17
MODEL FPU1600 Peristaltic Injector Pump Operating Manual User’s Guide Shop online at Omega.com e-mail: [email protected] For latest product manuals: Omegamanual.info
MODEL FPU1600 Peristaltic Injector Pump
Operating Manual
User’s Guide
Shop online at
Omega.come-mail: [email protected]
For latest product manuals:Omegamanual.info
OMEGAnet Online Service Internet e-mail Omega.com [email protected]
Servicing North America:U.S.A.: One Omega Drive, P.O. Box 4047ISO 9001 Certified Stamford, CT 06907-0047
TEL: (203) 359-1660 FAX: (203) 359-7700E-mail: [email protected]
Canada: 976 BergarLaval (Quebec) H7L5A1, CanadaTEL: (514) 856-6928 FAX: (514) 856-6886E-mail: [email protected]
For immediate technical or application assistance:
® U.S.A. And Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA ® Customer Service: 1-800-622-2378 / 1-800-622-BEST
® Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN
Mexico: En Espanol: (001) 203-359-7803e-mail: [email protected] FAX: (001) 203-359-7807 [email protected]
Service Europe:
Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands TEL: +31 (0)20 3472121 FAX: +31 (0)20 6434643 Toll Free in Benelux: 0800 0993344 E-mail: [email protected]
Czech Republic: Frystatska 184, 733 01 Karvina, Czech Republic Tel: +420 (0)59 6311899 FAX: +420 (0)59 6311114 Toll Free: 0800-1-66342 e-mail: [email protected]
France: 11, rue Jacques Cartier, 78280 Guyancourt, France TEL: +33 (0)1 61 37 2900 FAX: +33 (0)1 30 57 5427 Toll Free in France: 0800 466 342 E-mail: [email protected]
Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany TEL: +49 (0)7056 9398-0 FAX: +49 (0)7056 9398-29 Toll Free in Germany: 0800 639 7678 E-mail: [email protected]
United Kingdom: One Omega Drive, River Bend Technology CentreISO 9002 Certified Northbank, Irlam, Manchester
M44 5BD United Kingdom TEL: +44 (0)161 777 6611 FAX: +44 (0)161 777 6622 Toll Free in United Kingdom: 0800-488-488 E-mail: [email protected]
It is the policy of OMEGA Engineering, Inc. To comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.The information contained in this document is belived to be correct, but OMEGA accepts no liability for any erroes it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for usein, and should not be used for, human applications.
TABLE OF CONTENTS
SECTION HEADING PAGE
1 Introduction 2
2 Specifications 2
3 FPU1600 Features 3
4 How to install the FPU1600
4.1 Mounting location 3
4.2 Electrical connections 3
4.3 How to install the tubing and fittings 6
5 How to operate the FPU1600 6
5.1 Adjusting the Pump Output - Standard Models 8
5.2 Adjusting the Pump Output - Fixed cycle timer Models
6 Maintenance Procedures 6.1 Routine inspection and cleaning 9
6.2 How to clean the FPU1600 9
7 FPU1600 Exploded View
7.1 FPU1600 Parts List
8
8
3
11
10
OMEGAnet Online Service Internet e-mail Omega.com [email protected]
Servicing North America:U.S.A.: One Omega Drive, P.O. Box 4047ISO 9001 Certified Stamford, CT 06907-0047
TEL: (203) 359-1660 FAX: (203) 359-7700E-mail: [email protected]
Canada: 976 BergarLaval (Quebec) H7L5A1, CanadaTEL: (514) 856-6928 FAX: (514) 856-6886E-mail: [email protected]
For immediate technical or application assistance:
® U.S.A. And Canada: Sales Service: 1-800-826-6342 / 1-800-TC-OMEGA ® Customer Service: 1-800-622-2378 / 1-800-622-BEST
® Engineering Service: 1-800-872-9436 / 1-800-USA-WHEN
Mexico: En Espanol: (001) 203-359-7803e-mail: [email protected] FAX: (001) 203-359-7807 [email protected]
Service Europe:
Benelux: Postbus 8034, 1180 LA Amstelveen, The Netherlands TEL: +31 (0)20 3472121 FAX: +31 (0)20 6434643 Toll Free in Benelux: 0800 0993344 E-mail: [email protected]
Czech Republic: Frystatska 184, 733 01 Karvina, Czech Republic Tel: +420 (0)59 6311899 FAX: +420 (0)59 6311114 Toll Free: 0800-1-66342 e-mail: [email protected]
France: 11, rue Jacques Cartier, 78280 Guyancourt, France TEL: +33 (0)1 61 37 2900 FAX: +33 (0)1 30 57 5427 Toll Free in France: 0800 466 342 E-mail: [email protected]
Germany/Austria: Daimlerstrasse 26, D-75392 Deckenpfronn, Germany TEL: +49 (0)7056 9398-0 FAX: +49 (0)7056 9398-29 Toll Free in Germany: 0800 639 7678 E-mail: [email protected]
United Kingdom: One Omega Drive, River Bend Technology CentreISO 9002 Certified Northbank, Irlam, Manchester
M44 5BD United Kingdom TEL: +44 (0)161 777 6611 FAX: +44 (0)161 777 6622 Toll Free in United Kingdom: 0800-488-488 E-mail: [email protected]
It is the policy of OMEGA Engineering, Inc. To comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.The information contained in this document is belived to be correct, but OMEGA accepts no liability for any erroes it contains, and reserves the right to alter specifications without notice. WARNING: These products are not designed for usein, and should not be used for, human applications.
