Upgrade Manufacturing and OM

7/29/2019 Upgrade Manufacturing and OM

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Upgrade to R12 Now

Manufacturing andOrder Management

Presented by:

Bob Bullman, BizTech


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Upgrade to R12 Now OAUG eLearning

Sessions

Presentation Date Presenter Company

Upgrade to R12 Now A

Financials OverviewJul 19, 2012 Lee Briggs

Upgrade to R12 Now A

Deep Dive into General

Ledger

Jul 26, 2012 Mohan Iyer

Upgrade to R12 Now The

International and Multi-

National Arena

Aug 2, 2012

Marsha

Edgell/Thomas

Simkiss

Upgrade to R12 Now

Improvements in Cost

Management

Aug 9, 2012 Douglas Volz

Upgrade to R12 Now

Manufacturing and OrderProcessing Aug 15, 2012 Bob Bullman

Upgrade to R12 Now

Realizing Enterprise Value

with Projects R12

Aug 23, 2012 Mike Lennon

Upgrade to R12 Now

Round Table DiscussionAug 30, 2012 Thomas Simkiss

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Bob Bullman

Oracle Applications Practice DirectorProfessional Summary:

Professional Supply Chain Consultant (15+ years implementing Oracle Applications)

Held multiple management positions at Oracle within the Applications group

Advanced Planning and Distribution optimization expert

R12 Solution Architect ( Manufacturing, Order Management, and Service )

Techno-Functional consultant

Qualification Summary:

APICS Certified at the Fellow level

Prior certification in Oracle Manufacturing and Supply Chain modules Bachelors Degree in Finance

Project Experience:

Full suite R12 Financials, Order Management, and Manufacturing, including VAT taxation

Implemented many other R12 and 11i installs, as well as prior version of Oracle including CRM (E-Bus only)

Presented at many different types user groups and professional organizations (APICS, OAUG)

Designed and coded many extensions to the E-Business suite, as well as performed numerous data

conversions.

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Objective

Emphasize the changes in R12 that are improvements /

advancements from prior 11i versions based on my experiences.

Discuss the benefit or business requirement that can be satisfied.

Manufacturing modules (BOM, WIP, INV, PO/MRP)

Order Management

Service Contracts and Installed Base

PIM (Product Information Management

Data Hub)

Quality Module New reporting tools available

Module trivia

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Why upgrade now?

Why Not?

More features and

functions

Much Improvedreporting capability

Improved Tech Stack

Tables remain the same

OPM using more

common functions

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Services Order Management

Purchasing

Inventory

WIP


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Checked each version for this one.

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RM

WIP FG


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Balance Sheet by FG Product type

Needed separate finished goods accounts so

balance sheet has values in different accounts

Modems Detergents

Antennas Household cleaners Routers Candles

Also received items might be finished goods

Distributors

Spare Parts

No more logical sub inventories for account numbers!

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SLA = Centralized Accounting Model,Rules, Engine and RepositoryDr Cr

Projectseceivables

Payables

Inventory

General Ledgereneral Ledger

Work in Process Purchasing

You can change the

accounting without using triggers.


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Modules with very little change

Engineering (same approvals)

Capacity

Work-In-Process

PO Receiving

Bills and Routings

Makes upgrading easier

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BizTech Vision Instance

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Bill of Material

Fixed component usage support

Inverse component usage

Update Material Control in Common Bills

(caused not using common bills) Phantom Labor can be included in cost rollup!

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Lot basis just like in Routings

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Two boxes only even

if you make 100

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Quantity per of 1 (lot)

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Always wanted to define on a BOM that they

just need one or two with each Discrete Job.


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Some Examples of Use

Tooling

Track pallets

Setup kit, drawing

Inverse component usage

.002 or 500

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500 per Box

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Update Material Control in

Common Bills While retaining a common BOM relationship, users can update the

following attributes at the org level:

Operation Sequence

WIP Supply Type

Sub-Inventory

Locator Include in cost roll-up

Benefits:

Facilitates standardization by deploying common bills while enabling

typical organization overrides

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Common BOM process is the same

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Locks all but the new fields

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Material Control different in E1

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Phantom Labor included in cost rollup option

Phantoms have many uses

One is to define parts being made and the

labor time, but no need to transact them

Problem was the labor did not rollup

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Work In Process

Component Usage EnhancementsReport Fixed Component Usage

Scheduling Workbench New Features

Print Gantt Charts

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Making 100, but need

2 boxes for each Job

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Inventory

Material Status Used for Lot control before QA Approval is

complete you can not reserve a lot.

