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54
The Principle Of Energy Conversion Laboratory UNIVERSITY OF GAZİANTEP MECHANICAL ENGINEERING DEPARMENT Res. Asst. İbrahim Yılmaz ME 352
Transcript
Page 1: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

The Principle Of Energy Conversion Laboratory

UNIVERSITY OF GAZİANTEP

MECHANICAL ENGINEERING

DEPARMENT

Res. Asst. İbrahim Yılmaz

ME 352

Page 2: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

OBJECTIVES

WhenWhen youyou finishedfinished studyingstudying thisthis partpart,, youyou shouldshould bebe ableable toto::

� Identify hydrocarbon chemistry

� Understand the standard fuel terms: octane

number, cetane number, engine knock etc.

� Recognize how the distillation tower works and

what its products are

� Have knowledge on the laboratory tests for the

standard fuels such as gasoline, diesel, fuel-oil

and coal

Page 3: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

INTRODUCTION

� Fossil fuels

� Standart fuels

� Laboratory Tests� Laboratory Tests

Page 4: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

FOSSIL FUELS

� The three general classes of fossil fuels are coal, oil and natural gas.

� Other fuels, such as shale oil, tar-sand oil and other fossil-fuel

derivatives are somewhat different, but they are still considered to be

fossil fuels and are commonly lumped under one of the three common

fossil-fuel categories.

� All of the fossil fuels were produced from the fossilization of

carbohydrate compounds.carbohydrate compounds.

� These compounds with a general chemical formula of Cx(H2O)y, were

produced by living plants in the photosynthesis process when the

plants converted direct solar energy into chemical energy. After the

plants died, the carbohydrates were converted, by pressure and heat,

in the absence of oxygen, into hydrocarbon compounds with a general

chemical formula of CnHm.

Page 5: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Hydrocarbon Classification

Hydrocarbons

Aliphatic (open chains) Alicyclic (rings)

CnH2n

Aromatic (rings)

Saturated Unsaturated

Single-ring

CnH2n-6

Double-ring

CnH2n-12

Alkene (olefin)

CnH2n (double bond)

Alkyne (acetylene)

CnH2n-2 (triple bond)

Alkanes (paraffin)

CnH2n+2 (single bond)

Page 6: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Hydrocarbon Chemistry

� Although hydrocarbon compounds are composed of only carbon and

hydrogen atoms. Some of the more complex molecules the same

number of carbon and hydrogen atoms can be arranged in different

structures to produce compounds with strikingly different chemical

and physical properties.

� There are three major groups of hydrocarbon compounds-the

aliphatic hydrocarbons, the alicyclic hydrocarbons, and thealiphatic hydrocarbons, the alicyclic hydrocarbons, and the

aromatic hydrocarbons.

� The aliphatic hydrocarbons are compounds which are composed of

carbon-atom "chains" and most of the fossil-fuel compounds fall into

this major group.

� The other two major hydrocarbon groups are "ring" hydrocarbons.

Page 7: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� The adjectives "saturated" and "unsaturated" are sometimes applied

to hydrocarbon compounds.

� Saturated hydrocarbons are those compounds in which there are

only single bonds between any two carbon atoms.

� Unsaturated hydrocarbons have at least two carbon atoms that

share multiple bonds.share multiple bonds.

� The aliphatic or chain hydrocarbons are further divided into three

subgroups-the alkane, the alkene, and the alkyne hydrocarbons.

� The alkane hydrocarbons, also called the paraffin series, are the

saturated group of chain hydrocarbons.

� The general chemical formula for this group is CnH2n+2.

Page 8: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� Many of the common fuel compounds fall into this subgroup and

some of the typical compounds are listed below with their chemical

formulas:

Methane, CH4 Pentane, C5H12 Nonane, C9H20

Ethane, C2H6 Hexane, C6H14 Decane, C10H22

Propane, C3H8 Heptane, C7H16 Hexadecane, C16H34

Butane, C4H10 Octane, C8H18 ⁞

� Some of the compounds listed above are readily recognizable as the

prime components of some of the common fossil fuels.

Page 9: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� Methane and ethane comprise most of the natural gases.