TABLE OF CONTENTS
SECTION HEADING PAGE
1 Introduction 2
2 Specifications 2
3 FPU1600 Features 3
4 How to install the FPU1600
4.1 Mounting location 3
4.2 Electrical connections 3
4.3 How to install the tubing and fittings 6
5 How to operate the FPU1600 6
5.1 Adjusting the Pump Output - Standard Models 8
5.2 Adjusting the Pump Output - Fixed cycle timer Models
6 Maintenance Procedures 6.1 Routine inspection and cleaning 9
6.2 How to clean the FPU1600 9
7 FPU1600 Exploded View
7.1 FPU1600 Parts List
8
8
3
11
10
Page 3
INSTALLATION INSTRUCTIONS
1. UNPACKINGThe package includes one injector pump, 10ft. Of clear vinyl tubing,threadless injector fitting, combinations foot valve/strainer, flow indicator, foot valve weight, two pump tube assembles and mounting hardware.
On receipt, immediately inspect the contents of the shipping carton. Notify the shipping carrier if there are any signs of damage.
2. LOCATION AND MOUNTING CAUTIONALWAYS WEAR EYE PROTECTION AND PROTECTIVE CLOTHING WHEN WORKING AROUND CORROSIVE MATERIAL.A. Choose a well ventilated area located near the supply tank, Electricalsupply and injection points.B. The injector may be shelf or wall mounted. Use the enclosed hardware for wall mounting.C. When using corrosive chemicals with a wall mounted pump, avoid mounting the injector directly above the supply tank. Although the pump housing is designed to withstand corrosion, some chemical fumes may damage the unit.D. Solution tank should be sturdy plastic and chemically resistant to the chemicals being used. To protect from fumes, a tight fitting cover should be in l place at all times.
3. ELECTRICAL CONNECTIONS WARNING - RISK OF ELECTRIC SHOCKBe certain to connect the unit to the proper supply voltage. Using the incorrectvoltage will damage the injector and may result in injury. The units voltage requirements is printed on the name plate.
FPU1600 MODELSFPU1600 Model Injector is supplied with a junction box and cover. To reducethe risk of electric shock when field wiring, be certain that the groundingconductor is attached to the green ground screw, located inside the junction box.
FPU1600T MODELS (Timer Equipped Model)115V Model Injector is supplied with a ground wire conductor and a groundingtype attachment plug. To reduce the risk of electric shock, be certain that it is connected only to the properly grounded, grounding type receptacle. A groundfault interrupter (GFI) receptacle is recommended for use in wet locations.
24V/230V Model Injector is supplied with a ground wire conductor. To reduce the risk of electric shock, be certain that the green grounding conductoris connected only to a properly grounded field wiring box.
Page 2
LEAVE THIS INSTRUCTION MANUAL WITH INSTALLED METER!
******** SPECIFICATIONS ********
MODEL NO: MAXIMUM MAXIMUM FEED RATE P.S.I ML/MIN OZ/MIN G.P.H G.P.DFPU1601-N 25 3 .1 .04 1FPU1604-N 25 17 .5 .26 6FPU1606 25 60 2.0 .95 22FPU1607 25 75 2.5 1.18 28FPU1602-N 25 11 .3 .17 4FPU1605 25 40 1.3 .63 15FPU1608 25 130 4.4 2.05 49FPU1603-N 25 14 .4 .22 5FPU1609 25 195 6.5 3.08 74FPU1610 25 295 9.9 4.67 112
NOTE:-N Norprene tubing same feed rate as tygon
1.18
1.75
1.43
3.18
5.12
5.75
6.75
1.87
Thank You for purchasing the FPU1600 Peristaltic Injection Pump. It is our policy
For your safety the FPU1600 was designed to be safe and easy to use. However, there are limits to its operation. This instruction manual contains safety precautions, which if ignoredcould result in personal injury and/or property damage.
Read these instructions carefully before installing the injector.
to produce, market and provide service on our products to ensure your safety andcomplete satisfaction. When installed and used in accordance with the followinginstructions, the FPU1600 will provide years of safe, reliable service.
Page 3
INSTALLATION INSTRUCTIONS
1. UNPACKINGThe package includes one injector pump, 10ft. Of clear vinyl tubing,threadless injector fitting, combinations foot valve/strainer, flow indicator, foot valve weight, two pump tube assembles and mounting hardware.
On receipt, immediately inspect the contents of the shipping carton. Notify the shipping carrier if there are any signs of damage.
2. LOCATION AND MOUNTING CAUTIONALWAYS WEAR EYE PROTECTION AND PROTECTIVE CLOTHING WHEN WORKING AROUND CORROSIVE MATERIAL.A. Choose a well ventilated area located near the supply tank, Electricalsupply and injection points.B. The injector may be shelf or wall mounted. Use the enclosed hardware for wall mounting.C. When using corrosive chemicals with a wall mounted pump, avoid mounting the injector directly above the supply tank. Although the pump housing is designed to withstand corrosion, some chemical fumes may damage the unit.D. Solution tank should be sturdy plastic and chemically resistant to the chemicals being used. To protect from fumes, a tight fitting cover should be in l place at all times.
