24
Ultra Tech by CON FORMS ABRASION RESISTANT PIPING SYSTEMS
UltraTech
by CON FORMS
ABRASION RESISTANTPIPING SYSTEMS
UltraTech
by CON FORMS
2
Since its inception in 1989, Ultra Tech has been a global leader in the
design, manufacture, distribution and service of safe, quality abrasion
resistant piping systems and accessories. Headquartered in Port Washington,
Wisconsin, USA, the company offers complete piping products and solutions
for both standard and specialized high-abrasion applications, such as mining,
coal fired power generation, pneumatic conveyance, foundries, steel mills and
a variety of other applications. Since that time, Ultra Tech has helped
customers solve thousands of abrasive wear challenges.
With many years of experience, Ultra Tech has a long history of proven
technological experience and product development to draw upon. Customers
receive high-quality application engineering and manufacturing expertise with
worldwide support, making Ultra Tech a market leader in demanding piping
applications.
Last year CONFORMS acquired 100% of ESSER, Germany. Since 1949,
ESSER has developed highly wear-resistant piping systems for mining,
industry and truck-mounted concrete pumps. Today, ESSER TWIN PIPES are
well known for their wear resistance, reliability and economy worldwide. Esser
pipe systems are designed in close cooperation with customers to optimize
their individual application needs. Thus, ULTRA TECH has a competent
partner for solutions in two-layer pipe quality.
Company overview
For additional information or to place an order
Call us at : 800-626-82433
Mining & Industrial Applications
In underground construction reliability and security of
all components is very important. Especially in shaft and
route lines which can extend to kilometers, a long
service duration of pipes is demanded in this field. All
operational equipment must resist extreme loads and
every premature failure costs time and money,
regardless of safety-relevant aspects. Maintenance
work shall be carried out only within the planned revision
time periods; therefore the availability of the conveying
line system must be secure. We consider these
influence variables already in the planning stage and in
the preparation of the quotation.
Special circumstances require individual solutions.
Therefore not only elbows, pipes and reducers are a
part of a conveying line, but also compensators and
bracket pipes for mounting in pithead buildings.
Our conveying lines are designed for static and
dynamic loading and protected against corrosion for the
planned life-span and the environment.
Our products have already been in used with great
success for decades in all areas of the underground
construction field.
In industrial applications abrasive materials are
conveyed in pneumatic or hydraulic way. The wear is
determined by the form, hardness, and the flow rate of
the pumped material, (as well as the type of support.)
Therefore all the relevant factors has to be observed at
the planning stage of a pipeline:
• High wear resistance of pipeline components
• Planned service life of pipeline
• Operational Safety
• Ability to plan inspection times
• Dimensionally accurate line geometry
• Static
• Line course
• Special surface treatments
Our products are (also) used in industrial
applications that require the highest possible purity and
integrity of the materials to be conveyed.
Together with our customers we develop
professional solutions. Our pipes have been successful
for many years in the processing industries. They
transport fiber reinforced plastic granules, hard plastic
powder and flakes, glass, supplementary fuels, slag
residues, as well as many other abrasives.
UltraTech
by CON FORMS
4
Partnership In Problem Solving
Ultra Tech can help you prevent the unwanted
consequences of highly abrasive applications, including:
excessive system wear, frequent replacement, downtime
and lost productivity.
Whatever concerns you most, chances are that we can find the solution
best tailored to your particular applications, and their attendant problems.
Partnership in problem-solving.
There is no single "best" answer, ...across the board ...all the time. Cost-
effective solutions involve the transport medium, the required speed for
suspension, system pressure, maintenance and lost production costs.
Combine your knowledge of your system with our product and application
experience, and together we will analyze and identify root causes to lead to the
solution that meets your needs. The partnership of our collective skills assures
the best outcome for you.
Because we design, engineer, catalog and manufacture a full range of
abrasion resistant piping components, we can "mix & match" technologies to
provide an effective system solution, customized to meet your particular
challenges.
