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Elements Uptime ® reliabilityweb.com maintenance.org reliabilityleadership.com © Copyright 2018-2019, Reliabilityweb.com. All rights reserved. No part of this graphic may be reproduced or transmitted in any form or by any means without the prior express written consent of Reliabilityweb.com. Reliabilityweb.com® and Uptime® are registered trademarks of Reliabilityweb.com in the U.S.A. and several other countries. Des-Case® is a registered trademark of Des-Case Cooperation. Machinery Lubricaon Framework machinery lubrication Lu BO s BULK OIL STORAGE M rg MANUAL REGREASE F FULL FLOW FILTRATION W r WATER REMOVAL O m OIL MIST SPRAY V oa VISUAL OIL ANALYSIS S pl SINGLE POINT LUBRICATOR M pl MULTI-POINT LUBRICATOR W sl WET SUMP LUBRICATION POF f PERMANENT OFF-LINE FILTRATION P f PORTABLE FILTRATION V m VARNISH MITIGATION L g LUBRICATING GREASE F g FOOD GRADE LUBRICANTS O s OIL SAMPLING G o GEAR OILS H f HYDRAULIC FLUID B o BEARING OILS C f COMPRESSOR FLUIDS T o TURBINE OILS T s TOTE STORAGE DR s DRUM STORAGE L t LUBRICANT TRANSFER D sl DRY SUMP LUBRICATION V b VENTS & BREATHERS LUBRICANT SELECTION P c PARTICLE CONTAMINATION M c MOISTURE CONTAMINATION A r AERATION SV c SLUDGE & VARNISH CONTAMINATION LUBRICANT APPLICATION E m EQUIPMENT MODIFICATIONS CONTAMINATION CONTROL SAMPLING & INSPECTIONS V c VISCOMETRICS F p FLUID PERFORMANCE PROPERTIES U c ULTRASONIC LUBRICATION G p GREASE PERFORMANCE PROPERTIES OX i OXIDATION T f THERMAL FAILURE H y HYDROLYSIS A l ADDITIVE LOSS S s SHAFT SEALS STORAGE & HANDLING Lubricant Formulaon Lubricant Properes Lubricang Oil Types Applicaon Methods Storage Opons Common Contaminants Contaminaon Prevenon Contaminaon Removal Lubricant Failure Modes Lubricant Monitoring Condion-Based Lubricaon FP m FLUID PROPERTIES MONITORING C m CONTAMINATION MONITORING WD m WEAR DEBRIS MONITORING A visual framework detailing the steps necessary to establish a precision lubricaon program. EM g ELECTRIC MOTOR GREASE MP g MULTI PURPOSE GREASE C g COUPLING GREASE Grease Types G s GREASE STORAGE G a GREASE ANALYSIS LUBRICATING OILS LUBRICATING GREASES BOTH OILS & GREASES 1. Select the right lubricant 2. Apply the lubricant in the right amount at the right me 3. Keep the lubricant clean and dry 4. Keep the lubricant cool 5. Inspect, sample and analyze to ensure machine and lubricant health A s ADDITIVE SYSTEMS HD g HEAVY-DUTY GREASE HT g HI-TEMP & SPECIALTY GREASE B o BASE OIL COLOR KEY C o CIRCULATING OILS
Transcript
Page 1: Uptime Elements - Reliabilityweb · Oil Types Application Methods Storage Options Common Contaminants Contamination Prevention Contamination Removal Lubricant Failure Modes Lubricant

ElementsUptime®

reliabilityweb.com • maintenance.org • reliabilityleadership.com

© Copyright 2018-2019, Reliabilityweb.com. All rights reserved. No part of this graphic may be reproduced or transmitted in any form or by any means without the prior express written consent of Reliabilityweb.com. Reliabilityweb.com® and Uptime® are registered trademarks of Reliabilityweb.com in the U.S.A. and several other countries.

Des-Case® is a registered trademark of Des-Case Cooperation.