3. ELECTRICAL CONNECTIONS WARNING - RISK OF ELECTRIC SHOCKBe certain to connect the unit to the proper supply voltage. Using the incorrectvoltage will damage the injector and may result in injury. The units voltage requirements is printed on the name plate.
FPU1600 MODELSFPU1600 Model Injector is supplied with a junction box and cover. To reducethe risk of electric shock when field wiring, be certain that the groundingconductor is attached to the green ground screw, located inside the junction box.
FPU1600T MODELS (Timer Equipped Model)115V Model Injector is supplied with a ground wire conductor and a groundingtype attachment plug. To reduce the risk of electric shock, be certain that it is connected only to the properly grounded, grounding type receptacle. A groundfault interrupter (GFI) receptacle is recommended for use in wet locations.
24V/230V Model Injector is supplied with a ground wire conductor. To reduce the risk of electric shock, be certain that the green grounding conductoris connected only to a properly grounded field wiring box.
Page 2
LEAVE THIS INSTRUCTION MANUAL WITH INSTALLED METER!
******** SPECIFICATIONS ********
MODEL NO: MAXIMUM MAXIMUM FEED RATE P.S.I ML/MIN OZ/MIN G.P.H G.P.DFPU1601-N 25 3 .1 .04 1FPU1604-N 25 17 .5 .26 6FPU1606 25 60 2.0 .95 22FPU1607 25 75 2.5 1.18 28FPU1602-N 25 11 .3 .17 4FPU1605 25 40 1.3 .63 15FPU1608 25 130 4.4 2.05 49FPU1603-N 25 14 .4 .22 5FPU1609 25 195 6.5 3.08 74FPU1610 25 295 9.9 4.67 112
NOTE:-N Norprene tubing same feed rate as tygon
1.18
1.75
1.43
3.18
5.12
5.75
6.75
1.87
Thank You for purchasing the FPU1600 Peristaltic Injection Pump. It is our policy
For your safety the FPU1600 was designed to be safe and easy to use. However, there are limits to its operation. This instruction manual contains safety precautions, which if ignoredcould result in personal injury and/or property damage.
Read these instructions carefully before installing the injector.
to produce, market and provide service on our products to ensure your safety andcomplete satisfaction. When installed and used in accordance with the followinginstructions, the FPU1600 will provide years of safe, reliable service.
Page 5
WIRING DIAGRAM Figure 5
WIRING DIAGRAM FPU1600 SERIES (Timer Models Only)
WIRING COLOR CODES Figure 6
**************MOTOR************
VOLTAGE HOT COMMON GROUND 115v Black or Yellow Blue Green
230v Black or Yellow Red Green
24v Blue White Green
******** CIRCUIT BOARD*******FPU1600-T (TIMER MODELS ONLY)
HOTVoltage
(Load and Input)
COMMON
(Input)
LOAD
(Load)
Black
Black
115v
230v
White
White
Red
Red
Earth Ground (green)
120VAC
HOT
LOAD
220/230 VAC
Hot
PowerCord
ACMOTOR
Timer Board
Neutral
Hot
Cycle Adjustment Potentiometer
Common
Page 4
FILTER
CIRCULATION PUMP
INJECTOR
SOLUTION TANK
RETURN LINE
SWIMMING POOLS Figure 3
Submersible well pump
Contact tank
To system
Well cover
Pressureswitch
Solutiontank
Pressureguage
WELL
WATER WELLS Figure 4
Pressurereliefvalve
Drain
FloodedSuction TubeInjector Point
Page 5
WIRING DIAGRAM Figure 5
WIRING DIAGRAM FPU1600 SERIES (Timer Models Only)
WIRING COLOR CODES Figure 6
**************MOTOR************
VOLTAGE HOT COMMON GROUND 115v Black or Yellow Blue Green
230v Black or Yellow Red Green
24v Blue White Green
******** CIRCUIT BOARD*******FPU1600-T (TIMER MODELS ONLY)
HOTVoltage
(Load and Input)
COMMON
(Input)
LOAD
(Load)
Black
Black
115v
230v
White
White
Red
Red
Earth Ground (green)
120VAC
HOT
LOAD
220/230 VAC
Hot
PowerCord
ACMOTOR
Timer Board
Neutral
Hot
Cycle Adjustment Potentiometer
Common
Page 4
FILTER
CIRCULATION PUMP
INJECTOR
SOLUTION TANK
RETURN LINE
SWIMMING POOLS Figure 3
Submersible well pump
Contact tank
To system
Well cover
Pressureswitch
Solutiontank
Pressureguage
WELL
WATER WELLS Figure 4
Pressurereliefvalve
Drain
FloodedSuction TubeInjector Point
R
L
R
RL
RL
L
R
Hold the tube in your right hand with the fitting marked “R” facing you. Note that the fitting marked “L” is facing downward and away from you to the left. The tube is purposely twisted to allow for the difference between the inside length and the outside length of the tube when installed in the pump head.
