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UNIVERSIDADE FEDERAL DO CEARÁ (UFC) DEPARTAMENTO DE ENGENHARIA DE TRANSPORTES (DET) PROGRAMA DE PÓS-GRADUAÇÃO EM ENGENHARIA DE TRANSPORTES (PETRAN) REUBER ARRAIS FREIRE EVALUATION OF THE COARSE AGGREGATE INFLUENCE IN THE FATIGUE DAMAGE USING FINE AGGREGATE MATRICES WITH DIFFERENT MAXIMUM NOMINAL SIZES FORTALEZA 2015
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Page 1: UNIVERSIDADE FEDERAL DO CEARÁ (UFC) · Adjafre , que é uma grande amiga e sempre uma pessoa fantástica de se conversar. Por fim, à minha namorada Geórgia Ferreira , que entrou

UNIVERSIDADE FEDERAL DO CEARÁ (UFC)

DEPARTAMENTO DE ENGENHARIA DE TRANSPORTES (DET)

PROGRAMA DE PÓS-GRADUAÇÃO EM ENGENHARIA DE TRANSPOR TES

(PETRAN)

REUBER ARRAIS FREIRE

EVALUATION OF THE COARSE AGGREGATE INFLUENCE IN THE FATIGUE

DAMAGE USING FINE AGGREGATE MATRICES WITH DIFFERENT MAXIMUM

NOMINAL SIZES

FORTALEZA

2015

Page 2: UNIVERSIDADE FEDERAL DO CEARÁ (UFC) · Adjafre , que é uma grande amiga e sempre uma pessoa fantástica de se conversar. Por fim, à minha namorada Geórgia Ferreira , que entrou

REUBER ARRAIS FREIRE

EVALUATION OF THE COARSE AGGREGATE INFLUENCE IN THE FATIGUE

DAMAGE USING FINE AGGREGATE MATRICES WITH DIFFERENT MAXIMUM

NOMINAL SIZES

A Thesis submitted as a partial fulfillment of the requirements for the Master’s Degree in Transportation Engineering at Universidade Federal do Ceará. Area within the Graduate Program: Transportation Infrastructure Advisor: Verônica Teixeira Franco Castelo Branco, Ph.D.

FORTALEZA

2015

Page 3: UNIVERSIDADE FEDERAL DO CEARÁ (UFC) · Adjafre , que é uma grande amiga e sempre uma pessoa fantástica de se conversar. Por fim, à minha namorada Geórgia Ferreira , que entrou

Dados Internacionais de Catalogação na Publicação Universidade Federal do Ceará

Biblioteca de Pós-Graduação em Engenharia - BPGE

F935e Freire, Reuber Arrais.

Evaluation of the coarse aggregate influence in the fatigue damage using fine aggregate matrices with different maximum nominal sizes / Reuber Arrais Freire. – 2015.

96 f. : il. color., enc. ; 30 cm. Dissertação (mestrado) – Universidade Federal do Ceará, Centro de Tecnologia, Departamento

de Engenharia de Transportes, Programa de Pós-Graduação em Engenharia de Transportes, Fortaleza, 2015.

Área de Concentração: Infraestrutura de transportes. Orientação: Profa. Dra. Verônica Teixeira Franco Castelo Branco. 1. Transportes. 2. Dano. 3. Fadiga. I. Título.

CDD 388

Page 4: UNIVERSIDADE FEDERAL DO CEARÁ (UFC) · Adjafre , que é uma grande amiga e sempre uma pessoa fantástica de se conversar. Por fim, à minha namorada Geórgia Ferreira , que entrou
Page 5: UNIVERSIDADE FEDERAL DO CEARÁ (UFC) · Adjafre , que é uma grande amiga e sempre uma pessoa fantástica de se conversar. Por fim, à minha namorada Geórgia Ferreira , que entrou

DEDICATION

To my parents Roberto and Ismênia for all their love and support during all of these years.

Page 6: UNIVERSIDADE FEDERAL DO CEARÁ (UFC) · Adjafre , que é uma grande amiga e sempre uma pessoa fantástica de se conversar. Por fim, à minha namorada Geórgia Ferreira , que entrou

ACKNOWLEDGEMENTS

This paragraph will be written partially in Portuguese and partially in English

depending on the person’s understanding.

Meu primeiro agradecimento é para a pessoa que fez o papel de orientadora,

conselheira, psicóloga, amiga, mãe, entre outros vários papeis durante esses mais de cinco

anos de convivência. Agradeço demais a Verônica Castelo Branco por ter me feito crescer,

amadurecer academicamente, despertar essa paixão pela nossa área e enxergar o mundo

diferente! Não tenho palavras para descrever a grande importância dela na minha vida.

Obrigado por tudo!

Ao professor Jorge Soares pelas aulas e conversas filosóficas que instigaram minha

vontade de buscar conhecimento durante o mestrado, e ainda me dando o prazer de fazer parte

da minha banca (novamente) dando sempre grandes contribuições. Now in English, my

appreciation to my committee member Dr. Amit Bhasin for giving me support and sharing

his time with me. The day spent at Austin was really good and exciting. Thank you. Além

deles, um agradecimento ao grupo de professores do PETRAN que tem grande influência na

minha formação, a exemplo da professora Áurea nas suas aulas mais difíceis do mestrado:

Elasticidade e MEF, e do professor Manoel nas suas aulas incríveis de Estatística.

Ao colega de laboratório, colega de mestrado, futuro colega de doutorado e,

principalmente, amigo Lucas Babadopulos. Primeiramente devido ao grande apoio dado

durante o mestrado, compartilhando conhecimentos e sendo extremamente solícito com

minhas dúvidas. Segundo, por ter participação direta na minha dissertação, ajudando no

desenvolvimento das planilhas de análise de resultados e dando luzes quando tudo parecia

escuro. Terceiro, por ser uma pessoa de caráter fantástico e conduta exemplar, que serve de

inspiração para mim.

Ao Thiago Aragão que também teve participação direta na minha dissertação

extraindo minhas amostras de FAM em seu laboratório de forma bastante solícita. Também ao

Luis Alberto , Sérgio e Ulisses do CENPES Petrobras por também me ajudar no momento de

dificuldade, realizando ensaios de tensão-compressão na mistura asfáltica no momento que

nosso equipamento passava por manutenção.

Page 7: UNIVERSIDADE FEDERAL DO CEARÁ (UFC) · Adjafre , que é uma grande amiga e sempre uma pessoa fantástica de se conversar. Por fim, à minha namorada Geórgia Ferreira , que entrou

Aos amigos que o Laboratório de Mecânica dos Pavimentos me proporcionou, a

exemplo do Rômulito e do Lorran , que foram as pessoas que mais eu convivi durante esse

período, seja dentro do laboratório ou fora dele jogando futebol ou tomando uma cerveja

gelada. Além deles, Nathan, Iuri, Felipe, Renato, Iran, Márcio, Mosca, Jorge Luis,

Rômulo Borges, Annie Karine, Jardel, Alessandra, Juceline, Fernando, etc. Por fim, o

pessoal dos ligantes que dividiu o reômetro comigo sem confusão: Régis, Janaína, etc.

Aos amigos do PETRAN, que conviveram comigo ou nas aulas ou nos corredores do

DET ou até mesmo nos rachas de sábado: Kelvia, Lucimar, Serguinho, Sued, João

Evangelista, Helry, Andim, Daianne, etc.

À minha família, aqueles que convivem comigo me dando amor e suporte nos

momentos fáceis e difíceis. Meus pais Roberto e Ismênia, que me criaram para o mundo e

apoiam minhas decisões. Minha irmã Roberta que é a pessoa que mata e morre por mim mais

facilmente, além de comemorar minhas vitórias até mesmo mais que eu. Meus irmãos

Roberto Jr, Denis, Cassio e Lise, que são presentes na minha vida e nas minhas vitórias.

Meus sobrinhos Igor, Iane, Isabela, Ive, Isa, Isle e Cassio Filho, que me mostraram que eu

podia amar mais do que achava que poderia um dia amar algum familiar.

Aos amigos Paulo César, Marcelo Timbó e Remizinho que me deixaram escrever

minha dissertação, além de serem pessoas com quem eu convivi intensamente durante o

período do mestrado. Ao Leonardo Miranda, Fernando Filho e Iago Peixoto que estavam

comigo enquanto eu descobria o mundo. Ao Bruno Torquato, João Montenegro, Felipe

Cartaxo, Davi Sobral, os integrantes do grupo MB e os integrantes do grupo EPA, pela

companhia e risadas durante esse período. Aos amigos que a Engenharia Civil me trouxe

Braga Neto, Eugênio, João André, Marlon e PH, que mesmo a distância após a graduação

só aumentou meu sentimento de amizade por vocês. À Amanda Pinheiro por ser essa amiga

maravilhosa que eu tenho certeza que levarei comigo para o resto da vida, e à Beatriz

Adjafre , que é uma grande amiga e sempre uma pessoa fantástica de se conversar. Por fim, à

minha namorada Geórgia Ferreira, que entrou aos 45 do segundo tempo na minha vida de

mestrando (para ficar!) e desde então vem causando um enorme impacto na minha vida.

From the bottom of my heart: thank you!

Page 8: UNIVERSIDADE FEDERAL DO CEARÁ (UFC) · Adjafre , que é uma grande amiga e sempre uma pessoa fantástica de se conversar. Por fim, à minha namorada Geórgia Ferreira , que entrou

ABSTRACT

Fatigue cracking is one of the most common distresses in flexible pavements in Brazil

and in the world. Fatigue damage in asphalt mixtures originates as a small scale phenomenon.

Recently, some authors have used the fine portion of the asphalt mixtures, called Fine

Aggregates Matrix (FAM), as an intermediate step to estimate the hot mix asphalt (HMA)

behavior. By definition, the FAM is composed of fine aggregates, mineral filler and asphalt

binder. There are many volumetric issues of these kind of mixtures. In Brazil, the developed

research regarding FAM uses sieve #10 (2.00mm) in the FAM sample preparation, since the

#16 sieve (most used in the literature) does not belong to the set of national standardized

sieves. Recently, some authors have used the concept of continuum damage mechanics in

viscoelastic media in order to quantify the damage during the fatigue testing. In this theory the

cracks are considered homogeneous dispersed in the medium, and are represented from

internal state variables, determined experimentally. The objective of this study is to evaluate

the influence of the variation of one of the FAM constituents, the aggregates, by varying its

Maximum Nominal Size (MNS), on damage resistance of these asphalt mixtures. To achieve

the objective, Linear Amplitude Sweep (LAS) and time sweep (TS) tests at controlled stress

and controlled strain modes of loading were performed on the mixtures and the results were

analyzed using the simplified viscoelastic continuum damage (S-VECD) methodology

creating C vs S curves. Through the results and a failure criterion based on energy, cyclic tests

can be simulated at different loading conditions for Wöhler’s curves construction. The FAM

dynamic moduli obtained are very similar to the frequency used to induce damage. However,

for lower frequency, the intermediate FAM presented lower stiffness value. It was concluded

that FAM with different MNS present very distinct damage performance, and the decrease in

the MNS results in an increase in the mixture damage performance for low strain amplitudes.

Also, the LAS testing protocol does not allow failure prediction due to the absence of failure

in this type of test for FAM.

Keywords: Damage, Fine Aggregate Matrix, Maximum Nominal Size, Simplified

Viscoelastic Continuum Damage, Linear Amplitude Sweep.

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LIST OF FIGURES

Figure 1 - Mechanical analog association .................................................................................. 6

Figure 2 - Dynamic modulus master curve shifting process ...................................................... 8

Figure 3 - Fine aggregate matrix (FAM) representation .......................................................... 14

Figure 4 - LAS loading path proposed by Johnson (2010) ...................................................... 18

Figure 5 - Edge fracture in the binder sample .......................................................................... 22

Figure 6 - Loading scheme used in the modified LAS procedure ............................................ 24

Figure 7 - Crack length failure criterion ................................................................................... 24

Figure 8 - Schapery’s extended elastic-viscoelastic correspondence principle ........................ 29

Figure 9 - Damage characteristic curve collapse and data fitting............................................. 31

Figure 10 - Different failure criteria ......................................................................................... 36

Figure 11 - Definition of stored PSE and released PSE ........................................................... 37

Figure 12 - GR approach envelope for FAM samples ............................................................... 39

Figure 13 - Mixtures used in the study ..................................................................................... 40

Figure 14 - HMA and FAM gradations .................................................................................... 41

Figure 15 - (a) Vacuum Machine; (b) Laboratory scale mixer; (c) SCG ................................. 42

Figure 16 - Procedure for determining the FAM asphalt binder content ................................. 44

Figure 17 - FAM design method flowchart .............................................................................. 44

Figure 18 - Equipments: (a) UTM 25; (b) DSR ....................................................................... 46

Figure 19 - FAM samples preparation for the DSR tests ......................................................... 47

Figure 20 - HMA damage test: (a) Sample preparation; and (b) Testing equipment ............... 48

Figure 21 - Fingerprint test and m calculation .......................................................................... 50

Figure 22 - Time sweep testing ................................................................................................ 51

Figure 23 - LAS test loading scheme ....................................................................................... 52

Figure 24 - Damage curve simulation ...................................................................................... 53

Figure 25 - Failure simulation prediction ................................................................................. 54

Figure 26 - Experimental and modeled master curve shift factors ........................................... 56

Figure 27 - Dynamic modulus master curve ............................................................................ 58

Figure 28 - Phase angle master curve ....................................................................................... 59

Figure 29 - HMA damage characteristic curves ....................................................................... 62

Figure 30 - GR criterion results experimentally obtained ......................................................... 63

Figure 31 - LAS testing phase angle ........................................................................................ 64

Figure 32 - LAS testing damage characteristic curves ............................................................. 65

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Figure 33 - FAM A damage characteristic curve ..................................................................... 67

Figure 34 - FAM B1 damage characteristic curve ................................................................... 68

Figure 35 - FAM B2 damage characteristic curve ................................................................... 68

Figure 36 - FAM C1 damage characteristic curve ................................................................... 69

Figure 37 - FAM C2 damage characteristic curve ................................................................... 69

Figure 38 - Damage characteristic curves comparison ............................................................. 70

Figure 39 - GR failure criterion results ..................................................................................... 72

Figure 40 - Whöler curves for the analyzed mixtures .............................................................. 74

Figure 41 - Curves from mechanistic-empirical model ............................................................ 76

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LIST OF TABLES

Table 1 - Characteristics of asphalt mixtures evaluated by Sousa et al. (1998) ....................... 12

Table 2 - S-VECD equations and parameters for mixtures characterization ........................... 32

Table 3 - Aggregate characteristics .......................................................................................... 41

Table 4 - TS testing information .............................................................................................. 49

Table 5 - FAM designing results .............................................................................................. 55

Table 6 - Dynamic modulus master curve shift factors ............................................................ 57

Table 7 - Prony series coefficients for the mixtures analyzed .................................................. 61

Table 8 - Parameter α results .................................................................................................... 66

Table 9 - Power law coefficients .............................................................................................. 70

Table 10 - Mean and CV of material integrity (Cf) and damage accumulation (Sf) values at

failure ........................................................................................................................................ 72

Table 11 - Failure criterion fitted coefficients .......................................................................... 73

Table 12 - Mechanistic-empirical model coefficients .............................................................. 75

Page 12: UNIVERSIDADE FEDERAL DO CEARÁ (UFC) · Adjafre , que é uma grande amiga e sempre uma pessoa fantástica de se conversar. Por fim, à minha namorada Geórgia Ferreira , que entrou

TABLE OF CONTENTS

1 INTRODUCTION .............................................................................................................. 1

1.1 Research Problem ....................................................................................................... 3

1.2 Objectives ................................................................................................................... 4

2 LITERATURE REVIEW ................................................................................................... 5

2.1 Linear Viscoelasticity ................................................................................................. 5

2.1.1 Master Curve .......................................................................................................... 7

2.2 Fatigue Damage .......................................................................................................... 9

2.2.1 The Influence of Aggregate on Fatigue Damage.................................................. 11

2.2.2 Fatigue Damage Characterization for Different Scale Analysis .......................... 13

2.3 Fine Aggregate Matrix (FAM) ................................................................................. 14

2.3.1 FAM Volumetric Issues ....................................................................................... 15

2.3.2 Research Development Using FAM ..................................................................... 15

2.4 Continuum Damage Mechanics in a Viscoelastic Media ......................................... 18

2.4.1 Linear Amplitude Sweep (LAS) Test ................................................................... 18

2.4.2 Simplified Viscoelastic Continuum Damage (S-VECD) Model ......................... 28

2.5 Fatigue Failure Criterion .......................................................................................... 35

2.5.1 Pseudo Strain Energy (PSE) Based Analysis ....................................................... 36

2.5.2 GR Approach ......................................................................................................... 38

3 MATERIALS AND METHODS ..................................................................................... 40

3.1 Materials ................................................................................................................... 40

3.1.1 Asphalt Mixtures .................................................................................................. 40

3.1.2 Mineral Aggregates Composition ......................................................................... 40

3.1.3 Asphalt Binder ...................................................................................................... 42

3.2 Mixture Design ......................................................................................................... 42

3.2.1 HMA Design Procedure ....................................................................................... 42

3.2.2 FAM Design Procedure ........................................................................................ 43

3.3 Experimental Procedures .......................................................................................... 45

3.3.1 FAM Sample Coring Procedure ........................................................................... 46

3.3.2 Linear Viscoelastic Characterization .................................................................... 47

3.3.3 Damage Characterization ..................................................................................... 48

3.3.3.1 Controlled Crosshead Tension Compression Tests .......................................... 48

3.3.3.2 FAM Time Sweep Test .................................................................................... 49

3.3.3.3 FAM Linear Amplitude Sweep (LAS) Test ..................................................... 51

3.4 Cyclic Test Simulation ............................................................................................. 52

4 RESULTS AND ANALYSIS .......................................................................................... 55

4.1 FAM Design ............................................................................................................. 55

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4.2 HMA and FAM Linear Viscoelasticity Characterization ......................................... 56

4.3 HMA Damage Characterization ............................................................................... 61

4.4 FAM Damage Characterization ................................................................................ 63

4.4.1 LAS Testing Results ............................................................................................. 63

4.4.2 FAM TS Testing Results ...................................................................................... 65

4.4.2.1 Damage characteristic curves ........................................................................... 65

4.4.2.2 GR approach results .......................................................................................... 72

4.5 Simulation ................................................................................................................. 73

5 CONCLUSIONS AND RECOMMENDATIONS ........................................................... 77

REFERENCES ......................................................................................................................... 79

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1

1 INTRODUCTION

Hot mix asphalt (HMA) is normally used as the surface layer of the main roads in

Brazil. HMA consists of asphalt binder, coarse aggregates, fine aggregates and mineral fillers.

Due to the difference of their properties, it is necessary to characterize these constituents. It is

known that the microstructure formed by these materials plays an important role in the

pavement resistance with respect to permanent deformation, to fatigue cracking and to

thermal cracking (Monismith, 1991; Vinson, Janoo and Haas, 1999; Bernucci et al., 2010).

One of the most common problems in the flexible pavements in Brazil and in the

world is fatigue cracking of asphalt mixtures (Medina, 1997; Huang, 2004). A recent effort

has been made to characterize this type of pavement distress in order to get a better

understanding of the factors that influence the fatigue damage resistance of asphalt mixtures

(Castelo Branco, 2008; Coutinho, 2012; Hintz and Bahia, 2013; Zhou et al., 2013;

Babadopulos et al., 2014; Freire et al., 2014;). Fatigue cracking in asphalt mixtures is related

to small-scale phenomena. As the asphalt mixtures components are modified, their

susceptibility to pavement performance parameters also changes. For example, raising the

binder content beyond optimum, the susceptibility of the asphalt mixture with respect to

permanent deformation increases. On the other hand, the increase in the aggregates volume

fraction beyond optimum can increase the susceptibility of the asphalt mixture to fatigue

cracking. According to Federal Highway Administration (2002), the aggregate is responsible

for 80% of the resistance to permanent deformation of asphalt mixtures, and the remaining

20% is due to the properties of the asphalt binder. With respect to fatigue cracking, 60% of

the asphalt mixture resistance is attributed to the asphalt binder and 40% to the aggregate

properties (or its particular characteristics, or its asphalt binder affinity, or the different

aggregates gradations combination).

