+ All Categories
Home > Documents > User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan...

User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan...

Date post: 06-Aug-2020
Category:
Upload: others
View: 8 times
Download: 0 times
Share this document with a friend
18
© Copyright 2005 DB Industries, Inc. WARNING: This product is part of a fall protection system. Users must read and follow the manufacturer's instructions for each component or part of the complete system. These instructions must be provided to the users of this equipment. Users must read and understand these instructions or have the instructions explained to them before using this equipment. Manufacturer's instructions must be followed for proper use and maintenance of this product. Alterations or misuse of this product, or failure to follow instructions may result in serious injury or death. IMPORTANT: If any questions arise on the use, care, application, or suitability for use of this safety equipment, contact DBI/SALA immediately. IMPORTANT: Before using this equipment, record the product identification information found on the product information labels on the inspection and maintenance log in Section 9.0 of this manual. User Instruction Manual For SecuraSpan ® Horizontal Lifeline Systems his manual is provided as the "Manufacturer's Instructions" and should be used as part of an employee training program as required by OSHA
Transcript
Page 1: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

© Copyright 2005 DB Industries, Inc.

WARNING: This product is part of a fall protection system. Users must readand follow the manufacturer's instructions for each component or part of thecomplete system. These instructions must be provided to the users of thisequipment. Users must read and understand these instructions or have theinstructions explained to them before using this equipment. Manufacturer'sinstructions must be followed for proper use and maintenance of this product.Alterations or misuse of this product, or failure to follow instructions mayresult in serious injury or death.

IMPORTANT: If any questions arise on the use, care, application, orsuitability for use of this safety equipment, contact DBI/SALA immediately.

IMPORTANT: Before using this equipment, record the product identificationinformation found on the product information labels on the inspection andmaintenance log in Section 9.0 of this manual.

User Instruction Manual ForSecuraSpan®

Horizontal Lifeline Systemshis manual is provided as the"Manufacturer's Instructions"

and should be used as part of an employeetraining program as required by OSHA

Page 2: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

3

Figure 1 - SecuraSpan® Single Span Horizontal Lifeline

Figure 2 - SecuraSpan® Multiple Span Horizontal Lifeline

1.0 APPLICATION

1.1 PURPOSE: SecuraSpan® Horizontal Lifeline systems (HLL) aredesigned to be used as an anchoring means for up to six personal fallarrest systems (PFAS). The SecuraSpan system may be used inmany situations where a combination of horizontal mobility and fallprotection is needed. Figures 1 and 2 show two configurations of theSecuraSpan HLL systems.

1.2 LIMITATIONS: The following limits apply to the installation and use ofthe SecuraSpan Horizontal Lifeline System. Other limitations may apply.

End Stanchion

Wire Rope AssemblyI-Beam

End Stanchion Zorbit Energy Absorber

Zorbit Energy Absorber

Zorbit Energy Absorber

End Stanchion

Intermediate Bracket Assembly

Wire Rope Assembly

I-Beam

End Stanchion

Page 3: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

4

IMPORTANT: OSHA regulations state that horizontal lifelines shall beinstalled and used under the supervision of a qualified person (see below fordefinition) as part of a complete personal fall arrest system that maintains asafety factor of at least two.

Qualified Person: An individual with a recognized degree or professionalcertificate, and extensive knowledge and experience in the subject field, who iscapable of design, analysis, evaluation, and specification in the subjectwork, project, or product. Refer to OSHA 1910.66, 1926.32, and 1926.502.

A. HORIZONTAL LIFELINE SPAN: The maximum horizontal lifelinespan length is 60 ft. (18.3 m). The system length can be extendedby using multiple spans. See Figure 2. The span length must bereduced when clearance is limited. See section 3.0 for clearanceinformation

B. ANCHORAGES: SecuraSpan® Horizontal Lifeline (HLL) systemsmust only be installed to anchorages capable of meeting thestrength requirements specified in Section 2.4.

C. SYSTEM CAPACITY: The capacity of single span systems is twopersons. The capacity of multiple span systems is two personssecured on each span with a maximum of six people installed onthe system. The maximum weight of each person, including toolsand clothing, is 310 lbs (141 kg).

D. CONNECTING SUBSYSTEM: Each person’s connectingsubsystem (energy absorbing lanyard or SRL) must limit fallarrest forces to 900 lbs. (4 kN) or less. See section 2.1.

E. FREE FALL: Rig and use the personal fall arrest system such thatthe maximum potential free fall does not exceed governmentregulatory and subsystem manufacturer’s requirements. Seesection 3.0 and subsystem manufacturer’s instructions for moreinformation.