Machinery Lubrication Framework

machinerylubrication

Lu

BOsBULK OILSTORAGE

MrgMANUALREGREASE

FffFULL FLOWFILTRATION

WrWATER

REMOVAL

OmOIL MIST

SPRAY

VoaVISUAL OILANALYSIS

SplSINGLE POINTLUBRICATOR

MplMULTI-POINTLUBRICATOR

WslWET SUMP

LUBRICATION

POFfPERMANENT

OFF-LINEFILTRATION

PfPORTABLE

FILTRATION

VmVARNISH

MITIGATION

LgLUBRICATING

GREASE

FgFOOD GRADELUBRICANTS

OsOIL

SAMPLING

GoGEAR OILS

HfHYDRAULIC

FLUID

BoBEARING

OILS

CfCOMPRESSOR

FLUIDS

ToTURBINE

OILS

TsTOTE

STORAGE

DRsDRUM

STORAGE

LtLUBRICANTTRANSFER

DslDRY SUMP

LUBRICATION

VbVENTS &

BREATHERS

LUBRICANT SELECTION

PcPARTICLE

CONTAMINATION

McMOISTURE

CONTAMINATION

ArAERATION

SVcSLUDGE & VARNISH

CONTAMINATION

LUBRICANT APPLICATION

EmEQUIPMENT

MODIFICATIONS

CONTAMINATION CONTROL

SAMPLING & INSPECTIONS

VcVISCOMETRICS

FpFLUID

PERFORMANCEPROPERTIES

UcULTRASONICLUBRICATION

GpGREASE

PERFORMANCEPROPERTIES

OXiOXIDATION

TfTHERMALFAILURE

HyHYDROLYSIS

AlADDITIVE

LOSS

SsSHAFTSEALS

STORAGE & HANDLING

LubricantFormulation

LubricantProperties

LubricatingOil Types

ApplicationMethods

StorageOptions

CommonContaminants

ContaminationPrevention

ContaminationRemoval

LubricantFailure Modes

LubricantMonitoring

Condition-BasedLubrication

FPmFLUID

PROPERTIESMONITORING

CmCONTAMINATION

MONITORING

WDmWEAR DEBRISMONITORING

A visual framework detailing the stepsnecessary to establish a precisionlubrication program.

EMgELECTRIC MOTOR

GREASE

MPgMULTI PURPOSE

GREASE

CgCOUPLING

GREASE

GreaseTypes

GsGREASE

STORAGE

GaGREASE

ANALYSIS

LUBRICATING OILS

LUBRICATING GREASES

BOTH OILS & GREASES

1. Select the right lubricant2. Apply the lubricant in the right amount at the right time3. Keep the lubricant clean and dry4. Keep the lubricant cool5. Inspect, sample and analyze to ensure machine and lubricant health As

ADDITIVESYSTEMS

HDgHEAVY-DUTY

GREASE

HTgHI-TEMP

& SPECIALTYGREASE

BoBASE OIL

COLOR KEY

CoCIRCULATING

OILS

Page 2: Uptime Elements - Reliabilityweb · Oil Types Application Methods Storage Options Common Contaminants Contamination Prevention Contamination Removal Lubricant Failure Modes Lubricant

ElementsUptime®

reliabilityweb.com • maintenance.org • reliabilityleadership.com

© Copyright 2018-2019, Reliabilityweb.com. All rights reserved. No part of this graphic may be reproduced or transmitted in any form or by any means without the prior express written consent of Reliabilityweb.com. Reliabilityweb.com® and Uptime® are registered trademarks of Reliabilityweb.com in the U.S.A. and several other countries.

Des-Case® is a registered trademark of Des-Case Cooperation.