Recently, authors have used the fine part of the asphalt mixture, called fine aggregates

matrix (FAM), as an intermediate step to estimate the HMA behavior. By definition, the FAM

is composed of fine aggregates, mineral filler and asphalt binder. Kim et al. (2003)

investigated performance of asphalt binders by combining them with a standard fine

aggregate (Ottawa sand). In order to improve some of the limitations present in the design

method proposed by Kim et al. (2003), Castelo Branco (2008), and by Zollinger (2005),

proposed a more realistic method, also changing the samples compaction methodology and

the FAM binder content. More recently, Karki (2010), Coutinho et al. (2011), and Souza et al.

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2

(2011) suggested some changes in the design procedure, related to the binder content

determination compared with the methodology used for that measurement in the HMA part.

In the literature there is no consensus concerning the fatigue damage characterization

of asphalt mixtures. The ideal type of test is not established, concerning the loading

conditions, failure criteria, testing condition and temperature. Also, the result analysis is

another issue since other damage mechanisms can influence the results and it is necessary to

remove them from the analysis. In studies related to fatigue, some authors (Kim et al., 2003;

Masad et al., 2007) found that the fine portion of asphalt mixture has an important influence

on the fatigue crack growth. Studies using multiscale modeling have become common, since

the fine portion can be considered as homogeneous in the modeling process (Karki, 2010;

Lutif, 2011). In this approach, the HMA properties are obtained (simulated) from the

properties at different length scales, and the FAM has a key role to represent the viscoelastic

portion of the asphalt mixture. In addition, there are works where FAM is used for modeling

the microstructural asphaltic materials (Aragão, 2011; Aragão et al., 2013).

Some authors have used smaller scales to characterize asphalt mixtures, such as

asphalt binders and FAM. However, there are issues in the literature with respect to the use of

the FAM as a tool for HMA characterization. One is related to the choice of the sieve which

limits the aggregates maximum nominal size (MNS) used in these mixtures. Some authors

(Kim et al., 2003; Zollinger, 2005; Arambula, 2007; Masad et al., 2007; Caro et al., 2008;

Castelo Branco, 2008; Vasconcelos et al., 2009; Aragão, 2011; Pavaldi et al., 2012; Tong,

2013) defined the sieve #16 (1.18mm) as the upper limit for designing FAM samples. Dai and

You (2007) and Aragão et al. (2010) used a different sieve to separate the coarse portion from

the fine portion of the asphalt mixture, #8 (2.36mm) and #30 (0.6mm), respectively. In Brazil,

most of the research carried out using FAM uses the sieve #10 (2.00mm) since the sieve #16

does not belong to the standardized series of sieves in Brazil.

In recent characterization of fatigue damage using the dynamic shear rheometer (DSR)

many approaches have been used to obtain the fatigue life from performing time sweep tests

(Castelo Branco, 2008; Coutinho, 2012). This test is characterized by the application of

controlled stress or controlled strain amplitude in repeated cyclic loading for enough time to

lead the sample to failure. However, for this type of test, the mode of loading (controlled

stress or controlled strain) has great influence on the results (Coutinho, 2012). Furthermore, to

achieve the failure, the test may be impracticable under experimental durations (up to 24

hours). Recently, it has been made an effort to develop a test to evaluate the damage tolerance

in a more practical way, replacing the time sweep test (Johnson, 2010). Also an effort has

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3

been undertaken to analyze fatigue results. Some authors are using an approach based on

continuum damage mechanics. In this approach, the cracks are considered to be

homogeneously distributed and the damage caused by these cracks is depicted as internal state

variable that is determined experimentally (Schapery, 1990a, 1990b; Park et al., 1996).

1.1 Research Problem

The FAM mixtures have been proposed as a tool for the fatigue damage

characterization of asphalt mixtures based on the hypotheses that the cracking mechanisms

start in this part of the HMA. On the other hand the effect in FAM volumetric composition

variations on the resistance to this damage mechanism is still unknown. An example is the

effect of the variation of the MNS of aggregates and its influence on the fatigue cracking

resistance. On a macro scale, in asphalt mixtures, the aggregates play a fundamental role in

terms of rutting resistance, but regarding their influence with respect to fatigue, the effect of

this component is still not adequately explored. From the presented problem, some research

issues can be mentioned:

a) Can the proposed FAM design methodology be applied to mixtures with

different MNS?

b) What is the relationship between the variation of the FAM MNS and their

respective resistance to damage based on the continuum damage approach?

c) What is the relationship between the FAM damage results and Whöler curves

obtained from different tests: time sweep and LAS?

d) What is the limiting sieve for determining the MNS of aggregates in the FAM

design?

e) What is the influence of the FAM binder content on the resistance to fatigue

damage?

f) What is the relationship between fatigue damage resistance in FAM and HMA

using continuum damage approach? Are they correlated?

g) What FAM aggregate MNS best reproduces the HMA damage behavior?

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4

1.2 Objectives

The general objective of this study is to evaluate the influence of variation of one of the

constituents of the FAM, i.e. aggregates, by varying its MNS, on the fatigue damage

resistance of these mixtures. The specific objectives are listed herein:

a) Compare the binder content and the viability of FAM design methodology

proposed by Coutinho et al. (2011) to FAM with different MNS;

b) Compare the FAM MNS variation with respect to their resistance to damage

using continuum damage approach to predict their fatigue life;

c) Compare the damage performance of FAM with different MNS, obtained

through time sweep tests and LAS tests;

d) Compare the effect of the variation of asphalt binder content to the effect of

the variation of aggregate MNS on the FAM fatigue damage resistance;

e) Verify the relationship between the FAM and the HMA damage resistance

using continuum damage approach;

f) Verify which aggregate MNS best reproduces HMA behavior with respect to

fatigue cracking.

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5

2 LITERATURE REVIEW

According to Bernucci et al. (2010), a pavement can be defined as a multilayered

structure, built on a subgrade, designed to resist the loading from vehicular traffic and climate

actions. This should also provide its users good using condition, with appropriate level of

comfort, economy and safety. Normally, the pavements are divided in two types: (i) rigid; and

(ii) flexible. The main characteristic of these types of pavements are the surface layer, with

some composed of cement Portland concrete and some of bituminous materials, such as

asphalt mixtures. This research is focused on flexible pavements.

Flexible pavements are those whose surface layer is composed by the combination of

mineral aggregates and asphalt binder. These pavements usually have a four layer structure:

(i) surface; (ii) base; (iii) subbase; (iv) subgrade. Besides these, there may be intermediate

layers depending on the traffic level and the materials used. In some cases, some of these

layers can be eliminated, for example in the rigid pavements case.

There are many different types of mixtures based on the temperature of application.

The mixtures applied at ambient temperature are called cold mixtures, those applied at high

temperatures are called hot mixtures and more recently, those applied at intermediate

temperatures, are called warm mixtures. The most common type of mixture used in Brazil is

the so called hot mix asphalt (HMA); applied on the roadway at high temperatures. All the

different types of mixtures mentioned have aggregates with different gradations, providing

different structures and performance.

The asphalt mixture constituents have a direct influence on the pavement performance

in the field. A well designed proportion of the constituents and its own characteristics

(physical and mechanical) can avoid the premature appearance of distresses. The aggregates

have a significant influence on the rutting performance, while the asphalt binder can be more

related to the thermal cracking. Regarding the fatigue damage, the variation of the asphalt

binder has an important impact on the performance, however, the aggregates characteristics

and gradation influence this as well.

2.1 Linear Viscoelasticity

One of the main constituents of an asphalt mixture is the asphalt binder that can be

represented using a viscoelastic constitutive model (Goodrich et al., 1991; Pinto, 1991; Lee

and Kim, 1998; Park and Kim,1998; Momm, 2001; Taira and Fabbri, 2001; Daniel and Kim,

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2002; Soares and Souza, 2002). This model interprets the material behavior as a combination

of elastic and viscous behaviors. When subjected to high frequencies (fast loading) the elastic

behavior dominates compared to the viscous, but the opposite happens when the viscoelastic

materials are subjected to low frequencies (slow loading). Linear elastic materials behave

according to the Hooke’s law, wherein the stress and strain correlate in a linear manner. The

mechanical analog most commonly used for this type of materials is a spring, which,

theoretically, does not dissipate energy during the load-unload process. The stiffness of these

materials is denoted by the Young's Modulus E (ratio of stress and strain). Regarding the

viscous material, there is a proportionality between stress and strain rate, and this relation is

denoted as viscosity (η). Differently from the elastic, the energy is dissipated as strain, and

the mechanical analog most commonly used for this type of material is a dashpot.

Some models are found in the literature to model the mechanical behavior of

viscoelastic materials. The most common models used are based on the combination of the

elastic and the viscous mechanical analogs, i.e. springs and dashpots. The generalized

Maxwell model (or Wiechert model) can be used to find the analytical equation in the static

creep situation, for example as in the case of a constant stress test. This particular model

consists of a parallel association of spring-dashpot pairs connected in series. In order to find

the analytical equation in the relaxation situation (constant strain), the generalized Voigt

model (or Kelvin model) can be used. This model consists of an association in series of

spring-dashpot pairs connected in parallel. Figure 1 illustrates the mechanical analog

association for each type of model.

Figure 1 - Mechanical analog association

(a) Generalized Maxwell model

(b) Kelvin-Voigt model

Source: Adapted from Babadopulos (2014)

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The analytical solution for creep compliance (D(t)) and for relaxation modulus (E(t)),

both in time domain, is presented in Equations (1) and (2). In the Kelvin-Voigt model, the

variable� = �� is defined as retardation time, and in the Maxwell-Wiechert model, the variable � = �� is defined as relaxation time.

�� = ��� = �� +∑ �� �1 − ��� ��⁄ ���� � = 1�� +� 1�� �1 − ��� ��⁄ ����

= � +����1 − ��� ��⁄ ����

(1)

�� = ��� = �! +��". ���� $%⁄ �"�� (2)

The parameters�!, �", �",� , �� and ��can be obtained using a Prony series composed

of n terms in order to fit the experimental data. According to Soares and Souza (2003), Prony

series is the most common and convenient way to represent the linear viscoelastic behavior of

a solid in a continuum media, especially asphaltic materials. Using the Boltzmann

superposition principle (Boltzmann, 1874) with a random loading and creep or relaxation

information, the viscoelastic stress or strain response can be predicted through a convolution

integral presented in Equations 3 and 4, respectively.

σ�t = ( E�t − u. +,+- du/� ; t > 0 (3)

�� = ( �� − 2. 3 34 52�� ; > 0 (4)

2.1.1 Master Curve

Asphaltic materials have a thermoviscoelastic behavior, which means their mechanical

behavior depends on frequency, load, and temperature. The material stiffness is highly

dependent on the testing temperature (high stiffness at low temperatures and low stiffness at

high temperatures). However, the effect of stiffness variation due to the temperature could be

replaced by the effect caused by frequency, according to Ferry (1980) in the time-temperature

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superposition principle (TTSP). This principle assumes that the material is

thermorheologically simple.

Normally, the stiffness data are presented in a master curve by shifting the data

obtained from different temperatures to a frequency domain using the TTSP. One temperature

has to be chosen as the reference temperature, and then the temperature data above the

reference are shifted forward and the temperature data below the reference are shifted

backward using the same shift factor for each case. The Figure 2 illustrates this procedure.

Figure 2 - Dynamic modulus master curve shifting process

The shift factor (ɑT), responsible for the master curve construction, is usually obtained

by one of two different equations: (i) Arrhenius (Equation 5), and (ii) Williams-Landel-Ferry

(WLF) (Equation 6).

log 9: = 434,22. ∆@A B1C − 1C�D (5)

log 9: = −E��C − C�EF + C − C� (6)

Where ∆H is the flux activation energy of the material (in kJ/mol.K), R is the gas

constant (8.314kJ/mol·K), and C1 and C2 are the WLF equation coefficients.

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2.2 Fatigue Damage

The fatigue damage (formation and propagation of micro and macro cracks) caused by

repeated dynamic loading is one of the main distresses that occurs in asphalt pavements. This

type of damage is caused by the traffic and the constant change in climatic conditions to

which the asphalt mixture is subjected. The asphalt layer fatigue life is one of the parameters

used in the mechanistic-empirical pavement design methods in Brazil (Motta, 1991; Silva,

1995; Benevides, 2000).

The understanding of the fatigue process in asphalt mixtures is not simple due to the

heterogeneity of the material, which is actually a composition of elastic particles (aggregates)

and the mastic (filler and asphalt binder) with viscoelastic properties. The mastic phase leads

to a behavior that is dependent on the loading rate, temperature, and hardening due to the

asphalt binder aging.

In the study of fatigue in Brazil, the controlled force indirect tensile test is the most

commonly used. This test is conducted usually using pneumatic equipment, under indirect

tension mode of loading with a frequency of 1Hz, and temperature of 25°C. Despite its

simplicity, this test has a number of disadvantages as those reported by Monismith (1958) and

more recently reported by Babadopulos et al. (2014). However, this test is the state-of-the-

practice in the country to obtain asphalt mixtures fatigue information. This test cannot be

considered as a stress controlled test, because the stress is only controlled in the first cycle of

loading, when there is no damage. As soon as the damage starts to occur, the specimen cross

sectional area where the load has been applied decreases until failure. Moreover, the loading

is actually a sum of creep loading and deviator loading. The flow due to creep loading can be

more important than the deviator loading and dominate the mechanism that causes failure.

In the fatigue characterization, cyclic loading test are conducted to simulate the effect

caused in the field. During the testing process, the damage occurs in the material (change in

its structure resulting in a reduction of its stiffness) and energy is dissipated during this

process. The fatigue damage resistance depends, therefore, on the amount of dissipated energy

in the stress-strain cycles where, for the same frequency, the strain response is out of phase

(phase angle) with respect to the applied stress, forming what is known as hysteresis loop

(Tayeballi et al., 1993; Shames, 1997). The concept of dissipated energy is already being

widely used in European and North American universities in the fatigue cracking

characterization, and many studies have been developed using this concept also in Brazil

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(Zollinger, 2005; Arambula, 2007; Masad et al., 2007; Caro et al., 2008; Castelo Branco,

2008; Vasconcelos et al., 2009; Coutinho, 2012).

During the fatigue test, generally the modulus (stiffness) change is monitored as a

representation of the deterioration in the material. This process is divided into three phases

(Piau, 1989; Rivière et al., 1997; Lefeuvre et al., 2000; Baaj, 2002). The first phase is

characterized by the fast decrease in the dynamic modulus, the second by the quasi-linear

linear decrease, and the third related to the material failure. According to Di Benedetto et al.

(2011), Nguyen et al. (2012), Tapsoba et al. (2013) and further Mangiafico et al. (2015), the

first phase can be explained by different effects instead of fatigue damage. The so called

biasing effects are responsible for the decrease in the modulus during the cyclic loading, such

as: non-linearity; heating by viscous dissipation; thyxotropy; etc. According to the cited

authors, the second phase represents the appearance of microcracks in the material due to

loading, and the third phase indicates the coalescence of microcracks into macrocracks.

The traditional fatigue evaluation is based on the prediction of the number of cycles to

failure (Nfailure) for a given input. This relationship is obtained by prediction of the number of

cycles to failure for different loading conditions, temperatures and frequencies. A power law

equation for each case is used to fit the data and find out the coefficients via regression.

Equation 7 is used for the strain controlled case in axial loading while Equation 8 is used for

the stress controlled case in axial loading. Where the εt is the strain amplitude, σt is the stress

amplitude, |E*| is the material dynamic modulus, and k1, k2 and k2 are regression coefficients.

GHI"J4KL = M� B1��DNO �|�∗|NR (7)

GHI"J4KL = M����NO�|�∗|NR (8)

The interpretation of the material behavior, during fatigue damage testing, is a

complex task. Some theories can be used to understand the behavior of the material during the

fatigue process. Among the theories found in the literature, two in particular have been most

used to characterize damage: (i) fracture mechanics (ii) continuum damage mechanics. The

first captures the phenomena occurring on the scale of microcracks to represent the behavior

of the material, considering each crack occurring in the material, while the second represents

the microscale phenomena globally through the use of state variables. The first approach in

more precise, however it is very complex and very time consuming, while the second

approach reduces the complexity of the problem and the resulting computational costs, the

price of a less detailed analysis and the need for some experiments to determine the

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evolutionary law of the state variables. Recently, some authors have preferred to use the

continuum damage mechanics approach for fatigue damage characterization (Kim, 2008;

Johnson, 2010; Underwood et al., 2012; Coutinho, 2013; Nascimento et al., 2014;

Babadopulos, 2014; Martins, 2014; Safaei et al., 2014; Karki, 2014).

2.2.1 The Influence of Aggregate on Fatigue Damage

Many studies reported in the literature show the importance of the properties of

aggregates on the performance of asphalt mixtures in terms of rutting resistance (Masad et al.,

2003; Souza, 2009; Bessa, 2012) as well as regarding the fatigue damage resistance

(Monismith, 1970; Sousa et al., 1998; Vasconcelos, 2004; Masad et al., 2005). This

performance is directly related to the shape properties and particle size distribution of

aggregates in the asphalt mixture.

Vasconcelos (2004) evaluated asphalt mixtures with different gradations (continuous

and discontinuous) keeping the air voids (Av) equal to 4%. Aggregate gradations passing

above, below and through the Superpave restriction zone (RZ), recommended in the past in

the Superpave specification, were evaluated. These mixtures were designed using both

methodologies: Superpave and Marshall. Two stone matrix asphalt (SMA) mixtures, with

different MNS (12.5 and 9.5mm), and one dense asphalt mix were used in this study. The

mixtures were characterized using the indirect tension test with controlled stress mode of

loading. The results showed that the SMA mixture with 12.5mm of MNS showed a fatigue

curve with the same slope and placed above when compared to the one found for the 9.5mm

MNS mix. This is an indicative of higher fatigue life for this type of test. The asphalt mixture

with the gradation curve passing through the RZ had a lower fatigue life, and the asphalt

mixture with the gradation passing below the RZ presented fatigue life similar to those found

for SMA type of mixture. It is noteworthy that this type of fatigue test is empirical, and it is

not necessary that the material that takes longer to break will be the material which presents

greater resistance to fatigue damage in the field.

Nejad et al. (2010) used the indirect tension test for the fatigue damage

characterization of dense asphalt mixtures and SMA type of mixtures. Two dense mixtures

with different MNS (12.5, and 9.5mm) and three SMA mixtures also with different MNS (19,

12.5, and 9.5mm) were used. The dense mixtures had very similar asphalt binder content

(5.1%, and 5.0%, respectively), while the SMA mixtures contained different asphalt binder

percentage for the mixtures with previously mentioned MNS (7.8%, 5.5%, and 6.5%,

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respectively). The tests were performed at three different temperatures (5, 25, and 40°C). The

authors concluded that the increase in temperature reduced the stiffness of the mixtures and

also their fatigue lives. This trend was independent from the gradation chosen. The stiffness

results and the fatigue life found for the dense asphalt mixtures were higher when compared

to those obtained for the SMA mixtures, when the MNS were evaluated. According to the

authors, the mixtures with lower MNS are denser, and this characteristic leads to superior

fatigue performance. Finally, it was concluded by the authors that the aggregate gradation has

greater influence compared to the effect of asphalt binder content on the fatigue damage for

the asphalt mixtures analyzed.