Aggressive R & D ...advanced metallurgy ...innovative designs ...all
combine to solve problems with stronger, longer wearing systems.
We’ll provide an effective solution from an economic, and technological
standpoint. We may indeed recommend replacing old pipe with new, made
from a more expensive material. But not unless we can also show you how it
will significantly reduce, rather than increase, the life-cycle cost of your system.
Solutions to problems through knowledge, innovation and diversity form the
foundation of Ultra Tech's value to you. Cost-effective abrasion resistant
piping solutions prolong the life and reduce the total cost of your piping
system.
For additional information or to place an order
Call us at : 800-626-82435
Factors Affecting Pipeline
Hardness
To effectively resist wear, the pipe surface must be
harder than the material under transport.
Just being "harder" is generally good enough.
Studies have shown the rate of wear is not significantly
decreased with surfaces substantially harder.
But, "not hard enough" results in accelerating wear
rates when the inner pipe surface is softer than the
material being transported.
Softness
But harder is not always better. With hardness comes
brittleness.
Premature wear could occur if the transport material
has large particle size, high impact speeds or a high
angle of impingement. The trade-off for hardness is
ductility, where the pipe surface "gives" and deforms
rather than possibly shatter.
Additionally, brittleness through hardness is
detrimental if the pipe cannot withstand normal handling
methods during installation or maintenance. Pipe
seldom is treated gently. Brittle material could shatter.
Relative Material Hardness
A relative scale of hardness measurement is the
Mohs Scale which graphically compares the hardness of
minerals.
Low carbon steel, rated at 120-150 Brinell, has
limitations in abrasive applications.
Higher carbon steel has a nominal 180-220 BHN
hardness.
Through the technology of induction hardening, the
inner surface of the pipe can be hardened to a Brinell of
480-650 while the outer surface remains ductile and
workable.
Spool Length
With pipe, "longer is better" as fewer joints reduce
installation costs and turbulence.
Maintenance
Since wear is inevitable, monitoring wall thickness is
important to determine rolling schedules and useful life.
Monolithic steel walls can be readily tested ultrasonically
whereas double wall steel pipe, castings and synthetic
materials cannot.
General Considerations
Weight for handling and structural support; load
bearing capabilities; ambient and medium temperatures
to allow for any thermal expansion.
UltraTech
by CON FORMS
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Selection Criteria
When abrasion resistant piping is required, several alternatives are available. Each possess unique characteristics. Each
has pros and cons. Proper selection requires insight into the piping system, including detail, objectives and constraints.
Attributes, advantages and disadvantages of several alternatives are illustrated below.
Piping System Material Comparison
Mild SteelLow Carbon
FiberglassPlastic
APL 5Land
AR Pipe
InductionHardened
Pipe
ChromeCarbideInserts
CastPipe
ESSERTWINPIPE
Hardness120-150 BHN(11-13 HRC)
N/A150-220 BHN(13 -19 HRC)
480-650 BHN(50-60 HRC)
> 650 BHN(> 60 HRC)
300-700 BHN(32-62 HRC)
up to 800 BHN(up to 67 HRC)
AbrasionResistant
Poor
Can beimpregnated withabrasion resistant
beads
Moderate Very Good Excellent Excellent Excellent
Impact Resistant Good Good Good Very Good Low / Marginal Poor
Pipes low,Bends with cast
inserts high.
