


42 Petronas Gas Prai City Gate Upgrade Main Contractor: Diversified Engineering


• Schneider Modicon Quantum PLC

• ABB Totalflow EFM

• Metering Control Panel

• MMI System

2009

43 ExxonMobil Supply of MMI for ANOC Well Test Main Contractor: Emerson Process Management

Engineering, Procurement, Testing and Commissioning of the following equipment:

• Vijeo Citect MMI System with Emerson Micro Motion Coriolis Meter

2008

44 Petronas Carigali Duyong Load Shedding System Main Contractor: Local Engineering

Engineering, Procurement, Testing and Commissioning of the following equipment:

• Vijeo Citect MMI System

2008

45 Sarawak Shell Bhd. Supply of Report Database Server for LCOT Main Contractor: Petra Resources Sdn Bhd

Supply, Install, Test and Commission of MMI System

• Design & Programming

• Re-develop Factorylink MMI System

• Perform necessary Panel / Wiring Modification

2008

46 Petronas Gas Panglima PLC Upgrade Main Contractor: Unit Concept


• Schneider Modicon Quantum PLC

• Tie-In to SCADA Segamat

2008




Oct, 2010

ITEM CLIENT PROJECT


47 Petronas Gas SCADA System at EMSB MS, Tioxide MS, PDH MS, Polyplastic MS, Tronoh MS and PNGV MS Main Contractor: Rira Metal


• ABB Totalflow RTU

• E&I Scope


2008

48 Professional Engineers of India Pte Ltd. OGIP-Supply of Remote Monitoring and Control System for OGIP (Power to ESP) Main Contractor: Schneider Malaysia


• Schneider Quantum Hot-standby PLC

• Schneider Magelis Touchscreen

• Vijeo Citect MMI

• Control Panel

On-Going

49 Catalyst Recovery Singapore MMI Upgrade for Catalyst Recovery Singapore Pte Ltd. Main Contractor: Unit Concept


• Wonderware MMI Software

2008




Oct, 2010

ITEM CLIENT PROJECT


50 Sarawak Shell Bhd Cili Padi Fuel Gas Skid (E&I) Main Contractor: MSET

E&I Engineering, Procurement, Installation and Commissioning of the following equipment:

• Control Valves

• Level, Pressure, Temperature, Flowmeter, Pressure Differential Transmitters

• Level, Pressure, Temperature Gauge

• Cabling, Cable Glands, Cable Tray Works

• Tubing & Fittings

2008

51 Petronas Gas EFM Multistream upgrade for YTL Paka Main Contractor: Unit Concept


• ABB Totalflow IMVT for Multistream Application – Two (2) Runs

2009

52

OYO FPSO Unit Control Panel for Water Injection System package for OYO FPSO Project Main Contractor: VME Process


• Schneider Quantum SIL2 PLC



• Control Panel

2009

53 Petronas Gas EPCC Kapar, Serdang, Connaught Bridge, Meru Factorycast HMI Main Contractor: Sime Darby Offshore Engineering


• FactoryCast PLC based Web Server

• Tie-Into existing PLCs and SCADA

• Auto-Correction Billing

2009




Oct, 2010

ITEM CLIENT PROJECT


54 Petronas Penapisan Terengganu Solartron FC Modification Main Contractor: Emerson Process Management

Engineering, Testing and Commissioning of the following equipment:

• Solartron FC Source-Code reprogramming

• Schneider Electric PLC Logic Modification

2009

55

Natural Analysis Service Modification at PGB Data connectivity to Foxboro DCS Main Contractor: Unit Concept

Engineering, Testing and Commissioning of the following equipment:

• Schneider Electric Momentum PLC Logic Modification

2009

56 VME Process Supply of manpower for OYO (E&I Works) Main Contractor: VME Process


• Control Valves





2009

57 Petronas Gas To replace new FC for run #3 for GSMS. Main Contractor: Unit Concept


• Solartron FC

• PLC Logic Modification


2009




Oct, 2010

ITEM CLIENT PROJECT


58 Petronas Gas EPIC of obsolete GC replacement at 4 meter stn. For TOD, PGB Main Contractor: Unit Concept

Install GC with ABB Totalflow NGC8201 with H2Smeasurement, workscope includes:

• Install, Test and commission new GC

• Tie-in with existing PGB PLC and MMI System

• E&I Works – Cabling & Tubing

2009

59 Petronas Gas To replace, supply, deliver, install and commission (1) Quantum PLC & Solartron FC (3) at YTL PG Main Contractor: Unit Concept


• Solartron Flow Computers

• Schneider Electric PLC


2009

60 Petronas Gas EPIC of MCS for Bintulu Take-Off Station 2 Upgrading Project Main Contractor: Unit Concept


• Valve Positioners

• Transmitters

• Modify MMI & PLC System

2009

61 Bumi Armada OYO Flash Compressor Package (E&I) Main Contractor: VME Process


• Control Valves





2009




Oct, 2010

ITEM CLIENT PROJECT


62 Bumi Armada Supply of SEA Water Injection Pump PLC Main Contractor: VME Process


• Schneider Quantum PLC



• Control Panel

2009

63 Nippon Carbon Dioxide (M) S/B Installation of Webclient for iFix Main Contractor: Unit Concept

Supply, Test & Commission Web-Clients for iFix.

2009

64 Petronas Gas Bhd EPIC Replacement of 6 obsolete MMI and 1 GC MMI Main Contractor: Unit Concept


• FactoryCast HMI that is able to perform Auto-correction based upon AGA Standard depending on failure matrix

• Integration with existing Metering Control Systems

• UPS for Auto-Correction System

2010

65 Petronas Penapisan Melaka Supply of Control Panel & Control System Main Contractor: UOP Malaysia


• Schneider Quantum PLC



• Control Panel

2009




Oct, 2010

ITEM CLIENT PROJECT


66 Petronas Carigali Well test Control System Main Contractor: TT Technik


• Schneider PLC


• Control Panel

2010

67 Petronas Gas Bhd. EPCC for NUR MS MCS System (Matlab Configuration) Main Contractor: Unit Concept


• Interface Matlab with existing FactoryCast Auto-correction software

2010

68

ExxonMobil Control System OPC Connectivity for the Plant Information Project Main Contractor: Unit Concept


• Modification of Existing Factorylink HMI Software to provide data for PI System interfacing

• Supply, Install & Test Tunneller Software for OPC

On-Going

69 Petronas Carigali S/B Remote Analyzer HMI System – Phase 1 (4 nos. of Onshore Analyzer System) Main Contractor: TT Technik S/B


• Schneider PLC


• Control Panel

2010




Oct, 2010

ITEM CLIENT PROJECT


70 Petronas Gas Bhd. EPCC of GC Sharing Concept with Automated GC Data Entry to FC & EFM at PGRO, Segamat & Shah Alam Main Contractor: Unit Concept


• GC Sharing Concept for PGB using Web Concept Software

• Customize GC Sharing failure matrix

• Customize GC Sharing Interface Screens

• Generation of customized reports

2011

71 Petronas Gas Bhd. Citect Historian (Enhancement of Alarm Management) Main Contractor: Unit Concept


• Development & Customize Alarm Management Software

• Interface with existing PGB Citect SCADAs

2010

72 Petronas Gas Bhd. EPIC replacement of obsolete GC and GC redundancy project (11units) Main Contractor: Unit Concept


• ABB Totalflow NGC8206 and 8201 (with H2S)

• E&I Instrumentation Works

• GC Redundancy via Web Concept

• Design, Construct and Install new GC Shelters

• Tie-In GCs with existing Metering Control Systems

2011

73 Petronas Gas Bhd. EPIC upgrading of EFM to G4 (63units) Main Contractor: Unit Concept


• ABB Totalflow EFM G4 Board with Ethernet Capability

• Ethernet Cable from EFMs to Control Room

• Junction Box

2011

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