Sousa et al. (1998) used the four-point bending fatigue test to determine the fatigue

damage resistance for asphalt mixtures with nine different gradations. Asphalt mixtures with

different MNS and gradation curves passing above, bellow and through the RZ were

evaluated with three different binder contents for each gradation (one high, one medium and

one low, where the average value was determined in the mixture design process). Table 1

shows the MNS, the binder contents and the asphalt binders’ Superpave classification used in

this study. It was noticed that the asphalt mixtures with the finer gradation (those with low

MNS) had a better performance with respect to fatigue resistance, and this was attributed to

the fact that higher binder content is necessary for this type of mixtures.

Table 1 - Characteristics of asphalt mixtures evaluated by Sousa et al. (1998)

Mix MNS

(mm)

Binder content (%) Binder

Classification (PG) Low Medium High

A 25.0 4.7 5.2 5.7 64-18

B 19.0 4.5 4.9 5.4 58-16

C 19.0 4.8 5.3 5.8 64-18

D 19.0 4.5 4.9 5.4 64-18

H 19.0 4.0 4.4 5.0 64-18

J 25.0 3.7 4.0 4.4 64-18

M 25.0 3.7 4.0 4.4 58-16

Q 12.5 4.5 5.0 5.5 64-18

S 35.0 3.8 4.1 4.8 64-18

Souza et al. (2012) evaluated the effect of the angularity of coarse and fine aggregates

on the fatigue damage resistance by quantifying the fracture energy obtained during indirect

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tension tests conducted with controlled 0.833mm/s rate of displacement. Aggregate gradations

for the tested asphalt mixtures (five HMA and two FAM) were fixed, along with the

combination of different angularity values for coarse and fine aggregates. The asphalt binder

content was regarded as another important variable in the analysis since the evaluated

mixtures had binder contents that varied from 4.7% to 6.0% (Epps et al., 1998). The influence

of the coarse aggregate angularity was not conclusively evaluated since the mixtures had

different asphalt binder content and the effect of the binder can have overlapped the effect of

the aggregate angularity variation. Regarding the fine aggregate angularity, FAMs with the

same binder content were tested and it was found that the higher the angularity, the higher the

potential cracking (greater cracks occurrence) due to stress concentration on the aggregates

particles corners.

2.2.2 Fatigue Damage Characterization for Different Scale Analysis

Fatigue cracking is a small scale phenomenon which starts as microcracks in the

mixture. Fatigue resistance is highly influenced by the asphalt binder characteristics. For this

reason, several authors in the literature characterize the asphalt binder scale trying to upscale

these properties to the asphalt mixtures, since it is easier to perform fatigue tests in this

mixture constituent. Moreover, testing asphalt mixtures is a complicated and a very time

consuming task considering the need to analyze the interaction between the components (Tsai

and Monismith, 2005). In the literature, some authors have been using the dissipated energy

concept during the load cycles to quantify the fatigue damage. Bahia et al. (1999, 2001, 2002)

have contributed to the asphalt binder fatigue cracking characterization using the parallel plate

geometry, verifying the material sensitivity to the temperature and to the polymer

modification. They also have verified the material instability during the load cycles. Andersen

et al. (2001) mentioned that binders with low stiffness (2-5MPa) do not fail entirely due to

fatigue damage, and also by the instability which occurs in the edge of the samples, called

edge effects.

Kim et al. (2003) used binder with Ottawa sand for the fatigue damage

characterization. This new scale is one step closer to the asphalt mixture, since it is made by

the fine aggregate also and it is easier to analyze if compared to the asphalt mixture, since it is

more homogeneous than the mixture itself, and it can be tested using the DSR equipment.

Bahia et al. (2006) conducted a study to verify the influence of the edge effect on the fatigue

damage characterization by comparing mastic fatigue behavior. The authors performed stress

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controlled time sweep tests using two testing geometries (parallel plate and torsion cylinder).

The mastic specimens (12mm diameter and 30mm height) were fabricated with 7% by weight

of asphalt content. Five different binders were used and both, binder and mastic, were tested

at two temperatures, 10 and 25°C. At the higher temperature, it was expected the occurrence

of the edge effect in the binder specimens, since the stiffness is lower at this situation. All

tests were conducted at the frequency of 10Hz. In the characterization analysis, an approach

based on the dissipated energy was used. The failure criterion adopted was based on the ratio

between the sum of the dissipated energy in a load cycle with the initial dissipated energy.

More details can be found on the work published by Bonetti et al. (2002). The authors

concluded that the edge effect does not affect the mastic results, and for this reason the results

were more repeatable. It was also concluded that the edge effect is not a significant factor

affecting fatigue life for the testing binders. Regarding the temperature, the higher

temperature affects significantly the binder fatigue characterization. The same did not happen

for the mastic, because of the damping effect of the sand in those mixtures.

2.3 Fine Aggregate Matrix (FAM)

The FAM is the HMA fine portion represented in Figure 3. While the HMA is the

combination of coarse and fine aggregates, mineral filler and asphalt binder, the FAM is the

combination of only the fine aggregates, mineral filler and asphalt binder. The use of this type

of mixture proposes a mechanical characterization first conducted in the FAM scale, which

has a relatively more uniform internal structure when compared to the HMA, as an

intermediate step to obtain HMA mechanical properties.

Figure 3 - Fine aggregate matrix (FAM) representation

Source: Adapted from Coutinho et al. (2011)

HMA Coarse Aggregate Fine Aggregate + Filler + Binder

(Fine Aggregate Matrix)

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2.3.1 FAM Volumetric Issues

Researches from Texas A&M University were the first to use this tool (FAM) to

evaluate the influence of binder type, filler and additives on the fatigue cracking life of

asphalt composites. The sieve #16 (1.18mm) was chosen to divide the mixture into the fine

and coarse portions, resulting in FAM samples with 1.18mm of MNS. Most papers using

FAM analysis adopt sieve #16 (1.18mm) to fabricate the samples (Kim et al., 2003; Zollinger,

2005; Arambula, 2007; Masad et al., 2007; Caro et al., 2008; Castelo Branco, 2008;

Vasconcelos et al., 2009; Aragão, 2011). Other authors (Dai e You, 2007; Aragão et al., 2010)

evaluated FAM with different MNS. Aragão et al. (2010) used sieve #30 (0.6mm) for the

FAM design. This choice was justified by the sensitivity of the digital image processing (DIP)

technique used in the HMA analysis. Dai and You (2007) chose sieve #8 (2.36mm), arguing

that, in order to simulate this scale performance, the aggregate influence on the FAM

mechanical properties is not influenced by its MNS. In Brazil, sieve #10 (2.00mm) has been

used because sieve #16 (1,18mm) does not belong to the standardized sieve series (Coutinho

et al., 2010; 2011; Coutinho, 2012).

The quality of the mastic (physicochemical interaction of binder with filler material,

passing on sieve #200) and the FAM influences the corresponding HMA performance. The

uniformity of the internal structure of these materials in relation to the HMA enables a more

precise laboratory characterization. Moreover, by using small sample size, there is a

considerable saving in time and material (Coutinho, 2012).

The DSR can be used to evaluate FAM properties, with respect to fatigue damage.

Cylindrical samples (12mm in diameter and 50mm in height) are generally used. This

equipment has the capability to apply torsional cyclic loading, and can perform testing under

both modes of loading (controlled stress or controlled strain).

2.3.2 Research Development Using FAM

Kim et al. (2003) used the FAM methodology to characterize the fatigue damage

resistance and the potential for healing (recovery of cracks) in FAM mixtures. These authors

used an approach based on continuum damage mechanics and the amount of energy dissipated

in the damage process, to evaluate the influence of different fillers and different asphalt

binders in the FAM mechanical behavior. Controlled strain tests with frequency of 10Hz and

temperature of 25°C were performed. Changes in the pseudostiffness (ratio of the stress

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response during test with the pseudostrain, which is the linear viscoelastic stress divided by a

reference modulus) and the dissipated strain energy were monitored for tests performed with

different strain amplitudes. The author concluded that this methodology can be effectively

used to characterize the fatigue damage resistance and the healing potential for asphalt

mixtures.

Zollinger (2005) also used an approach based on fracture mechanics to characterize

the damage induced by moisture for FAM samples. The samples, moisture conditioned or not,

were characterized in the linear viscoelastic region during tests conducted at low strain

amplitudes (0.0065%) and frequency of 10Hz. These samples were also tested for their

resistance to fatigue cracking using tests conducted at the strain of 0.2% or 0.3% (due to the

samples stiffness). The approach has shown that the moisture damage changes the fatigue

resistance of the asphalt mixtures. The moisture deteriorates the mixture and therefore

decreases the fatigue damage resistance. Also regarding the DSR use in order to characterize

the moisture damage, Arambula (2007) evaluated the influence of the air voids distribution in

the mixtures moisture susceptibility. In this study, the concept of fracture mechanics, with the

crack growth index (R(N)), based on Paris law was used. The author used the FAM mixtures

in order to observe if the same trend obtained for HMA would also be verified, and thus

validate those results. The same trend was verified in the FAM characterization results.

Castelo Branco (2008) evaluated the mode of loading effect on the fatigue damage

resistance for different FAM mixtures. The author used different approaches, but related to

each other, to conduct the analysis. In the development of this work an approach based on

fracture mechanics was used to evaluate the model proposed by Masad et al. (2007),

conducting DSR tests with different stress and strain amplitudes. The author proposed a

fatigue damage analysis based on energy concepts that generate comparable results even

when different modes and loading amplitudes are used.

Pavaldi et al. (2012) used the FAM, within the scope of fatigue damage, for the

development of a method based on viscoelastic continuum damage (VECD) model to measure

the healing potential of this type of mixture. The authors tested four mixtures, combining

asphalt binders with PG 64-16 and PG 67-22, with percentages of 10% and 12% by weight of

asphalt binder used in the mixture. The tests were conducted using a DSR by applying cyclic

loading to induce fatigue damage in FAM. The tests were conducted up to a point where a

pre-defined percentage of loss of initial stiffness was achieved and then the samples were

subjected to different rest periods. For the VECD model, state variables are used to assess the

existing damage in the material after the loading mechanism. The state variables were

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obtained before and after the rest period to evaluate the fatigue life increase in the specimen.

The results indicated that this approach captures the influence of the binder type and the

binder content on the healing potential for the studied materials.

Tong (2013) conducted a study to evaluate the effect of moisture coming from the

water vapor on the fatigue damage resistance in asphalt mixtures was verified. The author

developed a direct tensile test with dynamic loading to evaluate FAM conditioned with

respect to moisture. An approach based on the dissipated energy in the process, where it

records the amount of energy released due to fatigue damage in each loading cycle, was used

to separate the portion of permanent deformation that occurs during the fatigue test. For the

fatigue damage characterization, the author used a formulation based on crack growth, which

occurs in the so-called tertiary stage of the direct tension test proposed. Using Paris law and

the surface energy components of the mixture components, the author obtained fracture

parameters and therefore a prediction of the FAM fatigue resistance.

Recently, Underwood and Kim (2013) investigated the effect of the volumetric

variations (air voids, binder content and MNS of aggregate) on the stiffness and fatigue

performance of FAM. The authors pursue to determine the effect of the air voids variation in

the dynamic shear modulus (|G*|) and the FAM properties at failure. For this, two HMA with

different MNS (19.0mm, and 9.5mm), and from these, FAM with different MNS (0.6mm and

1.18mm, respectively) were designed and called very fine FAM. The different MNS of FAM

was obtained experimentally from the separation between coarse and fine portions, according

to the Bailey method. Furthermore, one more FAM mixture was prepared from the 9.5mm

MNS of aggregate HMA. The mixture was prepared with 2.36mm MNS and it was called

coarse FAM. Finally, the influence of asphalt binder content was also evaluated, which was

between 8.3%, and 16.5% and the Av varied between 1.7%, and 21.0%. DSR frequency

sweep and time sweep tests were performed to obtain the mixtures linear viscoelastic

properties. Direct tensile tests were conducted on the FAM samples using a servo-hydraulic

loading machine. The authors observed that the FAM air voids variation followed the same

pattern observed for the HMA parameters; it is mainly a vertical displacement on the dynamic

modulus master curve in logarithmic scale. The FAM mixture derived from the HMA with

9.5mm MNS presented a variation of about 5% in the modulus value for each 1% of air voids

change. Specifically for this case, the sensitivity of this variation is independent of the MNS,

since the 1.18mm and 2.36mm MNS FAM behaved similarly. However, the modulus

variations for each 1% of air voids change, regarding the samples with 0.6mm MNS, were

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double comparing with the last result. These results support the hypothesis that a large portion

of the HMA mechanical properties are influenced by the FAM behavior.

2.4 Continuum Damage Mechanics in a Viscoelastic Media 2.4.1 Linear Amplitude Sweep (LAS) Test

The LAS test was designed to be an accelerated fatigue test method proposed by

Johnson (2010) in order to replace the traditional time sweep test. This method is

characterized by two steps: the first step is a frequency sweep test performed to collect the

linear viscoelastic properties (dynamic modulus), and the second step is an application of the

linear strain amplitude loading to the sample until its failure. Figure 4 illustrates the loading

path used during the test proposed by Johnson (2010) for the second step of loading

application process.

Figure 4 - LAS loading path proposed by Johnson (2010)

Source: Adapted from Johnson (2010)

The results derived from the LAS test can be analyzed using the VECD concepts,

which basically use variations of the linear viscoelastic behavior and the stiffness loss during

the amplitude sweep in order to characterize damage evolution. The application of this model

follows the work potential theory for modeling damage growth proposed by Schapery (1984).

For viscoelastic materials, Schapery (1975) found that a power law can be used to model the

rate of damage evolution (similar or analogous to Paris’ law). Thus, one can relate the damage

rate (S) at time (t) with the potential energy (W) variation in function of damage with an

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exponentα. This exponent can be seen as an asphalt mixture characteristic or material

property, and it is related to the rate of energy released during the damage process.

5S5 = B−TUTS D∝ (9)

Lee and Kim (1998) found that the relationship α = 1 + 1/m produced better results for

the tests conducted using the controlled strain mode of loading. The parameter m is the slope

of the curve of the relaxation modulus versus time, in a logarithm scale. Johnson (2010) found

the parameter m using a frequency sweep test and the interconversion (frequency to time

domain) method proposed by Schapery and Park (1999). The dissipated energy (W) during the

controlled strain test can be quantified, according to Kim et al. (2006), as:

U = W ∙ Y� ∙ Z�F ∙ |[∗| ∙ \]^_ (10)

Where:

I0: Initial shear modulus without damage (MPa) divided by the modulus equivalent of 1MPa;

γ0: Shear strain amplitude applied;

|G*|: Dynamic shear modulus (MPa);

δ: Phase angle (°).

Substituting Equation (10) in Equation (9), together with the α parameter, the damage

variable can be found by integrating numerically as a Riemann sum:

S� ≅�aWY�Z�F�|[∗|\]^_"�� − |[∗|\]^_"b cdecf"�� �" − "�� ddec (11)

Thus, values of |G*|sinδ for each test are plotted versus the values of S(ti). The

behavior of the resulting curve can be fitted to a model in accordance with the following

expression:

|[∗|\]^_ = E� − E��SgO (12)

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Where C0, C1, and C2 are coefficients from the model fitting. Thus, substituting

Equation (12) in Equation (10), and deriving it with respect to S:

TUTS = −WY�E�EF�SgO���ZhIiF (13)

Combining Equation (13) with Equation (11), one can obtain a closed solution, which

determines the number of cycles where failure is characterized, given the chosen criterion for

the S parameter.

GH = j�SHNM�WY�E�EFk �ZhIi�Fk (14)

Where:

k = 1 + (1 - C2)α;

f: Loading frequency (Hz);

Sf: Damage accumulation at failure.

The above equation can be further simplified as follows:

l = j�SHNM�WY�E�EFk (15)

m = 2n (16) GH = l�ZhIi�o (17)

Thus, it is possible to obtain the material fatigue parameters (A and B) in materials

with viscoelastic behavior. Therefore, Johnson (2010) contributed to introduce a method to

quantify the damage accumulation in asphalt binders using an accelerated laboratory

procedure. This author obtained several similar results by repeating the test, increasing the

reliability of it, and consuming a short period of time, i.e., 10 minutes.

Hintz et al. (2010) suggested changes in the methodology and the data analysis

proposed by Johnson (2010). They recommended a new method to obtain the parameter α

using frequency sweep scan data, which is easily obtained in the DSR, instead of having to

perform a relaxation modulus test to obtain the slope of the relaxation modulus in logarithm

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scale. These authors obtained α values equivalent to those obtained by the method described

by Johnson (2010). A change in the shape of the fit of the model was also suggested, which

was done using optimization tools, claiming that this was a problematic procedure, since, if

the initial attempt is far from the real value, the model did not result in precise adjustment of

the data. The solution would be to transform the optimization procedure in a linearization,

allowing the calculation of the model coefficients, C1 and C2. This was possible, since the

authors noted that both methods resulted in similar values for the A parameter calculation.

Finally, it was noticed that some asphalt binders presented little damage (reduction of

stiffness) for the maximum strain amplitude of 20%, used in the standard test methodology.

So, for this maximum strain amplitude, the efficiency of the VECD model in analyzing these

asphalt binders was not ensured and thus an inaccurate parameter A was obtained. Therefore,

the authors recommended increasing the extent of the strain amplitudes used during the LAS

procedure. The suggested maximum strain amplitude was 30% for the evaluated binders.

In the study conducted by Hintz et al. (2011), the authors evaluated the effect of aging

on fatigue damage, using the LAS test. Five asphalt binders with different PGs were subjected

to different aging procedures: (i) no aging, (ii) aging in the rolling thin film oven (RTFOT),

(iii) aging in the pressure aging vessel (PAV), (iv) PAV double aging (procedure repeated

twice), and (v) PAV quad aging (procedure repeated four times). The results showed that the

A35 parameter (35% loss of stiffness) increased with aging, whereas the B parameter

decreased with aging. Thus, the parameter decrease indicated a decrease in the asphalt binder

susceptibility to time/temperature caused by the aging process, which also decreased the

fatigue life expected for these materials. The A35 parameter is extracted from the graph

|G*|×sinδ versus damage, and depends on the initial dynamic modulus without damage.

Materials with high dynamic modulus are expected to have lower A35, but the results showed

that aging increased this parameter. The authors concluded that the parameter |G*|×sinδ

versus damage was responsible for this increase, in other words, as damage increases, the

lower is the decrease in the material integrity (|G*|×sinδ), which results in increased fatigue

life. Therefore, as the parameters A35 and B were conflicting in relation to the fatigue life, the

results were analyzed based on the strain amplitude and not separately for each parameter.

Thus, the number of cycles until failure (Nf) curves was plotted versus the strain amplitudes.

Observing the values of 2% and 12% strain, the authors noticed that for smaller amplitudes,

the more aged is the material, the higher will be its fatigue life. On the other hand, for the

highest amplitude, the opposite occurred. Therefore, the effect of aging on the fatigue life for

the evaluated materials depends on the strain amplitude used during the test.

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Hintz and Bahia (2013) noticed that during the fatigue test, either the LAS or the time

sweep tests, conducted in DSR, there is a process of fracture at the edge of the samples, which

is related to fatigue damage. Figure 5 extracted from the authors work shows the edge fracture

effect.