Strength GoodPoor,
can crushGood Excellent Good Excellent Excellent
Sizes Unlimited Limited 100' 50' Limited 18' 20'
Handling &Installation
Excellent Excellent Excellent Excellent Very GoodVery HeavyVery Brittle
Very Good
Fabrication UnlimitedLimited(special
equipment)Unlimited
SomeLimitations
SomeLimitations
Very Limited(to patterns)
SomeLimitations
WearMonitored
Readily withUltrasonic
NoReadily withUltrasonic
Readily withUltrasonic
No No No
EmergencyRepair
Easilycompleted
Limited(special
equipment)
Easilycompleted
Easilypatched
Easilypatched
No No
Initial CostLess thanMild Steel
10-25%above Mild
Steel
50-100%above Mild
Steel
4-5 timesMild Steel
3-6 timesMild Steel
3-4 timesMild Steel
Typical LifeExpectancy
Up to 3 timesMild Steel
Up to 2 timesMild Steel
Up to 6 timesMild Steel
Up to 15 timesMild Steel
Up to 15 timesMild Steel
Up to 10 timesMild Steel
AdvantagesLow cost,
readilyavailable
Lightweight,Corrosionresistant
lengths to 100'
Improvementin wear overMild Steel
lengths to 100'
Excellentcombination of
abrasion &impact
resistant
Excellent forabrasion wear
Excellent forabrasion wear
Excellent forabrasion wear.
Elbows with cast inserts impact
resistant.
Dis-advantages
Poor abrasionresistance;
Costly changeout
Difficult repairs;Thermal
movement
Limited inwear, nocorrosionresistance
No corrosionresistance;
Limited ductility
Limited lengthand diameter
Very heavy,supports required;
Very brittle;Costly
No corrosion resistance,
Limited ductility
For additional information or to place an order
Call us at : 800-626-82437
Hardness Scale
Pipe lengths can be cut to precise length in Spools,
fitted with the preferred end option to fit in the system.
Bends can be fabricated in long sweeps of varied
radius and angle to reduce energy loss plus reduce
deterioration from abrasive particle flow.
Tees can be fabricated to split or blend flows.
Wyes and Laterals can achieve the same, but with
lower energy losses.
Hose, abrasion resistant and steel reinforced, can
provide the flexibility where required.
End attachments , custom designed or
commercially available, can be adapted. These include
flanges, snap/two-bolt couplings, weld rings and other
options as required.
Available systems components
00
10 20 30 40 50 60 70 80 90 100
5
10
15
20
25
30
35
40
45
50
55
60
65
70
200
300
150
250
400
500
600
Hard
ness
acc
. R
ock
well
(HR
C) H
ard
ness a
cc. Brin
ell (B
HN
)
Inside Surface Outside Surface
Wall Thickness Depth From Inside Surface [%]
ULTRA 600
ESSER TWIN 900
Mild Steel
UltraTech
by CON FORMS
8
Mild Steel Pipe
MILD STEEL
Unhardened Steel
Mild steel, also called plain-carbon steel, is the most common form of steel
because its price is relatively low while it provides material properties that are
acceptable for many applications.
All Piping Systems are not subject to severe abrasion and wear. In fact,
most are not! Piping is used in many systems to carry liquids or gases which do
not have any solids in the flow stream.
Used in nearly every type of product created from steel, it is weldable, very
hard and, although it easily rusts, very durable. Most of the pipeline in the world
is created using mild steel. This allows the pipe to not only be easily welded into
place, but also lets the pipeline flex and avoid cracking and breaking under
pressure. The corrosive properties of the steel pipeline mean that it must be
properly sealed.
For additional information or to place an order
Call us at : 800-626-82439
Specifications
IDOD
WT
Pipe Size(Nominal)
InchesMillimeters
OD(Outside Diameter)
InchesMillimeters
ID(Inside Diameter)
InchesMillimeters
WallThickness
InchesMillimeters
Pressure
psibar
from2.5065
2.9073
2.5665
0.164
00
to34.00860
14.80375
13.78350
0.5012.7
2900200
UltraTech
by CON FORMS
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Induction Hardened Pipe
ULTRA 600
Hardness Profile
Ultra 600 is an induction heated
and quenched steel pipe that uses
a proprietary chemistry. The result
is a pipe that has both an
exceptionally hard, abrasion
resistant inner surface and a
ductile outer surface to absorb
shock and vibration.