� Propane and butane make up liquefied petroleum gas (LPG), and

octane is a common compound used in gasoline.

� As the number of atoms in the alkane molecules increase, the

hydrogen fraction decreases and the hydrocarbons become less

volatile.

� The first four compounds are gases at room temperature and

atmospheric pressure (STP), while the balance of those listed are

liquids at those conditions.liquids at those conditions.

� The very long-chained molecules are solids.

� The exact structure of the hydrocarbon molecule strongly influences

its chemical and physical properties.

� If the prefix n-, which stands for "normal" appears in front of the

hydrocarbon name, it means that all of the carbon atoms are

connected in one long chain

Page 10: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� The prefix iso in front of the name means that there are carbon-atom

branches, usually methyl groups (CH3- ) connected to the main chain.

� The n-octane and isooctane (called as 2,2,4-trimethylpentane)

molecules are:

Page 11: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� If one of the hydrogen atoms in an alkane hydrocarbon is replaced

with an OH- radical, the compound is an alcohol. These compounds

are also used as fuels.

� Some of the more common alcohols are methyl alcohol or methanol

(CH3OH), ethyl alcohol or ethanol (C2H5OH), and propyl alcohol or

propanol (C H OH).propanol (C3H7OH).

� The alkene and alkyne subgroups of aliphatic hydrocarbons are

unsaturated hydrocarbon compounds.

� The alkene hydrocarbons, also called the olefin series, have one

double bond between two of the carbon atoms in the chain.

Page 12: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� The general formula for this group is CnH2n, and some of the typical

compounds are ethylene (C2H4), propylene (C3H6), butene (C4H8),

pentene (C5H10), and hexene (C6H12).

� The alkyne hydrocarbons, also called the acetylene series, have

one triple carbon-atom bond in the hydrocarbon chain.

� The general formula for this series is CnH2n-2, and some typical

compounds are acetylene (C2H2) and ethylacetylene (C4H6) .

� Two unsaturated aliphatic hydrocarbons are as follows:

Page 13: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� The other two major hydrocarbon groups, the alicyclic and the

aromatic compounds, are "ring" hydrocarbons because the

molecules are composed of carbon-atom rings.

� The alicyclic hydrocarbons are composed of saturated carbon-atom

rings and have a general formula that is identical to that of the

alkene subgroup of aliphatic hydrocarbons, i,e., CnH2n.

� The names of the alicyclic compounds are simply the names of the

alkane group preceded by the prefix "cyclo" .

� Thus, there is cyclopropane (C3H6), cyclobutane (C4H8),� Thus, there is cyclopropane (C3H6), cyclobutane (C4H8),

cyclopentane (C5H10), etc.

Page 14: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� The general chemical formulas for the aromatic hydrocarbons of

single-ring molecules and double-ring molecules are CnH2n-6, CnH2n-12,

respectively.

� Some of the typical aromatic compounds are benzene (C6H6), toluene

(C7H8), xylene (C8H10), and naphthalene (C10H8).

� These compounds are made by adding methyl groups to the basic

ring or rings.

Page 15: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Standard Fuels

� There are a number of basic hydrocarbon compounds that are used

as standards for internal combustion engine fuels.

� Spark-ignition, internal combustion engine fuels are rated according

to the octane number.

� Compression-ignition, internal combustion engine fuels are rated

according to the cetane number.

Page 16: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Self-Ignition Characteristics of Fuels

� Self-ignition temperature (SIT): If the temperature of an air-fuel mixture is

raised high enough, the mixture will self ignite without the need of a spark plug

or other external igniter. The temperature above which this occurs is called the

self-ignition temperature (SIT).

� Principle of ignition in a CI engine: The compression ratio is high enough so

that the temperature rises above SIT during the compression. Self-ignition then

occurs when fuel is injected into the combustion chamber.

� Principle of ignition in as SI engine: Self-ignition (or pre-ignition, or auto-

ignition) is not desirable in an SI engine, where a spark plug is used to ignite

the air-fuel at the proper time in the cycle.

Why is compression ratio of an SI engine limited?

� To avoid self-ignition.

� Knock: When self-ignition does occur in an SI engine higher than desirable,

pressure pulses are generated. These high pressure pulses can cause

damage to the engine and quite often are in the audible frequency range. This

phenomenon is often called knock or ping.

