US Army: acwa rdd permit2

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Hazardous Waste Facility Operating TSDF PermitBlue Grass Army Depot

Facility Requirements

Activity ID No.: APE20040001

GARA7 (BGCAPP) Blue Grass Chem. Agent-Destruction Pilot Plt.:

Narrative Requirements:

PART I - Legal Authority:

Condition No. Condition

T-1 PART I - Legal Authority: Permittee.Pursuant to the Environmental Protection Law, as amended (KRS Chapter 224) and attendant regulations promulgated theand Public Protection Cabinet, in the Kentucky Administrative Regulations Title 401, a Research Development and DemoArmy Depot and Bechtel Parson Blue Grass, 301 Highland Park Drive, Richmond, KY 40475 (hereinafter referred to as thChemical Agent-Destruction Pilot Plant, 2091 Kingston Highway, Richmond, Kentucky, 40475-5060, for treatment of hazand longitude 84 deg. 12' 30", EPA ID KY8-213-820-105, Agency Interest 2805.

Based on the following statutes and regulation: KRS 224.50-130, [KRS 224.46-530(1)(g), 401 KAR 38:060 Section 6(1)

T-2 PART I - Legal Authority: Effective Date.(1) This permit is effective on October 30, 2005.(2) This permit allows for construction, will remain in effect for one (1) year after the receipt of hazardous waste, unless r(3) This permit may be renewed not more than three (3) times. Each renewal shall be for a period of not more than one (1)(4) Any time hazardous waste is treated in a calendar day at the facility, that day is counted toward one year (365 days).Based on the following regulations: [401 KAR 30:040, 401 KAR 38:060 Section 6]

T-3 PART I - Legal Authority: Sections of Permit.This permit consists of the conditions set forth in:Part I Legal AuthorityPart II Specific ConditionsPart III Standard Conditions

Part VI Land Disposal RestrictionsPart VII RCRA Organic Air Emissions StandardsPart VIII Referenced Attachments and the applicable waste management regulations.Based on the following statute and regulation: [KRS 224.46-530(1)(g), 401 KAR 38:030 Section 3]

T-4 PART I - Legal Authority: Applicable Statutes and Regulations.Applicable regulations are those which are in effect on the date of issuance, modification, revocation or reissuance of this Based on the following statute: [KRS 224.46-530(1)(g)]







PART I - Legal Authority:


T-5 PART I - Legal Authority: Permit Application.This permit is based on the assumption that the information in the Blue Grass Chemical Agent-Destruction Pilot Plant (BGDemonstration (RD&D) permit application submitted on March 11, 2004 as modified on November 24, 2004, by subsequapplication) is accurate and that the facility will be operated as specified in the application and this permit. Any inaccuracto the termination or modification of this permit and potential enforcement. The Permittee shall inform the Cabinet of anyinformation in the application, which would affect the Permittee's ability to comply with the applicable regulations or permBased on the following regulations: [401 KAR 38:030 Section 1, 401 KAR 40:040 Section 1, 401 KAR 38:040 Section 4

PART II - Specific Conditions - Facility Description:


T-6 PART II - Specific Conditions - Facility Description: Permittee.This permit is issued to Blue Grass Army Depot, 2091 Kingston Highway, Richmond, KY, 40475-5060, and Bechtel ParsDrive, Richmond, KY 40475, (hereinafter referred to as the "Permittee"), for storage and treatment of hazardous waste at Pilot Plant, 2091 Kingston Highway, Richmond, KY, 40475-5060 .Based on the following regulation: [401 KAR 34:005 Section 1(93)]

T-7 PART II - Specific Conditions - Facility Description: Hazardous Waste Management Units.A summary list of the hazardous waste management units the Permittee is permitted to operate at the facility is included inManagement Units, of this permit.Based on the following statute: [KRS 224.46-530(1)(g)]







PART II - Specific Conditions - Facility Description:


T-8 PART II - Specific Conditions - Facility Description: Waste Streams.The hazardous wastes which may be treated or stored at this facility are listed below. Each of these hazardous wastes shal

permit.

Primary Waste1. 155 mm rockets containing GB, and related components and overpacks.2. 8" projectiles containing GB, and related overpacks.3. 1-ton containers containing GB and GB hydrolysate.4. Laboratory waste related to GB munitions processing.

5. Process waste generated during GB munitions processing.6. Closure Waste

Secondary Waste1. Metal Parts Treater Residues- D003, D004, D005, D006, D007, D008, D009, D010, D011, D022, D024, D029, D037, a2. Energetics Batch Hydrolyzer/ Heater Discharge Conveyor Residues - D003, D004, D005, D006, D007, D008, D009, Dand/or N001.3. Aluminum Filtration System Precipitate- D003, D004, D005, D006, D007, D008, D009, D010, D011, D022, D024, D04. Water Recovery Salts - D003, D004, D005, D006, D007, D008, D009, D010, D011, D022, D024, D029, D037, and/or 5. Metal Parts Washer - F001, F002, F003, F004, and/or F005.6. Closure Waste - D003, D004, D005, D006, D007, D008, D009, D010, D011, D022, D024, D029, D037, and/ or N001Based on the following regulations and statutes: 401 KAR 34:350, KRS 224.50-130, [KRS 224.46-530(1)(g), 401 KAR 3



























PART II - Specific Conditions - Manifest System:


T-50 PART II - Specific Conditions - Manifest System: Use of the Manifest.(1) The Permittee (generator) shall:

(a) Sign the manifest certification by hand.(b) Obtain the handwritten signature of the initial transporter, and date of acceptance on the manifest.(c) Retain one (1) copy, for a minimum of three years.