Figure 5 - Edge fracture in the binder sample

Source: Hintz and Bahia (2013)

This fracture is manifested through cracks that begin in the edge and propagate to the

center of the sample, as the loading cycles are applied. Through image analysis, the authors

realized that the stiffness reduction was directly related to the edge crack growth. These same

authors in previous studies have assumed that the reduction in stiffness (|G*|) was caused by

the sum of the internal damage that occurred in the asphalt binder and thus could be evaluated

on a macro scale. However, it was realized that the stiffness reduction is directly related to the

size of the edge crack generated in the sample. The crack length can be estimated from the

change in a parameter called torsional stiffness (k) (defined in Equation 19). Thus, the crack

length was estimated from the previously mentioned parameter and the reduction of the

sample radius during the test. The radius (r) in DSR can be estimated by:

pq = M ∙ 2 ∙ ℎW ∙ |[�∗| (18)

M = C/t (19)

Where:

h: Sample height (2mm for binders);

|G0*|: Undamaged dynamic modulus;

T: Torque;

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ϕ: Deflection angle.

The sample initial data are known: the radius (4mm) and its height are constant

(2mm). Thus, the variation in the radius can be estimated through the torsional stiffness

variation in accordance with the Equation (20). Where the radius in cycle N (rN) is equal to the

initial radius (r i) corrected by the ratio of the torsional stiffness in the cycle N (kN) and the

initial torsional stiffness (ki).

pfq = p"q ∙ MfM" (20)

Thus, the crack length can be calculated according to Equation 21, and once the value

of the crack length (a) is obtained, the crack growth (da/dN) rate can be calculated. This rate

is a function of a, and the number of loading cycles N, according to Equation 22:

9 = p" − p (21) 595G = ∆9∆G (22)

Therefore, the analysis of LAS test data becomes complex, since it is not a simple test

allowing easy fracture, and it was designed to use the VECD concepts in the analysis. The

authors recommend this test type for damage tolerance, rather than a fatigue resistance test.

Due to these issues, the authors suggested a simplification in the loading shape, a change in

the analysis procedure, and began to call this procedure as the modified LAS. The main

modification suggested in the procedure was as an increase in the applied strain amplitude.

The new loading scheme suggests smaller strain amplitude during the cycles, turning the load

linear instead of in steps format. It was noticed that this modification would reduce the edge

cracks formation that occur during the conditioning phase of the sample. Figure 6 shows the

new loading shape format, increasing 0.1% of strain per second to a maximum of 30% of

apparent strain (the strain imposed by the equipment, not the real in the sample) for a period

of 300 seconds.

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Figure 6 - Loading scheme used in the modified LAS procedure

Source: Hintz and Bahia (2013)

To analyze the results of the modified LAS test, Hintz and Bahia (2013) proposed an

approach based on the observed relationship between the crack length and the sample crack

growth rate, to rank the asphalt binders with respect to their damage tolerance. The authors

defined as the failure criterion the crack length just before the crack growth rate begins to rise

after a first initial peak. Figure 7 presents the point defined as failure. This criterion

establishment generated the same trend as the failure criterion adopted by the time sweep test.

This trend was observed for conventional asphalt binders and polymer (SBS and

polyethylene) modified ones. Finally, the procedure used to characterize the damage tolerance

is regulated by AASHTO TP-UL 101-12 (2012).

Figure 7 - Crack length failure criterion

Source: Adapted from Hintz and Bahia (2013)

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Pamplona (2013) conducted a study aimed to verify the effect of the modification of

asphalt binders from different sources with polyphosphoric acid (PPA) and to investigate the

effect of aging with respect to stiffness, fatigue cracking and permanent deformation

resistances. The author used four different proportions of modifier (0.5, 1.0, 1.5, and 2.0%),

PAV and RTFOT aging, and conducted chemical and mechanical characterizations on the

asphalt binders. For the mechanical characterization, the multiple stress and creep recovery

(MSCR) test was used to predict the permanent deformation resistance, as well as to obtain

the linear viscoelastic properties. Regarding the fatigue damage characterization, the author

used the LAS, following the model proposed by Johnson (2010) with the Hintz et al. (2010)

suggestions and the modified LAS proposed by Hintz and Bahia (2013). For the first test

(conventional LAS), it was observed that the A35 parameter increased with the asphalt binder

modification percentage, while the B parameter decreased. The trend was similar to that

described by Hintz et al. (2011), and the relationship between the number of cycles to failure

(Nf) and the strain amplitude used during the test was similar. It was also observed that the

fatigue resistance is dependent on the strain amplitude used during the test. For small strain

amplitudes (lower than 10% strain), the increased asphalt binder stiffness due to aging is

beneficial with respect to the fatigue life, while for higher amplitudes (higher than 10% strain)

the reverse occurs, the higher stiffness tends to influence the fatigue life negatively. The PPA

addition in asphalt binder increases its stiffness and it can be beneficial or not in terms of

fatigue damage depending on the strain amplitude. For the second test (modified LAS), the

larger the crack length (af), the samples are more tolerant to fatigue damage. It was noticed

that the asphalt binders, in general, became more resistant to fatigue cracking with the PPA

addition, but the sensitivity to the addition of this modifier is different for the two types of

asphalt binders evaluated. By comparing the values of af and Nf, the author observed a match

between the results only for small deformation (less than 10%), or only to these ranges of

deformation the models results were similar.

Willis et al. (2013) conducted a study to assess whether the increased volume of virgin

asphalt binder, or the use of a less consistent binder, increased the durability of asphalt

mixtures with addition of a high content (50%) of recycled asphalt pavement (RAP), using

fatigue damage characterization for those asphalt binders. The authors used the LAS test to

obtain fatigue properties of the asphalt binder (mix between virgin and aged asphalt binder

derived from the RAP). The methodology used in the LAS test was the same proposed by

Johnson (2010). Percentages of 25 and 50% of binder originating from RAP mixed with

virgin asphalt binders, classified as PG 67-22 and as PG 58-28, were used. The results showed

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that the combination of the asphalt binder derived from RAP with conventional virgin asphalt

binder increased the mixture resistance to fatigue cracking. Overall, the fatigue damage

resistance results were as expected, the PG 58-28 asphalt binder mixed with the asphalt binder

derived from RAP showed superior fatigue life compared to the PG 67-22 asphalt binder

mixed with the asphalt binder derived from the RAP. For the PG 58-22 binder, the percentage

increase of aged binder was more evident for the fatigue results, compared to the PG 67-22

binder. The results also showed that for the percentage of 25% binder originating from RAP,

with the addition of virgin binder an increase in fatigue life is obtained. This does not happen

for the percentage of 50%, since the high state of aging of the RAP binder overlaps the fatigue

life increasing caused by the addition of virgin asphalt binder

Zhou et al. (2013) evaluated several methods for characterizing fatigue in asphalt

binders correlating with the asphalt mixture results. One of the methods was evaluated using

the LAS following the methodology proposed by Johnson (2010) with the suggestions by

Hintz et al. (2010). The authors used a push-pull test to characterize the HMA fatigue damage

resistance. The results were analyzed using the VECD methodology, with the method

described by Mogawer et al. (2011), arguing that this type of analysis generates fundamental

asphalt mixtures fatigue damage properties. The authors found a different ranking between the

asphalt binders and their respective asphalt mixtures with respect to fatigue damage resistance

using the LAS and the push-pull test results performed on asphalt mixtures The justification

for the contradiction in the results was based on the fact that the LAS is a new methodology,

and therefore more studies are necessary, especially with regard to data analysis in order to

consider both the linear viscoelastic properties, as the nonlinear and the material

viscoplasticity.

Martins (2014) conducted a study aimed at validating the LAS test in estimating

fatigue damage of asphalt binders. The author conducted testing on nine different asphalt

binders divided into two steps. In the first step, four binders were tested using the LAS test at

a temperature of 19°C. The failure criterion used was the same as adopted by Hintz and Bahia

(2013) in their study, which is the crack length (af), where the minimum value of the cracking

propagation rate (da/dN) after an initial peak was observed. From that point, it was defined

the material integrity at failure (Cf), which is the pseudostiffness value at sample failure and

the fatigue curves were constructed for comparison between binders. For the 2.5% strain

amplitude, the asphalt binders ranking were the same as those obtained by the crack length

proposed by Hintz and Bahia (2013). For the 1.5% strain amplitude, only one of the binders

shifted position. The author also repeated the test procedure for the iso-modulus condition,

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changing the test temperature in order to compare the binders’ performance with similar

stiffness values. In this situation a reverse ranking was observed. It is important to know the

response of the material itself but in the field the materials are subject to the same

temperature.

The aforementioned author also conducted a statistical study to verify repeatability of

the results. She concluded that it is possible to obtain satisfactory results from the use of this

approach even when only a few tests are performed. Thus, the nine selected binders were used

to compose asphalt mixtures, and these had their fatigue damage performance assessed using

the direct tension test proposed by Daniel and Kim (2002), and analyzed using the S-VECD

model. To verify the compatibility between the results obtained for the asphalt mixtures and

their respective binders, LAS tests were conducted in five different binders, but in a smaller

number of tests, since its repeatability was already checked. For direct comparison, the

criteria used were those proposed by Nascimento et al. (2013), the mixtures fatigue factor

(MFF) and the binders fatigue factor (BFF). These factors were obtained by calculating the

area under the fatigue curve (log-log scale). The MFF comes from the area between 100 and

20µϵ, whereas the BFF is the area between 1,250 and 2,500µϵ. The MFF, the BFF, and the

crack length (af) were compared by ranking the materials. Details can be found in Martins

(2014). It was noticed by the author the agreement between the results, thus concluding that

the LAS can be used in asphalt binders in an attempt to characterize fatigue in asphalt

mixtures from a smaller scale.

Coutinho (2012) adapted the LAS test method proposed by Johnson (2010),

considering the modifications suggested by Hintz et al. (2010), to characterize the fatigue

damage resistance of FAM mixes. Because of the FAM viscoelastic behavior, the VECD

method could be applied to analyze the results, and to quantify the damage accumulation for

this mixture type. The author first tried to use the LAS test to characterize the fatigue damage

at a temperature of 15°C. At this temperature, the samples did not reach the failure criterion,

which is the loss of 50% of the initial dynamic modulus. The author also tried to increase the

amount of strain amplitudes used during testing in order to achieve the established criteria, but

no variation in the stiffness loss was observed, which kept asymptotically changed to 36%

loss. In addition, the test became increasingly time consuming, reaching up to 300 minutes,

while applying the highest amount of strain amplitude (1,200), which goes against the initial

proposal of the LAS as an accelerated test. This problem happens due to the DSR torque

capacity, which was not designed for testing these materials. It was then decided to use the

temperature of 25°C, even though the results would be influenced by other damage

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mechanisms, which occur simultaneously at this temperature, for example, plastic

deformation. By increasing the test temperature, the author obtained the failure criterion

adopted in a range from 0.0065 to 0.8% strain, 150 cycles of load amplitude applications.

Three different FAM were subjected to this procedure. The first one using granite aggregates

and conventional binder, the second one using granite aggregates and EVA polymer modified

binder, and the third one, with aggregates of different mineralogical origins (gneissic and

phonolitic) with conventional binder. Thus, it was possible to apply the VECD model for

obtaining the damage parameters, including Nf for the adopted criterion. Time sweep tests

were also performed and the results obtained were compared with the ones obtained through

the LAS tests. For the FAM investigated, the LAS results were very close to those found

when the time sweep testing was performed. The largest difference was in the order of 15%.

This means that for FAM, the LAS may be used instead of the time sweep test, which can

reach up to 24 hours. The tests conducted by Coutinho (2012) had, on average, 40 minutes of

duration. The referred author argue for the use of LAS for FAM characterization due to the

fact that the strain at the edge of the sample is small, so this does not invalidate the hypothesis

of small strains assumed by the continuum damage mechanics theory.

2.4.2 Simplified Viscoelastic Continuum Damage (S-VECD) Model

The use of the S-VECD has become more common recently. This framework has been

used to predict fatigue damage performance of asphalt mixtures (Underwood et al., 2012;

Babadopulos, 2014; Martins, 2014), asphalt binders (Safaei et al., 2014; Martins, 2014) and

more recently to FAM mixtures (Karki, 2014). It was developed at North Carolina State

University (NCSU) by Daniel and Kim (2002) and later by Underwood et al. (2012). This

model accounts for the damage during the test through a damage internal state variable,

denoted as S. This variable is calculated as a result of microstructural changes based on a

reduction of its effective stiffness.

This model is a simplification of continuum damage mechanics theory to account for

damage in asphalt materials during cyclic tests. This is focused on the average state of

damage in the analyzed material. The S-VECD is based, as well as the model proposed by

Johnson (2010), on Schapery’s extended correspondence principles (Schapery, 1984) and

Schapery’s work potential theory based on irreversible thermodynamics (Schapery, 1987).

This means that the time rate of damage can be related to the dissipated energy following the

relationship presented in the Equation 9. However, the calculation of the dissipated energy in

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the loading cycles is complicated since viscoelastic materials have a hysteretic behavior, as it

can be seen in Figure 8(a). Moreover, the Schapery’s extended elastic-viscoelastic

correspondence principles can be used, replacing the actual strain by pseudostrain (Zu). This

parameter is a mathematical tool used in order to separate viscoelastic effects from damage.

The pseudostrain can be understood as the linear viscoelastic stress (�vw�) response to an

arbitrary load divided by a reference modulus (GR), normally adopted as a unity. By replacing

the stress with the pseudostrain eliminates the hysteretic behavior transforming it into a linear

relationship similar to Hooke’s Law. The Figure 8(b) illustrates this relationship. All the

equations are written in terms of shear loading.

Zu = �vw�[u (23)

Figure 8 - Schapery’s extended elastic-viscoelastic correspondence principle

(a) Stress-Strain Behavior (b) Stress-Pseudostrain Behavior

|Source: Adapted from Daniel and Kim (2002)

Considering the stress-pseudostrain relationship, a new parameter can be obtained

from the slope of the curve, the pseudostiffness denoted as C(S). The C(S) is directly related

to the material integrity and varies from one to zero. When the C(S) is equal to one, the

material response is the same response obtained for linear viscoelastic condition, which means

there is no damage. When the C(S) is equal to zero, the material does not present any more

ability to support damage. Equation 24 presents the C(S) calculation and the parameter

denoted as the dynamic modulus ratio (DMR) is a correction parameter used to correct the

sample-to-sample variation in the fatigue tests. This constant can be calculated by dividing the

dynamic modulus obtained prior the fatigue test (|[∗|H"� LKxK"��) by the linear viscoelastic

dynamic modulus of the mixture (|[∗|vw�).

C(S)

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E�S = �yyZyyu ∙ �zA (24)

�zA = |[∗|H"� LKxK"��|[∗|vw�

(25)

|[∗|vw� = {|[! + � [h}uF�hF}uF�hF + 1f

h�� ~F + |� [h}u�h}uF�hF + 1f

h�� ~F

(26)

Where |[∗|vw� can be calculated according to Equation 26, using the coefficient terms

of a Prony series (G∞, Gm, ρm) fitted to the experimental data. The ωR is the reduced angular

frequency, and can be calculated by ωR = ω · ɑT. Where, ω is the angular frequency used in

the fingerprint experiment and ɑT is the time-temperature shift factor for the fingerprint test

temperature. The dissipated energy can be calculated easily at this point as the area below the

stress-pseudostrain curve. This parameter is called pseudo strain energy density (WR) and it

can be calculated by Equation 27.

Uu = 12E�S�ZuF (27)

For the damage calculation, it is necessary to calculate the peak-to-peak pseudostrain

(Zyyu ) in a given cycle during loading testing and it can be calculated as a function of the peak-

to-peak strain occurring during the test. Equation 28 shows this calculation. Finally, the

damage variable (S) can be obtained as a function of the material integrity variation during the

cycle loading and the time variation as described in the Equation 29. This equation calculates

the internal state variable damage assuming that there is no damage in the beginning of the

test.

Zxx���JL"u = 1[u �Zxx���JL" ∙ |[∗|vw��

(28)

S =���zA2 �Zyyu F�E��"∗ − E"∗� cdec ∙ a" − "��b ddecf"�� (29)

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Daniel and Kim (2002) noticed

damage accumulation throughout the test,

material property. This curve is

dependent to the mode of loading (cyclic or monotonic), the loading frequency and the

temperature. According to the authors, when the tests are performed in different conditions,

the curves would collapse in one unique curve.

different loading conditions.

by exponential or power law function according to Equations 30 and 31

a and b are the exponential coefficients, and

E�S = �I�� E�S = 1 � E��S�dO

Figure 9 - Damage c

Safaei et al. (2014) conducted a

asphalt mixtures, warm mix

proposed by Underwood

characterization, LAS tests were conducted and the S

presented adaptation. Thus, the LAS

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1

0.0E+00 2.0E+08

Ma

teri

al

inte

gri

ty (

C)

Daniel and Kim (2002) noticed that when plotted the material integrity values versus

damage accumulation throughout the test, it results in a damage curve which is

s curve is supposedly a material inherent and therefore i

dependent to the mode of loading (cyclic or monotonic), the loading frequency and the

temperature. According to the authors, when the tests are performed in different conditions,

the curves would collapse in one unique curve. Figure 9 illustrates the curves collapse for

different loading conditions. The damage characteristic curves can be represented analytically

by exponential or power law function according to Equations 30 and 31

are the exponential coefficients, and C11 and C12 are the power law coefficients.

Damage characteristic curve collapse and data fitting

(2014) conducted a study characterizing the fatigue damage

mix asphalt and asphalt binders. The authors used the S

Underwood et al. (2012) to analyze the mixture results

tests were conducted and the S-VECD model was

. Thus, the LAS test has again been analyzed starting from concepts of

2.0E+08 4.0E+08 6.0E+08 8.0E+08

Damage Accumulation (S)

Power Law FAM A

31

that when plotted the material integrity values versus

in a damage curve which is considered a

and therefore it is not

dependent to the mode of loading (cyclic or monotonic), the loading frequency and the

temperature. According to the authors, when the tests are performed in different conditions,

the curves collapse for

damage characteristic curves can be represented analytically

by exponential or power law function according to Equations 30 and 31, respectively. Where,

are the power law coefficients.

(30)

(31)

urve collapse and data fitting

study characterizing the fatigue damage resistance in

binders. The authors used the S-VECD model

to analyze the mixture results. For the binder

was used following the

has again been analyzed starting from concepts of

1.0E+09 1.2E+09

Power Law FAM A

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32

continuum mechanics using an adaptation for the torsional state of loading. The first work

using the S-VECD to analyze FAM mixtures was conducted by Karki (2014). The author

developed an integrated testing procedure combined with S-VECD analysis to evaluate the

fatigue and healing potential in FAM mixtures. They performed cyclic tests in samples

subjected to uniaxial loading in a Dynamic Mechanical Analyzer (DMA) equipment, and

shear loading in a DSR equipment. Time sweep tests were performed in the DSR in controlled

stress mode with amplitudes of 250, 275, 350 and 400kPa at a frequency of 10Hz and 225 and

275kPa at the frequency of 5Hz, at a temperature of 25°C. The failure was assumed when the

sample presents stiffness reduction of 60% of its initial value. The result obtained for the C vs

S curves presented the same profile for the different loading conditions, which agrees with the

S-VECD theory. For the tests conducted in the DMA, time sweep tests with controlled

displacement were performed. The samples were subjected to three different displacements:

0.010, 0.012 and 0.015mm, which correspond to 0.022%, 0.027% and 0.033% strain

amplitude in the first cycles of the test. The testing frequencies were 10 and 5Hz and the

temperature was 25°C. The same observation concerning the C vs S profile was made for

uniaxial loading. The argument of the damage characteristic curve being material inherent

was reinforced by this research.

Underwood et al. (2012) presented the S-VECD model formulation for the uniaxial

tension-compression cyclic test in HMA for fatigue characterization. The author presented the

formulation used for the constant crosshead test, which is described in details is the AASHTO

TP 107 (2014) and the constant stress cyclic test. Table 2 presents the equations from the main

model parameters.