Hold the tube with your thumbs over the “R” and the “L.” The tube will naturally curve toward the rear of the pump head. The curve in the tubing is a patented feature which prevents the pump tube from running outward and against the cover.
Attach the plastic tube fitting (marked “R”) into the right side of the pump head. Push the groove of the fitting straight into the slot. With the pump running, hold the fitting marked “L’ with your left hand (your thumb should be covering the “L”).
At the same time, use your right thumbto guide the tube into the pump head.With the tubing ridding well betweenthe rollers, push the fitting marked“L” into the chamber lock. Be sureboth fittings are pushed all the way in place.
1. Connect the flow indicator end of the suction tube to pump fitting marked “R.”
Indicator to be vertical.2. Trim the other end so strainer assembly will hang about one or two inches above
bottom of solution tank (sediment space).3. Slide the ceramic weight over the end and attach the foot strainer assembly.4. Connect the discharge tube to the “L” fitting then to the injector fitting.
1. 2.
3. 4.
Page 7
Pump Tube Lubricant: Place 1 or 2 drops of silicone oil on each roller to lubricate new pump tubes or when required.
Tubing Replacement
Page 6
OPERATING INSTRUCTIONS
1. ATTACH THE TUBING AND FITTINGSCAUTION: Be sure the installation does not constitute a crossconnection. Check local plumbing codes.A. Install the pump tube assembly into the pump head. (Fig.7)B. Install the threadless injector (T.l. Fitting), or optional threaded anti- syphon valve. (Fig.8 or 10)C. Connect the flow indicator side of the suction tubing to the pump fittingmarked “R”. The flow indicator must be installed in a vertical position.D. Trim the other end of the suction tubing so the foot valve assembly willrest 2 inches from the bottom of the solution tank. This is to prevent sediment from clogging the strainer.E. Slide the ceramic weight over the suction tubing and attach the foot valve assembly.F. Connect the remaining tubing to the pump tube marked “L”. Trim the other end of the tubing leaving only enough slack to connect it to the injector fitting. NOTE: for best results, the discharged tubing should be installed in a continual up slope.
2. PRIMING
CAUTION - THE USE OF PROTECTIVE CLOTHING AND GOGGLES IS RECOMMENDED.
A.To aid in priming and to reduce vapor lock, hold the discharge tubing in a continual upward slope AWAY FROM YOUR FACE AND BODY, and above the injector.B. Turn the percentage timer to ON or MAX. (Timer Models)C. Turn on the injector.D. When the fluid nears the injection end of the tubing, turn OFF the injectorand attach the tube to the T.I. Fitting. (Threadless Injector).E. Check all connections for leaks.
DO NOT OVER TIGHTEN!
R
L
R
RL
RL
L
R
Hold the tube in your right hand with the fitting marked “R” facing you. Note that the fitting marked “L” is facing downward and away from you to the left. The tube is purposely twisted to allow for the difference between the inside length and the outside length of the tube when installed in the pump head.
Hold the tube with your thumbs over the “R” and the “L.” The tube will naturally curve toward the rear of the pump head. The curve in the tubing is a patented feature which prevents the pump tube from running outward and against the cover.
Attach the plastic tube fitting (marked “R”) into the right side of the pump head. Push the groove of the fitting straight into the slot. With the pump running, hold the fitting marked “L’ with your left hand (your thumb should be covering the “L”).
At the same time, use your right thumbto guide the tube into the pump head.With the tubing ridding well betweenthe rollers, push the fitting marked“L” into the chamber lock. Be sureboth fittings are pushed all the way in place.
1. Connect the flow indicator end of the suction tube to pump fitting marked “R.”
Indicator to be vertical.2. Trim the other end so strainer assembly will hang about one or two inches above
bottom of solution tank (sediment space).3. Slide the ceramic weight over the end and attach the foot strainer assembly.4. Connect the discharge tube to the “L” fitting then to the injector fitting.
1. 2.
3. 4.
Page 7
Pump Tube Lubricant: Place 1 or 2 drops of silicone oil on each roller to lubricate new pump tubes or when required.
Tubing Replacement
Page 6
OPERATING INSTRUCTIONS
1. ATTACH THE TUBING AND FITTINGSCAUTION: Be sure the installation does not constitute a crossconnection. Check local plumbing codes.A. Install the pump tube assembly into the pump head. (Fig.7)B. Install the threadless injector (T.l. Fitting), or optional threaded anti- syphon valve. (Fig.8 or 10)C. Connect the flow indicator side of the suction tubing to the pump fittingmarked “R”. The flow indicator must be installed in a vertical position.D. Trim the other end of the suction tubing so the foot valve assembly willrest 2 inches from the bottom of the solution tank. This is to prevent sediment from clogging the strainer.E. Slide the ceramic weight over the suction tubing and attach the foot valve assembly.F. Connect the remaining tubing to the pump tube marked “L”. Trim the other end of the tubing leaving only enough slack to connect it to the injector fitting. NOTE: for best results, the discharged tubing should be installed in a continual up slope.
2. PRIMING
CAUTION - THE USE OF PROTECTIVE CLOTHING AND GOGGLES IS RECOMMENDED.