(2) The Permittee shall give the transporter the remaining copies of the manifest.(3) For rail shipments of hazardous waste within the United States which originate at the facility, the Permittee shall send dated and signed in accordance with this section to:

(a) The next nonrail transporter, if any; or

(b) The designated facility if transported solely by rail; or (c) The last rail transporter to handle the waste in the United States if exported by rail.

(4) For shipments of hazardous waste to a designated facility in an authorized state which has not yet obtained authorizatihazardous, the Permittee shall assure that the designated facility agrees to sign and return the manifest, and that any out-ofmanifest to the designated facility with the shipment.Based on the following regulation: [401 KAR 32:020 Section 4]









PART II - Specific Conditions - Recordkeeping and Reporting:


T-53 PART II - Specific Conditions - Recordkeeping and Reporting: Annual Report.(1) The Permittee shall prepare and submit a single copy of the Hazardous Waste Annual Report, DEP Form 7072, for BGManager, by March 1 of each year. The Hazardous Waste Annual Report shall cover facility activities during the previous(2) The Permittee shall provide a duplicate copy of the Hazardous Waste Annual Report to the Madison County Judge Exreport available to the county law enforcement and emergency services for emergency planning purposes.Based on the following regulations: 401 KAR 34:350, Section 2, [401 KAR 34:050 Section 6]

T-54 PART II - Specific Conditions - Recordkeeping and Reporting: Incorporation By Reference.The following document is hereby incorporated by reference: "Hazardous Waste Annual Report". DEP Form 7072-91 (19

Based on the following regulation and statute: [401 KAR 34:050 Section 6, KRS 224.46-530(1)(g)]

T-55 PART II - Specific Conditions - Recordkeeping and Reporting: Additional Reports.In addition to submitting the annual report the Permittee shall also report to the Cabinet:(1) Releases, fires, and explosions.(2) Facility closure.(3) Any other report required by a condition of this permit.(4) The Permittee shall also provide a copy of the additional BGCAPP reports to the chairman of the Citizens' Advisory CBased on the following regulation and statute: [KRS 224.46-530(1)(g), 401 KAR 34:050 Section 8]

PART II - Specific Conditions - Closure:


T-56 PART II - Specific Conditions - Closure: Closure.(1) The Permittee shall close the facility in accordance with the approved Closure Plan.(2) The general Closure Process is in Attachment 9 of the RD&D Permit Application, Revision 2.(3) A detailed Closure Plan will be submitted to the Hazardous Waste Branch Manager according to the Compliance Sche(4) The actual closure will be in accordance with the approved Closure Plan.Based on the following statute and regulations: [KRS 224.46-530(1)(g), 401 KAR 34:070, 401 KAR 38:060 Section 6(1)







PART II - Specific Conditions - Closure:


T-57 PART II - Specific Conditions - Closure: Closure Performance Standards.The Permittee shall close the facility in a manner that:(1) Minimizes the need for further maintenance.(2) Controls, minimizes, or eliminates, to the extent necessary to protect human health or the environment, postclosure escconstituents, leachate, contaminated run-off, or hazardous waste decomposition products to the ground, ground water, surBased on the following regulation: [401 KAR 34:070 Section 2]

T-58 PART II - Specific Conditions - Closure: Content of Plan.The approved Closure Plan shall identify steps necessary to perform partial and final closure of the facility at any point du

include:(1) A description of how each hazardous waste management unit at the facility will be closed.(2) A description of how final closure of the facility will be conducted.(3) An estimate of the maximum inventory of hazardous wastes that was ever on site over the active life of the facility.(4) A detailed description of the methods to be used during partial closures and final closure, including, but not limited to;

(a) Methods for removing, transporting, treating, storing, or disposing of all hazardous wastes(b) Identification of the type(s) of the off-site hazardous waste management units to be used, if applicable;

(5) A detailed description of the steps needed to remove or decontaminate all hazardous waste residues and contaminated equipment, structures, and soils during partial and final closure, including, but not limited to;

(a) Procedures for cleaning equipment and removing contaminated soils if necessary.(b) Methods for sampling and testing surrounding soils(c) Criteria for determining the extent of decontamination required to satisfy the closure performance standard.

(6) A detailed description of other activities necessary during the closure period to ensure that all partial closures and finastandards.Based on the following regulations: [401 KAR 34:070 Section 3(2), 401 KAR 38:060 Section 6(1)(c)]

























PART II - Specific Conditions - Management of Hazardous Waste in Tanks:


T-93 PART II - Specific Conditions - Management of Hazardous Waste in Tanks: Inspections.(1) The Permittee shall inspect tank systems equipment according to schedule approved by the Cabinet before receipt of h(2) These inspections will become part of the Operating Record.Based on the following regulation: [401 KAR 34:190 Section 6]

T-94 PART II - Specific Conditions - Management of Hazardous Waste in Tanks: Special Requirements for Ignitable or ReactiIgnitable or reactive waste shall not be placed in a tank unless:(1) The waste is treated, rendered, or mixed before or immediately after placement in the tank so that:

(a) The resulting waste, mixture or dissolved material no longer meets the definition of ignitable or reactive waste.