Page 17: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

The values for SIT and ID for a

given air-fuel mixture depend on:

temperature, pressure, density,

turbulence, swirl, fuel-air ratio,

presence of inert gases, etc.

What happens during ID: During ID,

preignition reactions occur,

including oxidation of some fuel

components and even cracking of

some large hydrocarbon

Self-ignition characteristics of fuels. If the temperature of a fuel is raised above

the self-ignition temperature (SIT), the fuel will spontaneously ignite after a short

ignition delay (ID) time. The higher above SIT which the fuel is heated, the shorter

will be ID. Ignition delay is generally on the order of thousandths of a second.

some large hydrocarbon

components into smaller HC

molecules. These preignition

reactions raise the temperature at

local spots, which then promotes

additional reactions until, finally, the

actual combustion reaction occurs.

Page 18: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

How to avoid knock: The

compression ratio should be low.

High comp. ratio means higher

How knock occurs: SI engine combustion chamber schematically visualized as

long hollow cylinder with the spark plug located at left end. (a) Mass of air-fuel is

equally distributed as spark plug is fired to start combustion. (b) As flame front

moves across chamber, unburned mixture in front of flame is compressed into

smaller volume. (c) Flame front continues to compress unburned mixture into

smaller volume, which increases its temperature and pressure. If compression

raises temperature of end gas above SIT, self-ignition and knock can occur.

High comp. ratio means higher

temperatures throughout the

cycle. The higher temperature of

the end gas will create a short ID

time, and knock will occur.

Page 19: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Octane/Cetane Number and Engine Knock

� Octane number (IN): The fuel property that describes how well a fuel will or will

not self-ignite is called the octane number or just octane. This is a numerical

scale generated by comparing the self-ignition characteristics of the fuel to that

of standard fuels in a specific test engine at specific operating conditions. The

octane ratings of most "regular" gasolines range from 85 to 95.

� Two standard reference fuels: The 100-octane fuel standard is 2,2,4-

trimethylpentane, C8H18 while the 0-octane fuel standard is n-heptane, C7H16.

� Octane numbers in excess of 100 can be achieved by using lighter� Octane numbers in excess of 100 can be achieved by using lighter

hydrocarbons and alcohols and/or by putting additives, such as tetraethyl lead

(TEL), in the basic fuel.

� The octane number of an unknown fuel is determined in a cooperative fuels

research engine (CFR engine). This engine is a single-cylinder engine with a

compression ratio that can be adjusted from about 4:1 to about 14:1. The

unknown fuel is burned in the engine and the compression ratio is slowly

increased until a certain "knock" or detonation reading is obtained from a

vibration detector. Blends of the standard fuels are then burned at the same

compression ratio until approximately the same "knock" reading is obtained.

� The higher the octane number of a fuel, the less likely it will self-ignite.

Page 20: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Cetane number (CN): In a compression ignition engine, self-ignition of the air-

fuel mixture is a necessity. The correct fuel must be chosen which will self-

ignite at the precise proper time in the engine cycle. It is therefore necessary to

have knowledge and control of the ignition delay time of the fuel. The property

that quantifies this is called the cetane number.

Two standard reference fuels: The 100-cetane fuel standard for compression

ignition or diesel fuels is n-hexadecane (C16H34), which is sometimes called n-

cetane. The 0-cetane fuel standard is alpha-methylnaphthalene (C11H10).

� The cetane rating of an unknown diesel fuel is equal to the percent by

volume of n-hexadecane in a mixture of the standard fuels that has the same

combustion characteristics in a CFR diesel engine as that of the unknown fuel.

The cetane ratings of most diesel fuels range between 30 and 60.

� The larger the cetane number, the shorter is the ID and the quicker the fuel

will self-ignite in the combustion chamber environment.

� A low cetane number means the fuel will have a long ID.

Page 21: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Composition of Crude Oil

� The proportion of hydrocarbons in the mixture is highly variable and

ranges from as much as 97% by weight in the lighter oils to as little

as 50% in the heavier oils and bitumens.