A.To aid in priming and to reduce vapor lock, hold the discharge tubing in a continual upward slope AWAY FROM YOUR FACE AND BODY, and above the injector.B. Turn the percentage timer to ON or MAX. (Timer Models)C. Turn on the injector.D. When the fluid nears the injection end of the tubing, turn OFF the injectorand attach the tube to the T.I. Fitting. (Threadless Injector).E. Check all connections for leaks.
DO NOT OVER TIGHTEN!
Page 9
C. The FPU1600 injector is designed to perform in a variety of installations.However, the service life of each part in the injector will vary depending on manyfactors such as fluid, temperature, pressure, etc. Because of the wide variety ofinstallations, the FPU1600 has been factory tested for pressure and performanceusing water only.* Do not use chemical other than water unless you are satisfiedthey are compatible with the injectors construction. *NOTE: NSF international has tested the FPU1600 injector using two different fluids, 12 1/2% Sodium Hypochlorite and has found that the FPU1600T conforms to the requirements of NSF Standard 50.
2. THE PUMP TUBE ASSEMBLYA. The FPU1600 Pump Tube Assemblies are designed for a service life of at least800 hours. However, the service life can be adversely affected by the chemicalsused, the amount of back pressure, the motor RPM, and temperature. The service life of 800 hours is based on the A-002-6 tube tested with water at 70F.(21C), 0PSI, 45 RPM gearbox.B. The pump tube assembly should be inspected frequently. Replace the tube if any cracking, leaking or loss of feed rate occurs.
NOTE: Place 1 or 2 drops of silicone oil on each roller to lubricate new pump tubes or when required.
3. CLEANINGA. The most common problems occur from deposits that can build up in the footvalve, injection fitting and pump tube assembly, (wetted parts). Keeping these parts clean will dramatically increase the life of the injector.B. For simple maintenance cleaning, remove the injection fitting and footvalve /strainer. Disassemble and clean the individual parts with clean water. (Fig. 8 or 9)With these fittings removed, set the pause control to ON and run the injector using clean water.C. For removing harsh deposits that can build in the wetted parts..... 1. Flush the system by pumping clean water to remove any chemicals that may be present. 2. Run a weak solutions of muriatic acid (5%) through the wetted parts. 3. Again flush the system with clean water.
CAUTIONMURIATIC ACID WHEN MIXED WITH OTHER CHEMICALS CAN BE EXTREMELY DANGEROUS. ALWAYS FLUSH THE SYSTEM WITH CLEANWATER BEFORE AND AFTER YOU ACID WASH.
D. When changing the pump tube assemble, always wipe the pumphead to remove any debris. Clean with soap and water if necessary.
Page 8
OPERATING INSTRUCTIONS (Con’t)
3. ADJUSTING THE OUTPUT(Timer Equipped Models Only)The pause control knob adjusts the cycle timer’s time on. The model FPU1600standard cycle timer is set at one minute. (+-10%) Other cycle lengths are available.To adjust the amount of time on, turn the pause control knob to the correctsetting. ½ equals approximately 30 seconds on. 3/4 equals approximately 45 seconds on, etc.
4. MEASURING THE OUTPUTThis volumetric test will take into account installation factors such as line pressures, fluid viscosity, specific gravity, etc. This test is the most accurate formeasuring the injector’s output individual installation.A. With the injector installed under normal operating conditions, place the footvalve/ strainer in a large graduated container.B. Fill the container with the chemical to be injected and run the unit until all air is removed from the suction line.C. Refill the container if necessary, and with the foot valve in the solution, notethe amount of chemical in the container.D. Run the injector for a measured amount of time and note the amount of chemical injected. The longer the testing time, the more accurate the measure-ment.
MAINTENANCE PROCEDURES
1. ROUTINE MAINTENANCEThe FPU1600 injector is designed to require very little maintenance. However,inspections should be performed regularly. An inspection log should be kept tonote any changes in performance. This is particularly important when injecting fluids other than water.
When injecting water only inspect the injector once every month for signs of leaks, cracks, crazing (shattered look), corrosion or discoloration of the pump head and tubing. Note all changes in the log.
When injecting fluids other than water, inspect the injector at leased once everyday for the first week of operation, inspect once every week thereafter. Look for evidence of chemical attack in the pumphead, O-ring, tubing and accessoryvalves and fittings. Inspect all parts for leaks, swelling, cracking, crazing, corrosion, or discoloration. Also inspect the tubing for elasticity. Note all changes in log. B. Cracking, crazing, discoloration, etc., During the first week of operation, aresigns of severe chemical attack. If this occurs, immediately remove the injector from the fluid. Determine which parts are being attacked and replace with partsthat have been manufactured using a more suitable material.
Page 9
C. The FPU1600 injector is designed to perform in a variety of installations.However, the service life of each part in the injector will vary depending on manyfactors such as fluid, temperature, pressure, etc. Because of the wide variety ofinstallations, the FPU1600 has been factory tested for pressure and performanceusing water only.* Do not use chemical other than water unless you are satisfiedthey are compatible with the injectors construction. *NOTE: NSF international has tested the FPU1600 injector using two different fluids, 12 1/2% Sodium Hypochlorite and has found that the FPU1600T conforms to the requirements of NSF Standard 50.