Machinery Lubrication Framework

machinerylubrication

Lu

BOsBULK OILSTORAGE

MrgMANUALREGREASE

FffFULL FLOWFILTRATION

WrWATER

REMOVAL

OmOIL MIST

SPRAY

VoaVISUAL OILANALYSIS

SplSINGLE POINTLUBRICATOR

MplMULTI-POINTLUBRICATOR

WslWET SUMP

LUBRICATION

POFfPERMANENT

OFF-LINEFILTRATION

PfPORTABLE

FILTRATION

VmVARNISH

MITIGATION

LgLUBRICATING

GREASE

FgFOOD GRADELUBRICANTS

OsOIL

SAMPLING

GoGEAR OILS

HfHYDRAULIC

FLUID

BoBEARING

OILS

Cf

ToTURBINE

OILS

TsTOTE

STORAGE

DRsDRUM

STORAGE

LtLUBRICANTTRANSFER

DslDRY SUMP

LUBRICATION

VbVENTS &

BREATHERS

LUBRICANT SELECTION

PcPARTICLE

CONTAMINATION

McMOISTURE

CONTAMINATION

ArAERATION

SVcSLUDGE & VARNISH

CONTAMINATION

LUBRICANT APPLICATION

EmEQUIPMENT

MODIFICATIONS

CONTAMINATION CONTROL

SAMPLING & INSPECTIONS

VcVISCOMETRICS

FpFLUID

PERFORMANCEPROPERTIES

UcULTRASONICLUBRICATION

GpGREASE

PERFORMANCEPROPERTIES

OXiOXIDATION

TfTHERMALFAILURE

HyHYDROLYSIS

AlADDITIVE

LOSS

SsSHAFTSEALS

STORAGE & HANDLING

LubricantFormulation

LubricantProperties

LubricatingOil Types

ApplicationMethods

StorageOptions

CommonContaminants

ContaminationPrevention

ContaminationRemoval

LubricantFailure Modes

LubricantMonitoring

Condition-BasedLubrication

FPmFLUID

PROPERTIESMONITORING

CmCONTAMINATION

MONITORING

WDmWEAR DEBRISMONITORING

A visual framework detailing the stepsnecessary to establish a precisionlubrication program.

EMgELECTRIC MOTOR

GREASE

MPgMULTI PURPOSE

GREASE

CgCOUPLING

GREASE

GreaseTypes

GsGREASE

STORAGE

GaGREASE

ANALYSIS

LUBRICATING OILS

LUBRICATING GREASES

BOTH OILS & GREASES

1. Select the right lubricant2. Apply the lubricant in the right amount at the right time3. Keep the lubricant clean and dry4. Keep the lubricant cool5. Inspect, sample and analyze to ensure machine and lubricant health As

ADDITIVESYSTEMS

HDgHEAVY-DUTY

GREASE

HTgHI-TEMP

& SPECIALTYGREASE

BoBASE OIL

COLOR KEY

CoCIRCULATING

OILS

COMPRESSOR FLUIDS

Page 3: Uptime Elements - Reliabilityweb · Oil Types Application Methods Storage Options Common Contaminants Contamination Prevention Contamination Removal Lubricant Failure Modes Lubricant

ElementsUptime®

reliabilityweb.com • maintenance.org • reliabilityleadership.com

© Copyright 2018-2019, Reliabilityweb.com. All rights reserved. No part of this graphic may be reproduced or transmitted in any form or by any means without the prior express written consent of Reliabilityweb.com. Reliabilityweb.com® and Uptime® are registered trademarks of Reliabilityweb.com in the U.S.A. and several other countries.

Des-Case® is a registered trademark of Des-Case Cooperation.

