| Date post: | 08-Mar-2016 |
| Category: |
Documents |
| Upload: | castolin-eutectic |
| View: | 222 times |
| Download: | 6 times |
• Experts in preventive coatings for rolls• Refurbishment and OEM manufacturing• Specialized workshops• THE hardfacing alloy specialists now offer turn-key solutions• Extend life, increase productivity and save money
Typical Industries Served using Eutectic Solutions...Wear Resistant Coatings for
New and Worn Rolls
Anti-Wear Solutions
Power Generation
Steel
Oil & Gas
Serving industries around the world for over 100 years
Cement
Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS
Eutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutectic.com
Rolls 09-13 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.
CastoLab Services Workshop12300 Carmen AvenueMilwaukee, WI 53022 USAP 800-558-8524 • F 262-255-5542
Increase Your Roll Service Life with Superior Hardfacing Technologies
Stronger, with Eutectic
www.eutectic.com
Stronger, with Eutectic
www.eutectic.com
World Leader in Advanced Alloy Development Now Offers Turn-Key Solutions
CastoLab® Services Workshop Case Studies
Spray and Fuse Process(EuTronic® Arc Spray, TeroDyn® and CastoDyn®)
Cold Spray Process(TeroDyn® and SuperJet®)
High Velocity Oxy-Fuel Powder Spraying Plasma Tranferred Arc (PTA)(EuTronic® GAP®)
Automated Welding with Shielding Gas(EnDOtec®)
Automated Open-Arc Welding(TeroMatec®)
Strong international R&D facilities
PART: Continuous Caster Straightener Rolls
WEAR PROBLEM: High abrasion at high temperature (2400°F-2600°F) as red hot steel strand moves along the continuous caster strand along the straightener rolls.
TYPICAL SOLUTION: 400 Series Sub Arc Alloys
ADVANCED SOLUTION: Rebuild or fabricate a roll using a double pass of Eutectic’s proprietary EnDOtec® fl ux cored wire.
RESULTS: EnDOtec maintains high hardness even at high temperatures. This solution is proven to extend roll life up to 8 times!
Straightener Rolls - Steel Industry
Worn coal rolls
Dimensional rebuilding Rolls ready for service
Material loss caused by abrasionStrand showing straightener rolls Worn straightener roll
Roll as welded Finished and machined
Lab testing to defi ne wear resistance Development of new, cutting edge technologies
Extensive on-site wear analysis
(CastoJet® Kerosene 5)
• Wide range of hardfacing alloys from the experts
• World leader in Wear & Fusion technologies
• Fully equipped workshop with latest technologies
• Extreme Quality Control Procedures
PART: Vertical Roller Mill Crusher Rolls
WEAR PROBLEM: The production of cement often leads to extreme wear from crushing aggregate.
TYPICAL SOLUTION: Roll replacement
ADVANCED SOLUTION: Rebuilding rolls with complex carbide hardfacing wire. Then fi nal pass with a specialized TeroMatec® fl ux-cored wire.
RESULTS: TeroMatec alloy’s ultra-fi ne carbides resist combined abrasion, impact and compressive wear. This solution is proven to extend roll life up to 5 times!
VRM Crusher Rolls - Cement Industry
Increase Your Roll Service Life with Superior Hardfacing Technologies
Stronger, with Eutectic
www.eutectic.com
Stronger, with Eutectic
www.eutectic.com
World Leader in Advanced Alloy Development Now Offers Turn-Key Solutions
CastoLab® Services Workshop Case Studies
Spray and Fuse Process(EuTronic® Arc Spray, TeroDyn® and CastoDyn®)
Cold Spray Process(TeroDyn® and SuperJet®)
High Velocity Oxy-Fuel Powder Spraying Plasma Tranferred Arc (PTA)(EuTronic® GAP®)
Automated Welding with Shielding Gas(EnDOtec®)
Automated Open-Arc Welding(TeroMatec®)
Strong international R&D facilities
PART: Continuous Caster Straightener Rolls
WEAR PROBLEM: High abrasion at high temperature (2400°F-2600°F) as red hot steel strand moves along the continuous caster strand along the straightener rolls.
TYPICAL SOLUTION: 400 Series Sub Arc Alloys
ADVANCED SOLUTION: Rebuild or fabricate a roll using a double pass of Eutectic’s proprietary EnDOtec® fl ux cored wire.
RESULTS: EnDOtec maintains high hardness even at high temperatures. This solution is proven to extend roll life up to 8 times!
Straightener Rolls - Steel Industry
Worn coal rolls
Dimensional rebuilding Rolls ready for service
Material loss caused by abrasionStrand showing straightener rolls Worn straightener roll
Roll as welded Finished and machined
Lab testing to defi ne wear resistance Development of new, cutting edge technologies
Extensive on-site wear analysis
(CastoJet® Kerosene 5)
• Wide range of hardfacing alloys from the experts
• World leader in Wear & Fusion technologies
• Fully equipped workshop with latest technologies
• Extreme Quality Control Procedures
PART: Vertical Roller Mill Crusher Rolls
WEAR PROBLEM: The production of cement often leads to extreme wear from crushing aggregate.
TYPICAL SOLUTION: Roll replacement
ADVANCED SOLUTION: Rebuilding rolls with complex carbide hardfacing wire. Then fi nal pass with a specialized TeroMatec® fl ux-cored wire.
RESULTS: TeroMatec alloy’s ultra-fi ne carbides resist combined abrasion, impact and compressive wear. This solution is proven to extend roll life up to 5 times!
VRM Crusher Rolls - Cement Industry
• Experts in preventive coatings for rolls• Refurbishment and OEM manufacturing• Specialized workshops• THE hardfacing alloy specialists now offer turn-key solutions• Extend life, increase productivity and save money
Typical Industries Served using Eutectic Solutions...Wear Resistant Coatings for
New and Worn Rolls
Anti-Wear Solutions
Power Generation
Steel
Oil & Gas
Serving industries around the world for over 100 years
Cement
Statement of Liability: Due to variations inherent in specifi c applications, the technical information contained herein, including any information as to suggested product applications or results, is presented without representation or warranty, expressed or implied. Without limitation, there are no warranties of merchantability or of fi tness for a particular purpose. Each process and application must be fully evaluated by the user in all respects, including suitability, compliance with applicable law and non-infringement of the rights of others, and Eutectic Corporation and its affi liates shall have no liability in respect thereof.
YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS
Eutectic CorporationN94 W14355 Garwin Mace DriveMenomonee Falls, WI 53051 USAP 800-558-8524 • F 262-255-5542www.eutectic.com
Rolls 09-13 © 2008, Eutectic Corporation, ® Reg. T.M., Printed in the U.S.A.
CastoLab Services Workshop12300 Carmen AvenueMilwaukee, WI 53022 USAP 800-558-8524 • F 262-255-5542