Sizes: 2-1/2” - 40”nps
600 Brinell
500 Brinell
400 Brinell
300 Brinell
250 Brinell
The Induction Hardening Process
�In the hardening process, the raw pipe, a proprietary medium carbon, low
alloy steel, is heated to a fully austenitic temperature, typically above
1550° F. At this temperature, the steel is transformed to a large face-
centered cubic structure.
�The inside diameter is then rapidly quenched with a treated coolant. This
procedure is extremely harsh and alters the microstructure, abundant with
carbon atoms, to a bodycentered tetragonal configuration.
�This needle-like structure, called martensite, is tightly packed and
interlocked, leaving very little movement within the steel. This structure
gives the steel its high hardness level that extends into the pipe wall.
�As the distance from the inner pipe wall increases, the effect of the quench
is progressively less, as is the packing of the crystal structure.
Correspondingly, the hardness tapers and the ductility increases to the
outer surface of the pipe wall.
For additional information or to place an order
Call us at : 800-626-8243
Specifications
IDOD
WT
11
STANDARD WALL
EXTRA HEAVY WALL
Pipe Size(Nominal)
InchesMillimeters
OD(Outside Diameter)
InchesMillimeters
ID(Inside Diameter)
InchesMillimeters
WallThickness
InchesMillimeters
from2.5063.5
2.8772.9
4.02102.1
0.2376.02
to24.00609.6
24.00375
23.25590.6
0.3759.53
Pipe Size(Nominal)
InchesMillimeters
OD(Outside Diameter)
InchesMillimeters
ID(Inside Diameter)
InchesMillimeters
WallThickness
InchesMillimeters
from2.5063.5
2.8772.9
2.3258.9
0.2367.01
to24.00609.6
24.00375
23.00584.2
0.50012.7
UltraTech
by CON FORMS
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Double Wall Pipe
ESSER TWIN 900
Profile
The internal pipe has a hardness
of approximately 67 HRC.
up to67 HRC
(800 Brinell)
The Production and Hardening Process
�TWIN PIPES consist of two pipes, which are manufactured separately.
The hardened internal pipe is made of carbon steel and guarantees the
pipe‘s high wear resistance. The soft external pipe ensures the pressure
resistance and bending strength. TWIN PIPES are subject to tolerances
according to applicable DIN standards. The tolerance range results from
the tolerances of both the internal and external pipes.
�After the internal pipe has been pushed into the external one, the resulting
double-layer pipe is hardened. For this purpose, both pipes are heated to
approx. 850 °C. This process increases the diameter of the internal pipe.
After that the pipes are quenched with water, and external pipe shrinks.
This means that, after the cooling-down period, both pipes are firmly
connected with each other.
11 - 13 HRC(120 - 150
Brinell)
For additional information or to place an order
Call us at : 800-626-8243
Specifications
IDOD
b
13
ESSER TWIN 900
a
Pipe Size(Nominal)
InchesMillimeters
OD(Outside Diameter)
InchesMillimeters
ID(Inside Diameter)
InchesMillimeters
WallThickness
InchesMillimeters
Pressure
psibar
from4.40112
4.70120
4.4112
0.1403.5
00
to7.80200
8.82226
7.80200
.51013.0
2900200
UltraTech
by CON FORMS
14
Induction Hardened Bend
ULTRA 600
Change Flow Direction Efficientlyand Cost-Effectively
Induction-hardened bends combine the advantages
of an abrasion resistant impact zone, custom-designed
configurations, reduced piping system pressure and
lower maintenance, installation and operating costs. The
pipe wall is heated to austenitizing temperature within a
narrow band, formed to the required bend radius and
quenched to achieve an inner wall surface hardness
between 180 and 600 Brinell.
Benefits of Induction-Hardened Bends
• Extend system life with a hardened wear surface.
• Reduce installation costs with optimum geometry.
• Reduce maintenance, repair and replacement
costs.
• Reduce energy consumption with minimal line loss.
• Enhance total life-cycle cost savings.