Machinery Lubrication Framework

machinerylubrication

Lu

BOsBULK OILSTORAGE

MrgMANUALREGREASE

FffFULL FLOWFILTRATION

WrWATER

REMOVAL

OmOIL MIST

SPRAY

VoaVISUAL OILANALYSIS

SplSINGLE POINTLUBRICATOR

MplMULTI-POINTLUBRICATOR

WslWET SUMP

LUBRICATION

POFfPERMANENT

OFF-LINEFILTRATION

PfPORTABLE

FILTRATION

VmVARNISH

MITIGATION

LgLUBRICATING

GREASE

FgFOOD GRADELUBRICANTS

OsOIL

SAMPLING

GoGEAR OILS

HfHYDRAULIC

FLUID

BoBEARING

OILS

Cf

ToTURBINE

OILS

TsTOTE

STORAGE

DRsDRUM

STORAGE

LtLUBRICANTTRANSFER

DslDRY SUMP

LUBRICATION

VbVENTS &

BREATHERS

LUBRICANT SELECTION

PcPARTICLE

CONTAMINATION

McMOISTURE

CONTAMINATION

ArAERATION

SVcSLUDGE & VARNISH

CONTAMINATION

LUBRICANT APPLICATION

EmEQUIPMENT

MODIFICATIONS

CONTAMINATION CONTROL

SAMPLING & INSPECTIONS

VcVISCOMETRICS

FpFLUID

PERFORMANCEPROPERTIES

UcULTRASONICLUBRICATION

GpGREASE

PERFORMANCEPROPERTIES

OXiOXIDATION

TfTHERMALFAILURE

HyHYDROLYSIS

AlADDITIVE

LOSS

SsSHAFTSEALS

STORAGE & HANDLING

LubricantFormulation

LubricantProperties

LubricatingOil Types

ApplicationMethods

StorageOptions

CommonContaminants

ContaminationPrevention

ContaminationRemoval

LubricantFailure Modes

LubricantMonitoring

Condition-BasedLubrication

FPmFLUID

PROPERTIESMONITORING

CmCONTAMINATION

MONITORING

WDmWEAR DEBRISMONITORING

A visual framework detailing the stepsnecessary to establish a precisionlubrication program.

EMgELECTRIC MOTOR

GREASE

MPgMULTI PURPOSE

GREASE

CgCOUPLING

GREASE

GreaseTypes

GsGREASE

STORAGE

GaGREASE

ANALYSIS

LUBRICATING OILS

LUBRICATING GREASES

BOTH OILS & GREASES

1. Select the right lubricant2. Apply the lubricant in the right amount at the right time3. Keep the lubricant clean and dry4. Keep the lubricant cool5. Inspect, sample and analyze to ensure machine and lubricant health As

ADDITIVESYSTEMS

HDgHEAVY-DUTY

GREASE

HTgHI-TEMP

& SPECIALTYGREASE

BoBASE OIL

COLOR KEY

CoCIRCULATING

OILS

COMPRESSOR FLUIDS

Page 4: Uptime Elements - Reliabilityweb · Oil Types Application Methods Storage Options Common Contaminants Contamination Prevention Contamination Removal Lubricant Failure Modes Lubricant

ElementsUptime®

reliabilityweb.com • maintenance.org • reliabilityleadership.com

© Copyright 2018-2019, Reliabilityweb.com. All rights reserved. No part of this graphic may be reproduced or transmitted in any form or by any means without the prior express written consent of Reliabilityweb.com. Reliabilityweb.com® and Uptime® are registered trademarks of Reliabilityweb.com in the U.S.A. and several other countries.

Des-Case® is a registered trademark of Des-Case Cooperation.

Machinery Lubrication Framework

machinerylubrication

Lu

BOsBULK OILSTORAGE

MrgMANUALREGREASE

FffFULL FLOWFILTRATION

WrWATER

REMOVAL

OmOIL MIST

SPRAY

VoaVISUAL OILANALYSIS

SplSINGLE POINTLUBRICATOR

MplMULTI-POINTLUBRICATOR

WslWET SUMP

LUBRICATION

POFfPERMANENT

OFF-LINEFILTRATION

PfPORTABLE

FILTRATION

VmVARNISH

MITIGATION

LgLUBRICATING

GREASE

FgFOOD GRADELUBRICANTS

OsOIL

SAMPLING

GoGEAR OILS

HfHYDRAULIC

FLUID

BoBEARING

OILS

Cf

ToTURBINE

OILS

TsTOTE

STORAGE

DRsDRUM

STORAGE

LtLUBRICANTTRANSFER

DslDRY SUMP

LUBRICATION

VbVENTS &

BREATHERS

LUBRICANT SELECTION

PcPARTICLE

CONTAMINATION

McMOISTURE

CONTAMINATION

ArAERATION

SVcSLUDGE & VARNISH

CONTAMINATION

LUBRICANT APPLICATION

EmEQUIPMENT

MODIFICATIONS

CONTAMINATION CONTROL

SAMPLING & INSPECTIONS

VcVISCOMETRICS

FpFLUID

PERFORMANCEPROPERTIES

UcULTRASONICLUBRICATION

GpGREASE

PERFORMANCEPROPERTIES

OXiOXIDATION

TfTHERMALFAILURE

HyHYDROLYSIS

AlADDITIVE

LOSS

SsSHAFTSEALS

STORAGE & HANDLING

LubricantFormulation

LubricantProperties

LubricatingOil Types

ApplicationMethods

StorageOptions

CommonContaminants

ContaminationPrevention

ContaminationRemoval

LubricantFailure Modes

LubricantMonitoring

Condition-BasedLubrication

FPmFLUID

PROPERTIESMONITORING

CmCONTAMINATION

MONITORING

WDmWEAR DEBRISMONITORING

A visual framework detailing the stepsnecessary to establish a precisionlubrication program.