(b) Section 8(2) of 401 KAR 34:020 (General Requirements for Ignitable, Reactive, or Incompatible Wastes) is compli(2) The waste is stored or treated in such a way that it is protected from any material or conditions that may cause the was(3) The tank system is used solely for emergencies.Based on the following regulation: [401 KAR 34:190 Section 9(1)]

T-95 PART II - Specific Conditions - Management of Hazardous Waste in Tanks: Special Requirements for Incompatible WastIncompatible wastes, or incompatible wastes and materials shall not be placed in the same tank, and hazardous waste shalnot been decontaminated and that previously held an incompatible waste or material; unless the Permittee takes precaution(1) Generate extreme heat or pressure, fire or explosions, or violent reactions.(2) Produce uncontrolled toxic mists, fumes, dusts, or gases in sufficient quantities to threaten human health or the environ(3) Produce uncontrolled flammable fumes or gases in sufficient quantities to pose a risk of fire or explosion.(4) Damage the structural integrity of the device or facility; or (5) Through other like means threaten human health or the environment.Based on the following regulation: [401 KAR 34:190 Section 10]











PART III - Standard Conditions - Severability:


T-101 PART III - Standard Conditions - Severability: Immediately Terminate Operations(1) The Cabinet may order an immediate termination of all operations at the facility at any time it is determined that termihealth or the environment.(2) The provisions of this permit are severable, and if any provision of this permit, or the application of any provision of thinvalid, the application of such provision to other circumstances, and the remainder of this permit, shall not be affected theBased on the following regulations: 401 KAR 45:135, Section 2(3), [401 KAR 30:020 Section 5]

PART III - Standard Conditions - Definitions:


T-102 PART III - Standard Conditions - Definitions: Catch All.(1) Terms used in this permit shall have the same meaning as those in Title 401 of Kentucky Administrative Regulations,

permit specifically provides otherwise.(2) Where terms are not otherwise defined, the meaning associated with such terms shall be as defined by a standard dictioscientific or industrial meaning of the term.Based on the following regulation: [401 KAR 30:010 Section 1]

T-103 PART III - Standard Conditions - Definitions: “Contamination” means:The degradation of naturally occurring water, air, or soil quality either directly or indirectly as a result of human activitiesBased on the following regulation: [401 KAR 34:005 Section 1(48)]

T-104 PART III - Standard Conditions - Definitions: “Extent of Contamination” is:The horizontal and vertical area in which the concentrations of hazardous constituents in the environmental media being in

background concentrations indicative of the region, whichever is appropriate as determined by the Cabinet.Based on the following statute: [KRS 224.46-530(1)(g)]









PART III - Standard Conditions - Definitions:


T-110 PART III - Standard Conditions - Definitions: A "Release" includes:Any spilling, leaking, pumping, pouring, emitting, emptying, discharging, injecting, escaping, leaching, dumping, or dispohazardous waste or hazardous waste constituents.Based on the following statute: [KRS 224.46-530(1)(g)]

T-111 PART III - Standard Conditions - Definitions: A "Unit":Includes, but is not limited to any area in which waste has been placed on or in the ground, any landfill, surface impoundmincinerator, injection well, tank, container storage area, septic tank, drain field, wastewater treatment unit, elementary neurecycling equipment.

Based on the following statute: [KRS 224.46-530(1)(g)]

PART III - Standard Conditions - Duties and Requirements:


T-112 PART III - Standard Conditions - Duties and Requirements: Duty to Comply.The Permittee must comply with all conditions of this permit. Any permit non-compliance constitutes a violation of KRSenforcement action, permit termination, revocation and reissuance, modification, or for denial of a permit renewal applicaBased on the following regulation: [401 KAR 38:030 Section 1(1)]

T-113 PART III - Standard Conditions - Duties and Requirements: Duty to Reapply.(1) If the Permittee wishes to continue any activity allowed under this permit beyond the expiration date, the Permittee mu

renewal.(2) The Permittee holding a Research, Development, and Demonstration Permit shall submit a renewal application at least

permit.(3) The Permittee, when applying for a new or renewal of a Research, Development, and Demonstration Permit shall use fFor A Research, Development, and Demonstration Permit" (March 1992).(4) The Cabinet may require that additional information be included in the application to ensure the protection of human hBased on the following regulations: [401 KAR 38:030 Section 1(2), 401 KAR 38:060 Section 6(1)(c)]









PART III - Standard Conditions - Duties and Requirements:


T-118 PART III - Standard Conditions - Duties and Requirements: Duty to Allow Entry and Inspection.The Permittee shall allow the Cabinet, or an authorized representative, upon presentation of credentials to:(1) Enter at any time, the Permittee's premises where the regulated facility or activity is located or conducted; or where rec

permit.(2) Have access to, and copy, any records that are kept as a condition of this permit.(3) Inspect any of the facility's equipment, (including monitoring and control equipment), practices, or operations regulate(4) Sample and non-surety material or monitor any substances or parameters, at any location, for the purposes of assuring Kentucky Revised Statutes.(5) Split samples of any non-surety material and copies of analysis will be provided to the Permittee or Division upon requ

Based on the following regulations: [401 KAR 38:030 Section 1(9), 401 KAR 38:060 Section 6(1)(c)]