F. SWING FALLS: See Figure 3.Swing falls occur when theanchorage point is not in linevertically with the worker. The forceof striking an object in a swing fallmay cause serious injury or death.Minimize swing falls by workingas directly in line with theanchorage point as possible. Do notpermit a swing fall if injury couldoccur. Swing falls will significantly

Figure 3 - Swing Fall Hazard

ConnectingSubsystem

AnchoragePoint

Page 4: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

5

increase the clearance required when a self retracting lifeline or othervariable length connecting subsystem is used. If a swing fallsituation exists in your application, contact DBI/SALA beforeproceeding.

G. FALL CLEARANCE: There must be sufficient clearance below theworker to arrest a fall before striking the lower level or obstruction.See section 3.0 for clearance information.

H. BODY SUPPORT: The SecuraSpan HLL must only be used withpersonal fall arrest systems incorporating a full body harness.

I. PHYSICAL AND ENVIRONMENTAL HAZARDS: Use of thisequipment in areas with physical or environmental hazards mayrequire additional precautions to reduce the possibility of injury tothe user or damage to the equipment. Hazards may include, butare not limited to; heat, chemicals, corrosive environments, highvoltage power lines, gases, moving machinery, and sharp edges.Contact DBI/SALA if you have questions about using thisequipment where physical or environmental hazards exist.

J. TRAINING: This equipment must be installed and used bypersons trained in the correct application and use of thisequipment. See section 4.0.

1.3 APPLICABLE STANDARDS: Refer to national consensus standardsincluding ANSI Z359.1 and ANSI A10.14, as well as local, state andfederal (OSHA1910.66, 1926.502, and CSA in Canada) requirements formore information on personal fall arrest systems and associatedcomponents.

2.0 SYSTEM REQUIREMENTS

2.1 COMPATIBILITY OF COMPONENTS AND SUBSYSTEMS: TheSecuraSpan® HLL system is designed for use with DBI/SALA approvedcomponents or subsystems. Use of this system with non-approvedcomponents may result in incompatibility between equipment and couldaffect the reliability and safety of the complete system. PFAS componentsused with the SecuraSpan HLL system must meet applicable OSHA,state, federal and ANSI requirements. A full body harness must beworn by the worker(s) when connected to the system. In addition, theconnecting subsystem between the worker’s harness and the HLL mustbe capable of limiting fall arrest forces to a maximum of 900 lbs. (4 kN).

IMPORTANT: The SecuraSpan HLL system is approved for use with SALATalon, SALA 11-ft. Web UltraLok, and Protecta Rebel SRLs only. Clearancevalues ( see section 3.2) may not be accurate if used with other SRL models.

Page 5: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

6

2.2 COMPATIBILITY OF CONNECTORS: Connectors are considered tobe compatible with connecting elements when they have beendesigned to work together in such a way that their sizes and shapesdo not cause their gate mechanisms to inadvertently open regardlessof how they become oriented. Contact DBI/SALA if you have anyquestions about compatibility.

Connectors (hooks, carabiners, and D-rings) must be capable ofsupporting at least 5,000 lbs. (22.2 kN). Connectors must becompatible with the anchorage or other system components. Do notuse equipment that is not compatible. Non-compatible connectors mayunintentionally disengage. See Figure 4. Connectors must becompatible in size, shape, and strength. Self locking snap hooks andcarabiners are required by ANSI Z359.1, OSHA and CSA Z259.12.

2.3 MAKING CONNECTIONS: Only use self-locking snap hooks andcarabiners with this equipment. Only use connectors that are suitableto each application. Ensure all connections are compatible in size,shape and strength. Do not use equipment that is not compatible.Ensure all connectors are fully closed and locked.

DBI/SALA connectors (snap hooks and carabiners) are designed to beused only as specified in each product’s user’s instructions. SeeFigure 5 for inappropriate connections. DBI/SALA snap hooks andcarabiners should not be connected:

Figure 4 - Unintentional Disengagement (Roll-out)If the connecting element that a snap hook (shown) or carabiner attaches to isundersized or irregular in shape, a situation could occur where the connectingelement applies a force to the gate of the snap hook or carabiner. This force maycause the gate (of either a self-locking or a non-locking snap hook) to open,allowing the snap hook or carabiner to disengage from the connecting point.