EMgELECTRIC MOTOR

GREASE

MPgMULTI PURPOSE

GREASE

CgCOUPLING

GREASE

GreaseTypes

GsGREASE

STORAGE

GaGREASE

ANALYSIS

LUBRICATING OILS

LUBRICATING GREASES

BOTH OILS & GREASES

1. Select the right lubricant2. Apply the lubricant in the right amount at the right time3. Keep the lubricant clean and dry4. Keep the lubricant cool5. Inspect, sample and analyze to ensure machine and lubricant health As

ADDITIVESYSTEMS

HDgHEAVY-DUTY

GREASE

HTgHI-TEMP

& SPECIALTYGREASE

BoBASE OIL

COLOR KEY

CoCIRCULATING

OILS

COMPRESSOR FLUIDS

Page 5: Uptime Elements - Reliabilityweb · Oil Types Application Methods Storage Options Common Contaminants Contamination Prevention Contamination Removal Lubricant Failure Modes Lubricant

ElementsUptime®

reliabilityweb.com • maintenance.org • reliabilityleadership.com

© Copyright 2018-2019, Reliabilityweb.com. All rights reserved. No part of this graphic may be reproduced or transmitted in any form or by any means without the prior express written consent of Reliabilityweb.com. Reliabilityweb.com® and Uptime® are registered trademarks of Reliabilityweb.com in the U.S.A. and several other countries.

Des-Case® is a registered trademark of Des-Case Cooperation.

Machinery Lubrication Framework

machinerylubrication

Lu

BOsBULK OILSTORAGE

MrgMANUALREGREASE

FffFULL FLOWFILTRATION

WrWATER

REMOVAL

OmOIL MIST

SPRAY

VoaVISUAL OILANALYSIS

SplSINGLE POINTLUBRICATOR

MplMULTI-POINTLUBRICATOR

WslWET SUMP

LUBRICATION

POFfPERMANENT

OFF-LINEFILTRATION

PfPORTABLE

FILTRATION

VmVARNISH

MITIGATION

LgLUBRICATING

GREASE

FgFOOD GRADELUBRICANTS

OsOIL

SAMPLING

GoGEAR OILS

HfHYDRAULIC

FLUID

BoBEARING

OILS

Cf

ToTURBINE

OILS

TsTOTE

STORAGE

DRsDRUM

STORAGE

LtLUBRICANTTRANSFER

DslDRY SUMP

LUBRICATION

VbVENTS &

BREATHERS

LUBRICANT SELECTION

PcPARTICLE

CONTAMINATION

McMOISTURE

CONTAMINATION

ArAERATION

SVcSLUDGE & VARNISH

CONTAMINATION

LUBRICANT APPLICATION

EmEQUIPMENT

MODIFICATIONS

CONTAMINATION CONTROL

SAMPLING & INSPECTIONS

VcVISCOMETRICS

FpFLUID

PERFORMANCEPROPERTIES

UcULTRASONICLUBRICATION

GpGREASE

PERFORMANCEPROPERTIES

OXiOXIDATION

TfTHERMALFAILURE

HyHYDROLYSIS

AlADDITIVE

LOSS

SsSHAFTSEALS

STORAGE & HANDLING

LubricantFormulation

LubricantProperties

LubricatingOil Types

ApplicationMethods

StorageOptions

CommonContaminants

ContaminationPrevention

ContaminationRemoval

LubricantFailure Modes

LubricantMonitoring

Condition-BasedLubrication

FPmFLUID

PROPERTIESMONITORING

CmCONTAMINATION

MONITORING

WDmWEAR DEBRISMONITORING

A visual framework detailing the stepsnecessary to establish a precisionlubrication program.