T-119 PART III - Standard Conditions - Duties and Requirements: Duty to Allow Cabinet to Inspect New Units.The Permittee shall not begin treatment or storage of hazardous wastes in any new or proposed Solid Waste Management with the following:(1) The Permittee has submitted to the Hazardous Waste Branch Manager, by certified mail or hand delivery, a letter signengineer licensed in the Commonwealth of Kentucky stating that the Solid Waste Management Unit was constructed in ac

professional engineer, employed by the government, does not have to be registered in the Commonwealth of Kentucky (K(2) The Permittee has received confirmation that the appropriate Cabinet personnel has inspected the new Solid Waste Mathe new unit is in compliance with the conditions of this permit, or;(3) The Permittee has received confirmation that the Cabinet has either waived the inspection, or has within fifteen (15) daintent to not inspect.Based on the following regulation and statute: [401 KAR 38:030 Section 1(9), KRS 224.46-530(1)(g)]













PART III - Standard Conditions - Changes to the Permit:


T-131 PART III - Standard Conditions - Changes to the Permit: New Additions or Alterations.The Cabinet may modify this permit when there are material and substantial alterations or additions to the BGCAPP facilissuance, which justify the application of permit conditions that are different or absent in this permit.Based on the following regulation: [401 KAR 38:040 Section 2(1)(a)]

T-132 PART III - Standard Conditions - Changes to the Permit: New Information.(1) The Cabinet may modify this permit when the Cabinet receives new information.(2) Permits may be modified during their terms for this cause, if the information was not available at the time of permit issdifferent permit conditions.

Based on the following regulation: [401 KAR 38:040 Section 2(1)(b)]

T-133 PART III - Standard Conditions - Changes to the Permit: New Statutes, Standards, or Administrative Regulations.The Cabinet may modify this permit when the standards or administrative regulations on which the permit was based havestandards, or administrative regulations, or by judicial decision after the permit was issued.Based on the following regulations: [401 KAR 38:040 Section 2(1)(c)1, 401 KAR 38:060 Section 6(1)(c)]

T-134 PART III - Standard Conditions - Changes to the Permit: Transfer.(1) This Permit may be transferred to a new operator only if it is modified, in order to identify the new operator and incorpnecessary under KRS Chapter 224.(2) Before transferring operation of the facility, the Permittee shall notify the new operator in writing of the requirements

permit.(3) This permit is not transferable to any person except after approval by the Cabinet.Based on the following regulations: [401 KAR 38:040 Section 2(2)(b), 401 KAR 38:050 Section 2, 401 KAR 38:040 Sec









PART VI - Land Disposal Restrictions - General Restrictions:


T-138 PART VI - Land Disposal Restrictions - General Restrictions: Comply With.The Permittee shall maintain compliance with Land Disposal Restrictions in 401 KAR Chapter 37.Based on the following regulations: [401 KAR 37:010, 401 KAR 38:060 Section 6(1)(c)]

T-139 PART VI - Land Disposal Restrictions - General Restrictions: Prohibitions on Storage of Restricted Waste.Except as provided in this condition, the storage of hazardous wastes restricted from land disposal (401 KAR 37:030) is pare met:(1) The Permittee stores such wastes in tanks, or containers solely for the purpose of the accumulation of such quantities ofacilitate proper recovery, treatment, or disposal and;

(2) Each container is clearly labeled with the words "Hazardous Waste," marked to identify its contents and the date each (3) Each tank is clearly labeled with the words "Hazardous Waste," marked to identify its contents, the quantity of each haeach period of accumulation begins.(4) Such information for each tank shall be maintained in the Operating Record at that facility.Based on the following regulation: [401 KAR 37:050 Section 1(1)]

T-140 PART VI - Land Disposal Restrictions - General Restrictions: One Year Storage Limit.The Permittee may store hazardous waste restricted from land disposal under 401 KAR 37:030, in tanks, for up to one (1)quantities of hazardous waste is necessary to facilitate proper recovery, treatment, or disposal.Based on the following regulation: [401 KAR 37:050 Section 1(2)]







PART VII - RCRA Organic Air Emission Standards - Subpart AA:


T-141 PART VII - RCRA Organic Air Emission Standards - Subpart AA: Applicability.Air Emission Standards for Process Vents (Subpart AA) will apply to units that manage hazardous waste with an organic

process that involves;(1) Distillation(2) Fractionation(3) Thin Film Evaporation(4) Solvent Extraction(5) Air Stripping(6) Steam Stripping

and meets the definition in 401 KAR 34:275.Based on the following regulations: [401 KAR 34:275, 401 KAR 38:060 Section 6(1)(c)]

T-142 PART VII - RCRA Organic Air Emission Standards - Subpart AA: Affected Units.Air Emission Standards for Process Vents (Subpart AA) shall apply to the units listed in the approved Appendix D, Units Based on the following regulations: [401 KAR 34:275, 401 KAR 38:060 Section 6(1)(c)]

T-143 PART VII - RCRA Organic Air Emission Standards - Subpart AA: Conditions.The permit conditions for units subject to Air Emissions Standards for Process Vents, are listed in Appendix E, Permit CoProcess Vents.Based on the following regulations: [401 KAR 34:275, 401 KAR 38:060 Section 6(1)(c)]

PART VII - RCRA Organic Air Emission Standards - Subpart BB:


T-144 PART VII - RCRA Organic Air Emission Standards - Subpart BB: Applicability.Air Emission Standards for Equipment Leaks (Subpart BB) will apply to equipment that comes into contact with waste th

percent or more by weight, and meets the definition in 401 KAR 34:280.Based on the following regulations: [401 KAR 34:280, 401 KAR 38:060 Section 6(1)(c)]







PART VII - RCRA Organic Air Emission Standards - Subpart BB:


T-145 PART VII - RCRA Organic Air Emission Standards - Subpart BB: Affected Units.Air Emission Standards for Equipments Leaks (Subpart BB) shall apply to the units listed in the approved Appendix D, UBased on the following regulations: [401 KAR 34:280, 401 KAR 38:060 Section 6(1)(c)]

T-146 PART VII - RCRA Organic Air Emission Standards - Subpart BB: Conditions.The permit conditions for units subject to Air Emissions Standards for Equipment Leaks, are listed in Appendix F, Permitfor Equipment Leaks.Based on the following regulations: [401 KAR 34:280, 401 KAR 38:060 Section 6(1)(c)]

PART VII - RCRA Organic Air Emission Standards - Subpart CC:


T-147 PART VII - RCRA Organic Air Emission Standards - Subpart CC: Applicability.Air Emission Standards for Tanks, Surface Impoundments, and Containers (Subpart CC) will apply to containers that havstationary tanks that manage waste of 500 ppmw or higher volatile organic concentration, and meets the definition in 401 Based on the following regulations: [401 KAR 34:281, 401 KAR 38:060 Section 6(1)(c)]

T-148 PART VII - RCRA Organic Air Emission Standards - Subpart CC: Affected Units.Air Emission Standards for Tanks, Surface Impoundments, and Containers (Subpart CC) shall apply to the units listed in tto Air Emission Standards.Based on the following regulations: [401 KAR 34:281, 401 KAR 38:060 Section 6(1)(c)]

T-149 PART VII - RCRA Organic Air Emission Standards - Subpart CC: Conditions.The permit conditions for units subject to Air Emissions Standards for Tanks, Surface Impoundments, and Containers, arefor Air Emissions Standards for Tanks, Surface Impoundments, and Containers.Based on the following regulations: [401 KAR 34:281, 401 KAR 38:060 Section 6(1)(c)]







PART VIII - Referenced Attachments:


T-150 PART VIII - Referenced Attachments: A list of permitted Hazardous Waste Managements Units is incorporated as AppenBased on the following statute: [KRS 224.46-530(1)(g)]

T-151 PART VIII - Referenced Attachments: A RD&D Compliance Schedule is incorporated as Appendix B of this permit.Based on the following regulation and statute: 401 KAR 45:135, Section 2(1)(c), [KRS 224.46-530(1)(g)]

T-152 PART VIII - Referenced Attachments: A list of Hazardous Waste Management Units Subject To Air Emission Standards permit.Based on the following statute: [KRS 224.46-530(1)(g)]

T-153 PART VIII - Referenced Attachments: A list of permitted capacities is incorporated as Appendix C of this permit.Based on the following statute: [KRS 224.46-530(1)(g)]

T-154 PART VIII - Referenced Attachments: Air Emission Standards, Subpart AA Conditions are incorporated as Appendix E oBased on the following statute: [KRS 224.46-530(1)(g)]

T-155 PART VIII - Referenced Attachments: Air Emission Standards, Subpart BB Conditions are incorporated as Appendix F oBased on the following statute: [KRS 224.46-530(1)(g)]

T-156 PART VIII - Referenced Attachments: Air Emission Standards, Subpart CC Conditions are incorporated as Appendix G oBased on the following statute: [KRS 224.46-530(1)(g)]

T-157 PART VIII - Referenced Attachments: The Research, Development and Demonstration Permit Application, Volume I is inBased on the following statute: [KRS 224.46-530(1)(g)]

T-158 PART VIII - Referenced Attachments: The Research, Development and Demonstration Permit Application, Volume II is Based on the following statute: [KRS 224.46-530(1)(g)]



Appendix A

Hazardous Waste Management Units

BGCAPP, RD&D Permit

Page 1 of 12

BGAD, BGCAPP RDD Permit Appendices.doc

Item Name Qty. Process1. Container Handling Building (CHB) 1 Container Storage Area

2. Unpack Area (UPA) 1 Container Storage Area

3. Explosive Containment Vestibule (ECV) 1 Container Storage Area4. Explosive Containment Room (ECR) 2 Container Storage Area

