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USER’S MANUAL - Conklin Metal...2 ANSI B18.3 5/16 18 x 1 1/4 Hexagon Socket Button Head Cap Screw...

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USER’S MANUAL Striker User’s Guide for Safe Bending Square-to-Round Forming Machine 5703 Egremont Drive RR#1 Ilderton, ON N0M 2A0 www.namcor.us · 1-877-NAMCOR5 (626-2675) · [email protected]
Transcript
  • USER’S MANUAL Striker User ’s Guide for Safe Bending

    S q u a re - t o - Ro u n d F o r m i n g M a c h i n e

    5 7 0 3 E g r e m o n t D r i v e

    R R # 1 I l d e r t o n , O N N 0 M 2 A 0

    w w w . n a m c o r . u s · 1-877-NAMCOR5 (626-2675) · i n f o @ n a m c o r . c o m

  • USER’S MANUAL

    TA B L E O F C O N T E N T S

    Page #

    1.0 General Information............................................................................................................2

    1.1 Striker Summary....................................................................................................2

    2.0 Getting Started......................................................................................................................3

    2.1 Parts to Assemble........................................................................................................3

    2.2 Parts Description..........................................................................................................3

    2.3 Assembly Diagram and Additional Resources.................................................4

    3.0 Operation Guide...................................................................................................................5

    3.1 Optimum Operation...................................................................................................5

    3.2 Safety Guidelines.....................................................................................................5-6

    3.3 NAMCOR’s Commitment to Safety.......................................................................7

    T h e L E A D I N G S q u a r e - t o - R o u n d F o r m e r ! 1

  • 1.0 GENERAL INFORMATION

    1.1 Striker S U M M A R Y The Striker, square-to-round former, is used for the purpose of producing superior-quality off-set and center-line square-to-rounds.

    With its sleek, highly functional and ergonomic design, the Striker brings shop productivity to a whole new level; producing quality-leading off-set and center-line

    square-to-rounds in half the time! The Striker provides versatility, quick turn around time, convenient shop portability, requires shop-air only (90-120 psi), is fully guarded

    for your safety, requires limited shop space, is designed for any HVAC shop, and is

    available in the following sizes to meet all your square-to-round needs:

    Striker HD - 80mm Cylinder - Capacity up to 16 Gauge and up to 24” in Length

    Striker HDX - 100mm Cylinder - Capacity up to 16 Gauge and up to 30” in Length

    2

  • 2.0 GETTING STARTED

    2 . 1 – P A R T S T O A S S E M B L E

    Q T Y P A R T 1 16 Gauge Forming Head (Yellow)

    1 Forming Blade (Black)

    1 Safety Lens (Clear)

    1 Air Cylinder C/W 4 1” Bolts & 2 Air Fittings

    4 Gussetts (Black)

    12 3 1/2” 5/16 Bolts C/W Nylock Nuts

    2 Support Feet with Height Adjustment Bolts (Yellow)

    1 Up-Right Post (Black)

    1 3” 5/16 bolt C/W Nylock Nut (Fasten Head to Post)

    1 Foot Pedal (Yellow) C/W Air Fittings

    1 Pair of Air Lines (Yellow)

    1 In-Air Line for Shop Connection

    1 Quick Pivot Release Handle (QPR)

    2 . 2 – P A R T S D E S C R I P T I O N

    Q T Y P A R T N U M B E R D E S C R I P T I O N 2 628-2Z BB1_001_101-Deep Groove Ball Bearings, Single Row

    3 ANSI B18.2.2 1/2 13 Hex Nuts (Inch Series) Hex Nut

    2 ANSI B18.2.2 3/8 16 Hex Nuts (Inch Series) Hex Nut

    2 ANSI B18.22.1 1/2 Regular Type B Plain Washer (Inch )Type A and B

    2 ANSI B18.3 3/8 24 3/8 Hexagon Socket Button Head Cap Screw

    3 ANSI B18.3 5/16 18 UNC 1 1/2 HS HCS Hexagon Socket Head Cap Screw

    1 ANSI B18.3 5/16 18 UNC 1 1/4 HS HCS Hexagon Socket Head Cap Screw

    2 ANSI B18.3 5/16 18 x 1 1/4 Hexagon Socket Button Head Cap Screw

    4 ANSI B18.3 5/16 18 x 3/8 Hexagon Socket Button Head Cap Screw

    1 Compress Spring Compression Spring

    6 IFI 100/107 5/16 18 Top Insert Type Nylon Insert Lock Nut

    1 K0683.16 K0683 Palm Grips Quick-Acting Grey Cast Iron

    1 Latch Assembly Quick Pivot Release (QPR)

    2 SAE J773b 5/16 SAE Type L Narrow Spring Washer

    1 Blade HD or HDX Blade

    1 Striker Arm Pivot Arm 1 Striker 1 Inch Jam Nut Plastic Jam Nut 1 Striker Back Blade Clevis Back Clevis 1 Striker Bottom Blade Threaded Clevis Front Threaded Clevis 1 Striker Die Bottom Die 1 Striker Front Blade Threaded Clevis Front Clevis 1 Striker Half Inch Threaded Rod Threaded Rod 1 Striker Safety Glass Glass