Table 2 - S-VECD equations and parameters for mixtures characterization

Parameter Mixture (Uniaxial Cyclic Direct Tension)

Pseudostrain, εR

�u = 1�u� �� − ���

T�T� 5�j�p < y

εxx���JL"u = 1�u �εxx���JL" ∙ |�∗|vw��j�p > y

Pseudostrain Energy Density, WR Uu = 12E�S��uF Pseudostiffness, C(S)

E�S = ��u ∙ �zA j�p < y

E∗�S = �yy�yyu ∙ �zA j�p > y

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33

Damage, S

S =���zA2 ��uF�E"��−E"� cdec ∙ a" − "��b ddecf"�� j�p < y

S =���zA2 ��yyu F�E��"∗ − E"∗� cdec ∙ a�" − "�� ∙ ��b ddecf"�� j�p > y

Parameter Definition

�u = arbitrary reference modulus selected to be 1 �� = relaxation modulus � = time variable of integration � = strain εxxu = peak pseudostrain in a given cycle εxx = peak strain in a given cycle |�∗|vw� = linear viscoelastic dynamic modulus y = time to peak tensile stress in first loading cycle �zA = dynamic modulus ratio Souce: Adapted from Safaei et al. (2014)

The S-VECD model assumes, for the tension-compression test, that only tension

induces damage. Therefore, a new parameter is used to correct the strain amplitude used to

calculate the internal damage parameter. It is a functional form factor called β represented in

the Equation 32.

� = �xLIN + ��IJJL���xLIN� + ���IJJL�� (32)

Therefore, the functional β varies from -1 for only compression loading to 1 for only

tension loading. In the shear loading case both signals induce damage in the material, thus the

functional is always equal to 1. This parameter is used to estimate the tension amplitude

pseudostrain (��Iu ) from the peak-to-peak pseudostrain as showed in the Equation 33. In the

shear loading, the tension amplitude pseudostrain (Z�Iu ) is equal to the peak-to-peak

pseudostrain (Zxxu ), since β is equal to 1 always.

��Iu = � + 12 �xxu (33)

Another factor is used to adjust the equation to account for the period where the

samples are being damaged. This factor K1 is a parameter defined and dependent only by the

load history. Equation 34 presents the K1 calculation where f represents the loading frequency,

tb represents the beginning time and te represents the ending time.

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34

�� = 1L − � �B 1� + 1DFk� �� − ��\�2Wj�Fk5���� �

(34)

� = ��\��(�)2Wj

(35)

L = 2W � ��\��(�)2Wj

(36)

The integral in Equation 34 can be analytically solved by discretization using at least

100 elements and using numerical integration by the trapezoidal rule. The tb and te can be

calculated by Equations 35 and 36, respectively. For shear loading, tb is equal to zero and te is

equal to 1/f.

From the damage evolution law (Equation 9) a closed-form solution can be derived in

order to predict the number of cycles to failure (Nf) from strain or stress input with the S-

VECD model. All the calculations are presented in Underwood et al. (2012) in more details.

Thus, from these calculations the Nf can be predicted for different strain amplitudes, different

stress amplitudes, and using the LVE time-temperature shift factor in the test frequency, it can

also be predicted for different testing temperature. Equation 37 presents the formulation used

for the power law model at constant strain, while Equation 39 presents the formulation for the

power law at constant stress. Equations 38 and 40 present the formulation for the exponential

model at constant strain and stress, respectively. In some equations, an additional integral

should be solved. According to Underwood et al. (2012), it could be successfully made by

numerical integration by discretization using 200 points between the integration limits.

GHI"J4KL =(jKL�)(2�k)SHI"J4KL

k�kgdO��

(n � nE�F + 1�E��E�Fk��� + 1���,xx��|�∗|vw��Fk��

(37)

GHI"J4KL = (�1k�jKL��2�k��� + 1���,xx��|�∗|�Fk�� � �9�S����I����k �5S���%� ¡��

(38)

GHI"J4KL = (jKL�)(2�k)|�∗|Fk

����,xx�(� + 1�Fk�� � ¢�1 − E£���S£�gdO�FE£��E�F�S£�gdO�� ¤k �5S£��£��%� ¡�

(39)

GHI"J4KL = (jKL�)(2�k)|�∗|Fk

����,xx�(� + 1�Fk�� � �−9¥�S£����I¥�£���k �5S£��£��%� ¡�� (40)

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35

The new constants presented in the equations are composed from the combination of

some material constants. Where, S£HI"J4KL is given by Equation 41, E£�� is given by Equation

42, and â is given by Equation 43:

S£HI"J4KL = SHI"J4KL

|�∗|Oc

ced

(41)

E£�� = E�� �|�∗|Oc

ced�gdO

(42)

9¥ = 9 �|�∗|Oc

ced��

(43)

2.5 Fatigue Failure Criterion

One issue highly discussed in the literature by many authors is about the criterion

which defines failure in cyclic tests. The classical criterion proposed is related to the material

stiffness reduction. When the specimen loses 50% of its dynamic modulus (|G*|) it is defined

failure. Due to the fact that the 50% loss in the stiffness is a good approximation, this criterion

has been used for a long time. However, this is an arbitrary choice and depending on the

sample the failure occurs in different moments.

A phenomenological failure definition used to defined failure is based on phase angle

observation. During a cyclic test the phase angle has a trend of increasing, but when the

material is not able to resist to additional loading, the phase angle reaches a peak and starts to

decrease. This parameter works for asphalt binders, for FAM (Kim et al., 2003) and for

asphalt mixtures (Reese, 1997; Babadopulos et al., 2014). Figure 10(a) presents the typical

phase angle behavior during cyclic tests. In the study conducted by Safaei et al. (2014),

another phenomenological failure was observed by the authors using LAS tests for asphalt

binders. It was found by plotting C×N vs N (where N is the number of loading cycles) an

inflection point that could define failure in asphalt binder testing. Figure 10(b) presents the

definition of this new criterion. The authors performed tests in asphalt mixtures and asphalt

binders and concluded by performing the analysis using the S-VECD model that LAS test had

the ability to capture the contribution of the asphalt binder in determining the fatigue damage

resistance for asphalt mixtures.

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36

Figure 10 - Different failure criteria

(a) Phase angle drop (b) Inflection point at C×N vs N curve

Source: Safaei et al. (2014)

2.5.1 Pseudo Strain Energy (PSE) Based Analysis

In the S-VECD model framework the phase angle is not included. The sudden

reduction in phase angle definition can be used for identifying the failure cycle in the

experimental data, although it cannot be used to predict failure. Thus, a mechanistic approach

based on energy can be used to define failure in the S-VECD model. The PSE during the

cyclic testing is the area below the graphic stress with pseudo strain, which is a triangular area

relating the axis values. At the beginning of the test the material response is equal to the linear

viscoelastic response, since there is no damage yet, and the energy is stored in the specimen

without any release. As soon as the damage starts to occur in the material, some energy is

being released from the entire initial energy stored. For each data point during the test, the

stored PSE (U¦u) and the released PSE (UKu) can be calculated. At the beginning of the test

occurs the maximum stored PSE (U¦,hIiu ). The released PSE is the subtraction of the stored

PSE during the test from the maximum PSE stored. Figure 11 presents which area represents

the stored and the released PSE in the controlled strain test case.

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37

Figure 11 - Definition of stored PSE and released PSE

From the illustration, the areas below the curves can be calculated according to

Equations 44, 45 and 46. These equations are denoted in terms of shear loading, and are

defined for the controlled strain test case. At this case, Zxxu is constant during the test.

U¦,hIiu = 12 ∙ �xx ∙ Zxxu = 12 ∙ �Zxxu ²

(44)

U¦u = 12 ∙ �xx ∙ Zxxu = 12 ∙ �Zxxu ² ∙ E�S

(45)

UKu = U¦,hIiu � U¦u = 12 ∙ �Zxxu �F�1 − E�S

(46)

The stored PSE reflects the material ability to store energy in a particular time. This

parameter is directly proportional to the material pseudo stiffness. As damage is occurring, the

material pseudo stiffness and the stored PSE decrease for controlled strain tests. Regarding

the controlled stress test, the stress is constant and the strain increases during the test.

Therefore, in this case, the stored PSE is inversely proportional to the pseudo stiffness during

the test. Equations 47, 48 and 49 present the calculations for the stress controlled test.

Stored PSE (̈ ©ª)

Released PSE (̈ «ª)

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38

U¦,hIiu = 12 ∙ �xx ∙ Zxxu = 12 ∙ ��xx²

(47)

U¦u = 12 ∙ �xx ∙ Zxxu ∙ ¬�xx�xx­ = 12 ∙ ��xx² ∙ 1E�S

(48)

UKu = U¦,hIiu � U¦u = 12 ∙ ��xx�F B1 − 1E�SD

(49)

2.5.2 GR Approach

A recent effort has been made to develop a fatigue failure criterion that could be used

with the S-VECD model framework. Zhang et al. (2013) proposed an approach called [�u in

which the energy is evaluated in a cumulative sense. The definition is related to the rate of

released PSE with the number of loading cycles. The [�u can be obtained from the plateau

formed by the aforementioned graphic, which is the minimum value of energy released rate

during the test. More details of this approach can be found in Zhang et al. (2013). In the work

developed by Sabouri and Kim (2014), the [�u method was used to evaluate three different

modes of loading: controlled strain, controlled stress and controlled actuator deformation

(crosshead). The authors noticed that the method do not collapse for the three different

loading conditions, and therefore it is dependent on the mode of loading. In order to find a

failure criterion which is not dependent on the loading conditions (amplitude, frequency and

mode of loading), a new approach called [u was proposed, which is an improvement from the

initial [�u approach. Sabouri and Kim (2014) changed the definition from a stable rate to

average rate of released PSE and found out a criterion easy to use and consistent to the S-

VECD model framework. The results presented by the authors showed that the curves created

using the approach collapse independent of the mode of loading and have a unique

relationship with GH. The [u calculation can be performed with the experimental data by

calculating the average released PSE �UKu� for each point during loading cycles dividing by

the number of cycles to failure GH. The released PSE can be calculated according to Equation

46 for controlled strain case and to Equation 49 for controlled stress case. Equation 50

presents the [u calculation and Figure 12 presents the [u envelope formed for and specific

material during the test.

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39

[u = UKuGH = ( UKuf��GHF

(50)

Figure 12 - GR approach envelope for FAM samples

y = 9E+08x-1.143

R² = 0.9938

100

1000

10000

1.0E+04 1.0E+05 1.0E+06

GR

(J/m

2/c

ycl

e)

Nf

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3 MATERIALS AND METHODS

3.1 Materials

3.1.1 Asphalt Mixtures

For conducting this

12.50mm and asphalt binder

FAM prepared from part of the

mixtures (HMA and FAM)

FAM mixtures had three different MNS

were divided in two groups: the first one with different asphalt content, determined by the

design method proposed by Coutinho

same asphalt content arbitrarily chosen

Figure 13 presents an illustration

3.1.2 Mineral Aggregates

For the development of this research

defining the FAM gradations. The

relates the bigger aggregate particle

recommended to maintain a repr

respected in order to have representative testing samples. From this factor and the diameter of

the FAM sample (12mm), th

selected for this research were

ATERIALS AND METHODS

For conducting this research, one HMA prepared using aggregates

and asphalt binder were used. From the original mixture gradation,

part of the fine aggregates and the asphalt binder

) were designed to reach 4%, approximately,

three different MNS of aggregates (4.00mm, 2.00mm

divided in two groups: the first one with different asphalt content, determined by the

posed by Coutinho et al. (2011), and the second one

arbitrarily chosen from the mixture FAM A with MNS of 1.18mm

Figure 13 presents an illustration of the mixtures used in this study.

Figure 13 - Mixtures used in the study

Aggregates Composition

For the development of this research, three different MNS

the FAM gradations. There is a factor of three mentioned by Kim

relates the bigger aggregate particle with the smaller sample dimension, as typically

recommended to maintain a representative volume element (RVE). This factor

have representative testing samples. From this factor and the diameter of

, the largest aggregate size can be found. Eventually, the

selected for this research were 1.18mm, 2.00mm, and 4.00mm. The first one was selected

40

aggregates with MNS of

mixture gradation, five following

asphalt binder were used. All the

air voids content. The

(4.00mm, 2.00mm, and 1.18mm) and

divided in two groups: the first one with different asphalt content, determined by the

(2011), and the second one designed with the

from the mixture FAM A with MNS of 1.18mm.

were selected before

Kim et al. (2004), which

with the smaller sample dimension, as typically

esentative volume element (RVE). This factor needs to be

have representative testing samples. From this factor and the diameter of

Eventually, the MNS sizes

. The first one was selected

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41

based on the FAM literature (Kim et al., 2003; Zollinger, 2005; Arambula, 2007; Masad et al.,

2007; Caro et al., 2008; Castelo Branco, 2008; Vasconcelos et al., 2009; Aragão, 2011),

which uses the #16 (1.18mm) sieve to separate coarse and fine aggregates. The intermediate

MNS was selected based on the researchers who adapted the FAM to the Brazilian standards,

since the #16 (1.18mm) sieve does not belong to the Brazilian sieve series (Coutinho et al.,

2010; Freire et al., 2014). The largest one (4.00mm) was selected based on the FAM samples

diameter (12mm) divided by three, in order to maintain a RVE. The aggregates used in this

study came from different mineralogical sources located in the state of Ceará: (i) gneissic, and

(ii) phonolitic. The coarse aggregates used were 1/2" and 3/8" crushed rock from a phonolitic

source. The fine aggregate used was the stone dust from gneissic source and natural sand.

These different aggregates were blended to result in a dense gradation curve. Some

characteristics from the selected aggregates are described in Table 3.

Table 3 - Aggregates characteristics

The HMA gradation used in this work is a dense curve and was positioned on the C

range from the DNIT specifications (DNIT-ES 031/2004). Figure 14 shows the HMA

gradation curve with the three respective FAM gradations. Table 3 also shows the percentage

of each aggregate for the HMA evaluated in this study as a result of the blending.

Figure 14 - HMA and FAM gradations

Aggregate ID Mineralogical Source Absorption (%) Blend (%) 1/2"crushed rock Phonolitic 0.9 23 3/8" crushed rock Phonolitic 1.1 30 Stone dust Gneissic - 22 Sand - - 25

0102030405060708090

100

0 0 1 10 100

% P

assi

ng

Sieve Opening (mm)

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42

3.1.3 Asphalt Binder

The asphalt binder used in this research is a refined from the crude Fazenda Alegre,

Espírito Santo, Brazil, and processed at the Lubnor refinery from Petrobras. The

characterization regarding the Brazilian standards is regulated in the specifications by the

Brazilian national petroleum agency according to its penetration. The material presented a

classification 50/70 from the penetration test. Regarding the Superpave specification, this

binder can be characterized as a PG 70-XX. The same asphalt binder was used for all the

mixtures in this research changing only its content.

3.2 Mixture Design

3.2.1 HMA Design Procedure

The HMA used in this study was designed following the Superpave methodology.

The number of gyrations for compaction was fixed (100) to produce the samples. In the

design procedure, basically some samples were produced with different asphalt binder content

until the content for 4% air void content. In order to calculate the air voids content, the

mixture maximum specific gravity (Gmm) was obtained by the Rice test. Figure 15(a)

presents a vacuum machine used to obtain the Gmm. More details about this methodology

can be found in Bernucci et al. (2010). Figure 15(b) illustrates the equipment where the mix

process is obtained in a laboratory scale and Figure 10(c) shows the Superpave gyratory

compactor (SGC) utilized.

Figure 15 - (a) Vacuum Machine; (b) Laboratory scale mixer; (c) SCG

(a) (b) (c)

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43

The designed HMA is one of the three studied by Coutinho (2012). A binder

content of 5.0% was obtained resulting in 4.3% air voids content. Details and other results

regarding the HMA design used in this research can be found in Coutinho (2012).

3.2.2 FAM Design Procedure

The FAM design methodology used in this present study was developed by Coutinho

et al. (2011), where the binder content used for the FAM samples is defined based on the

particle size gradation (DNER-ME 035-95) and asphalt binder extraction (DNER-ME 053-

94). Each FAM sample is mixed using a lab scale mixer, and then cooled. The cooling process

should be done slowly, in order to separate the portion composed by binder and fine

aggregates from the coarse aggregates. At the end of the preparation process, the aggregates

are covered by the asphalt binder, but not bonded together as a loose sample. The sample

preparation procedure is similar to the Rice method to find out the maximum specific gravity

of asphalt mixtures (ASTM D2041-92).

According to Coutinho et al. (2011), the following steps must be taken for the FAM

design methodology procedure:

1) Sieve 1,000g of the loose sample using the sieve that will define the MNS of the FAM

mix. This process will divide the loose sample into two distinct parts: the portion

retained (which is the coarse aggregates surrounded by mastic and some fine

aggregates with binder covering the coarse aggregates - Wc), and the portion passing

through the selected sieve (which is the fine aggregates covered with asphalt binder -

Wf);

2) The two portions have their asphalt binder extracted by solvent cast, obtaining

therefore: the aggregate weight in the fine portion (Wfa) and its binder weight (Wfb =Wf

- Wfa); and the aggregate weight in the coarse portion (Wca) and its respective binder

weight (Wcb=Wc - Wca);

3) Sieving the aggregates portion retained after the extraction (Wca) in order to obtain two

weights: the coarse aggregates portion weight (Wcac) and the fine aggregates portion

weight (Wcaf), which was adhered to the coarse aggregates before the extraction.

Figure 16 illustrates the three steps described above and Figure 17 illustrates the

procedure in a flowchart.

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Figure 16

Source: Adapted from Coutinho et al. (2011)

The FAM asphalt (ECoutinho et al. (2011), only considering the portion passing in

C¯°± = EyI¦¦ = �]^5�p²�]³�9´²�]³

However, the fine portion adhered to the coarse in the first sieving

considered in the asphalt binder content calculation

the weight of the binder present in the fine aggregates adhered to

To find out this value an assumption has to be made.

portion adhered to the coarse in the first sieving presenting the same asphalt binder calculated

16 - Procedure for determining the FAM asphalt binder content

Adapted from Coutinho et al. (2011)

Figure 17 - FAM design method flowchart

Eµ¶·) content can be obtained in a simplified form as proposed by

), only considering the portion passing in the first sieving (

²�]³ℎ¸9\\]^³²�]³ℎ¸9\\]^³ = U¹ºU» However, the fine portion adhered to the coarse in the first sieving

in the asphalt binder content calculation. The most difficult parameter to obtain is

the weight of the binder present in the fine aggregates adhered to the coarse

To find out this value an assumption has to be made. It is necessary to consider the fine

portion adhered to the coarse in the first sieving presenting the same asphalt binder calculated

44

rocedure for determining the FAM asphalt binder content

content can be obtained in a simplified form as proposed by

the first sieving (EyI¦¦): (51)

However, the fine portion adhered to the coarse in the first sieving process has to be

. The most difficult parameter to obtain is

coarse aggregate (Wcbf).

sary to consider the fine

portion adhered to the coarse in the first sieving presenting the same asphalt binder calculated

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45

in Equation 51. Thus, with the fine aggregate portion weight (Wcaf) it is possible to calculate

the Wcbf. Equations 52 and 53 presents the steps of this calculation:

C¯°± = W½º»W½º» + W½¾»

= U¹ºU»

(52)

W½º» = W¹º × W½¾»W» � W¹º

(53)

Therefore, the actual asphalt binder content needs to consider the fine portion adhered

to the coarse aggregates before the binder extraction. Thus, a correction can be made and the

FAM asphalt content can be calculated by the total binder weight divided by the total fine

aggregate weight. Equation 54 calculates the corrected binder content:

C¯°±,½ÀÁÁ½/Âà = W¹º + W½º»W» + W½¾» + W½º»

(54)

The procedure above is repeated to obtain the FAM asphalt binder content for the

different MNS evaluated in this study only substituting the selected sieve size. However, the

simplified method, the one which does not consider the fine portion adhered to the coarse

aggregates before the binder extraction, was adopted since the difference was not significant

(around 0.3%) and one of the FAM mixtures, used in the present study, was designed by

Coutinho et al. (2011). The procedure performed to obtain the FAM binder content for the

mixture with 2.00mm MNS is described in details in Coutinho et al. (2011).