� The hydrocarbons in crude oil are mostly alkanes, cycloalkanes and

various aromatic hydrocarbons while the other organic compounds

contain nitrogen, oxygen and sulfur, and trace amounts of metals

such as iron, nickel, copper and vanadium.

� The exact molecular composition varies widely from formation to

formation but the proportion of chemical elements varies over fairly

narrow limits as follows:

The proportion

of hydrocarbons

in the mixture

Page 22: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Industrial Fractional Distillation

� Fractional distillation is used in oil refineries to separate crude oil

into useful substances, (or fractions) having different hydrocarbons

of different boiling points, by heating them to a temperature at which

several fractions of the compound will evaporate.

� The crude oil fractions with higher boiling points:

� have more carbon atoms

� have higher molecular weights

� are darker in color

� are more viscous

� are more difficult to ignite and to burn

Page 23: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Typical industrial fractional distillation columns

Page 24: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� In order to separate the different length chains in the crude mix, it is

heated to a very high temperature.

� The temperature is set so that all those fractions with a carbon chain

length of 20 and below are evaporated from the crude mix.

� The temperature cannot be set higher than this as there is a risk that

the lighter fractions will ignite.

� The remaining liquid, which is composed of only the heavierThe remaining liquid, which is composed of only the heavier

fractions, passes to a second location where it is heated to a similar

temperature, but at lower pressure. This has the effect of making the

heavy hydrocarbon fractions more likely to evaporate.

Page 25: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

How the Distillation Tower Works

� The way the distillation tower works is by becoming progressively

cooler from the base to the top.

� All the hydrocarbon fractions start off in gas form, as they have been

heated to that point.

� The gases then rise up the tower. The gas mixture then encounters

a barrier through which there are only openings into the bubble

caps. The gas mixture is then forced to go through a liquid beforecaps. The gas mixture is then forced to go through a liquid before

continuing upwards.

� The liquid in the first tray is at a cool enough temperature to get the

heaviest gas fractions to condense into liquid form, while the lighter

fractions stay gaseous.

� In this way the heaviest hydrocarbon fractions are separated out

from the mixed gas.

� The remaining gas continues its journey up the tower until it reaches

another barrier.

Page 26: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� Here the bubble cap process is repeated but at a lower temperature

than before, which then filters out the next lightest set of fractions.

� The separation of the heavier elements in the second tower follows

exactly the same process but at lower pressure.

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LABORATORY TESTS

Page 29: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Flash Point Test

� Flash point for a hydrocarbon or a fuel is the minimum temperature

at which vapor pressure of the hydrocarbon is sufficient to produce

the vapor needed for spontaneous ignition of the hydrocarbon with

the air in the presence of an external source, i.e., spark or flame.

� From this definition, it is clear that hydrocarbons with higher vapor

pressures (lighter compounds) have lower flash points.

� Generally flash point increases with an increase in boiling point.� Generally flash point increases with an increase in boiling point.

Significance and use

� Flash point is an important parameter for safety considerations,

especially during storage and transportation of volatile petroleum

products (i.e., LPG, light naphtha, gasoline) in a high-temperature

environment.

� Flash point is used as an indication of the fire and explosion

potential of a petroleum product.

Page 30: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� There are two methods used for determining the flash point of an

intermediate and finished petroleum product.

� These are the ASTM D56 The Tag Closed Cup method

(commonly known as the ABEL flash point) and the ASTM D93 The

Pensky Marten Closed Cup method.

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� The viscosity of a fuel is a measure of its resistance to internal

flow and is an indication of its lubricating qualities.

� The common viscometer instruments are the Saybolt, Kinematic,

Oswald, Engler and Redwood.

� In the oil industry it is usual to quote viscosities either in

centistokes (which is the unit for kinematic viscosity), seconds

Saybolt universal (SUS), seconds Saybolt furol, or seconds

Viscosity Test

Saybolt universal (SUS), seconds Saybolt furol, or seconds

Redwood.

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Significance and use

� Kinematic viscosity is a useful characterization parameter for heavy

fractions in which boiling point data are not available due to thermal

decomposition during distillation.

� Not only is viscosity an important physical property, but it is a

parameter that can be used to estimate other physical properties as

well as the composition and quality of undefined petroleum fractions.