1. Force is applied tothe snap hook.

2. The gate presses againstthe connecting ring.

3. The gate opensallowing the snaphook to slip off.

Small ring or othernon-compatiblyshaped element

Page 6: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

7

A. To a D-ring to which another connector is attached.

B. In a manner that would result in a load on the gate.

NOTE: Large throat opening snap hooks should not be connected tostandard size D-rings or similar objects which will result in a load on the gateif the hook or D-ring twists or rotates. Large throat snap hooks are designedfor use on fixed structural elements such as rebar or cross members that arenot shaped in a way that can capture the gate of the hook.

C. In a false engagement, where features that protrude from the snaphook or carabiner catch on the anchor and without visualconfirmation seems to be fully engaged to the anchor point.

D. To each other.

E. Directly to webbing or rope lanyard or tie-back (unless themanufacturer’s instructions for both the lanyard and connectorspecifically allow such a connection).

F. To any object which is shaped or dimensioned such that the snaphook or carabiner will not close and lock, or that roll-out could occur.

2.4 BEAM LOAD REQUIREMENTS: The beam or beams on which theSecuraSpan HLL system is installed must support the loads appliedby the system during a fall arrest. The stanchion attachment pointsmay be subjected to horizontal and vertical forces, and torsionalloads. The beam on which the horizontal lifeline stanchions are

Figure 5 - Inappropriate Connections

Page 7: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

8

installed must be sufficiently secured to provide the load capacitiesspecified in Figure 6 and 7. Cumulative loading must be evaluatedwhen more than one system is installed on a beam.

2.5 BEAM SIZE REQUIREMENTS: The SecuraSpan HLL stanchions may beinstalled onto beam sizes shown in Figure 8. Optional clamp assemblesare available for flanges up to 18 in. (46 cm), 24 in. (62 cm), and 36 in.(92 cm) wide.

3.0 INSTALLATION AND USE

WARNING: Do not alter orintentionally misuse thisequipment. Consult DBI/SALAwhen using this equipment incombination with componentsor subsystems other thanthose described in thismanual. Some subsystem andcomponent combinations mayinterfere with the operation ofthis equipment. Use cautionwhen using this equipmentaround moving machinery,electrical hazards, chemicalhazards, and sharp edges.

WARNING: Consult yourdoctor if there is any reason todoubt your fitness to safelyabsorb the shock from a fallarrest. Age and fitness seriouslyaffect a workers ability towithstand arrest forces.Pregnant women or minorsmust not use DBI/SALASecuraSpan® HLL systems.

3.1 BEFORE EACH USEinspect this equipmentaccording to section 5.0.Do not use thisequipment if inspectionreveals an unsafe or defective condition. Plan your use of the fallprotection system prior to exposing workers to dangerous situations.Consider all factors affecting your safety before using this system.

Figure 7- Beam Load Requirements

Figure 6- Beam Load Requirements

Y

XZ

End StanchionBeam Load Requirements

Axis

X

Y

Z

Applied Load(Including 2Xsafety factor)

Applied Moment(Including 2Xsafety factor)

±5,000 lbs.(±22.2 kN)-3,600 lbs.(-16.0 kN)

N/A

±2,700 ft. lbs.(±3660 Nm)

±3750 ft. lbs.(±5084 Nm)

±15,000 ft. lbs.(±2034 Nm)

Y

XZ

Axis

X

Y

Z

Applied Load(Including 2Xsafety factor)

Applied Moment(Including 2Xsafety factor)

N/A

-3,600 lbs.(-16.0 kN)

N/A

±2,700 ft. lbs.(±3660 Nm)

N/A

N/A

Intermediate StanchionBeam Load Requirements

Page 8: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

9

A. Read and understand all manufacturer’s instructions for eachcomponent of the personal fall arrest system. All DBI/SALAharnesses and connecting subsystems are supplied with separateuser instructions. Keep all instructions for future reference.

B. Review sections 1.0 and 2.0 to ensure system limitations andother requirements have been met. Review applicable informationregarding system clearance criteria, and ensure changes have notbeen made to the system installation (i.e. length), or occurred atthe job site, that could affect the required fall clearance. Do notuse the system if changes are required.

3.2 SYSTEM INSTALLATION: Figure 1 shows a typical single spanSecuraSpan® HLL system installation. Figure 2 shows a typical multiplespan system installation. SecuraSpan HLL systems must be installedto meet the clearance requirements specified in Figures 9 and 10.

A. INSTALLATION ON BEAM: See Figure 10. The stanchions maybe installed on beams with flange widths of 6 in. (15 cm) to 12 in.(30 cm), and flange thicknesses up to 2 1/4 in. (5 cm). Optionalclamp assemblies are available for use with flanges up to 36 in.(92 cm) wide. All stanchions must be installed on the top flange ofthe beam. Stanchions must be installed on the beam as shown inthis manual.