5. Toxic Maintenance Area 1 Container Storage Area

6. Dunnage Storage Area 1 Container Storage Area7. MDB Residue Handling Area 2 Container Storage Area

8. Spent Decon Storage 1 Container Storage Area

9. Laboratory Waste Handling Area 1 Container Storage Area10. DSH Residue Handling Area 2 Container Storage Area

11. Agent Collection/Toxic Storage Tanks 3 Storage in Tanks

12. Spent Decon Storage 2 Storage in Tanks

13. Hydrolysate Sampling Tanks 4 Storage in Tanks14. Brine Storage Tanks 2 Storage in Tanks

15. Recovered/Process Water Storage Tanks 3 Storage in Tanks

16. Hydrolysate Storage Tanks 9 Storage in Tanks17. Laboratory Chemical Waste Tank 1 Storage in Tanks

18. Rocket Shear Machine (RSM) 2 Mechanical Processing19. Projectile/Mortar Disassembly System 1 Mechanical Processing

20. Energetics Batch Hydrolyzer (EBH) 18 Miscellaneous Unit

21. Heated Discharge Conveyor (HDC) 2 Thermal Unit22. Energetics Neutralization System 6 Treatment in Tanks

23. Aluminum Removal System 1 Miscellaneous Unit

24. Munitions Washout System (MWS) 3 Mechanical Processing25. Metal Parts Treater (MPT) 2 Miscellaneous Unit

26. Nose Closure Removal System (NCRS) 2 Mechanical Processing

27. Agent Neutralization System (ANS) 4 Treatment in Tanks

28. Wood Shredder 1 Mechanical Processing29. Micronizer 1 Mechanical Processing

30. Plastic shredder 1 Mechanical Processing

31. Carbon Grinder 1 Mechanical Processing32. Hydropulper 1 Mechanical Processing

33. Super Critical Water Oxidizer (SCWO) 8 Miscellaneous Unit

34. Brine Concentrator 2 Miscellaneous Unit35. Water Recovery System 1 Thermal Unit



Appendix B

Compliance Schedule

BGCAPP, RD&D Permit

Page 2 of 12


1.

Submit to the Hazardous Waste Branch Manager, the SCWO Technical Risk Reduction Project (TRRP) Report.

a. Demonstrate to the Cabinet that this is a proven technology.

b. Submit within 30 days of final report completion.Based on the following regulations and statutes: 38:060 Section 6(1)(c), KRS 224.50-

130(3).

2. Submit to the Hazardous Waste Branch Manager, Process Information, Tank

Systems.

a. Number, location, and types of all tanks (process and storage).

b. Submit within 45 days of government acceptance of 60% design of individualsystems (i.e. MDB, HSA, and SPB).

Based on the following regulations: 38:060 Section 6(1)(c), 401 KAR 34:190, 401

KAR 38:160.

3. Submit to the Hazardous Waste Branch Manager, Process Information, Process

Flow and Piping and Instrumentation Drawings (P&ID).

a. Submit the final design of each system (i.e. MDB, HSA, and SPB), no later than

24 months prior to receipt of hazardous waste.Based on the following regulations: 401 KAR 38:060 Section 6(1)(c), 401 KAR

38:090 Section 2.4. Submit Subpart X Certified Equipment Design Drawings.

a. Include the following equipment:

i. Rocket Shear Machine (RSM)ii. Projectile/Mortar Disassembly System

iii. Energetics Batch Hydrolyzer (EBH)

iv. Heated Discharge Conveyor (HDC)v. Aluminum Removal System

vi. Munitions Washout System (MWS)

vii. Metal Parts Treater (MPT)

viii. Nose Closure Removal System (NCRS)ix. Wood Shredder

x. Micronizer

xi. Plastic Shredder xii. Carbon Grinder

xiii. Hydropulper

xiv. Super Critical Water Oxidizer (SCWO)xv. Brine Concentrator

xvi. Water Recovery System

Based on the following regulations: 401 KAR 38:060 Section 6(1)(c), 401 KAR 38:230 Section 1

5. Submit to the Hazardous Waste Branch Manager, the Process Information,

Secondary Containment Systems.



Appendix B

Compliance Schedule

BGCAPP, RD&D Permit

Page 3 of 12


a.

Include the following equipment or areas:i. MDB.

ii. SCWO Building.

iii. Brine Management.iv. HSA

v. Other areas yet to be determined.

b. Submit no later than 45 days after government acceptance of final design of eacharea, but no later than 24 months prior to the receipt of hazardous waste.

Based on the following regulations: 401 KAR 38:060 Section 6(1)(c), 401 KAR

34:190 Section 46. Submit to the Hazardous Waste Branch Manager, the Process Information,

Container Storage Areas.

a. Include the following areas:

i. Container Handling Building (CHB)ii. Unpack Area (UPA)

iii. Explosive Containment Vestibule (ECV)

iv. Explosive Containment Room (ECR)v. Toxic Maintenance Area

vi. Dunnage Storage Areavii. MDB Residue Handling Area

viii. Spent Decon Storage

ix. Laboratory Waste Handling Areax. DSH Residue Handling Area

b. Submit no later than 45 days after government acceptance of final design of each

area, but no later than 24 months prior to receipt of hazardous waste.Based on the following regulations: 401 KAR 38:060 Section 6(1)(c), 401 KAR

34:180 Section 6(2)(a).

7. Develop a Uniform Tank Assessment Report

a. To be used for all tanks. b. To be approved by the Cabinet

c. Submit prior to the submission of the first Tank Assessment Report.

Based on the following statute KRS 224.46-530(1)(g).8. Submit to the Hazardous Waste Branch Manager, Process Information, Tank

Assessment Reports.

a. Include all tank systems (process and storage). b. Submit no later than 3 months prior to the required date to start construction of

each tank system.

c. Approval by the Cabinet prior to installation of each tank system (includingfoundations).

Based on the following regulations: 38:060 Section 6(1)(c), 401 KAR 34:190 Section

3(1).



Appendix B

Compliance Schedule

BGCAPP, RD&D Permit

Page 4 of 12


9. Notify the Hazardous Waste Branch Manager, of Process Information, Tank Certification Reports.

a. Include all tank systems (process and storage).

b. Notify as each report becomes available.Based on the following regulations: 401 KAR 38:060 Section 6(1)(c), 401 KAR

34:190 Section 3(2).