Material
• Ultra 600 Induction-Hardened Pipe
Brinell 600 / HRC 50-60
Sizes
• Pipe diameter from 2-1/2" NPS (73.0 mm)
to 26” O.D. (660 mm)
• Standard and extra heavy wall thickness
• Angles to 180°
• Minimum radius of 20“ for 6“ diameter or less. 3D
minimum radius for larger than 6” and a maximum
180°CLR
Options
• Tangents available
For additional information or to place an order
Call us at : 800-626-824315
Specifications
Note:Other radii and dimensions available.Consult factory for your specific requirements.
EXTRA HEAVY WALL
Bend Size(Nominal)
InchesMillimeters
OD (OutsideDiameter)
InchesMillimeters
ID (InsideDiameter)
InchesMillimeters
WallThickness
InchesMillimeters
1 - 1/2 D 3 D 5 D
RadiusInches
Millimeters
RadiusInches
Millimeters
RadiusInches
Millimeters
from2.5065
2.8772.9
2.3258.9
.2767.00
3.7595.25
7.50190.5
12.50317.5
to24.00600
24.00609.6
23.00584.2
.50012.7
36.00914.4
72.001828.8
120.003048.0
IDOD
TANGEN
T
ELG
NA
CE
NT
ER
TO
FA
CE
R
CEN
TER T
O F
ACE
TA
NG
EN
T
ID OD
TANGENT
ELG
NA
CENTER TO FACE
R
CE
NT
ER
TO
FA
CE
TA
NG
EN
TSTANDARD WALL
Bend Size(Nominal)
InchesMillimeters
OD (OutsideDiameter)
InchesMillimeters
ID (InsideDiameter)
InchesMillimeters
WallThickness
InchesMillimeters
1 - 1/2 D 3 D 5 D
RadiusInches
Millimeters
RadiusInches
Millimeters
RadiusInches
Millimeters
from2.5065
2.8772.9
2.4662.5
.2035.15
3.7595.25
7.50190.5
12.50317.5
to24.00600
24.00609.6
23.25590.5
.3759.50
36.00914.4
72.001828.8
120.003048.0
Double Wall Bend
ESSER TWIN 700 & ESSER TWIN 900
up to63 HRC
(720 Brinell)
11 - 13 HRC(120 - 150
Brinell)
up to67 HRC
(800 Brinell)
11 - 13 HRC(120 - 150
Brinell)
UltraTech
by CON FORMS
16
ESSER TWIN 700
ESSER TWIN 900
Highest Performance in Wear-Resistance
The material to be conveyed always aims to retain its
straight course. The geometry of elbows forces the
conveyed material to change the flow direction. This
movement causes a collision of the conveyed material
with the outer radius of the inner wall from the elbow, so
that it becomes a weak point of the delivery line. This
matter requires a higher wear-resistance of the elbows
compared to the straight pipes.
Therefore our elbows are made in twin-layer design.
The hardened inner elbow of ESSER TWIN 700
achieves a hardness up to 63 HRC.
For highest wear loads in the pipeline we recommend
ESSER TWIN 900 elbows with inner layers made out of
a special, high wear resistant hard-cast alloy. Elbows
can be produced angles ranging between 5° and 90°.
We recommends generally using two-layer elbows
from a higher quality.
For additional information or to place an order
Call us at : 800-626-824317
Specifications
ESSER TWIN 700
Bend Size(Nominal)
InchesMillimeters
OD (OutsideDiameter)
InchesMillimeters
ID (InsideDiameter)
InchesMillimeters
WallThickness
InchesMillimeters
Radius
InchesMillimeters
from3.0080
3.4688.0
3.1580.0
.1604.00 9.50 / 19.7 / 39.4
240 / 500 / 1000to
8.00200
8.66220
7.87200.0
.39010.00
ESSER TWIN 900
Bend Size(Nominal)
InchesMillimeters
OD (OutsideDiameter)
InchesMillimeters
ID (InsideDiameter)
InchesMillimeters
WallThickness
InchesMillimeters
Radius
InchesMillimeters
from4.00100
4.49114.0
3.94100.0
.2707.00 9.25 / 19.7 / 39.4
235 / 500 / 1000to
10.00250
11.81300
9.85250.0
.98025.00
Other diameters or wall thicknesses on request.Not all combinations of diameter, wall thickness and operating pressure are technical possible.