3.3 Experimental Procedures

Two equipments are necessary to perform the research experimental plan. For the

HMA characterization, a universal testing machine 25 (UTM 25) was used for the tests. This

equipment is a hydraulic machine with a temperature chamber, which allows the testing at a

range of temperature from -20°C to 70°C. The equipment is capable of applying a force of

25kN on the actuator, besides it is capable of cyclic and monotonic loading application. The

tests can be conducted in stress controlled mode of loading and in actuator displacement

controlled mode of loading. Figure 18(a) shows the equipment. For the FAM linear

viscoelastic and fatigue damage characterizations, the tests are conducted in the DSR using

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46

shear mode of loading. The DSR used in this study is a TA AR 2000®. The equipment is

capable of applying torque from 0.1µN.m to 200µN.m, frequency from 1.2E-7 to 100Hz, and

to control the temperature within the range of -160 to 600°C, using liquid nitrogen for the

lower temperatures. The tests can be conducted at stress or strain controlled modes of loading.

Figure 18(b) presents the equipment.

Figure 18 - Equipments: (a) UTM 25; (b) DSR

(a) UTM 25

(b) DSR, TA AR 2000®

3.3.1 FAM Sample Coring Procedure

The preparation and coring of the FAM samples follows the same methodology

described by Zollinger (2005) and by Coutinho (2012). The samples are compacted in the

SGC with a cylindrical geometry with 101.5mm diameter and 80mm height. The top and the

bottom of the samples are sawed resulting in a 50mm height sample. Then, the samples are

cored using a drilling machine, producing samples with the necessary geometry for the DSR

tests, which are cylinders with 12mm diameter and 50mm height. Figure 19(a) shows the

coring process, whereas Figure 19(b) presents the specimen obtained in the SGC entirely

cored and a FAM sample extracted from the original specimen. For the sample testing

preparation, a pair of metallic holders is glued at the top and the bottom of the FAM sample

using epoxy glue. Through these holders, the DSR equipment will be able to support and to

apply shear loading in the sample. Figure 19(c) presents the sample glued and ready for

testing.

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Figure 19 - FAM samples preparation for the DSR tests

(a) Coring process (b) FAM samples (c) Metallic holders

3.3.2 Linear Viscoelastic Characterization

For the HMA stiffness characterization, AASHTO TP62-03 (2005) was the test

protocol followed, using the UTM 25. Three Superpave samples (100mm diameter by 150mm

height) were tested, and three axial LVDTs were placed in the sample surface 120° apart from

each other. The tests were conducted using five temperatures: -10, 4.4, 21.1, 37.8 and 54.4°C;

and six frequencies: 25, 10, 5, 1, 0.5 and 0.1Hz. Strain amplitude of 67.5µε was selected as

the target, since, at this strain level of loading, the material has a linear viscoelastic behavior

and the amount of damage caused in the sample is negligible. Fingerprint tests (short-time

dynamic modulus tests, with increasing stress amplitudes) were conducted in order to select

the stress amplitude loading for the stiffness characterization for each testing frequency. The

fingerprint test needs to be performed since the equipment cannot perform a true controlled

strain mode of loading test in the sample. As a result from testing, the|�∗|and φ are obtained

for the different temperatures and frequencies. The experimental data can be shifted in order

to obtain the HMA master curves, assuming the material as a thermorheologicaly simple and

using the time-temperature superposition principle (TTSP). From the experimental results, a

modeled master curve is created using a Prony series to fit the data.

For the FAM stiffness characterization, the test protocol is based on the dynamic

modulus test for asphalt concrete described below, but conducted in the DSR. The selected

temperatures were based on the suggestions made by Coutinho (2013). Three FAM samples,

for each mixture, were subjected to frequency sweep tests using frequencies ranging from

0.02 to 30Hz and five temperatures: 10, 20, 30, 40 and 50°C. The test is conducted at

controlled strain mode of loading with the amplitude of 65µϵ, assuming the linear behavior at

this strain level. The linear viscoelastic dynamic modulus is an input for the fatigue analysis

using the continuum damage mechanics approach (Daniel and Kim, 2002; Underwood et al.,

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48

2012). The experimental data was also shifted to create master curves and Prony series were

also used to fit data.

3.3.3 Damage Characterization

3.3.3.1 Controlled Crosshead Tension Compression Tests

The controlled crosshead tension compression test was selected for the HMA fatigue

damage characterization. This is a new fatigue characterization methodology proposed in the

AASTHO TP 107 (2014) standards. The test data results can be analyzed using the S-VECD

concepts, in order to create the C vs S curves. These are a fundamental property of the

material and they can be used to predict the damage evolution in a material due to fatigue

crack growth. According to the standard method, the tests should be conducted for samples

with 130mm height and 10mm diameter. The LVDTs are placed following the dynamic

modulus standard (120° around the sample) and endplates are glued in the top and in the

bottom of the samples to support the loading application. The glue used is epoxy, with 16h

curing process and 25MPa tension resistance, chosen not to interfere in the testing results. The

endplates are coupled in a structure assembled in the equipment actuator and grounding. The

tests are performed using the UTM 25 through uniaxial tension and compression loading.

Figure 20 presents the samples geometry and the test preparation procedure.

Figure 20 - HMA damage test: (a) Sample preparation; and (b) Testing equipment

(a) Samples preparation

(b) Testing equipment

The test is conducted at a temperature of 20°C. Before the fatigue damage test, a

dynamic modulus test (fingerprint test) is conducted in order to capture sample-to-sample

variation. After the fingerprint and before the fatigue test the sample needs to rest for a period

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49

of, at least, 30min. This rest period will guarantee that the fatigue results are not affected by

the load history in the tested sample. The strain amplitudes are targeted for the test range from

180 to 300µε, and from those amplitudes, five samples were tested. The test data were

analyzed using the MatLab software as a tool with the program written by Babadopulos

(2014) and with the support of the Petrobras research center (CENPES). The analysis were

performed using the S-VECD approach described by Underwood et al. (2012) and following

the step-by-step presented in the AASTHO TP 107 (2014). The mentioned program separates

the fatigue damage from other damage mechanisms occurring due to loading conditions

(viscoplastic flow), and considers the fatigue occurring only due to tension, since the test is a

tension-compression test (Daniel and Kim, 2002).

3.3.3.2 FAM Time Sweep Test

The damage main characterization in FAM mixtures is obtained by performing time

sweep (TS) tests. This test is characterized by continuous load applications during a certain

period of time. For this research, the tests were performed with the DSR equipment using

controlled strain and stress mode of loading. All the tests were conducted in the frequency of

10Hz and in the temperature of 25°C. The temperature was chosen based on the DSR

limitations, since the equipment has a reduced torque capability and tests have to reach failure

in the material. A total testing time is set as 48 hours, but as soon as the sample reaches failure

the test is finalized. The criterion used to identify failure in the sample was the peak of the

phase angle. For the controlled stress (CS) mode of loading tests, a minimum of three

replicates were performed. For the controlled strain (Cε) mode of loading tests on a minimum

of two replicates were performed. Table 4 presents all the testing information for the TS test.

Table 4 - TS testing information

Mixture MNS (mm)

Binder Content (%)

Testing type Temp. (°C)

Amplitude Frequency

(Hz) Replicates

FAM A 1.18 10.3 Stress (CS) 25 418kPa 10 3 FAM B1 2.00 8.6 CS 25 418kPa 10 3 FAM B2 2.00 10.3 CS 25 418kPa 10 3 FAM C1 4.00 8.3 CS 25 418kPa 10 3 FAM C2 4.00 10.3 CS 25 418kPa 10 3

FAM A 1.18 10.3 Strain (Cγ) 25 400µγ 10 2

FAM B1 2.00 8.6 (Cγ) 25 400µγ 10 2

FAM B2 2.00 10.3 (Cγ) 25 400µγ 10 2

FAM C1 4.00 8.3 (Cγ) 25 400µγ 10 2

FAM C2 4.00 10.3 (Cγ) 25 400µγ 10 2

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y = 0,3962x + 8,3745

R² = 0,99

8.4

8.5

8.6

8.7

8.8

8.9

9

9.1

9.2

9.3

9.4

0 0.5 1 1.5 2 2.5

log

[G' (

Pa

)]

log[ω (rad/s)]

logG' [Pa]

Linear (logG' [Pa])

m = 0.4

The damage testing for FAM mixtures was adapted using the procedure described in

AASTHO TP 107 (2014) for asphalt mixtures. The procedure is basically divided in three

steps:

1) Fingerprint test: dynamic modulus test using controlled strain amplitude of 65µγ, at

the same temperature (25°C) and at the same frequency (10Hz) of the TS test. This

step is necessary to calculate the α parameter, which is a function of the slope in the

dynamic modulus data (m). Figure 21 presents an example of the fingerprint test;

Figure 21 - Fingerprint test and m calculation

2) Resting period: the sample is subjected to a resting period of at least 30min, based on

the resting time used in HMA damage characterization previously mentioned. This is

necessary to avoid the effect of any loading history of the sample in the damage

results;

3) TS test: an actual damage test as mentioned before. The test is carried out until the

phase angle achieves a peak value, which indicates experimental failure. Figure 22(a)

presents the sample being tested and Figure 22(b) presents the data obtained from the

test.

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Figure 22 - Time sweep testing

(a) Testing (b) Resulting data

From the data collected during the test, Excel can be used to calculate the model

parameters for each testing cycle according to the S-VECD model. As a final result, the

damage characteristic curve was created (C vs S) for each FAM mixture analyzed.

3.3.3.3 FAM Linear Amplitude Sweep (LAS) Test

The LAS test methodology is standardized by AASHTO designation TP 101-14. The

test basically follows the methodology proposed by Johnson (2010) with the contributions

made by Hintz (2012). This test originally adopted for asphalt binder fatigue damage

characterization was adapted for FAM characterization in the work developed by Coutinho

(2012). The test is performed in two steps: a fingerprint (frequency sweep test) and a strain

sweep test. The first step is necessary to calculate the α parameter used in the VECD model.

This first sweep is performed in a frequency range from 0.2-30Hz with an applied load of

65µγ and at 25°C. This first step is exactly the same as TS tests. During the second step, linear

increasing of strain amplitude was applied to the specimen until it reaches the failure. The

loading procedure starts from 65µϵ (linear viscoelastic behavior) and ends with the maximum

strain amplitude, which the equipment is capable to apply. As well as the fingerprint test are

conducted at 25°C. In order to archive the LAS loading scheme, a combination of time sweep

tests are applied in the specimen, each one increasing linearly the strain amplitude with no

rest period. According to the work by Hintz (2012), 30 increments should be performed,

however for FAM testing this value was changed. Figure 23 presents how the loading is

39

40

41

42

43

44

45

46

47

48

49

50

0.0E+00

2.0E+08

4.0E+08

6.0E+08

8.0E+08

1.0E+09

1.2E+09

1.4E+09

1.6E+09

1 101 201 301 401 501 601 701 801

Ph

ase

An

gle

(°)

Dy

na

mic

Mo

du

lus

(Pa

)

Data collected

|G*| Pa

delta degrees

Failure

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applied to the specimen during the LAS test, composed of many time sweeps tests. The

definition of failure for this specific test is the peak in the phase angle during the test, as

adopted for the TS tests. In the work done by Coutinho (2012), the 50% loss in the stiffness

value was used for defining failure, but this parameter is not taken in account for the present

research.

Figure 23 - LAS test loading scheme

3.4 Cyclic Test Simulation

From the damage characteristic curves obtained for the tested material, some

parameters can also be obtained allowing testing simulation for different loading conditions.

In the simulation, the loading is purely cyclic and the damage calculation can be simplified.

The damage increment can be calculated from Equation 9 resulting is the same equation

obtained for the actual test, but in the steady-state region. Equation 55 presents this

calculation.

5S" = B−12 ���,�Iu �"F∆E"D cdec ∙ �∆Äy" ddec ∙ ��� ddec (55)

-0.04

-0.03

-0.02

-0.01

0

0.01

0.02

0.03

0.04

0 20 40 60 80 100 120 140

Str

ain

Am

plitu

de (

%)

Loading Cycles

Final strain amplitude

First strain amplitude

Temperature: 25°C

Frequency: 10Hz

Number of loading cycles for each strain amplitude

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Where the ƀy is the reduced time calculated multiplying (for temperatures lower than

the reference temperature) or dividing (for temperatures higher than the reference

temperature) the time for the aT obtained in the master curve creation for linear viscoelastic

properties. Therefore, this equation can be used for the simulation at different temperatures.

The K1 calculation was presented in Equation 34. This parameter calculation needs to be

rewritten in terms of reduced time for different temperatures simulation. For the calculation of

the damage increment for each load cycle simulated, Equation 31 can be derived and its

analytical form can be used. Therefore, in the simulation, Equation 55 becomes Equation 56.

S"�� = S" + B12 ���,�Iu �FE��E�FSgdO��Dk ���5Ä (56)

This equation can be solved through iterative calculations using Excel. From the

damage obtained for each loading cycle simulated, C value can be automatically obtained

using the power law analytical relation (Equation 31). Therefore, the C vs S curve can be

simulated and as much as any hypothetic loading historical in the test. Figure 24 shows the

damage characteristic curve comparison for the actual and the simulated test.

Figure 24 - Damage curve simulation

From the damage curve obtained, the GR approach developed by Sabouri and Kim

(2014) can be used to define and predict failure. This can be done by calculating the released

PSE for each loading cycle simulated for GR obtaining. GR values can be plotted with the GR

failure envelope obtained from experimental data. The point of collapse defines the number of

cycles to failure (Nf) for the simulation. Figure 25 presents the Nf prediction.

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0.0E+00 2.0E+08 4.0E+08 6.0E+08 8.0E+08 1.0E+09

Ma

teri

al i

nte

gri

ty -

C

Damage Accumulation - S

C vs S Experimental C vs S Simulated

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Figure 25 - Failure simulation prediction

From the information of the number of cycles to failure (Nf), for each strain amplitude

obtained from the simulation, the Whöler curves can be created. Also, some fatigue models can

be used to fit the data and to use the information in mechanistic-empirical design methods.

The model described in Equation 7 can be used and the constants K1, K2 and K3 can be obtained

by curve fitting, for constant strain mode of loading test.

1.00E+00

1.00E+01

1.00E+02

1.00E+03

1.00E+04

1.00E+05

1.00E+06

1.00E+07

1.00E+08

1.00E+09

1.00E+10

1.00E+01 5.00E+04 1.00E+05 1.50E+05 2.00E+05 2.50E+05

GR

N

Gr_failure_envelope

Gr_simulated

Failure

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4 RESULTS AND ANALYSIS

4.1 FAM Design

The FAM design procedure was repeated for three different FAM mixtures analyzed

in this study. The same procedure was repeated by changing the sieve in order to produce

FAM mixtures with different MNS. The three chosen sieves were the #16 (1.18mm),

normally used in the FAM researches in US, #10 (2.00mm), normally used in the researches

in Brazil, and #5 (4.00mm) respecting the factor of three between the MNS of the aggregates

and the smaller dimension of the testing specimen (12mm for DSR testing geometry). From

the results, the experimental matrix could be defined in a total of five FAM mixtures, three

with different asphalt binder content, and two with the same asphalt binder content used for

the #16 (1.18mm) FAM. This choice was made based on the expectation of a greater asphalt

binder content for this mixture, and by increasing the asphalt binder would result in a decrease

in its stiffness. Considering the fact that the DSR had a low maximum torque capability

(200µN.m), and stiffer mixes need higher stress levels to lead the samples to failure, mixtures

with high stiffness are not desirable. Table 5 presents the design results obtained.

Table 5 - FAM designing results

FAM Sieve (#) MNS (mm) % Binder % Binder Corrected

Error (%) Air Voids (%)

A 16 1.18 10.3 9.6 0.6 4.0 B1 10 2.00 8.9 8.7 0.2 4.0 B2 10 2.00 10.3 - - 4.0 C1 5 4.00 8.3 8.2 0.1 4.0 C2 5 4.00 10.3 - - 4.0

The asphalt binder content used in the development of this research was the non-

corrected value in order to follow the same procedure used by Coutinho et al. (2011). The

error caused by not using the corrected value is very low, as it can be seen in the Table 5, and

do not significantly affect the sample behavior. Except for FAM A, which presented 0.6%

error. This error can be explained by the amount of binder adhered to the coarse portion was

higher for smaller MNS. Moreover, the corrections made to account for the weight of binder

present in the fine portion adhered to the coarse portion in the first sieving (Wcbf), and thus

there is an error by making this assumption. The correction details are presented in Figure 17

and in Equations 52 and 53. From the binder content obtained as a result of the design, it can

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be noticed that with the decreasing of the MNS of the mixtures, more asphalt binder is

necessary. This means that the FAM with the lower MNS needed more asphalt binder because

its aggregates have larger specific surface area. The difference between the asphalt binder

content for the larger MNS (4.00mm) and the lower MNS (1.18mm) is 2%. Comparing the

intermediate MNS (2.00mm) to the lower MNS, this difference is 1.4%. Lastly, comparing

the larger MNS to intermediate MNS this difference is only 0.6%. The asphalt binder content

variation is not linear when compared to the MNS of aggregate variation. In order to remove

the binder effect from the analysis, FAM A and B were also produced with the same binder

content as obtained for FAM C.

4.2 HMA and FAM Linear Viscoelasticity Characterizati on

The linear viscoelastic properties are presented as master curves. Those were created

using the shifting process in the curves according to section 3.3.2. This section basically

presents the dynamic modulus and the phase angle for the HMA mixture and for each FAM

mixtures evaluated in this study. For each temperature, a different shift factor (aT) can be

applied to substitute the temperature effect for the frequency effect. From the experimental

factors obtained, the equations of Arrhenius and WLF can be used as a model to obtain the

coefficients for each case. The Arrhenius model is a linear equation, and therefore there is

only one constant to be found, while the WLF has two constants to be found. The modeling

process to find the model’s constants is presented in the Figure 26 for HMA and FAM,

represented by the FAM A.

Figure 26 - Experimental and modeled master curve shift factors

(a) HMA (b) FAM A

-6

-4

-2

0

2

4

6

260 280 300 320log(

aT)

T (K)

Experimental shift factor

WLF Modeling

Arrhenius modeling

-6

-4

-2

0

2

4

6

260 280 300 320log(

aT)

T (K)

Experimental shif factor

WLF Modeling

Arrhenius Modeling

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The equation which better represents the dynamic modulus experimental data

is the WLF equation for the HMA and also for the FAM mixtures. This can be explained by

the fact that the Arrhenius model is a linear equation while the WLF is not. Table 6 presents

the coefficients found for each mixture analyzed, which are going to be used in the S-VECD

model.