B. SYSTEM HEIGHT: The stanchions must be located at a heightthat will limit the free fall distance to 6 ft. (1.8 m). The length of theenergy absorbing lanyard should be limited to reduce the potentialfree fall. Stanchions must be installed at approximately the sameelevation. Limit the lifeline slope to five degrees or less.

C. SYSTEM DIRECTION: The SecuraSpan Horizontal Lifeline mustbe installed straight and horizontal, without turns or bends.

Figure 8 - Optional Clamp Assemblies

Width

ThicknesssnoitatimiLeziSegnalF

dradnatSnoihcnatS1000047

lanoitpOhtiWylbmessApmalC

9000047

lanoitpOhtiWylbmessApmalC

0100047

lanoitpOhtiWylbmessApmalC

1100047

.ni21-.ni6)mc03-mc51(

x.xamkciht.ni¼2)xamkcihtmc5(

.ni81-.ni6)mc64-mc51(

xxamkciht.ni¼2)xamkcihtmc5(

.ni42-.ni6)mc26-mc51(

xxamkciht.ni¼2)xamkcihtmc5(

.ni63-.ni6)mc29-mc51(

xxamkciht.ni¼2)xamkcihtmc5(

Page 9: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

10

Workingsurface of HLL

Vertical clearancefrom lower levelor obstruction toworking surface

Elevation of lowerlevel or obstruction

0–10 (0–3) 10'-9" (3.3)

10–20 (3–6.1) 11'-11" (3.6)

20–30 (6.1–9.0) 13'-2" (4)

30–40 (9.0–12.3) 14'-6" (4.4)

40–50 (12.3–15.4) 15'-7" (4.8)

50–60 (15.4–18.5) 16'-8" (5.1)

CLEARANCE CHARTSpan Length

Spanft. (m)

Clearanceft. (m)

D. EVALUATION OF STRUCTURE STRENGTH AND HORIZONTALLIFELINE SPANS: The location of the stanchions must bedetermined, and the strengths of the beams must be evaluatedaccording to section 2.4.

Figure 9- Fall Clearance for Energy Absorbing Lanyards

Instructions for use of Clearance Chart:Step 1. Locate the row on the left of the table representing the length of the span between stanchionsfor the horizontal lifeline (HLL) being analyzed.

Step 2. Locate the column on top representing the length of the lanyard with integral energy absorberbeing used with the HLL system.

Step 3. The minimum allowable vertical clearance needed from the lower level or obstruction to theworking surface of the HLL is displayed at the intersection of the row and column determined in steps 1and 2.

Workingsurface of HLL

Vertical clearancefrom lower levelor obstruction toworking surface

Elevation of lowerlevel or obstruction

3 FT (.9) 4 FT (1.2 ) 5 FT (1.5 ) 6 FT (1.8)0–10(0–3) 11'-2" (3.4 ) 12'-2" (3.7 ) 13'-2" (4) 14'-2" (4.3)

10–15(3–4.6) 11'-10" (3.6) 12'-10" (3.9) 13'-10" (4.2) 14'-10"(4.5)

15–20(4.6–6.1) 12'-5" (3.8) 13'-5" (4.1) 14'-5" (4.4) 15'-5" (4.7)

20–25(6.1–7.7) 13' (4) 14' (4.3) 15' (4.6) 16' (4.9)

25–30(7.7–9.0) 13'-7" (4.2) 14'-7" (4.5) 15'-7" (4.8) 16'-7" (5.1)

30–35(9.0–10.8)

14'-2" (4.4) 15'-2" (4.6) 16'-2" (4.9) 17'-2" (5.2)

35–40(10.8–12.3)

14'-10" (4.6) 15'-10" (4.9) 16'-10" (5.2) 17'-10" (5.5)

40–45(12.3–13.8) 15'-5" (4.7) 16'-5" (5.1) 17'-5"(5.4) 18'-5" (5.6)

45–50(13.8–15.4) 16' (4.9) 17' (5.2) 18'(5.5) 19' (5.8)

50–55(15.4–16.9) 16'-7" (5.1) 17'-7" (5.3) 18'-7" (5.6) 19'-7" (6)

55–60(16.9–18.5) 17'-2" (5.3) 18'-2" (5.6) 19'-2" (5.9) 20'-2" (6.2)

ENERGY ABSORBER LANYARD LENGTH ft.-in. (m)

CLEARANCE CHART

SP

AN

ft.