Defining Picking Rules

Used to only be one for shipping and Discrete Job

picking.

Now you can have many!

OPM Inventory Convergence

Uses common inventory (lot status and more)

Shipping and reserving

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Material Status control restricts the movement and usage of

portions of on-hand inventory. Using material status control enables you to control whether

you can pick or ship an internal order or sales order, or issue

material for a work order. You can also specify whether

material needs to be quarantined until you inspect it. In addition, you can determine whether products with a

particular status can be reserved, included in available to

promise calculations, or netted in production planning.

You assign material statuses at four levels: subinventory,locator, lot, and serial.

Used to have a creative way of doing this one (first locator had

security turned on) RW- I-1-A-1 move to RW A-1-1FDA

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Material Status


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Here is one example


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Examples

Control transactions without having to move inventory to anon-reserve-able sub-inventory.

Hold lots until they are approved or expired

QC must approved or test before production can use the

material (or ship it).


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You can create picking rules that enable you to sort picksbased on criteria that you define for sales orders, process

manufacturing batches, or work in process jobs.

Oracle Inventory reviews the picking criteria order and the

options for each criterion.

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Enhanced Picking Rules


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There was only one rule shared w/Shipping

and WIP in 11i


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Serial / Lot Genealogy and TrackingAlways Know the Source and Placement of Each Part

Boards R UsDenver, CO

Acme ChipFab 12

E. StorageAustin, TX

SKD Co.S. Korea

Nippon FabJapan

IrelandManufacturing

Partner

Comp

osition

Where

Used

Suppliers

Trace a customer shipment back to the original source

Trace a lot or individually serialized product through supply base

Server

(S.No. 512)

Disk B

(S.No. 339)Disk A

(S.No. 676)

Disk Array

(S.No. 892)Memory

(Lot No. 115)CPU

(S.No. 232)

Storage

(S.No. 929)PCI Board

(S.No. 717)


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Purchasing/MRP

Auto-Approval Tolerances for Change Orders

This one is long overdue, still creates new revision.

Changing dates when not using iSupplier can be very time

consuming and most often didnt require approval.

Buyer Work Center

HTML PO Summary and change without so many levels. Easier user interface with all a buyer needs in one html form

Auto-create PO, create and query POs and blankets

Rescheduling of PO from ASCP ******

Works well for Planner/Buyer role (i.e. the planner for an item is the

buyer too)

Could always do this with unreleased Discrete Jobs.

BI/XML Publisher used for PO layout.

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WithinTolerances?

ChangePO

BypassApproval

Routefor

Approval

Tolerances


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HTML Maintenance

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Single level change, just click on tab

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Order Management

Adaptable User Interface

Item Order-ability

Enhanced Inventory Reservations(Reservations against WIP and Purchasing)

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Adaptable User Interface

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Quick Organizer Configurability

Study order entry flow and streamline (Masschange was missing and more in the past)

Map to improve user experience

Many other tools are available Defaulting rules

Forms personalization

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Item Order-ability

Businesses need to be able to order specific products depending on specific

customers. Instead of being able to view and select all items for all customers inthe sales orders window, you can now restrict the item list based on customer and

other related criteria.

If the value of the profile option OM: Use Materialized View for Items LOV

(Honours Item Orderability Rules) is set to No, then the Ordered Items LOV lists all

the items of the item validation organization of the current operating unit. Thisdoesn't consider the defined item orderability rules, however if there is a defined

rule that prevents the item from being ordered, then an error message is displayed

during the saving of the order. You will not be able to save the order.

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Item Order-ability

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Link Item and Customer Category

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Reservations Improvements

Reserve inbound supply including POs New screen for improved manual allocations

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Improved Reservation Screen

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New Tools option

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Default Qty. makes selecting easy.

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Enter and book Sales Order


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Progress the line and a Discrete Job will be created.

View the Job number by going to the following action results

screen.

Reserving Discrete Jobs


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Here are the reservations that you can view.

Reservation is to Discrete Job until the product is

reported as made.

Did a WIP Move complete transaction and the inventory

is now reserved.

Reservation changes to be linked to inventory after the product is made,

but the tables still track the original discrete job link. Here is the shipped

order status after the shipping process is completed.

