Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-1 BladeModeler 11.0
ANSYS, Inc. Proprietary
BladeModeler
4.0 BladeGen
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-2 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
Introduction
BladeModeler
BladeGen DesignModeler
BladeEditor
TurboGrid Simulation CFX-Mesh
UserIO
UserIO
ICEM CFD
CAD
CAD
CAD
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-3 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
Introduction
Stationary or Rotating Components
Centrifugal Compressors, Pumps or Blowers
Radial Turbines - Turbochargers, Francis, Expanders
Axial Fans, Inducers, Compressors or Turbines
Diffusers, Deswirl Cascades, Guide Vanes
Ruled Element or Sculpted Blades
Linear or Non-Linear Leading and Trailing Edges
User Specified Leading and Trailing Edge Shapes
Shrouded or Unshrouded Designs
Trim Tool for Splitter Blades
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-4 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen in Workbench
BladeGen is launched from the
Workbench Start
Page
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-5 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen in Workbench
BladeGen can also be launched from
the Project Page
Double-clicking on a BGD or BGI file
in Windows
Explorer will also
launch BladeGen in
Workbench
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-6 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
Radial Impeller
Simple Axial
Radial Diffuser
Axial
Radial Deswirl
Vane
Radial Turbine
BladeGen
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-7 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen
Initial Blade Setup
Can define wrap angle, thickness, and
number of blades
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-8 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen
Initial Blade Setup
Alternatively, blade can be defined by
defining pressure and suction sides
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-9 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen:
Design Environment
Meridional View Auxilliary View
Angle View Thickness View
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-10 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
PS/SS
Angle/Thickness
BladeGen
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-11 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen: Meridional View
Meridional Profile of blade is created in meridional view
Curves can be defined as:
Piecewise Linear
Cubic Spline
Bezier
Best Fit Polynomial
Arc Segment
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-12 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen
Linear or non-linear leading and trailing edges can be created
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-13 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
Blade shape is defined in a number of layers from hub to shroud
BladeGen
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-14 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen
User can specify blade on each layer in Angle view
by:
Curve defining beta
Curve defining theta
End Angle
End Angle with Beta
Slope = 0
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-15 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
Blade Angle Definition
BladeGen
Blade Angle defines camber
line shape
Can define blade angle by:
Wrap Angle
Distribution
(m-theta)
Flow Angle
Distribution
(m-beta)
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-16 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen
Can generate Ruled Element or Sculpted Blades
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-17 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen: Flank Milled Blade Support
When exporting the geometry, output the meridional defining points for the hub and shroud contour splines instead of the normal point distribution
Can be used to control the surface ruling
LE/TE shape still added
Use care to make sure the contour points do not overlap the ellipse points
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-18 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen: Thickness
By default, thickness is uniform from hub to shroud
Thickness can be defined on individual layers
Thickness can be defined as follows:
Normal to Meanline on Layer Surface (default)
Normal to Camber Surface
Tangential on Layer Surface
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-19 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen
Thickness Distribution Options
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-20 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen: Second Thickness Curve
If defining normal to meanline on layer
thickness, Show Second Thickness
Curve option displays normal to camber
thickness
If defining normal to camber thickness, this
option displays normal
to meanline on layer
thickness
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-21 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen
Splitter Blades
can be
added
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-22 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
Blade Extension
Allows the user to specify additional curves in the Meridional View to control the extension of the blade (usually for manufacturing).
Over/Under Filing
Specified by location, length, and depth.
(0.2570,0.5869)
Blade Output
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-23 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
Multiple Auxiliary Views
OpenGL View Enhancements
Included in Auxiliary View.
Printing and Clipboard available.
Contours on Meridional Profile
Theta, Beta, or Thickness
Plots of Theta, Beta, and Thickness vs. Z and R
Additional Graph Types
Auxiliary View Addition
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-24 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
Creation of a Rich Text Format (rtf) file
User Specified content.
Almost any view, plot, or table imaginable.
Uses BGI file format and editor.
Accessed through File | Export menu.
Report Generation
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-25 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
Rotation of Vanes in Meridional Passages
Rotation of Blade about an Axis.
Currently limited to Radial Passages Only.
Addition Geometry Modification/Corrections
Reverse Flow Direction
Reverse Theta Direction
Swap Hub and Shroud Curves
Additional Geometry Tools
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-26 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
CFX-BladeGen
AutoCAD
Pro/ENGINEER
IGES
Data Import
IGES data import through import wizard
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-27 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
Data Export to TurboGrid
Export to TurboGrid:
TurboGrid Export
icon on BladeGen
toolbar
Exported TurboGrid
INF file is registered
on the Project Page
INF file contains
geometry units,
leading and trailing
edge types and
*.curve filenames
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-28 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
Data Export to CAD
Import .bgd file into DesignModeler
Details covered in next lecture
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-29 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen: Miscellany
New Features in BladeGen 11.0:
Improved over/under-filed blades Supports longer filing lengths
Removed extrapolation of meanline to prevent pressure/suction curves from crossing; the result is that an over-filed, cut-off blade may be shorter than the original
Cut-off blades imported by BladeEditor should be unaffected by the extrapolation change
Improved TurboGrid export Additional information about the blade (surface lofting)
sent to TG through the .inf file
Proper .curve point markers for cut-off and square edged blades
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-30 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen
Final note before saving:
Prior to saving model, it is important to
specify the model properties, esp. Model
Units under Tools > Properties
Version 1.0
3/23/2007
2007 ANSYS, Inc. All rights reserved.
Inventory #002498
4-31 BladeModeler 11.0
ANSYS, Inc. Proprietary
Training Manual
BladeGen
Some hands on practical demonstrations to try
Practical #2