(m

)

Span Length

Figure 10 - Fall Clearance for Self Retracting Lifelines

WARNING: The SecuraSpan HLL system is approvedfor use with SALA Talon, SALA 11-ft. Web UltraLok,and Protecta Rebel SRLs only. Clearance values(see section 3.2) may not be accurate if used withother SRL models.

WARNING: Clearancechart only applies toworkers located directlyadjacent to the HLL withtheir SRL connected tothe HLL immediately nextto them. Working awayfrom the point wherethe SRL connects to theHLL will increase fallclearance.

Page 10: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

11

Wing Nut

MountingBolts

I-beam flange must besecurely engaged withhook end of clamp.

Figure 11 - Stanchion Installation

E. EVALUATION OF HORIZONTAL LIFELINE SPANS FORCLEARANCE: The elevation and length of the system span(s)must be determined. This information is used to evaluate thehorizontal lifeline system clearance. Fall clearance requirementsvary depending on which connecting subsystem you are using toconnect to the SecuraSpan HLL. For energy absorbing lanyards,refer to Figure 9 for minimum clearance requirements. For selfretracting lifelines, refer to Figure 10 for minimum cleanancerequirements. Do not begin installation unless clearances have beenreviewed and determined to be in compliance with Figures 9 and 10.

F. STANCHION INSTALLATION:Securing the stanchion on the beam: Stanchions may beattached while the beam is on the ground, or when securedoverhead. Make sure the stanchion clamp is open far enough sothe flange of the I-beam fits into the back of the stanchion clampand hook end of the clamp fits over the flange on other side ofthe I-beam. Clamp the stanchion to the beam flange by tighteningthe wing nut until the stanchion is drawn into the I-beam and theflange is securely engaged with hook end of clamp. When thewing nut can’t be tightened farther by hand, strike the wing nutwith a tool to secureit in place. Tightenmounting bolts onthe bottom of thestanchion andsecure snugly with a1 1/8-in. wrench.See Figure 11.

G. INSTALLINGOPTIONAL CLAMPASSEMBLIES:Optional clampassemblies areavailable for use onflange widths up to36 in. (92 cm). Toinstall the optionalclamp assemblies,remove the rue pinand wing nut, and theclamp assembly willslide out from thestanchion. Install thenew clamp assembly

Figure 12- Changing Clamp Assemblies

ClampAssembly

Wing Nut

Rue Pin

Page 11: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

12

through the stanchion base and secure it on the stanchion byreplacing the wing nut and rue pin. See Figure 12.

H. INSTALLING OPTIONAL PASS -THROUGH BRACKETS :Any stanchion may be converted to a pass-through stanchion byinstalling a Bypass Bracket Kit (7400008). Install the pass-throughbrackets using the½-in. bolts and locknutsprovided with thebrackets as shown inFigure 13. Ensure thepass-through bracketsare oriented as shown,with the hooked endscurving over the top tothe stanchion to containthe wire rope assembly.

I. HLL ASSEMBLY INSTALLATION:

CAUTION: Multiple span SecuraSpan HLL systems require the use of aZorbit energy absorber at both end terminations. Failure to do so couldresult in failure of the system and serious injury or death to the user.

Step 1. Connect the carabiner on the turnbuckle end of the HLLassembly to the inside hole of the first stanchion.

Step 2. Extend the turnbuckle so that ½ in. (13mm) of threadsremain exposed in the turnbuckle body slots.

Step 3. When present, route the wire rope through any pass-throughbrackets.

Step 4 .Connect the carabiner on the thimble clamp end of the HLLassembly to the inside hole of the last stanchion. Loosen thecable clips at the end of the cable assembly and pull the wirerope tight to remove slack. Secure the cable clip 1 1/2 in.(28 mm) from the thimble clamp as shown in Figures 14 and15. At least 8 in. (20.3 cm) of wire rope must extend out fromthe free cable clip. Torque cable clips to 45 ft-lbs (61 Nm) andthimble clamp nuts to 40 ft-lbs (54 Nm).

Step 5. To pre-load the system, tighten the wire rope by rotating theturnbuckle body. The unrestrained jaw of the turnbuckle mustbe prevented from turning to prevent twisting of the wire rope.Tension the wire rope until the sag on the system at mid-span

Pass-ThroughBrackets

Lock Nuts

Bolts

Figure 13 - Pass-Through Brackets

Page 12: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

13

is 6 in. (15.25 cm) or less, with no weight on the wire rope.The turnbuckle will not over tension the wire rope.

Step 6. After pre-loading the system, re-torque all cable clips tovalues specified previously.

NOTE: Two independent SecuraSpan HLL systems may be terminated at thesame stanchion.