2. THE PUMP TUBE ASSEMBLYA. The FPU1600 Pump Tube Assemblies are designed for a service life of at least800 hours. However, the service life can be adversely affected by the chemicalsused, the amount of back pressure, the motor RPM, and temperature. The service life of 800 hours is based on the A-002-6 tube tested with water at 70F.(21C), 0PSI, 45 RPM gearbox.B. The pump tube assembly should be inspected frequently. Replace the tube if any cracking, leaking or loss of feed rate occurs.
NOTE: Place 1 or 2 drops of silicone oil on each roller to lubricate new pump tubes or when required.
3. CLEANINGA. The most common problems occur from deposits that can build up in the footvalve, injection fitting and pump tube assembly, (wetted parts). Keeping these parts clean will dramatically increase the life of the injector.B. For simple maintenance cleaning, remove the injection fitting and footvalve /strainer. Disassemble and clean the individual parts with clean water. (Fig. 8 or 9)With these fittings removed, set the pause control to ON and run the injector using clean water.C. For removing harsh deposits that can build in the wetted parts..... 1. Flush the system by pumping clean water to remove any chemicals that may be present. 2. Run a weak solutions of muriatic acid (5%) through the wetted parts. 3. Again flush the system with clean water.
CAUTIONMURIATIC ACID WHEN MIXED WITH OTHER CHEMICALS CAN BE EXTREMELY DANGEROUS. ALWAYS FLUSH THE SYSTEM WITH CLEANWATER BEFORE AND AFTER YOU ACID WASH.
D. When changing the pump tube assemble, always wipe the pumphead to remove any debris. Clean with soap and water if necessary.
Page 8
OPERATING INSTRUCTIONS (Con’t)
3. ADJUSTING THE OUTPUT(Timer Equipped Models Only)The pause control knob adjusts the cycle timer’s time on. The model FPU1600standard cycle timer is set at one minute. (+-10%) Other cycle lengths are available.To adjust the amount of time on, turn the pause control knob to the correctsetting. ½ equals approximately 30 seconds on. 3/4 equals approximately 45 seconds on, etc.
4. MEASURING THE OUTPUTThis volumetric test will take into account installation factors such as line pressures, fluid viscosity, specific gravity, etc. This test is the most accurate formeasuring the injector’s output individual installation.A. With the injector installed under normal operating conditions, place the footvalve/ strainer in a large graduated container.B. Fill the container with the chemical to be injected and run the unit until all air is removed from the suction line.C. Refill the container if necessary, and with the foot valve in the solution, notethe amount of chemical in the container.D. Run the injector for a measured amount of time and note the amount of chemical injected. The longer the testing time, the more accurate the measure-ment.
MAINTENANCE PROCEDURES
1. ROUTINE MAINTENANCEThe FPU1600 injector is designed to require very little maintenance. However,inspections should be performed regularly. An inspection log should be kept tonote any changes in performance. This is particularly important when injecting fluids other than water.
When injecting water only inspect the injector once every month for signs of leaks, cracks, crazing (shattered look), corrosion or discoloration of the pump head and tubing. Note all changes in the log.
When injecting fluids other than water, inspect the injector at leased once everyday for the first week of operation, inspect once every week thereafter. Look for evidence of chemical attack in the pumphead, O-ring, tubing and accessoryvalves and fittings. Inspect all parts for leaks, swelling, cracking, crazing, corrosion, or discoloration. Also inspect the tubing for elasticity. Note all changes in log. B. Cracking, crazing, discoloration, etc., During the first week of operation, aresigns of severe chemical attack. If this occurs, immediately remove the injector from the fluid. Determine which parts are being attacked and replace with partsthat have been manufactured using a more suitable material.
Page 11
FP
60
S
LI
T
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Page 10
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48
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Front Vi w
Page 11
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Page 10
1
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48
12
15
17
19
e
Front Vi w
NOTESTROUBLE SHOOTING GUIDE
POSSIBLE CORRECTIVE Tube wears out to fast 1. High back pressure
2. Temp. above 105° F
3. Clogged injection fitting
1. MAX PSI = 25
2. Do not install near a heat source
3. Clean fittings
Injector runs noisy
Injector runs hot
Cycle Timer is erratic or run constantly
1. Normal with 14 RPM
2. Worn motor bearing
1. Normal heat rise is approx. 70° F
1. Spikes or surges in electricity caused by “ORP” or “PH” controllers2. Surge protector has been overlooked
1. None
2. Replace bearing
1. Do not install near a heat source
1. Consult controller manufacturer
2. Replace timer board
Solution tank is filling instead of emptying
1. Suction & Discharge tubing is reversed
2. Rollers worn far beyond standard tolerance
1. Connect suction tube to fitting marked “R” and Discharge to “L”2. Replace Roller Assembly
SYMPTOM
Pressure is below 25 PSI but chemical is not injecting
1. Tube assembly is worn2. Roller Assembly is worn3. Injection fitting or foot / valve assembly is clogged4. Discharge tubing is to long creating added back pressure (especially with high viscosity chemicals)
1. Replace tube assy2. Replace roller3. Clean fittings4. Install injector as close to injection point as possible Trim Discharge tubing
Swollen O-Rings 1. O-Ring material is not compatible with chemical being used.
