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Using ANSYS BladeGen

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Short Lecture material on creating blades in BladeGen from ANSYS
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Version 1.0 3/23/2007 © 2007 ANSYS, Inc. All rights reserved. Inventory #002498 4-1 BladeModeler 11.0 ANSYS, Inc. Proprietary BladeModeler 4.0 BladeGen
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  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-1 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    BladeModeler

    4.0 BladeGen

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-2 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Introduction

    BladeModeler

    BladeGen DesignModeler

    BladeEditor

    TurboGrid Simulation CFX-Mesh

    UserIO

    UserIO

    ICEM CFD

    CAD

    CAD

    CAD

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-3 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Introduction

    Stationary or Rotating Components

    Centrifugal Compressors, Pumps or Blowers

    Radial Turbines - Turbochargers, Francis, Expanders

    Axial Fans, Inducers, Compressors or Turbines

    Diffusers, Deswirl Cascades, Guide Vanes

    Ruled Element or Sculpted Blades

    Linear or Non-Linear Leading and Trailing Edges

    User Specified Leading and Trailing Edge Shapes

    Shrouded or Unshrouded Designs

    Trim Tool for Splitter Blades

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-4 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen in Workbench

    BladeGen is launched from the

    Workbench Start

    Page

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-5 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen in Workbench

    BladeGen can also be launched from

    the Project Page

    Double-clicking on a BGD or BGI file

    in Windows

    Explorer will also

    launch BladeGen in

    Workbench

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-6 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Radial Impeller

    Simple Axial

    Radial Diffuser

    Axial

    Radial Deswirl

    Vane

    Radial Turbine

    BladeGen

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-7 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen

    Initial Blade Setup

    Can define wrap angle, thickness, and

    number of blades

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-8 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen

    Initial Blade Setup

    Alternatively, blade can be defined by

    defining pressure and suction sides

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-9 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen:

    Design Environment

    Meridional View Auxilliary View

    Angle View Thickness View

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-10 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    PS/SS

    Angle/Thickness

    BladeGen

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-11 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen: Meridional View

    Meridional Profile of blade is created in meridional view

    Curves can be defined as:

    Piecewise Linear

    Cubic Spline

    Bezier

    Best Fit Polynomial

    Arc Segment

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-12 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen

    Linear or non-linear leading and trailing edges can be created

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-13 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Blade shape is defined in a number of layers from hub to shroud

    BladeGen

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-14 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen

    User can specify blade on each layer in Angle view

    by:

    Curve defining beta

    Curve defining theta

    End Angle

    End Angle with Beta

    Slope = 0

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-15 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Blade Angle Definition

    BladeGen

    Blade Angle defines camber

    line shape

    Can define blade angle by:

    Wrap Angle

    Distribution

    (m-theta)

    Flow Angle

    Distribution

    (m-beta)

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-16 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen

    Can generate Ruled Element or Sculpted Blades

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-17 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen: Flank Milled Blade Support

    When exporting the geometry, output the meridional defining points for the hub and shroud contour splines instead of the normal point distribution

    Can be used to control the surface ruling

    LE/TE shape still added

    Use care to make sure the contour points do not overlap the ellipse points

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-18 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen: Thickness

    By default, thickness is uniform from hub to shroud

    Thickness can be defined on individual layers

    Thickness can be defined as follows:

    Normal to Meanline on Layer Surface (default)

    Normal to Camber Surface

    Tangential on Layer Surface

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-19 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen

    Thickness Distribution Options

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-20 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen: Second Thickness Curve

    If defining normal to meanline on layer

    thickness, Show Second Thickness

    Curve option displays normal to camber

    thickness

    If defining normal to camber thickness, this

    option displays normal

    to meanline on layer

    thickness

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-21 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen

    Splitter Blades

    can be

    added

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-22 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Blade Extension

    Allows the user to specify additional curves in the Meridional View to control the extension of the blade (usually for manufacturing).

    Over/Under Filing

    Specified by location, length, and depth.

    (0.2570,0.5869)

    Blade Output

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-23 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Multiple Auxiliary Views

    OpenGL View Enhancements

    Included in Auxiliary View.

    Printing and Clipboard available.

    Contours on Meridional Profile

    Theta, Beta, or Thickness

    Plots of Theta, Beta, and Thickness vs. Z and R

    Additional Graph Types

    Auxiliary View Addition

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-24 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Creation of a Rich Text Format (rtf) file

    User Specified content.

    Almost any view, plot, or table imaginable.

    Uses BGI file format and editor.

    Accessed through File | Export menu.

    Report Generation

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-25 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Rotation of Vanes in Meridional Passages

    Rotation of Blade about an Axis.

    Currently limited to Radial Passages Only.

    Addition Geometry Modification/Corrections

    Reverse Flow Direction

    Reverse Theta Direction

    Swap Hub and Shroud Curves

    Additional Geometry Tools

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-26 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    CFX-BladeGen

    AutoCAD

    Pro/ENGINEER

    IGES

    Data Import

    IGES data import through import wizard

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-27 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Data Export to TurboGrid

    Export to TurboGrid:

    TurboGrid Export

    icon on BladeGen

    toolbar

    Exported TurboGrid

    INF file is registered

    on the Project Page

    INF file contains

    geometry units,

    leading and trailing

    edge types and

    *.curve filenames

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-28 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    Data Export to CAD

    Import .bgd file into DesignModeler

    Details covered in next lecture

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-29 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen: Miscellany

    New Features in BladeGen 11.0:

    Improved over/under-filed blades Supports longer filing lengths

    Removed extrapolation of meanline to prevent pressure/suction curves from crossing; the result is that an over-filed, cut-off blade may be shorter than the original

    Cut-off blades imported by BladeEditor should be unaffected by the extrapolation change

    Improved TurboGrid export Additional information about the blade (surface lofting)

    sent to TG through the .inf file

    Proper .curve point markers for cut-off and square edged blades

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-30 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen

    Final note before saving:

    Prior to saving model, it is important to

    specify the model properties, esp. Model

    Units under Tools > Properties

  • Version 1.0

    3/23/2007

    2007 ANSYS, Inc. All rights reserved.

    Inventory #002498

    4-31 BladeModeler 11.0

    ANSYS, Inc. Proprietary

    Training Manual

    BladeGen

    Some hands on practical demonstrations to try

    Practical #2


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