3.3 OPERATION:

A. PERSONAL FALL ARREST SYSTEM COMPONENTS: Inspectand don the full body harness according to manufacturer’sinstructions. Attach the connecting subsystem (energy absorbinglanyard or SRL) to the dorsal connection on the harness.

WARNING: Risk of swing falls is greater when using an SRL. Swing fallssignificantly increase the clearance required to arrest a fall and may result inserious injury or death. To avoid swing fall hazards, do not work beyond theend stanchions or at excessive distances to either side of the HLL system.Do not climb above the HLL system.

B. CONNECTING TO THE HLL SYSTEM: Approach the work areausing the appropriate access equipment. Connect the personal fallarrest system (the free snap hook on the enegry absorbinglanyard or carabiner attached to the SRL) to the horizontal lifeline.

Figure 14 - Single Span Horizontal Lifeline

Figure 15 - Mulitple Span Horizontal Lifeline

8" MIN(20.3cm)

1 1/2"(28 mm)

Zorbit Stanchion

Thimble ClampTorque nutsto 40 ft-lbs

Cable ClipTorque nuts

to 45 ft-lbs

Wire Rope Assembly

Turnbuckle

Carabiner

CarabinerStanchion

Single Span HLL Installation

(54 Nm)

(61 Nm)

8" MIN(20.3 cm)

1 1/2"(28mm)

Stanchion

Thimble ClampTorque Nuts to 40 ft-lbsCable Clip

Torque Nuts to 45 ft-lbs

Wire Rope Assembly

Turnbuckle

Zorbit

CarabinerCarabiner

Stanchion

Multiple Span HLL InstallationZorbit

(54 Nm)

(61 Nm)

Page 13: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

14

Connectors must meet allcompatibility and strengthrequirements.

C. ONCE CONNECTED TOTHE SYSTEM: The usermust remain connectedto the system. Whenbypassing a passthrough bracket, the snaphook must be rotatedupward to navigatearound each of the hookshaped guides of thebracket. See Figure 16.Large throat openingcarabiners and snap hooks will not allow bypass capabilities.When transferring between two adjacent separate SecuraSpanHLL Systems, the user must be protected during transition fromone system to the next. A 100 percent tie-off energy absorbinglanyard should be used to protect the user. During transition fromone SecuraSpan system to an adjacent system, attach theunused connector to the next span before releasing the securedconnector from the first span.

D. HAZARDOUS SITUATIONS: Do not take unnecessary risks,such as jumping or reaching too far from the edge of the workingsurface. Do not allow the connecting subsystem to pass underarms or between feet. To avoid inadequate fall clearance, do notclimb above the horizontal lifeline. To avoid swing fall hazards, donot work too far from either side of the system.

E. TWO PERSONS CONNECTED WITHIN A SINGLE SPAN: Whena person falls while connected to the horizontal lifeline, the wirerope will deflect within the span to which the worker is connected.If two persons are connected to the system within the same span,and one person falls, the second person may be pulled off theworking surface due to deflection of the HLL. The potential for thesecond person falling increases as the HLL span length increases.

F. FREE FALL: The personal fall arrest system must be rigged tolimit free falls to six feet or less when using an energy absorbinglanyard according to OSHA requirements.

G. SHARP EDGES: Avoid working where the connecting subsystemor other system components will be in contact with, or abradeagainst, unprotected sharp edges. If working around sharp edges

Figure 16 - Navigating The System

Page 14: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

15

is unavoidable, a protective cover must be used to prevent cuttingof the personal fall arrest system (PFAS) components.

H. IN THE EVENT OF A FALL: The responsible party must have arescue plan and the ability to implement a rescue. Tolerablesuspension time in a full body harness is limited, so a promptrescue is critical.

IMPORTANT: Use care when handling an expended Zorbit energy absorber.The tearing of the energy absorber material produces extremely sharpedges.

I. RESCUE: With the number of potential scenarios for a workerrequiring rescue, an on-site rescue team is beneficial. The rescueteam is given the tools, both in equipment and techniques, so itcan perform a successful rescue. Training should be provided on aperiodic basis to ensure rescuers’ proficiency.

3.4 SYSTEM REMOVAL: When no longer required, the system should beremoved from the job site. To slacken the wire rope, loosen theturnbuckle until tension is removed from the wire rope. Remove thecarabiners that connect the wire rope to the end stanchions. Ensurethere are no knots or kinks in the wire rope before storage.

4.0 TRAINING

4.1 It is the responsibility of the user to assure they are familiar with theseinstructions, and are trained in the correct care and use of thisequipment. User must also be aware of the operating characteristics,application limits, and the consequences of improper use of thisequipment.