10. Submit to the Hazardous Waste Branch Manager, Process Information, Containers.a. Include containers not previously described in the BGAD, Chemical Storage

Permit Application.

b. Include secondary waste containers.c. Submit information no later than 36 months prior to receipt of hazardous waste.


34:180, 401 KAR 38:150.

11. Submit to the Hazardous Waste Branch Manager, Process Information, Container

Management.

a. Include the following areas:

i. Container Handling Building (CHB)ii. Unpack Area (UPA).

iii. Explosive Containment Vestibule (ECV).iv. Explosive Containment Room (ECR).

v. Toxic Maintenance Area.

vi. Dunnage Storage Area.vii. MDB Residue Handling Area.

viii. Spent Decon Storage.

ix. Laboratory Waste Handling Area.x. DSH Residue Handling Area.

xi. Other areas yet to be determined.

b. Submit information 36 months prior to receipt of hazardous waste.


12. Submit to the Hazardous Waste Branch Manager, Procedures to Prevent Hazards,

Security.a. Submit no later than 12 months prior to the receipt of hazardous waste.

b. Approval required prior to receipt of hazardous waste.

Based on the following regulations: 401 KAR 38:060 Section 6(1)(c), 401 KAR 34:020 Section 5.

13. Submit to the Hazardous Waste Branch Manager, a Contingency Plan.

a. Submit no later than 12 months prior to the receipt of hazardous waste. b. Approval required prior to receipt of hazardous waste.


34:040.



Appendix B

Compliance Schedule

BGCAPP, RD&D Permit

Page 5 of 12


14. Submit to the Hazardous Waste Branch Manager, Process Information, Controlsand Practices to Prevent Spills.

a. Submit no later than 18 months prior to the receipt of hazardous waste.

b. Include tanks, reactors, evaporators, containers, etc.c. Approval required prior to receipt of hazardous waste.


34:190 Sections 5,6.15. Submit to the Hazardous Waste Branch Manager, the Personnel Training Plan.

a. Submit no later than 24 months prior to the receipt of hazardous waste.

b. Approval required prior to receipt of hazardous waste.Based on the following regulations: 401 KAR 38:060 Section 6(1)(c), 401 KAR

34:020 Section 7.

16. Submit to the Hazardous Waste Branch Manager, the Procedures to Prevent

Hazards.a. Include the criteria that will be used for modifying or suspending operations if

expected emissions are exceeded.

b. Submit no later than 12 months prior to the receipt of hazardous waste.c. Approval required prior to receipt of hazardous waste.


17. Submit to the Hazardous Waste Branch Manager, the Procedure to Prevent

Hazards, Inspection Schedule.a. Submit no later than 12 months prior to the receipt of hazardous waste.

b. Approval required prior to receipt of hazardous waste.


18. Submit to the Hazardous Waste Branch Manager, the Waste Analysis Plan.

a. Complete the development of analytical procedures, including QA/QC. Not to

include the target release levels. b. Submit no later than 18 months prior to the receipt of hazardous waste.

c. Approval required prior to receipt of hazardous waste.


19. Submit to the Hazardous Waste Branch Manager, Agent Neutralization Reactor DE

Test Plan.a. Provide DE test plan for the 99.9999% DE in the Agent Neutralization Reactor.

b. Submit 6 months prior to the receipt of hazardous waste.

Based on the following regulation and statute: 401 KAR 38:060 Section 6(1)(c), KRS224.50-130(3)(a).

20. Submit to the Hazardous Waste Branch Manager, Agent Neutralization Reactor DE

Test Results.

a. Provide DE test results for the 99.9999% DE in the Agent Neutralization Reactor.



Appendix B

Compliance Schedule

BGCAPP, RD&D Permit

Page 6 of 12


b.

Submit prior to releasing resulting agent hydrolysate from the MDB.Based on the following regulation and statute: 401 KAR 38:060 Section 6(1)(c), KRS

224.50-130(3)(a).

21. Submit to the Hazardous Waste Branch Manager, the Waste Analysis Plan, Target

Release Levels.

a. Define all target release levels defined in the RD&D application, and other areas

yet to be determined. b. Submit no later than 6 months prior to the receipt of hazardous waste.

c. Approval required prior to receipt of hazardous waste.


22. Submit to the Hazardous Waste Branch Manager, Subpart X Units, Performance

Test Plans.

a. Provide performance test plan for each planned test for all Subpart X units, andothers yet to be determined.

b. Submit as soon as possible, but no later than 3 months prior to each test.

Based on the following regulations: 401 KAR 38:060 Section 6(1)(c), 401 KAR 38:230 Section 1(5), 401 KAR 34:250(3).

23. Submit to the Hazardous Waste Branch Manager, Subpart X Units, Performance

Test Reports.

a. Provide performance test results for all Subpart X units

b. Submit within 45 days of government acceptance of final test reportBased on the following regulations: 401 KAR 38:060 Section 6(1)(c)38:060 Section

6(1)(c), 401 KAR 34:020 Section 7.

24. Submit to the Hazardous Waste Branch Manager, the Facility Description, Traffic.a. Certification that all roads can handle the traffic load.

b. Submit no later than 6 months prior to transporting hazardous waste.