� Kinematic viscosity affects injector lubrication and fuel atomization.� Kinematic viscosity affects injector lubrication and fuel atomization.

Higher viscosity levels tend to form larger droplets on injection which

can cause poor combustion and increased exhaust smoke.

� Extremely low viscosities may not provide sufficient lubrication for

the closely-fit pumps and injector plungers. They can promote

abnormal wear and cause injector leakage and dribbling leading to

loss of power and smoke problems.

Page 33: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Pour point Test

� The pour point of a petroleum fraction is the lowest temperature at

which the oil will pour or flow when it is cooled without stirring under

standard cooling conditions.

� Pour point represents the lowest temperature at which an oil can be

stored and still capable of flowing under gravity.

Significance and useSignificance and use

� When temperature is less than pour point of a petroleum product it

cannot be stored or transferred through a pipeline.

Page 34: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Cold Filter Plugging Point Test (CFPP)

� The temperature at which a fuel will cause a fuel filter to plug due to

fuel components, which have begun to crystallize or gel.

Significance and use

The CFPP of a fuel is suitable for estimating the lowest temperature� The CFPP of a fuel is suitable for estimating the lowest temperature

at which a fuel will give trouble-free flow in certain fuel systems.

� In cold temperate countries; a high cold filter plugging point will clog

up vehicle engines more easily.

Page 35: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Cloud point Test

� The cloud point is the lowest temperature at which wax (mum)

crystals begin to form by a gradual cooling under standard

conditions.

� At this temperature the oil becomes cloudy and the first particles of

wax crystals are observed.

� As temperature decreases below the cloud point, formation of wax

crystals is accelerated.crystals is accelerated.

� Therefore, low cloud point products are desirable under low-

temperature conditions.

Significance and use

� Wax crystals can plug the fuel system lines and filters, which could

lead to stalling aircraft and diesel engines under cold conditions.

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Vapor Pressure Test (Reid VP)

� Reid vapor pressure is the absolute pressure exerted by a mixture at

37.8°C at a vapor-to-liquid volume ratio of 4. The Reid vapor

pressure differs from the true vapor pressure of the sample due to

some small sample vaporization and the presence of water vapor

and air in the confined space.

� The RVP is one of the important properties of gasolines and jet fuels

and it is used as a criterion for blending of products. This test is theand it is used as a criterion for blending of products. This test is the

standard test for low boiling point distillates. It is used for naphthas,

gasolines, light cracked distillates and aviation gasolines.

� The RVP and boiling range of gasoline governs ease of starting,

engine warm-up, mileage economy, and tendency toward vapor

lock.

Significance and use

� RVP is a useful parameter for estimation of losses from storage

tanks during filling or draining.

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Vapor lock

� Another important property of gasoline is its volatility.

� The gasoline must be volatile enough to provide the engine capable

of starting at the lowest temperature expected in its service.

� At too low volatility the engine would have difficulty starting and

would be prone to stalling in service.

� On the other hand too high a volatility would cause excessive vapor� On the other hand too high a volatility would cause excessive vapor

which in turn would cause vapor lock in pipes and pumps, etc. and

prevent the flow of gasoline.

Page 38: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Distillation Test

� Pure compounds have a single value for the boiling point; however,

for mixtures the temperature at which vaporization occurs varies

from the boiling point of the most volatile component to the boiling

point of the least volatile component.

� Therefore, boiling point of a defined mixture can be represented by a

number of boiling points for the components existing in the mixture

with respect to their composition.with respect to their composition.

� Different mixtures have different boiling point curves as shown in the

following figure for a gas oil petroleum product.

Page 39: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Distillation Test Setup

Page 40: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� The boiling point of the lightest component in a petroleum mixture is

called initial boiling point (IBP) and the boiling point of the heaviest

compound is called the final boiling point (FBP).

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� The distillation (volatility) characteristics of hydrocarbons have an

important effect on their safety and performance, especially in the

case of fuels and solvents. The boiling range gives information on

the composition, the properties, and the behavior of the fuel during

storage and use. Volatility is the major determinant of the tendency

of a hydrocarbon mixture to produce potentially explosive vapors.