5.0 INSPECTION

5.1 FREQUENCY:

• Before Each Use: An inspection of the system by a qualifiedperson must be completed after the system is installed and prior toeach day’s use. Inspect according to the steps listed in section 5.2.

• Annually: System components must be formally inspected bya qualified person, other than the user, at least annually. Extremeworking conditions may require increasing inspection frequency.Inspect according to the steps listed in section 5.2. Record inspectionresults in the Inspection and Maintenance Log in section 9.0.

Page 15: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

16

5.2 INSPECTION STEPS:

Step 1. Inspect the turnbuckle for damage. Ensure sufficient threadsare engaged into the turnbuckle body. Look for any cracks ordeformities in the metal. Inspect metal components for rust orcorrosion that may affect their strength or operation.

Step 2. Inspect the wire rope for rust, corrosion, broken wires, orother obvious faults. Inspect the wire rope for proper tension.Inspect all hardware (fasteners, carabiners, wire rope cableclips, etc.) securing the HLL assembly to ensure they arepresent and properly installed.

Step 3. Inspect the Zorbit energy absorber for extension or deformities.There should be no tearing of the metal between holes in theZorbit coiled section. Extended Zorbit energy absorbers mustbe removed from service and destroyed, or marked for trainingonly. Inspect securing hardware for strength and function.

Step 4. Inspect system labels. The labels must be present and fullylegible. See section 8.0. Replace labels if missing or illegible.

Step 5. The stanchion mounting bolts and wing nuts must beretightened daily.

IMPORTANT: If this equipment is subjected to the forces of a fall arrest, itmust be removed from service and destroyed, or returned to DBI/SALA forinspection or repair.

5.3 If inspection reveals an unsafe or defective condition, remove unitfrom service and destroy, or contact DBI/SALA for possible repair.

5.4 USER EQUIPMENT: Inspect harnesses, energy absorbing lanyards andSRLs used with the HLL system according to manufacturer’s instructions.

6.0 MAINTENANCE, SERVICING, STORAGE

6.1 The SecuraSpan® HLL components require no scheduled maintenance,other than repair or replacement of items found defective during inspection.See section 5.0. If components become heavily soiled with grease,paint, or other substances, clean with appropriate cleaning solutions.Do not use caustic chemicals that could damage system components.Store HLL components in a clean, dry, cool, enclosure.

6.2 USER EQUIPMENT: Maintain, service, and store user subsystemequipment (harnesses, lanyards, SRLs, etc.) according tomanufacturer’s instructions.

Page 16: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

17

7.0 SPECIFICATIONS

7.1 COMPONENTS:

A. STANCHION: Zinc plated steel. Stanchion positions horizontallifeline 36 in. (92 cm) above and 9 in. (23 cm) to the side of the beam.

B. ZORBIT ENERGY ABSORBER: Stainless steel.

C. WIRE ROPE: 3/8 in. (10 mm) diameter, 7x19 galvanized wire rope.Minimum tensile strength 14,400 lbs (64 kN).

D. CABLE ASSEMBLY COMPONENTS: Turnbuckle, thimbles, andcable clips are galvanized steel.

F. MOUNTING HARDWARE AND CARABINERS: Zinc plated steel.

7.2 ZORBIT ENERGY ABSORBER PERFORMANCE:Peak Dynamic Pullout Load: 2,500 lbs. (11 kN).Average Dynamic Pullout Load: 2,000 lbs. (8.9 kN)Maximum Pullout: 48.5 inches (1.25m)Minimum Tensile Strength: 5,000 lbs. (22.2 kN)U.S. Patent No 6,279,680

8.0 LABELING

8.1 The following labels must be present and fully legible:

3 FT 4 FT 5 FT 6 FT

0-10 11'-2" 12'-2" 13'-2" 14'-2"

10-15 11'-10" 12'-10" 13'-10" 14'-10"

15-20 12'-5" 13'-5" 14'-5" 15'-5"

20-25 13' 14' 15' 16'

25-30 13'-7" 14'-7" 15'-7" 16'-7"

30-35 14'-2" 15'-2" 16'-2" 17'-2"

35-40 14'-10" 15'-10" 16'-10" 17'-10"

40-45 15'-5" 16'-5" 17'-5" 18'-5"

45-50 16' 17' 18' 19'

50-55 16'-7" 17'-7" 18'-7" 19'-7"

55-60 17'-2" 18'-2" 19'-2" 20'-2"