    3

  • 2.0 GETTING STARTED

    1

    2

    3

    4

    5

    6

    7

    8

    9

    10

    I T E M Q T Y D E S C R I P T I O N 1 1 Head

    2 1 Leg

    3 1 Gusset (Back Left)

    4 1 Gusset (Back Right)

    5 1 Gusset (Front Right)

    6 1 Gusset (Front Left)

    7 2 Foot

    8 13 Nylon Insert Lock Nut

    9 13 Carriage Bolt

    10 4 Hex Head Cap Screw

    Please visit NAMCOR’s website for additional assembly resources:

    w w w . n a m c o r . u s / s t r i k e r

    Striker A S S E M B L Y V I D E O Striker F U L L A S S E M B L Y I N S T R U C T A B L E V I D E O

    2 . 3 – A S S E M B L Y D I A G R A M

    4

  • 3.0 OPERATION GUIDE

    5

    3 . 2 S A F E T Y G U I D E L I N E S

    Be sure to watch NAMCOR’s Striker ASSEMBLY VIDEO before attempting the implementation of this equipment (w w w . n a m c o r . u s / s t r i k e r ) .

    Make sure all pneumatic connections are secure and have no leaks.

    Ensure all bolts are used and are used according to the Striker ASSEMBLY V IDEO.

    Safety glass on forming blade is not to be removed as this is the major pinch point. (The

    Striker blade is encased with a safety glass to ensure fingers are kept away from pinch point).

    C A U T I O N : Do not over tighten QPR handle (this can result in crushed bearings and broken adjustment handle).

    Stand straight looking into the top of the blade (the Striker’s unique design alleviates operating bent over).

    The Striker is ergonomically designed for workers comfort when forming square-to-rounds.

    Be sure to use safe practices when operating any equipment in your shop!

    3 . 1 – O P T I M U M O P E R A T I O N

    For optimum performance, please follow instructions carefully, and refer to additional

    resources available, to ensure your Striker machine is operating correctly.

    For NAMCOR’s step-by-step Striker O P E R AT I O N V I D E O , please visit w w w . n a m c o r . u s / s t r i k e r

    For additional Striker assistance, email i n f o @ n a m c o r . u s , phone 1 - 8 7 7 - N A M C O R 5 ( 6 2 6 - 2 6 7 5 ), or

    chat with a live representative on NAMCOR’s website w w w . n a m c o r . u s

  • 3.0 OPERATION GUIDE

    6

    3 . 2 – S A F E T Y G U I D E L I N E S ( C O N ’ T )

    W H Y T H E Striker I S E R G O N O M I C A L LY S O U N D . . .

    P O S T U R E ! P O S T U R E ! P O S T U R E !

    The Striker’s sleek, highly functional and ergonomic design was crafted with the operator’s health and safety in mind! With ease, operators can produce quality-leading

    square-to-rounds in less time, with less labor, all while manufacturing in a safe and

    comfortable position.

    Here are some key safety factors the Striker machine addresses:

    F A T I G U E :

    Exhaustion, while operating machinery, will obstruct the operator’s ability to attentively focus

    on job performance. The Striker was designed to help eliminate fatigue caused by poor posture, repetitive motions, and over compensated support used on one leg.

    B A C K P A I N :

    Upper and lower back pain develops during the course of day-to-day life, generally from

    repetitive activities. The Striker was designed to relieve that stress, by enabling the operator to work in a straight posture, instead of bending over.

    “ B e n d M e t a l , N o t Yo u r B a c k ! ”

    V I S U A L A W A R E N E S S :

    The design allows operators to stand straight, with their head up, to provide a heightened

    awareness of what is going on around them in a busy shop environment.

    P H Y S I C A L S T R E S S :

    The Striker’s narrow shape was designed to put less stress on arms, by reducing the amount of up/down and over-reaching motions.

  • 3.0 OPERATION GUIDE

    7

    3 . 3 N A M C O R ’ S C O M M I T M E N T T O S A F E T Y :

    NAMCOR strives to look at all key factors when developing its machinery to ensure quality,

    efficiency and profitability. Like most companies, this is what we all endeavour; however, one

    major factor is often missed or overlooked...and that is ERGONOMICS!

    Which poses the question, “Do manufacturers think enough about the needs and risks of their

    customers?”

    NAMCOR is proudly dedicated to fabricating top-quality machinery with our customers’

    health at the forefront; investing significant time in designing machinery that considers all

    human-factors, with thorough usability testing, to ensure the health and well-being of its

    operators.

    “When i t comes to ou r cu s tomers ’ sa fe ty, the re a re no cu t t ing co rne r s ! ”

    5 7 0 3 E g r e m o n t D r i v e

    R R # 1 I l d e r t o n , O N N 0 M 2 A 0

    w w w . n a m c o r . u s · 1-877-NAMCOR5 (626-2675) · i n f o @ n a m c o r . c o m


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