� The distillation characteristics are critically important for both

automotive and aviation gasolines, affecting starting, warm-up, andautomotive and aviation gasolines, affecting starting, warm-up, and

tendency to vapor lock at high operating temperature or at high

altitude, or both. The presence of high boiling point components in

these and other fuels can significantly affect the degree of formation

of solid combustion deposits.

� Distillation limits are often included in petroleum product

specifications, in commercial contract agreements, process

refinery/control applications, and for compliance to regulatory rules.

Page 42: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Effect of Fuel Volatility on Vehicle Performance� A fuel's ability to vaporize or change from liquid to vapor is referred

to as its volatility. Volatility is an extremely important characteristic of

gasoline which affects many vehicle performance parameters.

� For example, if the volatility curve in the figure moves down in the

initial range of up to 30% evaporated, then more fuel would vaporize

at lower temperatures and it may cause poor hot starting and vapor

lock problems. If the curve moves upwards then vehicles may

encounter poor cold starting problems.encounter poor cold starting problems.

Page 43: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� The 10% evaporated temperature must be low enough to provide

easy cold starting but high enough to minimize vapor lock and hot

drivability problems.

� The 50% evaporated temperature must be low enough to provide

good warm up and cold weather drivability without being so low as

to contribute to hot drivability and vapor lock problems. The mid

boiling range of gasoline also affects short trip fuel economy.

� The 90% and end point evaporation temperatures must be low

enough to minimize crankcase and combustion chamber deposits

as well as spark plug fouling and dilution of engine oil.

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Copper Strip Tarnish Test

� The corrosion test serves to indicate the presence or absence of

materials that could corrode copper, brass, and bronze components

of the fuel system.

Significance and use

� Crude petroleum contains sulfur compounds, most of which are

removed during refining. However, of the sulfur compounds

remaining in the petroleum product, some can have a corroding

action on various metals and this corrosivity is not necessarily

related directly to the total sulfur content.

� The effect can vary according to the chemical types of sulfur

compounds present. The copper strip corrosion test is designed to

assess the relative degree of corrosivity of a petroleum product.

Page 45: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Water and Sediment in Fuel Oils by the

Centrifuge Method Test

� This test method covers the laboratory test for determination of

water and sediment in fuel oils by using the centrifuge method in the

range from 0 to 30 % volume.

Significance and use

� The water and sediment content of fuel oil is significant because it

can cause corrosion of equipment and problems in processing.

� Appreciable amounts of water and sediment in a fuel oil tend to

cause fouling of the fuel-handling facilities and to give trouble in the

fuel system of a burner or engine.

� An accumulation of sediment in storage tanks and on filter screens

can obstruct the flow of oil from the tank to the combustor.

Page 46: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Determination of Water in Petroleum

Products, Lubricating Oils and Additives by

Coulometric Karl Fisher Titration Test

� This test method covers the direct determination of water in the

range of 10 to 25 000 mg/kg entrained water in petroleum products

and hydrocarbons using automated instrumentation.

Significance and use

� The presence of moisture could lead to premature corrosion and

wear, an increase in the debris load resulting in diminished

lubrication and premature plugging of filters, impedance in the effect

of additives, and undesirable support of deleterious bacterial growth.

Page 47: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Sulfur Content Test

� Sulfur content is one of the most important property in petroleum

products.

� Sulfur is mostly compounded with heavy hydrocarbons in crude oil and

for this reason; it is included much more in the petroleum which

obtained from near the bottom side of the refining tower.

� For instance, sulfur content in diesel is higher than gasoline and� For instance, sulfur content in diesel is higher than gasoline and

kerosene.

Page 48: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Significance and use

� The quality of many petroleum products is related to the amount of

sulfur present. Knowledge of sulfur concentration is necessary for

processing purposes. There are also regulations promulgated in

federal, state, and local agencies that restrict the amount of sulfur

present in some fuels. This test method provides a means of

determining whether the sulfur content of petroleum or a petroleum

product meets specification or regulatory limits.

� The dew point of water vapor in exhaust gases of sulfur-free

petroleum is approximately 40°C. In other words, the water vapor in

the exhaust gases will not condense as long as exhaust gases

decrease to this temperature. Such a low temperature is not

encountered normally in an engine so that wearing problem due to

water does not constitute any trouble.