Based on the following regulations: 401 KAR 38:060 Section 6(1)(c)38:060 Section

6(1)(c), 401 KAR 38:090 Section 2(10).25. Submit to the Hazardous Waste Branch Manager, the KY Emergency Management

Approval.

a. Certification that there has been resolution of critical shortcomings in theEmergency Response Plan.

b. Required prior to the receipt of hazardous waste.

Based on the following regulation and statute: 401 KAR 38:060 Section 6(1)(c), KRS224.50-130(3)(c).



Appendix B

Compliance Schedule

BGCAPP, RD&D Permit

Page 7 of 12


26. Submit to the Hazardous Waste Branch Manager, the Host Community

Certification.

a. Provide a letter from the Madison County Judge Executive that infrastructureimprovements identified in the Emergency Response Plan are complete, and that the

Community Liaison position is filled.

b. Required prior to the receipt of hazardous waste.Based on the following regulation and statute: 401 KAR 38:060 Section 6(1)(c), KRS

224.50-130(7)(a).

27. Submit to the Hazardous Waste Branch Manager, the Secondary Waste Disposal

Certification.

a. Provide certification that a permitted facility has been identified, and has

conditionally agreed to accept each of the secondary wastes generated.

b. Provide in the certification, the name and location of the permitted facilities.c. Required 1 month prior to the receipt of hazardous waste.

d. If additional permitted facilities are contracted to receive secondary hazardous

waste generated after BGCAPP begins processing hazardous waste, provide the nameand location of the facility one month prior to shipping secondary hazardous waste to

said facility.Based on the following regulation and statute: 401 KAR 38:060 Section 6(1)(c).

28. Submit to the Hazardous Waste Branch Manager, the Closure Plan.

a. Provide a detailed Closure Plan. b. Submit no later than receipt of hazardous waste.

c. Approval required prior to beginning closure activities.

Based on the following regulations: 401 KAR 38:060 Section 6(1)(c), 401 KAR 34:070

29. Submit to the Hazardous Waste Branch Manager, a Facility Risk Assessment.

a. Use KDEP approved risk assessment protocol

b. Approval required prior to the receipt of hazardous waste.Based on the following regulations: 401 KAR 38:060 Section 6(1)(c)

30. Submit to the Hazardous Waste Branch Manager, the Monitoring Plan.

a. Provide a comprehensive Monitoring Plan. b. Submit no later than 18 months prior to the receipt of hazardous waste.

c. Approval required prior to the receipt of hazardous waste.

Based on the following regulation: 401 KAR 38:060 Section 6(1)(c)



Appendix C

Permitted Capacities

BGCAPP, RD&D Permit

Page 8 of 12


1.

Container Handling Building (CHB) 6,500.00 gallons2. Unpack Area (UPA) 1,000.00 gallons

3. Explosive Containment Vestibule (ECV) 600.00 gallons

4. Explosive Containment Room (ECR) 30.00 gallons5. Toxic Maintenance Area 5,500.00 gallons

6. Dunnage Storage Area 24,000.00 gallons

7. MDB Residue Handling Area 24,000.00 gallons8. Spent Decon Storage 500.00 gallons

9. Laboratory Waste Handling Area 2,200.00 gallons

10. DSH Residue Handling Area 5,500.00 gallons11. Agent Collection/Toxic Storage Tanks 3,600.00 gallons

12. Spent Decon Storage 20,000.00 gallons

13. Hydrolysate Sampling Tanks 160,000.00 gallons

14. Brine Storage Tanks 152,000.00 gallons15. Recovered/Process Water Storage Tanks 228,000.00 gallons

16. Hydrolysate Storage Tanks 3,210,000.00 gallons

17. Laboratory Chemical Waste Tank 1,600.00 gallons18. Rocket Shear Machine (RSM) 1,661.00 pounds/hour

19. Projectile/Mortar Disassembly System 315.00 pounds/hour 20. Energetics Batch Hydrolyzer (EBH) 846.00 gallons/hour

21. Heated Discharge Conveyor (HDC) 1,485.00 pounds/hour

22. Energetics Neutralization System 3,200.00 gallons/hour 23. Aluminum Removal System 20,000.00 pounds/hour

24. Munitions Washout System (MWS) 871.00 pounds/hour

25. Metal Parts Treater (MPT) 6,998.00 pounds/hour 26. Nose Closure Removal System (NCRS) 581.00 pounds/hour

27. Agent Neutralization System (ANS) 321.00 pounds/hour

28. Wood Shredder 340.00 pounds/hour

29. Micronizer 340.00 pounds/hour 30. Plastic shredder 7.50 pounds/hour

31. Carbon Grinder 160.00 pounds/hour

32. Hydropulper 4,200.00 gallons/hour 33. Super Critical Water Oxidizer (SCWO) 8,000.00 pounds/hour

34. Brine Concentrator 3,000.00 gallons/hour

35. Water Recovery System 21,600.00 gallons/day



Appendix D

Hazardous Waste Management Units

Subject to Air Emission Standards

BGCAPP, RD&D Permit

Page 9 of 12


Reserved For Future Use



Appendix E

Air Emission Standards, Subpart AA Conditions

BGCAPP, RD&D Permit

Page 10 of 12


Reserved for Future Use



Appendix F

Air Emission Standards, Subpart BB Conditions

BGCAPP, RD&D Permit

Page 11 of 12





Appendix G

Air Emission Standards, Subpart CC Conditions

BGCAPP, RD&D Permit

Page 12 of 12


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