IDOD
TANGEN
T
ELG
NA
CE
NT
ER
TO
FA
CE
R
CEN
TER T
O F
ACE
TA
NG
EN
T
ID OD
TANGENT
ELG
NA
CENTER TO FACE
R
CE
NT
ER
TO
FA
CE
TA
NG
EN
T
Special Shapes
UltraTech
by CON FORMS
18
Tees, Wyes, Laterals, Reducers
Special shapes permit the designer to control the flow
of material through the piping system to redirect it, blend
or split it, or change its speed. Selection of the
appropriate fitting and configuration are dictated by
permissible pressure drop and energy loss, flow rates,
flow make-up and other variables.
Fittings can be fabricated from induction hardened or
Mild Steel pipes to achieve the desired abrasion
resistant characteristics.
Available configurations- Tees- Laterals- Wyes and True Wyes- Reducers
All fittings can accommodate the range of end
options.
If you need special shapes please consult Ultra Tech
to meet your needs.
IDOD
X
L
Y
IDOD
Z
L
Y
X
α
ID2 OD2
L
ID1OD1
For additional information or to place an order
Call us at : 800-626-824319
Where Systems Need To Be Flexible
UltraFlex Hose
Many applications experience high vibration, flow surges and periodic shock.
UltraFlex Hose is an ideal solution to combine wear resistance, layout flexibility
and isolation in both hydraulic and pneumatic piping systems. The hose is
designed to withstand heavy compressive loads and vacuums. It is available in
two styles with lengths up to 50’ (15.24m).
Style I - 2” through 6" diameter (DN50 - DN150)
�Three-ply construction
�Hose body, full flow and hardened with double-crimped ferrule
�Reinforcement
Two steel cord plies: 2" and 2-1/2" (50.8 - 63.5mm) diameter hose
Four steel cord plies: 3" through 6" (76.2 - 152.4mm) diameter hose
�Maximum Working Pressure @ 3:1 safety factor: 1000 psig (68.0 BAR)
�Maximum Vacuum: 10 psig (0.68 BAR)
�Cut to required length, 50' (15.24m) maximum
For Abrasive Slurry Applications
UltraTech
by CON FORMS
20
Ultra Diversion Valve
Description
The hydraulically operated Ultra Diversion Valve is designed for rugged use in
mining or similar bulk transport applications. Dual 6” rams withstand 4000 PSI
working pressure.
Features
�High duty applications
�Variable cycle time dependant upon power pack option selected
�Hardened face seals
�6” dual hydraulic rams
�Smooth operation
�Lifting eyes for ease of movement
Options
�Optional 7.5 or 10 H.P. 230 Vac, three-phase power pack with 10 gallon
reservoir
�Optional control valves for remote operation
�Optional bleed valve
�Optional slurry port
Specifications
�Maximum working pressure at 3:1 safety factor: 4000 PSI
�Dimensions: 46.25” W x 57” D x 78.5” H
�Weight: 3,250 lbs.
�7-12 GPM at 4000 PSI nominal flow requirements
�Valve sizes: 3”, 4”, 5”, 6” and 8”
Applications
Applications include paste fill and
sand fill, hydraulic tailings,
together with other systems where
multi-line outlet with single inlet is
the operating mode.
Hydraulic Power Packs
Ultra Tech Hydraulic Power Packs provide an engineered solution tailored to
each application. Most hydraulic power packs are custom specified.