Page 49: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

� Petroleum often contain sulfur compounds, their combustion

generates sulfur dioxide. Further oxidation of SO2 forms sulfur

trioxide (SO3).

� Among these gases, SO2 is not very dangerous but combining with

water forms sulfurous acid which decomposes again SO2 and H2O

at 100°C. The temperatures that near 100°C are not encountered in

an engine will not constitute any problem for this reason.

However, combining SO with water forms sulfuric acid that has� However, combining SO3 with water forms sulfuric acid that has

very abrasive property and it increases the dew point temperature to

150°C which also leads to wear of the engine elements.

Page 50: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Heat of Combustion of Hydrocarbon

Fuels by Bomb Calorimeter Method

� When a hydrocarbon, CxHy is burned the only products are H2O and

CO2. Combustion is a reaction in which the enthalpy of products is

less than enthalpy of reactants and as a result the heat of reaction

(enthalpy of products - enthalpy of reactants) is always negative.

� Amount of heat released by burning one unit mass of a fuel is called

heating value or calorific value and has the unit of kj/kg or Btu/lb.

� The heating value depends on the phase of the H2O in the products.

� The heating value is called the higher heating value (HHV) when the

H2O in the products is in the liquid form, and it is called the lower

heating value (LHV) when the H2O in the products is in the vapor

form (below Figure). The two heating values are related by

( ) ( )fuelkgkjmhLHVHHVOHfg /2

+=

Page 51: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Fuel HHV(MJ/kg) LHV(MJ/kg) HHV/LHV

Coal 34.1 33.3 1.024

CO 10.9 10.9 1.000

Methane 55.5 50.1 1.108

Natural gas 42.5 38.1 1.115

Propane 48.9 45.8 1.068

Gasoline 46.7 42.5 1.099

Diesel 45.9 43.0 1.067

Hydrogen 141.9 120.1 1.182

Higher and lower heating values of common fuels

Page 52: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Orsat Analysis Test

� The orsat apparatus is a relatively simple and compact portable gas

analyzer that is specifically designed to measure the concentration

of three of the gas compounds found in the combustion products.

� A typical orsat gas analyzer is shown in the following figure, and is

used to determine the volumetric or molar fractions of carbon

monoxide, oxygen and carbon dioxide in the dry exhaust gas.

Significance and use

� The actual air-fuel ratio for a given combustion process is normally

estimated from an experimental measurement of the gaseous

components of the exhaust gas.

Page 53: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

Orsat Analysis Test Systems

Page 54: UNIVERSITY OF GAZİANTEPiyilmaz/downloads/ME352_Presentation.pdfEthane, C 2H6 Hexane, C 6H14 Decane, C 10 H22 ... Octane numbers in excess of 100 can be achieved by using lighter ...

REFERENCES� Archie W. Culp, Jr., Ph. D. (1991). Principles of Energy Conversion. (2nd Ed.). Singapore:

McGraw-Hill.

� Pulkrabek W.W., Engineering Fundamentals of Internal Combustion Engine (2nd Ed.).

Prentice Hall.

� David S. J. Jones, Peter P. Pujads. Handbook of Petroleum Processing. Published by

Springer.

� M. R. Riazi (2005). Characterization and Properties of Petroleum Fractions. (1st Ed.).

ASTM manual series: MNL50.

� Çengel, Yunus A., Michael A. Boles. Thermodynamics An Engineering Approach.(5th Ed.).

Newyork: McGraw-Hill.Newyork: McGraw-Hill.

� ASTM Petroleum Product Standards

� Petrol Ofisi teknik el kitabı: Yağlar ve Yakıtlar

� Shell Petrol Şirketi Teknik Servis kitap notları: Yakıtlar Yağlar ve Yağlama

� Modern Marvels Documentary - Gasolines

� http://www.obitet.gazi.edu.tr/obitet/yakitlar_yaglar/motor_yakitlari.htm

� http://www.koehlerinstrument.com

� http://www.med.govt.nz

� http://www.howstuffworks.com

� http://www.eoearth.org/

� http://www.google.com

� http://www.wikipedia.org


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