SecuraSpan

HLL SystemDBI/SALA3965 Pepin Ave,Red Wing, MN 55066(800) 328-6146

TYPICAL SINGLE SPAN SYSTEM

TYPICAL MULTIPLE SPAN SYSTEM

9501393

Can-Sling260 Export Blvd.Mississaga,OntarioL5S 1Y9Canada(800)-387-7484

ENERGY ABSORBER LANYARD LENGTH

CLEARANCE CHART

SPA

N (I

N F

EET)

CLEARANCE REQUIRED BENEATH I-BEAM

SPIN WING NUT UNTIL STANCHIONIS DRAWN INTO I-BEAM. STRIKE WING NUT WITH TOOL TO SECUREIN PLACE. TIGHTEN MOUNTING BOLTS SNUGGLY WITH WRENCH.

TM

XX

XX

XX

XX

XX

XX

INSPECTION LOG

XX

XX

XX

XX

CAPACITY: 2 USERS PER SPAN MAXIMUM

MO

DEL

NO

.D

ATE

MFG

ZORBIT ENERGYABSORBER

CABLE ASSEMBLY

THIMBLE CLAMP

CABLECLIP

ZORBIT ENERGYABSORBER

TURNBUCKLE

PASS THROUGHBRACKET

CABLECLIP

ZORBIT ENERGY ABSORBER

CABLE ASSEMBLY

TURNBUCKLE

THIMBLECLAMP

STANCHION

WING NUT

MOUNTINGBOLT

WARNING

WARNING

MANUFACTURER'S INSTRUCTIONS SUPPLIED WITHTHIS PRODUCT MUST BE FOLLOWED FOR PROPER USE,MAINTENANCE AND INSPECTION. LATERATION ORMISUSE OF THIS PRODUCT, OR FAILURE TO FOLLOWINSTRUCTIONS MAY RESULT IN SERIOUS INJURY ORDEATH. MAKE ONLY COMPATIBLE CONNECTIONS. THISEQUIPMENT MUST BE INSTALLED AND USED UNDER THESUPERVISION OF A QUALIFIED PERSON. EXERCISECAUTION USING THIS EQUIPMENT NEAR HAZARDOUSTHERMAL, ELECTRICAL OR CHEMICAL SOURCES. THISSYSTEM MAY ONLY BE USED WITH PERSONAL FALLARREST SYSTEMS THAT MAINTAIN FALL ARREST FORCESTO 900 LBS OR LESS. MAXIMUM SYSTEM CAPACITY ISTWO USERS PER SPAN. TIGHTEN CABLE CLIPS TO 45 FT-LBS. TIGHTEN THIMBLE CLAMP NUTS TO 40 FT-LBS.

Horizontal Lifeline Assembly Label

Secura®Span Stanchion LabelZorbit Energy Absorber Label

Page 17: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

18

NOITCEPSNIETAD

NOITCEPSNIDETONSMETI

EVITCERROCNOITCA

ECNANETNIAMDEMROFREP

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

:yBdevorppA

9.0 INSPECION AND MAINTENANCE LOG

SERIAL NUMBER: _______________________________________________

MODEL NUMBER: _______________________________________________

DATE PURCHASED: _____________________________________________

Page 18: User Instruction Manual For SecuraSpan Horizontal Lifeline ...mbcholdingsint.com/DBI SecuraSpan HLL.pdf · SecuraSpan® HLL system is designed for use with DBI/SALA approved components

USA Canada3965 Pepin Avenue 260 Export BoulevardRed Wing, MN 55066-1837 Mississauga, Ontario L5S 1Y9Toll Free: 800-328-6146 Toll Free: 800-387-7484Phone: (651) 388-8282 Phone: (905) 795-9333Fax: (651) 388-5065 Fax: (905) 795-8777www.salagroup.com www.salagroup.com

WARRANTY

Equipment offered by DBI/SALA is warranted against factory defects inworkmanship and materials for a period of two years from date of installationor use by the owner, provided that this period shall not exceed two yearsfrom date of shipment. Upon notice in writing, DBI/SALA will promptlyrepair or replace all defective items. DBI/SALA reserves the right to electto have any defective item returned to its plant for inspection before makinga repair or replacement. This warranty does not cover equipment damagesresulting from abuse, damage in transit, or other damage beyond the controlof DBI/SALA. This warranty applies only to the original purchaser and isthe only one applicable to our products, and is in lieu of all other warranties,expressed or implied.

This instruction manual is available for download at www.salagroup.com.

Form: 5902240Rev: B

I S O

9 0 0 1

Certificate No. FM 39709


Recommended