Linking Sales Order lines to Discrete Jobs


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Service Contracts

Improved Approvals

AME and Portal Approval

Renewals can skip approval

Launchpad Improved, well as HTML available (New Search

and Inquiry using HTML) Enhanced Installed Base Integration

Easy add screen Forms or HTML

Easy select of current records

New Search and Inquiry using HTML

Deferred Revenue options available

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Launchpad is still nice, IB improved

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Installed Base records show below

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Q i k dd f I t ll d B d


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Quick add of Installed Base records

from Contract

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F Si i / A l d


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For Signing / Approval use respond

for portal access

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Portal Approval

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Installed-Base

Entirely new HTML userinterface...dramatically improved functionality

11.5.10 to be virtually unusable in its former state

Increased integration across Service Contracts,OM and Field Service allowing easy instance

creation, update and transfer

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PIM Functionality (Introduction only)

Product Information ManagementData Hub

PIM Functionality can satisfy the following:

Upload new Items Assign new Items to categories

Assign new Items to orgs

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Sample

Scenario: Need to setup 10+ new items Create Master Items in Master Org (V1)

Assign Items to Inventory Org (M1)

Update Category Assignments for all Items (in M1org)

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Excel import options

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Excel import template w/data

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Upload Parameters

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Upload Parameters


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Conc. Request & Log File w/results

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View Log & Query Item Master

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Manual Item Creation

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Inventory Setup Functions

Can perform the following functions in PIM, same as

in Inventory responsibility

Define item templates

Define item catalog categories

Define item attachment categories

Define item statuses

Define cross-reference types

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l d l


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Quality Module

Sample Plans Skip Plans

HTML entry (single and multiple line entry)

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Q li M d l


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Quality Module

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Supplier Input Production Field Failures

Quality Collection Plans

Data

Repository

Quality Analysis Tools

Reports Online Inquiries Charts

ActionsandNotifications

ElectronicDocuments

S ifi i


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Specifications

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Item: 2601

Item Name: Automotive Pinion

Process Procedure

Pinion stock is cut with spines and the shaft is turned to

specifications to fit sleeve.

Characteristics

Shaft Diameter

Spine Cut DepthShaft Cut Length

UOM

Inches

InchesInches

Target Value

3.14

0.622.5

Lower

Spec.

Limit

3.135

0.595

22.494

Upper

Spec.

Limit

3.145

0.605

22.505

Data Collection Options


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ata Co ect o Opt o s

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Directly

Transactions

CollectionImport

Quality DataRepository

Query, Report, and Export Data


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Q y, p , p

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Quality Data

Repository

Query

Reports

Export

Ski l t l


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Skip lot example

S l Pl E l


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Sample Plan Example

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S l Pl E l ti d


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Sample Plan Example continued

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O l R t


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Oracle Reports

Seeded report discussion Mainly RDFs for Years

Some C reports (MRP Outputs)

Spawned reports layouts- Receipt traveler - Pick Slip

- Statements - Packing Slip

PL/SQL Packages with delimiters BI Publisher (better)

I t ll th l t


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Install the sample - steps

Create Concurrent Program Create Data Definition

Update XML

Create Template Upload RTF

Add to Request Group

Test Report (PDF or Excel)

Process Overview


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Creating customized reports using XML Publisher can be divided into two phases:

Design Time and Runtime.

Design Time

1. Register the E-Business Suite report as a Data Definition in the Template Manager.

Create a Data Definition in the Template Manager for E-Business Suite reports that

you wish to customize using XML Publisher.

2. Design your template.

Your template files can be either in Rich Text Format (RTF) or Portable Document

Format (PDF).3. Register your Template in the Template Manager.

When you create the template in the Template Manager, you register and upload

your RTF or PDF template files. The Template must be assigned to the Data

Definition Code of the E-Business Suite report with which it will be merged.

Runtime

1. Set the concurrent program to generate XML.

2. Run the concurrent program using standard request submission. If you are using the Submit Request form, the Layout field of the Upon

Completion region displays the currently selected template. To change the

template, template language, or output format select the Options button.

Here is what you get!


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Here is what you get!

Reports output right into Excel Layout changes done using MS Word

PL/SQL can be loaded from within the Apps

Etc

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Old Standard Reports


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What I didnt cover


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What I didn t cover

Discrete Manufacturing with MES ASCP

OPM

Additional improvements across the SupplyChain modules

Edge products integration

Configurator (very good in R12) Etc

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Why upgrade now?


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Why upgrade now?

Why Not?

More features and

functions

Much Improvedreporting capability

Improved Tech Stack

Tables remain the same

OPM using more

common functions

80

Services Order Management

Purchasing

Inventory

WIP


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Any Questions?

Bob BullmanDirector, Oracle Applications

Practice

[email protected]
mailto:[email protected]:[email protected]:[email protected]

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