Table 6 - Dynamic modulus master curve shift factors

The dynamic modulus and the phase angle master curves for the HMA (|E*| and φ)

and its respective five different FAM (|G*| and δ) are presented in Figures 27 and 28. For the

FAM master curves generation, the frequency results for all the temperatures were shifted

considering 20°C as a reference temperature. For the HMA master curve generation, the same

procedure was used, but the reference temperature was 21.1°C, since the 20°C is not in the

testing protocol for HMA dynamic modulus testing. After the construction, using the WLF

coefficients, the whole curve was shifted to the 20°C reference temperature using the

Arrhenius equation with the coefficients presented on Table 6. This procedure was adopted

because the results from different scales will be compared, and to accomplish that it is

necessary to have curves in the same reference temperature. Figure 27 presents the dynamic

modulus results obtained while Figure 28 presents the phase angle results. The Figures are

divided in two groups different and same asphalt binder content, in order to remove the

asphalt binder variable to the analysis.

Mixture MNS(mm) % Binder Arrhenius (C) WLF (C1) WLF (C2)

HMA 12.50 5.0 1.15E+04 1.61E+01 1.26E+02 FAM A 1.18 10.3 1.63E+04 3.26E+01 1.69E+02 FAM B1 2.00 8.9 9.35E+03 5.37E+07 4.43E+06 FAM B2 2.00 10.3 7.39E+03 5.37E+07 4.43E+06 FAM C1 4.00 8.3 8.11E+03 5.37E+07 4.43E+06 FAM C2 4.00 10.3 1.11E+04 5.35E+07 6.42E+06

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Figure 27 - Dynamic modulus master curve

(a) Different asphalt binder content

(b) Same asphalt binder content

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.0E+11

1.0E-06 1.0E-04 1.0E-02 1.0E+00 1.0E+02 1.0E+04 1.0E+06

Dy

na

mic

Mo

du

lus

(Pa

)

Reduced Frequency(Hz)

HMA - MNS: 12.50mm - Binder Content: 5.0%

FAM A - MNS: 1.18mm - Binder Content: 10.3%

FAM B1 - MNS: 2.00mm - Binder Content: 8.6%

FAM C1 - MNS: 4.00mm - Binder Content: 8.3%

Damage testing frequency: 10Hz

1.0E+06

1.0E+07

1.0E+08

1.0E+09

1.0E+10

1.0E+11

1.0E-06 1.0E-04 1.0E-02 1.0E+00 1.0E+02 1.0E+04 1.0E+06

Dy

na

mic

Mo

du

lus

(Pa

)

Reduced Frequency(Hz)

HMA - MNS: 12.50mm - Binder Content: 5.0%

FAM A - MNS: 1.18mm - Binder Content: 10.3%

FAM B2 - MNS: 2.00mm - Binder Content: 10.3%

FAM C2 - MNS: 4.00mm - Binder Content: 10.3%

Damage testing frequency: 10Hz

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Figure 28 - Phase angle master curve

(a) Different asphalt binder content

(b) Same asphalt binder content

0

10

20

30

40

50

60

70

1.0E-05 1.0E-03 1.0E-01 1.0E+01 1.0E+03 1.0E+05

Ph

ase

An

gle

(°)

Reduced Frequency(Hz)

FAM A - MNS: 1.18mm - Binder Content: 10.3%

FAM B1 - MNS: 2.00mm - Binder Content: 8.6%

FAM C1 - MNS: 4.00mm - Binder Content: 8.3%

HMA - MNS: 12.50mm - Binder Content: 5.0%

Damage testing frequency: 10Hz

0

10

20

30

40

50

60

70

80

1.0E-05 1.0E-03 1.0E-01 1.0E+01 1.0E+03 1.0E+05

Ph

ase

An

gle

(°)

Reduced Frequency(Hz)

FAM A - MNS: 1.18mm - Binder Content: 10.3%

FAM B2 - MNS: 2.00mm - Binder Content: 10.3%

FAM C2 - MNS: 4.00mm - Binder Content: 10.3%

HMA - MNS: 12.50mm - Binder Content: 5.0%

Damage testing frequency: 10Hz

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From the results it can be seen that the HMA dynamic modulus has a significant

difference from all the FAM mixtures in high frequencies (or low temperatures). The values

obtained for HMA dynamic modulus at intermediate frequencies (including 10Hz, the

frequency of damage testing) are about four times higher than the values obtained for all FAM

dynamic modulus results. This occurs because at intermediate temperatures (around 25°C),

aggregate properties in the mixture has a big influence on the stiffness. The HMA mixtures

present an asphalt binder content of 5.0% compared to the higher asphalt binder content of the

FAM mixtures (ranging from 8.3 to 10.3%). Another important characteristic of the HMA is

the interlock caused by the coarse aggregates presented in those mixtures, which has an

important role on the stiffness increase in testing results. In relation to the aggregate MNS in

FAM samples, at intermediate and higher frequencies, there is no big difference among the

dynamic modulus results. However, at low frequencies (or high temperatures) a trend can be

observed disregarding the asphalt binder content. The mixture with lower MNS (FAM A:

1.18mm) presented higher dynamic modulus values. On the other hand, the mixture with

larger MNS (FAM C1: 4.00mm) presented lower dynamic modulus values.

Therefore, it can be concluded that for lower frequencies, the decrease of the MNS of

aggregates have an impact, increasing the mixture stiffness. The result obtained could be

explained by the fact of fine particles may be acting as binder modifiers, turning the mixture

stiffer at lowers frequencies. However, when removing the asphalt binder effect from the

analysis and comparing mixtures with the same asphalt binder content (10.3%), the same

trend is not observed. For this case, the dynamic modulus values obtained for FAM B2

(MNS: 2.00mm) at lower frequencies is about 50% lower than the others. FAM A (MNS:

1.18mm) and FAM C2 (MNS: 4.00mm) presented very similar master curves, indicating

similar stiffness independent of the testing frequency. Regarding the phase angle results, for

all cases, the FAM A (MNS: 1.18mm) presented higher values for the different analyzed

frequencies. This means that lower MNS presented higher elastic portion in relation to the

viscous portion. It can also be explained by the argument of binder modification by fine

particles. However, the results did not present high quality data, mainly concerning HMA

phase angle, and therefore, it is not possible to observe the relation between MNS and phase

angle.

From the experimental data, it is necessary to model the results to use them in S-

VECD model. The modeling is used fitting a Prony series to the data. From the fitting, Prony

series coefficients can be obtained and from that the dynamic modulus for different

frequencies and different temperatures can be predicted. The fitting process is carried out

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61

using the software Viscolab. Table 7 presents the Prony series coefficients used in all

mixtures.

Table 7 - Prony series coefficients for the mixtures analyzed

HMA (12.50mm - 5.0%) FAM A (1.18mm - 10.3%) FAM B1 (2.00mm - 8.6%) Einf (Pa) 150 Ginf (Pa) 1.50E+08 Ginf (Pa) 9.50E+06 ρi (s) Ei (Pa) ρi (s) Gi (Pa) ρi (s) Gi (Pa) 1.00E-07 1.99E+09 6.44E-07 1.91E+10 5.00E-03 2.84E+09 1.00E-06 3.18E+09 6.44E-06 2.38E+10 5.00E-02 1.21E+09 1.00E-05 3.52E+09 6.44E-05 3.98E+09 5.00E-01 4.66E+08 1.00E-04 5.13E+09 6.44E-04 4.48E+09 5.00E+00 1.67E+08 1.00E-03 6.45E+09 6.44E-03 3.06E+09 5.00E+01 5.38E+07 1.00E-02 5.23E+09 6.44E-02 9.42E+08 5.00E+02 3.17E+07 1.00E-01 6.11E+09 6.44E-01 1.12E+09 5.00E+03 8.79E+06 1.00E+00 3.33E+09 6.44E+00 1.69E+08 5.00E+04 2.60E+06 1.00E+01 1.23E+09 6.44E+01 1.64E+08 1.00E+02 2.95E+08 1.00E+03 4.12E+07 FAM B2 (2.00mm - 10.3%) FAM C1 (4.00mm - 8.3%) FAM C2 (4.00mm - 10.3%) Ginf (Pa) 1.83E+07 Ginf (Pa) 8.80E+06 Ginf (Pa) 2.02E+08 ρi (s) Gi (Pa) ρi (s) Gi (Pa) ρi (s) Gi (Pa) 6.00E-04 2.00E+09 1.00E-02 2.25E+09 1.00E-04 5.51E+09 6.00E-03 1.92E+09 1.00E-01 8.57E+08 1.00E-03 2.96E+09 6.00E-02 1.22E+09 1.00E+00 2.55E+08 1.00E-02 1.92E+09 6.00E-01 5.52E+08 1.00E+01 6.48E+07 1.00E-01 9.92E+08 6.00E+00 2.10E+08 1.00E+02 1.38E+07 1.00E+00 2.87E+08 6.00E+01 4.91E+07 1.00E+03 1.15E+06 1.00E+01 1.99E+08 6.00E+02 2.19E+07 1.00E+02 3.47E+07 6.00E+03 2.81E+07 1.00E+03 5.61E+07 4.3 HMA Damage Characterization

In this section, the results from the tension-compression cyclic test are presented. The

tests were performed in the laboratory situated in the Petrobras research center (CENPES),

and the results were also provided by them. The tests were performed at a temperature of

20°C and a frequency of 10Hz. A total of five samples were tested until failure. The point of

experimental failure adopted was based on the peak phase angle value observed along the test.

For each sample tested a C vs S curve was created. A power law equation described in the

Equation 31 was fitted to the data. Figure 29 presents all the damage characteristic curves

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obtained from the results and the representative power law curve fitted to

data.

The curves obtained for the diffe

being an indicative reinforcing the argument that the

property from the study conducted by

end of the curves can be explained by the greater

However, the power law could be used to fit data, and the coefficients (

Equation 31 were obtained. Figure 29 also shows the coefficients in the equation which

relates integrity (C) with damage (S) internal state variables.

From the results, the failure criterion proposed by Sabouri and Kim (2014) can be

obtained for each sample tested. Thus,

energy (GR) with the Nf obtained by the phase angle peak in the cyclic test can be created.

These results are not dependent on the mode of loading according to the mentioned authors

(Daniel and Kim, 2002) and can be use as failure criterion in the test simulation. Furthermore,

a power law can be use for data modeling, using Equation 57. Figure 30 shows the

results, the coefficients A and

0.0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

1.0

0.0E+00 1.0E+04

Ma

teri

al i

nte

gri

ty -

C

Power Law HMA

HMA - 1: 231 microstrain and 20

HMA - 11: 198 microstrain and 20

HMA - 3: 281 microstrain and 20

HMA - 4: 180 microstrain and 20

HMA - 5: 301 microstrain and 20

obtained from the results and the representative power law curve fitted to

Figure 29 - HMA damage characteristic curves

The curves obtained for the different strain amplitudes presented the same profile,

being an indicative reinforcing the argument that the C vs S curve is a fundamental material

the study conducted by Daniel and Kim (2002). The difference presented in the

end of the curves can be explained by the greater heterogeneity presented in these mixtures.

However, the power law could be used to fit data, and the coefficients (

btained. Figure 29 also shows the coefficients in the equation which

damage (S) internal state variables.

From the results, the failure criterion proposed by Sabouri and Kim (2014) can be

obtained for each sample tested. Thus, a relationship between the average rate

obtained by the phase angle peak in the cyclic test can be created.

These results are not dependent on the mode of loading according to the mentioned authors

and can be use as failure criterion in the test simulation. Furthermore,

a power law can be use for data modeling, using Equation 57. Figure 30 shows the

and B from the power law, and the R² for the data fitting.

2.0E+04 3.0E+04 4.0E+04 5.0E+04 6.0E+04

Damage Accumulation - S

Power Law HMA

1: 231 microstrain and 20°C

11: 198 microstrain and 20°C

3: 281 microstrain and 20°C

4: 180 microstrain and 20°C

5: 301 microstrain and 20°C

62

obtained from the results and the representative power law curve fitted to the experimental

strain amplitudes presented the same profile,

curve is a fundamental material

Daniel and Kim (2002). The difference presented in the

presented in these mixtures.

However, the power law could be used to fit data, and the coefficients (C11 and C12) from

btained. Figure 29 also shows the coefficients in the equation which

From the results, the failure criterion proposed by Sabouri and Kim (2014) can be

a relationship between the average rates of released

obtained by the phase angle peak in the cyclic test can be created.

These results are not dependent on the mode of loading according to the mentioned authors

and can be use as failure criterion in the test simulation. Furthermore,

a power law can be use for data modeling, using Equation 57. Figure 30 shows the GR vs Nf

from the power law, and the R² for the data fitting.

6.0E+04 7.0E+04 8.0E+04

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63

[u = A × GHo (57)

Figure 30 - GR criterion results experimentally obtained

4.4 FAM Damage Characterization 4.4.1 LAS Testing Results

In this section, the results obtained with the LAS testing for the FAM mixtures are

presented. The LAS test is composed of a combination of 30 short time sweep tests, which

have a linear increment of strain amplitude according to the work done by Hintz et al. (2011).

The maximum strain amplitude should be 30% according to the aforementioned work, but this

amplitude was suggested for asphalt binder. To adapt the test for FAM, Coutinho (2012)

observed that this maximum amplitude of 30% is impossible to be applied. The maximum

strain amplitude used should be determined before the test, considering the DSR torque

capability and the samples stiffness. The maximum amplitude would be the maximum strain

that the DSR could apply for a specific mixture. Following the work developed by Coutinho

(2012), the LAS test was performed for the FAM A, however the mixture did not reach failure

based on the phase angle drop criterion. Some modifications in the test methodology were

suggested in order to obtain more representative data, the 30 time sweep tests were increased.

The goal of increasing this number was to have more loading cycles for a specific sample,

regardless of the testing time, to lead to the sample failure. Once again, the sample did not

fail. Figure 31 presents the results of phase angle and dynamic modulus for the test performed

y = 125,494,560.65x-1.66

R² = 0.97

1.0

10.0

100.0

1.0E+03 1.0E+04 1.0E+05

GR

(J/m

2/c

ycl

e)

Nf

HMA (MNS: 12.50mm and Binder Content: 5.0%)

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64

for FAM A. It also shows the absence of failure in the phase angle behavior, considering the

phase angle drop as the indication of failure.

Figure 31 - LAS testing phase angle

As it can be seen in Figure 31, even for a long time testing (more than 3h), which

disagrees with the initial idea of the LAS testing as an accelerated fatigue test, the phase angle

did not drop or behave as an indicator that the sample was close to failure. Thus, it was

noticed that only the last strain amplitudes caused failure. To achieve failure in this test it was

necessary to have longer steps with higher strain amplitude. However, making those changes

would adulterate the LAS test procedure turning it into a long time sweep test.

In the work by Safaei et al. (2014) the authors start to use the S-VECD model to

analyze the LAS results for asphalt binders. The LAS test protocol is similar to the controlled

crosshead test as far as the test data analysis is concerned. In both cases, the strain is a testing

input and they are not fixed during the test. The S-VECD formulation becomes simpler for

shear loading since both loading signals cause damage into the sample. Therefore, from the

results obtained in the LAS test for FAM A, the C vs S curve was created and it is presented

in Figure 32.

0.0E+00

2.0E+08

4.0E+08

6.0E+08

8.0E+08

1.0E+09

1.2E+09

1.4E+09

1.6E+09

1.8E+09

0

10

20

30

40

50

60

1 801 1601 2401 3201 4001 4801 5601

|G*|

(Pa)

Pha

se A

ngle

(°)

Number of data collected

delta degrees

|G*| Pa

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Figure 32 - LAS testing damage characteristic curves

Despite the fact that it is possible to create the C vs S curve from the LAS test, these

results are not useful. To make damage prediction it is necessary to have information at the

time of failure and this type of test cannot give such information. Therefore, this type of test

cannot be used in the FAM damage characterization for this research. Time sweep tests were

seemed to be a better option for damage assessment for FAM mixtures.

4.4.2 FAM TS Testing Results

4.4.2.1 Damage characteristic curves

This section presents the results obtained in TS tests at controlled stress and controlled

strain modes of loading for the five FAM mixtures used in this study. All the tests were

conducted at a temperature of 25°C and a frequency of 10Hz. All the data obtained was

analyzed using the S-VECD model in order to construct C vs S curves for the five different

FAM mixes. The first step is the fingerprint test, which allows the calculation of the

parameter α. Table 8 presents the results obtained for this parameter. Parameter α must be

calculated differently depending on the mode of loading used. According to Daniel and Kim

(2002) and more recently Underwood et al. (2010), for the controlled stress case n = 1/Æ,

while for the strain controlled casen = 1 + 1/Æ would produce more representative data.

These equations are based in the fracture process during the test. However, for this research,

0.5

0.6

0.7

0.8

0.9

1.0

0.0E+00 5.0E+07 1.0E+08 1.5E+08 2.0E+08 2.5E+08 3.0E+08

Ma

teri

al

inte

gri

ty -

C

Damage Accumulation - S

FAM A - 5: DMR = 0.86 and LAS

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the α for controlled stress case was used for both loading conditions, since using the same α

resulted in similar C vs S curves for both cases. When the results obtained for strain controlled

mode of loading were analyzed using the α determined for this case, the curves did not

coincide with the results obtained for the controlled stress mode. According to the LAS

standard (AASHTO TP 101, 2014), the analysis is recommended to be conducted with n = 1/Æ, even though this is a strain controlled test. For this reason, this α was chosen for

the TS testing analysis for both mode of loading.

Table 8 - Parameter α results Mixture MNS (mm) % Binder α (1) α (2) α (3) α (4) α (5) Average FAM A 1.18 10.3 2.30 2.52 2.28 2.28 2.55 2.39 FAM B1 2.00 8.9 2.49 2.21 2.35 2.30 2.29 2.33 FAM B2 2.00 10.3 2.07 1.87 1.82 2.08 2.28 2.03 FAM C1 4.00 8.3 2.06 2.08 1.93 1.95 1.97 2.00 FAM C2 4.00 10.3 2.48 2.21 1.98 2.17 2.10 2.19

The results obtained for the TS tests at controlled stress and controlled strain modes of

loading allow creating the C vs S curve. This curve presents the damage evolution considering

the loss of material integrity during the cyclic loading. Daniel and Kim (2002) performed

uniaxial cyclic tension tests at different strain amplitudes and frequencies, and uniaxial

monotonic tension tests at different rates. The authors observed that for all the different

conditions a unique curve was obtained. Thus, they concluded that for different loading

conditions the curves obtained for the same mixture shall collapse. The controlled stress

loading tests are easier to perform in the DSR equipment since they lead the sample to failure

faster, by presenting the drop in the phase angle result. For controlled strain loading tests,

considering the same failure criterion, they take longer to reach failure (sometimes the sample

did not even fail). For this reason, only two replicates were made for controlled strain loading

case. However, the C vs S curves constructed for both cases agree with the description in the

literature Daniel and Kim (2002). Figure 33 presents all the different testing conditions results

in terms of C vs S curve for the FAM A, which suggests that even for this type of mixture, the

damage curve constructed using the S-VECD model is material inherent.

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Figure 33 - FAM A damage characteristic curve

The results obtained for all modes of loading are presented in Figure 33, including the

curve created from the LAS test. As mentioned before, the curve from the LAS testing can be

created, however it cannot be used to predict damage. All the curves are constructed until

failure because, from that point, the microcracks become macrocracks invalidating the VECD

assumption which considers the damage to be homogeneous throughout the specimen. For the

shear loading case, the aforementioned assumption is slightly violated due to the loading

configuration in the specimen. This results in a non-homogeneous state of stress in the

sample, which is maximum in the sample’s section border and zero in the center. Thus, even

when the specimen fails, the internal portion of the specimen remains intact, because the

stress loading subjected by this portion is not high enough to produce damage up to failure.

For this reason, the failure point for this test is sometimes difficult to find, since even after

failure some portion of the sample behaves like there is no failure, and this phenomenon

affects the overall results, including the C vs S profile. In this sense the C vs S curve as

damage characteristics obtained using this procedure can be considered to be an average

representation of the state of the specimen in torsion shear. The following results of damage

characteristic curves obtained for FAM B1, FAM B2, FAM C1 and FAM C2 are presented in

Figures 34, 35, 36 and 37, respectively.