1. Replace with compatible O-Rings
NOTESTROUBLE SHOOTING GUIDE
POSSIBLE CORRECTIVE Tube wears out to fast 1. High back pressure
2. Temp. above 105° F
3. Clogged injection fitting
1. MAX PSI = 25
2. Do not install near a heat source
3. Clean fittings
Injector runs noisy
Injector runs hot
Cycle Timer is erratic or run constantly
1. Normal with 14 RPM
2. Worn motor bearing
1. Normal heat rise is approx. 70° F
1. Spikes or surges in electricity caused by “ORP” or “PH” controllers2. Surge protector has been overlooked
1. None
2. Replace bearing
1. Do not install near a heat source
1. Consult controller manufacturer
2. Replace timer board
Solution tank is filling instead of emptying
1. Suction & Discharge tubing is reversed
2. Rollers worn far beyond standard tolerance
1. Connect suction tube to fitting marked “R” and Discharge to “L”2. Replace Roller Assembly
SYMPTOM
Pressure is below 25 PSI but chemical is not injecting
1. Tube assembly is worn2. Roller Assembly is worn3. Injection fitting or foot / valve assembly is clogged4. Discharge tubing is to long creating added back pressure (especially with high viscosity chemicals)
1. Replace tube assy2. Replace roller3. Clean fittings4. Install injector as close to injection point as possible Trim Discharge tubing
Swollen O-Rings 1. O-Ring material is not compatible with chemical being used.
1. Replace with compatible O-Rings
Where Do I Find Everything I Need ForProcess Measurement and Control?
OMEGA... Of Course!Shop on line at www.Omega.com
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M2060/0805
USAUSAININ
MADEMADE
RETURN REQUESTS / INQUIRIES RETURN REQUESTS / INQUIRIES
OMEGA warrants this unit to be free of defects in materials and workmanship and to give satisfactory service for a period of 13 months from date of purchase. OMEGA Warranty adds an additional one (1)month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. However, this WARRANTY is void if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture, or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear or which are damaged by misuse are not warranted. These include contact points, fuses, and triacs.OMEGA is glad to offer suggestions on the use of it’s various products. Nevertheless, OMEGA only warrants that the parts manufactured by it will be as specified and free of defects.OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
Every precaution for accuracy has been taken in the preparation of this manual; however, OMEGA ENGINEERING, INC. Neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that result from the use of the products in accordance with the information contained in this manual.SPECIAL CONDITION: Should this equipment be used in or with any nuclear installation or activity, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the equipment in such a manner.
OMEGA warrants this unit to be free of defects in materials and workmanship and to give satisfactory service for a period of from date of purchase. OMEGA Warranty adds an additional one (1)month grace period to the normal one to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. However, this WARRANTY is void if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture, or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear or which are damaged by misuse are not warranted. These include contact points, fuses, and triacs.
Every precaution for accuracy has been taken in the preparation of this manual; however, OMEGA ENGINEERING, INC. Neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that result from the use of the products in accordance with the information contained in this manual.
: Should this equipment be used in or with any nuclear installation or activity, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the equipment in such a manner.
13 months(1) year product warranty
OMEGA is glad to offer suggestions on the use of it’s various products. Nevertheless, OMEGA only warrants that the parts manufactured by it will be as specified and free of defects.OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
SPECIAL CONDITION
Direct all warranty and repair requests/inquiries to the OMEGA ENGINEERING Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
Direct all warranty and repair requests/inquiries to the OMEGA ENGINEERING Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
OMEGA’s policy is to make running changes, not model changes, whenever an
improvement is possible. This affords our customers the latest in technology and
engineering.OMEGA is a registered trademark of OMEGA ENGINEERING,
INC.©Copyright 1995 OMEGA ENGINEERING, INC. All rights reserved. This
documentation may not be copied, photocopied, reproduced, translated, or reduced to
any electronic medium or machine-readable form, in whole or in part, without written
consent of OMEGA ENGINEERING, INC.
OMEGA’s policy is to make running changes, not model changes, whenever an
improvement is possible. This affords our customers the latest in technology and
engineering.OMEGA is a registered trademark of OMEGA ENGINEERING,
INC.©Copyright 1995 OMEGA ENGINEERING, INC. All rights reserved. This
documentation may not be copied, photocopied, reproduced, translated, or reduced to
any electronic medium or machine-readable form, in whole or in part, without written
consent of OMEGA ENGINEERING, INC.
FOR WARRANTY RETURNS, please have FOR NON WARRANTY REPAIRS OR The following information available CALIBRATION, consult OMEGA for1. P.O. Number under which the product current repair/calbration charges. Have was PURCHASED. Information before contacting OMEGA.2. Model and serial number of the product 1. P.O. Number to cover the COAST of under warranty, and the repair/ calibration. 3. Repair Instructions and/or specific 2. Model and serial number of product, Problems relative to the Product. and 3. Repair instructions and/or specific Problems relative to the product
WARRANTY/DISCLAIMER
Where Do I Find Everything I Need ForProcess Measurement and Control?
