And Its Impact on Project Execution

UNIVERSAL INPUT/OUTPUT TECHNOLOGYAug 2018

© 2018 by Honeywell International Inc. All rights reserved.

LEAP™ - Lean Project Execution

© 2018 by Honeywell International Inc. All rights reserved.

The Challenge of a Traditional Project

Define Design Manuf Config Test Install

Start FinishPHYSICAL FUNCTIONAL

Hardware Definition

Marshalling Design

IO Assignment

Control Configuration

HMI Configuration

Alarm Configuration

System FAT

Site

Commission

I/O Counts, Locations

Instrument Index

Cable Designs

P&IDs, Narratives

Alarm Studies, Set Points

Configuration FAT

System

Configuration

© 2018 by Honeywell International Inc. All rights reserved.

Reduce Risk

Drive Effectiveness not Efficiency

Remove Custom Designs

Reduce Complexity

Reduce Travel

Reduce System

FAT

Reduce Cost

Reduce Schedule

ReduceHardwareFootprint

Remove Early

Hardware Order

To Efficiently Do What is Not Required is NOT Effective!

Eliminate hardware Eliminate tasks

Eliminate travel Optimize execution

© 2018 by Honeywell International Inc. All rights reserved.

Integrated solutions

increase value

of individual benefits!

LEAP Enabling Technologies

Universal IO

VirtualizationCloud

Engineering

© 2018 by Honeywell International Inc. All rights reserved.

Traditional approach is often back end-loaded

0

5

10

15

20

25

30

Months

LEAP Project vs. Traditional

6

Traditional

LEAP Project

Lab

or

FT

Es

Modular, Incremental Design – Avoid Backend Loading

© 2018 by Honeywell International Inc. All rights reserved.

Universal Input/Output Technology

© 2018 by Honeywell International Inc. All rights reserved.

Universal IO – Applied Universally

• Available for multiple control and safety system platforms

- Process Control with C300 or ControlEdge UOC

- Safety Management with Safety Manager

- ControlEdge PLC

8

© 2018 by Honeywell International Inc. All rights reserved.

• 32 configurable channels for AI, AO, DI, DO

- HART7 is supported for AI/AO

• Non-redundant or redundant

• Extended temperature range (-40°C to +70°C)

• Remote enclosures (Class 1 Div 2)

• Local enclosures together with other Series C I/O modules

• Single HART Modem per channel

• Pulse Input – any 4 channels

• Input Scan Rate – 10 ms

• NAMUR DI compatible*

• SOE with 1 ms resolution

Universal Process IO

* With external isolator like P&F HiC2441

© 2018 by Honeywell International Inc. All rights reserved.

• High density 32 channel Universal I/O module

- Non-redundant or redundant

• Support of AI, AO, DI and DO signals on any channel

• Compatible with existing Safety Manager installations

• Extreme temperature range

- -40 to +70 degrees C, -40 to +158 degrees F

• Ethernet – up to 100km / 6 switch levels

• Low latency SOE (1 msec)

• Supports HART pass thru

Universal Safety I/O

Flexibility meeting project need

© 2018 by Honeywell International Inc. All rights reserved.

• Used with PLC and UOC

• 16 configurable channels for AI, AO, DI, DO

- HART7 is supported for AI/AO

• Non-redundant

Series 900 Universal IO

© 2018 by Honeywell International Inc. All rights reserved.

Universal Channel Technology

© 2018 by Honeywell International Inc. All rights reserved.

• Traditional design with field junction boxes and local

equipment rooms add engineering and construction

cost

Remote IO Cabinets

• Field mounted UIO eliminates significant cost,

delivery lead times and opportunities for error

Remote Instrument Enclosure

© 2018 by Honeywell International Inc. All rights reserved.

Component Cost

($ per I/O basis)

Convent’l

I/O Cards

UIO in

Cab

UPC Comments

Cost of I/O Hardware 100%

(Baseline)

110% 145% UPC adds more cabinets,

PSU, IOLE, etc.

Cost of Custom Marshalling

Panels

15%* - - Field terminals included in

UIO / UPC cab designs

Cost of Cabinet Staging and FAT 6%* - - Standard UIO cabs

shipped direct to site from

factory

RIE Footprint 56% 42% - Non-Blastproof RIE

Home Run Cables 30% 30% -

Field Junction Boxes 20% 20% - UPC replaces field JB

Fiber Optics and Power Cables - - 20% Redundant FO & power

Loop Wiring Testing 9% 9% 3%

Total Installed Cost (TIC) 236% 210% 169%

Relative Savings Baseline (11%) (28%) * Excludes impact of I/O

design changes

Reducing Project CAPEX

Relative Total Installed Cost Savings with Remote UIO Cabinets

© 2018 by Honeywell International Inc. All rights reserved.

Universal Process Cabinet

Fiber Optic Media

Convertors

Redundant Power

Supply

Fiber Optic

Termination

Up to 3 Redundant

Universal I/O Modules

96 Channels of I/O

Terminations &

Disconnects

Termination,

Disconnects &

Optional Conditioning

Marine Application

Power FiltersField Configurable

Gland Plate

16 Channels of LLAI

(option)

© 2018 by Honeywell International Inc. All rights reserved.

Universal Process Cabinet – Key Features

• Up to 96 redundant UIO channels

• Up to 128 LLAI channels

• Up to 64 UIO & 16 LLAI channels

• Redundant Power Supplies and Fiber Optic Extenders

• Easy software configurable UIO supporting HART

• Low level Temperature IO inclusion

• Optional Marshalling / Signal Conditioning

• Temperature range: -20oC to +55

oC, -30

oC to +45

oC, -40

oC to +45

oC

• No External Cooling Required

• Marine Certifications – Lloyds

• HAZLOC Certifications - C1/D2, C1/Z2 Mounting / Field Wiring

• 7 UPCs can be connected in a leap frog arrangement over Single Mode Fiber

• Accelerated Life Test with >30 year life

© 2018 by Honeywell International Inc. All rights reserved.

Universal Safety Cabinet

17

© 2018 by Honeywell International Inc. All rights reserved.

Wiring Entry

18

© 2018 by Honeywell International Inc. All rights reserved.

Field Mounting, Sun Shield Examples

19

© 2018 by Honeywell International Inc. All rights reserved.

Automated Device Commissioning

Universal

Process

Cabinet

FT101

FT101

FT100

FT102

Customer

System

Configure

SmartLine®

TransmitterTest Document

Virtual

Engineering

Platform

Detect