0.00

0.20

0.40

0.60

0.80

1.00

0.0E+00 2.0E+08 4.0E+08 6.0E+08 8.0E+08 1.0E+09 1.2E+09

Ma

teri

al i

nte

gri

ty -

C

Damage Accumulation - S

Power Law FAM A

FAM A - 10: DMR = 0.95 and Controlled Stress = 418 KPa

FAM A - 9: DMR = 0.95 and Controlled Stress = 418 KPa

FAM A - 7: DMR = 0.71 and Controlled Stress = 418 KPa

FAM A - 5: DMR = 0.86 and LAS Protocol

FAM A - 6 : DMR = 0.64 and Controlled Strain = 400 microstrains

FAM A - 11 : DMR = 0.86 and Controlled Strain = 400 microstrains

LAS

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Figure 34 - FAM B1 damage characteristic curve

Figure 35 - FAM B2 damage characteristic curve

0.0

0.2

0.4

0.6

0.8

1.0

0.0E+00 2.0E+08 4.0E+08 6.0E+08 8.0E+08 1.0E+09

Ma

teri

al i

nte

gri

ty -

C

Damage Accumulation - S

Power Law FAM B1

FAM B1 - 2 : DMR = 1.58 and Controlled Stress = 418 KPa

FAM B1 - 4: DMR = 0.78 and Controlled Stress = 418 KPa

FAM B1 - 6 : DMR = 1.19 and Controlled Stress = 418 KPa

FAM B1 - 7 : DMR = 1.17 and Controlled Strain = 400 microstrains

FAM B1 - 8 : DMR = 1.01 and Controlled Strain = 400 microstrains

0.0

0.2

0.4

0.6

0.8

1.0

0.0E+00 5.0E+07 1.0E+08 1.5E+08 2.0E+08 2.5E+08 3.0E+08 3.5E+08

Ma

teri

al i

nte

gri

ty -

C

Damage Accumulation - S

Power Law FAM B2

FAM B2 - 1: DMR = 1.35 and Controlled Stress = 418 KPa

FAM B2 - 3: DMR = 0.78 and Controlled Stress = 418 KPa

FAM B2 - 4: DMR = 1.02 and Controlled Stress = 418 KPa

FAM B2 - 5: DMR = 1.15 and Controlled Strain = 400 microstrains

FAM B2 - 7: DMR = 1.65 and Controlled Strain = 400 microstrains

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Figure 36 - FAM C1 damage characteristic curve

Figure 37 - FAM C2 damage characteristic curve

The results obtained agree with those obtained for FAM A. Independent of the mode

of loading, the curves converge reinforcing the argument that the C vs S curve is a

fundamental material property. For each FAM mixture a power law can be used to model the

experimental data. The power law coefficients (C11 and C12) from Equation 31 allow

analytical calculations which are necessary to simulate cyclic test in different loading

conditions and to create the Wöhler curves. Table 9 presents the power law coefficients for

each FAM mixture analyzed.

0.00

0.20

0.40

0.60

0.80

1.00

0.0E+00 2.0E+08 4.0E+08 6.0E+08 8.0E+08 1.0E+09

Ma

teri

al i

nte

gri

ty -

C

Damage Accumulation - S

Power Law FAM C1

FAM C1 - 2: DMR = 1.10 and Controlled Stress = 418 KPa

FAM C1 - 7: DMR = 1.27 and Controlled Stress = 418KPa

FAM C1 - 5: DMR = 1.16 and Controlled Stress = 418KPa

FAM C1 - 8: DMR = 1.24 and Controlled Strain = 400 microstrain

FAM C1 - 11: DMR = 1.65 and Controlled Strain = 400 microstrain

0.00

0.20

0.40

0.60

0.80

1.00

0.0E+00 2.0E+08 4.0E+08 6.0E+08 8.0E+08 1.0E+09

Ma

teri

al i

nte

gri

ty -

C

Damage Accumulation - S

Power Law FAM C2

FAM C2 - 1: DMR = 1.2 and Controlled Stress = 418 KPa

FAM C2 - 4: DMR = 0.8 and Controlled Stress = 418 KPa

FAM C2 - 5: DMR = 0.86 and Controlled Stress = 418 KPa

FAM C2 - 6: DMR = 0.70 and Controlled Strain = 400 microstrain

FAM C2 - 7: DMR = 0.70 and Controlled Strain = 400 microstrain

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Table 9 - Power law coefficients

Mixtures MNS (mm) C11 C12

FAM A 1.18 1.02E-04 4.13E-01 FAM B1 2.00 1.91E-06 6.20E-01 FAM B2 2.00 4.26E-05 4.79E-01 FAM C1 4.00 3.20E-04 3.71E-01 FAM C2 4.00 8.17E-06 5.50E-01

From the coefficients on Table 9, the damage characteristic curves can be compared

using the results obtained through modeling. The results are presented in two parts. The first

one is with different asphalt binder content, as showed in the Figure 38(a). The second one is

removing the asphalt binder effect from analysis, comparing FAM mixtures with the same

binder content, as showed in Figure 38(b).

Figure 38 - Damage characteristic curves comparison

(a)

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0.0E+00 2.0E+08 4.0E+08 6.0E+08 8.0E+08 1.0E+09

Ma

teri

al i

nte

gri

ty -

C

Damage Accumulation - S

FAM A (MNS: 1.18mm and Binder Content: 10.3%)

FAM B1 (MNS: 2.00mm and Binder Content: 8.6%)

FAM C1 (MNS: 4.00mm and Binder Content: 8.3%)

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(b)

From the damage characteristic curves, it can be notice that FAM A maintains more

integrity (C) during the test when compared to the both presented scenarios (different and

same asphalt binder content). It can be observed that the MNS variation has greater impact in

the mixture behavior since the curves are very different from each other. Analyzing the results

in Figure 38(a), a trend can be observed concerning the curves and the MNS influence. With

the increase of MNS in the FAM samples, the material presents less integrity as damage

progresses in the test. The FAM B1 (2.00mm) presented a different slope compared to the

other mixtures. The FAM A (2.00mm) and the FAM C1 (4.00mm) presents similar slope, but

the FAM C1 loses more integrity in the beginning of the test for low quantities of damage.

However, the three analyzed mixtures in that graph present different asphalt binder content,

which influences the material damage behavior. To exclude the asphalt binder variable, the

results from the samples with the same asphalt binder content were presented in Figure 38(b).

For this case, the curve from the FAM with intermediate MNS of aggregate (FAM B2,

2.00mm) was placed below the other curves, switching position with the FAM with larger

MNS of aggregate (FAM C2, 4.00mm). Table 10 presents the mean values of material

integrity (Cf) and damage accumulation (Sf) at failure considered as the phase angle drop.

0.00

0.10

0.20

0.30

0.40

0.50

0.60

0.70

0.80

0.90

1.00

0.0E+00 2.0E+08 4.0E+08 6.0E+08 8.0E+08 1.0E+09

Ma

teri

al i

nte

gri

ty -

C

Damage Accumulation - S

FAM A (MNS: 1.18mm and Binder Content: 10.3%)

FAM B2 (MNS: 2.00mm and Binder Content: 10.3%)

FAM C2 (MNS: 4.00mm and Binder Content: 10.3%)

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Table 10 - Mean and CV of material integrity (Cf) and damage accumulation (Sf) values at failure

Mixture MNS (mm) % Binder Mean Cf CV (%) Mean Sf CV (%) FAM A 1.18 10.3 0.60 10.1 5.0E+08 29.9 FAM B1 2.00 8.9 0.61 18.3 3.9E+08 45.7 FAM B2 2.00 10.3 0.66 7.9 1.5E+08 34.1 FAM C1 4.00 8.3 0.57 11.3 2.8E+08 35.1 FAM C2 4.00 10.3 0.62 21.8 3.6E+08 57.0

4.4.2.2 GR approach results

From energy analysis, following the work by Sabouri and Kim (2014), a relationship

between the average rates of released energy (GR) with the Nf obtained by the phase angle

peak in the cyclic test can be created. According to the aforementioned authors, this failure

criterion is not dependent on the mode of loading. Figure 39 shows the results of the present

investigation. Table 11 presents the GR coefficients A and B from the power law (Equation

57), and the R² for the data fitting.

Figure 39 - GR failure criterion results

100

1000

10000

100000

8.0E+03 8.0E+04 8.0E+05

GR

(J/m

2/c

ycl

e)

Nf

FAM A (MNS: 1.18mm and Binder Content: 10.3%)

FAM B1 (MNS: 2.00mm and Binder Content: 8.6%)

FAM B2 (MNS: 2.00mm and Binder Content: 10.3%)

FAM C1 (MNS: 4.00mm and Binder Content: 8.3%)

FAM C2 (MNS: 4.00mm and Binder Content: 10.3%)

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Table 11 - Failure criterion fitted coefficients Mixture MNS (mm) % Binder A B R² FAM A 1.18 10.3 9.0E+08 -1.15 0.99 FAM B1 2.00 8.9 2.0E+09 -1.24 0.90 FAM B2 2.00 10.3 3.0E+09 -1.32 0.83 FAM C1 4.00 8.3 2.0E+17 -2.79 0.82 FAM C2 4.00 10.3 6.0E+10 -1.60 0.74

The coefficients presented in Table 11 are inputs in the simulation for determining

failure in the simulated tests. According to the data obtained by Sabouri and Kim (2014), the

R² obtained in the present work are not good enough since the values obtained in the

aforementioned work were around 98%. This could happen due to the testing temperature.

The cited authors found good agreement for testing at 7, 13 and 20°C. However, for the

testing at 27°C the effect of viscoplasticity become evident and this affected the R² in the

results. This explains the fact of the R² around 80% obtained for the FAM results. The tests

were performed at 25°C, and, at this temperature, the viscoplasticity effect is more evident.

Moreover, as previously mentioned, the shear loading configuration makes failure

identification become difficult, since the failure first occurs in the sample’s border, keeping

the core almost intact. Therefore, with the GR failure envelope calculated, the last step of the

analysis (the simulation) can be performed.

4.5 Simulation

The simulation for the strain controlled cyclic test was performed for the analyzed

mixtures. The strain amplitudes used were: 200, 300, 400, 500 and 600µγ. From the

simulation, it is possible to predict the failure behavior for different strain amplitudes. The

failure criterion was defined by the approach proposed by Sabouri and Kim (2014) based on

the released PSE called GR. From the results obtained, Whöler curves can be created for the

different analyzed curves. Figure 40(a) presents the Whöler curves for the mixtures with

different asphalt binder content and Figure 40(b) for the mixtures with same asphalt binder

content. The HMA Whöler curve was also created, and for both Figures, the curve is

presented for different scale analysis comparison.

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Figure 40 - Whöler curves for the analyzed mixtures

(a)

(b)

From the results in Figure 40(a) concerning the mixtures with different asphalt binder

content, it can be observed that the FAM A (1.18mm) presented curve with better

performance to damage for small strain amplitudes. However, for strain amplitudes higher

than 450µε, the FAM C1 (4.00mm) presents better performance to damage, since its curve is

placed above the others. This happen due to the slope presented by the FAM C1, which

indicates how the strain amplitude increasing influences the number of cycles to failure (Nf).

1.0E+00

1.0E+01

1.0E+02

1.0E+03

1.0E+04

1.0E+05

1.0E+06

1.0E+07

1.0E+08

100 200 300 400 500 600 700

Nf

(Cy

cle

s)

Strain Amplitude (microstrain)

FAM A (MNS: 1.18mm and Binder Content: 10.3%)

FAM B1 (MNS: 2.00mm and Binder Content: 8.6%)

FAM C1 (MNS: 4.00mm and Binder Content: 8.3%)

HMA (MNS: 12.50mm and Binder Content: 5.0%)

1.0E+00

1.0E+01

1.0E+02

1.0E+03

1.0E+04

1.0E+05

1.0E+06

1.0E+07

1.0E+08

100 200 300 400 500 600 700

Nf

(Cy

cle

s)

Strain Amplitude (microstrain)

FAM A (MNS: 1.18mm and Binder Content: 10.3%)

FAM B2 (MNS: 2.00mm and Binder Content: 10.3%)

FAM C2 (MNS: 4.00mm and Binder Content: 10.3%)

HMA (MNS: 12.50mm and Binder Content: 5.0%)

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The HMA used for comparison presented a curve placed below the others, representing a

worse damage performance. By comparing the curves in this first figure, the FAM B1

(2.00mm) is the mixture presenting more similar behavior to the HMA. Both curves are close

and present similar slope. From Figure 40(b) a trend can be observed relating the MNS and

the damage performance, since those results concerning FAM represent the mixture with the

same asphalt binder content, and the MNS is the unique variable analyzed. The results show

that the decrease in the aggregate MNS increases the damage resistance for the analyzed

mixtures. However, for strain amplitude higher than 500µε, the FAM damage performance is

very similar independent of the aggregate MNS. Regarding the relation with the HMA scale,

FAM B2 (2.00mm) presents the same slope obtained for the HMA, indicating similar

behavior concerning the sensitivity to the change in the strain amplitude variation. However,

the FAM C2 (4.00mm) presented a curve closer to the HMA curve, indicating performance

similar to this mixture. Moreover, all the FAM mixes analyzed presented better damage

resistance than the HMA regardless the asphalt binder behavior. This could be explained by

the fact that FAM mixtures are capable of storing more energy during the test, and thus, do

not present cracks. However, to reach the same strain amplitudes in HMA it is required higher

stress amplitude since its stiffness is much higher when compared to FAM mixtures (about

5.5 times higher).

As a final analysis, Equation 7 was fitted to the experimental data in order to obtain

the coefficients K1, K2 and K3. From this model, it is possible to compare the results with

others presented in the literature, since this model is used in some mechanistic-empirical

design methods. Table 12 presents the coefficients obtained for each analyzed mixture, and

Figure 41 presents the results plotted.

Table 12 - Mechanistic-empirical model coefficients

Mixture MNS (mm)

% Binder

K1 K2 K3

FAM A 1.18 10.3 1.88 6.76 7.12 FAM B1 2.00 8.9 1.87 5.59 6.03 FAM B2 2.00 10.3 1.97 4.71 5.73 FAM C1 4.00 8.3 1.29 1.36 2.80 FAM C2 4.00 10.3 1.41 3.63 4.40

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Figure 41 - Curves from mechanistic-empirical model

From the results it can be observed that the mixtures present similar behavior, except

for FAM C1, and the same trend observed in the Whöler curves was confirmed. FAM A

(1.18mm) presented better performance than the others for smaller strain amplitudes. A

decrease in the MNS of aggregate resulted in increase in the damage performance for the

aforementioned strain amplitudes, and it does not depend on the asphalt binder content.

Regarding higher strain amplitudes, FAM with larger MNS (FAM C1 and C2, MNS:

4.00mm) presented better performance, while the other mixtures presented similar behavior.

The increase in the MNS also changed the slope of curves, as the MNS increase, the curve

presented higher slope, indicating that the increase in the strain amplitude does not have great

impact in the number of cycles to failure. Based on these results it can be concluded that the

MNS variation has an impact on FAM sensibility to strain amplitude variation, mainly

concerning the mixture with larger MNS. FAM A (1.18mm) and FAM B (2.00mm) presented

similar results, indicating that there is not much difference by using one of these two MNS for

analyzing the damage from FAM scale.

10

100

1000

10000

100000

1.00E+02 1.00E+03 1.00E+04 1.00E+05 1.00E+06 1.00E+07

εA

mp

litu

de

ε)

Nf (Cycles)

FAM A (MNS: 1.18mm and BinderContent: 10.3%)

FAM B1 (MNS: 2.00mm and Binder Content: 8.6%)

FAM B2 (MNS: 2.00mm and Binder Content: 10.3%)

FAM C1 (MNS: 4.00mm and Binder Content: 8.3%)

FAM C2 (MNS: 4.00mm and Binder Content: 10.3%)

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5 CONCLUSIONS AND RECOMMENDATIONS

This work was focused on the evaluation of the influence of aggregate MNS variation

on the FAM samples damage performance. A continuum damage based approach was used in

this evaluation through the use of internal state variable and their relations. Regarding the

FAM design methodology, it was concluded that there is a variation of the percentage of

asphalt binder content with the variation of the MNS of aggregates in the FAM mixtures. As

expected, the mixture with smaller MNS required more asphalt binder quantity. Finally, the

design methodology is easily replicated and can be done for any MNS selected.

From the LAS test results, it was concluded that despite the fact that it was possible to

create C vs S curves from this test, it was not possible to use this test protocol for FAM

mixtures, since the samples do not reach failure. Because there is no damage information

available at the point of failure, it is not possible to predict the failure in the mixture using

these tests results. It was also concluded that for the sample to reach failure the strain

amplitude and the number of loading cycle’s repetition for each amplitude needed to be

increased. This protocol variation would increase the testing time significantly (perhaps more

than 24h testing), which is inconsistent with the initial idea of the LAS testing as an

accelerated fatigue test.

The S-VECD analysis could be done successfully for the TS test in FAM samples. As

a result of this analysis, C vs S curves were created for the different mixtures and different

loading conditions. From the results it can be concluded that the damage curves created using

the S-VECD model are not dependent on the loading conditions, consistent with previous

studies. The C vs S curves obtained for tests at controlled stress and controlled strain

collapsed. Therefore, this methodology can be used for FAM damage characterization. It was

also concluded that the aggregate MNS has an impact in the mixture damage performance

since the C vs S curves obtained are distinct from each other.

Regarding the results obtained from simulation using the S-VECD and the failure

criterion proposed by Sabouri and Kim (2014), it can be concluded that, for low strain

amplitudes, decreasing the aggregate MNS increased the FAM fatigue life. For the high strain

amplitudes (higher tan 500µε), the FAM behavior is very similar. However, in the results

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obtained for FAM with different asphalt binder content, this trend was only observed for the

lower MNS mixture (FAM A, 1.18mm) and the intermediate MNS mixture (FAM B1,

2.00mm). The larger MNS mixture (FAM C1, 4.00mm) presented better damage performance

for higher amplitudes (higher than 450µε) only. These effects can be explained by the fact of

mixtures with low MNS or high asphalt binder content can store more energy during load

application. But from a high specific strain amplitude point, this effect starts to be negligible

since the material does not present enough capacity to store high amounts of energy.

Finally, the HMA damage performance is lower compared to FAM damage

performance. This happens due to the FAM greater ability to store energy compared to the

HMA, since FAM samples presents smaller aggregates and higher asphalt binder content.

From the results, can be concluded that FAM B1 and B2 (2.00mm) is the mixture presenting

more similar behavior concerning the material sensitivity to the strain amplitude variation,

and FAM C2 presented more similar damage performance, since it presented a Whöler curve

close to the HMA curve found.

From this research development some recommendations can be made for future work.

They are listed below:

• Different testing temperatures (lower) could be used, since 25°C is considered a high

temperature to analyze fatigue damage. At this temperature, other damage

mechanisms influence the results, i.e. viscoplasticity;

• Perform test at loading frequencies of 15Hz and 5Hz also at different strain or stress

amplitudes to verify the damage characteristic curve power to collapse curves at

different loading conditions;

• Use a DMA equipment for uniaxial loading application in FAM mixtures, since the

uniaxial mode of loading generate more homogenous state of stress in the sample,

while the shear loading generates a non-homogeneous state of stress;

• Perform test in mastics (mineral filer and asphalt binder only) to verify the damage

performance in a much smaller scale;

• Change the FAM specimen size (decrease the diameter or increase the height) in

order to increase the strain amplitude level during testing and help to lead the sample

to failure.

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