OMEGA... Of Course!Shop on line at www.Omega.com
TEMPERATUREThermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies
Wire: Thermocouple, RTD & Thermistor
Calibrations & Ice Point ReferencesRecorders, Controllers & Process Monitors
Infrared Pyrometers
PRESSURE / STRAIN FORCETransducers & Strain Gauges
Load Cells & Pressure Gauge
Displacement Transducers
Instrumentation & Accessories
FLOW / LEVELRotameters, Gas Mass Flowmeters & Flow Computers
Air Velocity Indicators
Turbine / Paddlewheel Systems
Totalizers & Batch Controllers
pH / CONDUCTIVITY pH Electrodes, Testers & Accessories
Benchtop / Laboratory Meters
Controllers, Calibrators, Simulators & Pumps
Industrial pH & Conductivity Equipment
DATA ACQUISITIONThermocouple, RTD & Thermistor Probes, Connectors, Panels & Assemblies
Wire: Thermocouple, RTD & Thermistor
Calibrations & Ice Point ReferencesRecorders, Controllers & Process Monitors
Infrared Pyrometers
HEATERSHeating Cable
Cartridge & Strip Heaters
Immersion & Band Heaters Flexible Heaters
Laboratory Heaters
ENVIRONMENTAL MONITORING AND CONTROL Metering & Control Instrumentation
Refractometers
Pumps & TubingAir, Soil & Water Monitors
Industrial Water & Wastewater Treatment
pH, Conductivity & Dissolved Oxygen Instruments
M2060/0805
USAUSAININ
MADEMADE
RETURN REQUESTS / INQUIRIES RETURN REQUESTS / INQUIRIES
OMEGA warrants this unit to be free of defects in materials and workmanship and to give satisfactory service for a period of 13 months from date of purchase. OMEGA Warranty adds an additional one (1)month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. However, this WARRANTY is void if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture, or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear or which are damaged by misuse are not warranted. These include contact points, fuses, and triacs.OMEGA is glad to offer suggestions on the use of it’s various products. Nevertheless, OMEGA only warrants that the parts manufactured by it will be as specified and free of defects.OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
Every precaution for accuracy has been taken in the preparation of this manual; however, OMEGA ENGINEERING, INC. Neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that result from the use of the products in accordance with the information contained in this manual.SPECIAL CONDITION: Should this equipment be used in or with any nuclear installation or activity, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the equipment in such a manner.
OMEGA warrants this unit to be free of defects in materials and workmanship and to give satisfactory service for a period of from date of purchase. OMEGA Warranty adds an additional one (1)month grace period to the normal one to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product. If the unit should malfunction, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon examination by OMEGA, if the unit is found to be defective it will be repaired or replaced at no charge. However, this WARRANTY is void if the unit shows evidence of having been tampered with or shows evidence of being damaged as a result of excessive corrosion; or current, heat, moisture, or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components which wear or which are damaged by misuse are not warranted. These include contact points, fuses, and triacs.
Every precaution for accuracy has been taken in the preparation of this manual; however, OMEGA ENGINEERING, INC. Neither assumes responsibility for any omissions or errors that may appear nor assumes liability for any damages that result from the use of the products in accordance with the information contained in this manual.
: Should this equipment be used in or with any nuclear installation or activity, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the equipment in such a manner.
13 months(1) year product warranty
OMEGA is glad to offer suggestions on the use of it’s various products. Nevertheless, OMEGA only warrants that the parts manufactured by it will be as specified and free of defects.OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.
SPECIAL CONDITION
Direct all warranty and repair requests/inquiries to the OMEGA ENGINEERING Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
Direct all warranty and repair requests/inquiries to the OMEGA ENGINEERING Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.
OMEGA’s policy is to make running changes, not model changes, whenever an
improvement is possible. This affords our customers the latest in technology and
engineering.OMEGA is a registered trademark of OMEGA ENGINEERING,
INC.©Copyright 1995 OMEGA ENGINEERING, INC. All rights reserved. This
documentation may not be copied, photocopied, reproduced, translated, or reduced to
any electronic medium or machine-readable form, in whole or in part, without written
consent of OMEGA ENGINEERING, INC.
OMEGA’s policy is to make running changes, not model changes, whenever an
improvement is possible. This affords our customers the latest in technology and
engineering.OMEGA is a registered trademark of OMEGA ENGINEERING,
INC.©Copyright 1995 OMEGA ENGINEERING, INC. All rights reserved. This
documentation may not be copied, photocopied, reproduced, translated, or reduced to
any electronic medium or machine-readable form, in whole or in part, without written
consent of OMEGA ENGINEERING, INC.
FOR WARRANTY RETURNS, please have FOR NON WARRANTY REPAIRS OR The following information available CALIBRATION, consult OMEGA for1. P.O. Number under which the product current repair/calbration charges. Have was PURCHASED. Information before contacting OMEGA.2. Model and serial number of the product 1. P.O. Number to cover the COAST of under warranty, and the repair/ calibration. 3. Repair Instructions and/or specific 2. Model and serial number of product, Problems relative to the Product. and 3. Repair instructions and/or specific Problems relative to the product
WARRANTY/DISCLAIMER