Features
�Custom engineered compact unit with all necessary components to safely
and effectively operate Ultra Tech Diversion Valves
�1.5 to 10HP TEFC motor with fixed gear pumps at 2.9 to 10.6 GPM flow
�Hydraulic fluid reservoir
�Relief valve
�Filter assembly with filter element
�Flanged base for bolted installation
�Manual control lever for valve actuation. Note: On the Ultra Diversion
Valve, the manual control lever is provided on the diversion valve itself,
not on the hydraulic power pack.
Options
�Two-section mono block valve with two manual control levers for
operation of two diversion valves using one hydraulic power pack
�Solenoid type directional control valve for hook-up to remote
programmable logic control
�Custom configurations available
�Gas powered models for remote locations
For Use With Diversion Valves
For additional information or to place an order
Call us at : 800-626-824321
End Attachment Options
UltraTech
by CON FORMS
22
Overview
In addition to the wide range of available standard end
connection options, Ultra Tech can provide customized
sizes and configurations to meet the requirements of
your system. For snap coupling and two-bolt coupling
options, consult factory.
Selection of the appropriate option, or combination of
options, is dictated by maintenance considerations,
performance expectations, life cycle, and other
variables.
While end options can, in most cases, be installed in the
field utilizing proper procedures, improved performance
will result when factory fitted. Care must be taken to cool
the inner surface of the pipe wall to prevent tempering,
thus softening, of the martensitic microstructure.
Consideration must also be given to the end option bore.
With induction hardening and the change in the
microstructure, the pipe actually increases in diameter.
The pipe diameter and the end option bore must fit for
integrity.
Available Options
�Standard flanges - 150#, 300# or 600#, single or
double-drilled, raised face or flat, slip-on or butt-
weld (butt welding not recomended for hardened
pipe), fixed or rotating
�Weld rings - conventional or self aligning
�Cast couplings - two-bolt or snap action
�Wear bands or collars to counter downstream
turbulence after each connection
�End options can be applied to all spools, bends and
components
Available Sizes
�Pipe Diameter 2-1/2" to 24" NPS (73.0 to 610mm)
for Induction-Hardened pipe
�Standard & Extra-Heavy Wall
Process
�For each welded attachment, the inner surface is
water-cooled to avoid tempering and loss of
hardness
�All attachments are square to the spool axis
Engineering Support
�Technical application support is available from the
factory
�Custom design services are available
End Attachment Options
For additional information or to place an order
Call us at : 800-626-824323
Standard Weld Rings
� Typically no face seal weld
� Most common style
� Butt weld field applied
Self Aligning Weld Rings
� Male/Female recess
� Butt weld fi eld applied
HD Raised System
� Fast installation time
� Easy cleaning
� Full wall thickness
� 20° tapered faces aid installation
� Face weld if required
HD High Pressure System
� Field proven for sludge service
� Male/Female interlocking design
�Dual sealing; cavity gasket
plus Quad seal
� 20° tapered faces aid installation
VICTAULIC ® SYSTEM
� Fast installation time
� Cavity Gasket
� Recessed Groove
� Low working pressure
VICTAULIC “C” SYSTEM VICTAULIC “D” SYSTEM
VICTAULIC “E” SYSTEM
Standard Flanges
�150#, 300#, 600# most common;
others available
�Industry standard dimensions
�Raised face (shown) and plate flanges
Rotating Flanges
�Rotating Collar over Fixed Hub
�Sizes 2-1/2” to 24” (63.5 to 609.6mm)
�Raised face (shown) and plate flanges
Flange Connection w. Centering
�Loose Flange
�Male Weld End
�Female Fixed Flange
Many other ends and
styles are available -
consult factory for
details.
UltraTech
by CON FORMS
U.S.A.Ultra Tech777 Maritime DriveP.O. Box 308Port Washington, WI 53074Toll Free: 800-626-8243Tel: 262-284-7800Fax: 262-284-7878E-mail: [email protected]
EuropeCon Forms EuropeUnit B1 (b) Avondale Business ParkAvondale WayCwmbranSouth Wales NP44 1XEUNITED KINGDOMTel: +44 1633-876445Fax: +44 1633-549693E-mail: [email protected]
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