EMgELECTRIC MOTOR

GREASE

MPgMULTI PURPOSE

GREASE

CgCOUPLING

GREASE

GreaseTypes

GsGREASE

STORAGE

GaGREASE

ANALYSIS

LUBRICATING OILS

LUBRICATING GREASES

BOTH OILS & GREASES

1. Select the right lubricant2. Apply the lubricant in the right amount at the right time3. Keep the lubricant clean and dry4. Keep the lubricant cool5. Inspect, sample and analyze to ensure machine and lubricant health As

ADDITIVESYSTEMS

HDgHEAVY-DUTY

GREASE

HTgHI-TEMP

& SPECIALTYGREASE

BoBASE OIL

COLOR KEY

CoCIRCULATING

OILS

COMPRESSOR FLUIDS

Page 6: Uptime Elements - Reliabilityweb · Oil Types Application Methods Storage Options Common Contaminants Contamination Prevention Contamination Removal Lubricant Failure Modes Lubricant

ElementsUptime®

reliabilityweb.com • maintenance.org • reliabilityleadership.com

© Copyright 2018-2019, Reliabilityweb.com. All rights reserved. No part of this graphic may be reproduced or transmitted in any form or by any means without the prior express written consent of Reliabilityweb.com. Reliabilityweb.com® and Uptime® are registered trademarks of Reliabilityweb.com in the U.S.A. and several other countries.

Des-Case® is a registered trademark of Des-Case Cooperation.

Machinery Lubrication Framework

machinerylubrication

Lu

BOsBULK OILSTORAGE

MrgMANUALREGREASE

FffFULL FLOWFILTRATION

WrWATER

REMOVAL

OmOIL MIST

SPRAY

VoaVISUAL OILANALYSIS

SplSINGLE POINTLUBRICATOR

MplMULTI-POINTLUBRICATOR

WslWET SUMP

LUBRICATION

POFfPERMANENT

OFF-LINEFILTRATION

PfPORTABLE

FILTRATION

VmVARNISH

MITIGATION

LgLUBRICATING

GREASE

FgFOOD GRADELUBRICANTS

OsOIL

SAMPLING

GoGEAR OILS

HfHYDRAULIC

FLUID

BoBEARING

OILS

Cf

ToTURBINE

OILS

TsTOTE

STORAGE

DRsDRUM

STORAGE

LtLUBRICANTTRANSFER

DslDRY SUMP

LUBRICATION

VbVENTS &

BREATHERS

LUBRICANT SELECTION

PcPARTICLE

CONTAMINATION

McMOISTURE

CONTAMINATION

ArAERATION

SVcSLUDGE & VARNISH

CONTAMINATION

LUBRICANT APPLICATION

EmEQUIPMENT

MODIFICATIONS

CONTAMINATION CONTROL

SAMPLING & INSPECTIONS

VcVISCOMETRICS

FpFLUID

PERFORMANCEPROPERTIES

UcULTRASONICLUBRICATION

GpGREASE

PERFORMANCEPROPERTIES

OXiOXIDATION

TfTHERMALFAILURE

HyHYDROLYSIS

AlADDITIVE

LOSS

SsSHAFTSEALS

STORAGE & HANDLING

LubricantFormulation

LubricantProperties

LubricatingOil Types

ApplicationMethods

StorageOptions

CommonContaminants

ContaminationPrevention

ContaminationRemoval

LubricantFailure Modes

LubricantMonitoring

Condition-BasedLubrication

FPmFLUID

PROPERTIESMONITORING

CmCONTAMINATION

MONITORING

WDmWEAR DEBRISMONITORING

A visual framework detailing the stepsnecessary to establish a precisionlubrication program.

EMgELECTRIC MOTOR

GREASE

MPgMULTI PURPOSE

GREASE

CgCOUPLING

GREASE

GreaseTypes

GsGREASE

STORAGE

GaGREASE

ANALYSIS

LUBRICATING OILS

LUBRICATING GREASES

BOTH OILS & GREASES

1. Select the right lubricant2. Apply the lubricant in the right amount at the right time3. Keep the lubricant clean and dry4. Keep the lubricant cool5. Inspect, sample and analyze to ensure machine and lubricant health As

ADDITIVESYSTEMS

HDgHEAVY-DUTY

GREASE

HTgHI-TEMP

& SPECIALTYGREASE

BoBASE OIL

COLOR KEY

CoCIRCULATING

OILS

COMPRESSOR FLUIDS


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