+ All Categories
Home > Documents > UT Series Product Manual - AHI...

UT Series Product Manual - AHI...

Date post: 17-Mar-2020
Category:
Upload: others
View: 3 times
Download: 0 times
Share this document with a friend
21
UT Series Product Manual - 0 -
Transcript
Page 1: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 0 -

Page 2: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 1 -

Congratulations on your purchase of this

Quality Up-Lift Product!

Before operating, please read this manual

thoroughly and follow the safety rules closely.

CONTENTS

A INTRODUCTION

1. Product Schematic Diagram…………………………………………… 2

2. Product Introduction…………………………………………………… 3

3. Technical Specifications……………………………………………….. 3

B SAFETY

1. Safety Rules……………………………………………………………. 4

2. Safety Decal……………………………………………………………. 5

C USING THE MACHINE

1. Preparation the Machine…….…………………………………….…… 6

2. Operation of the Machine……………………………………………… 8

3. Manual Lowering of Platform from Ground Controls……………..…. 10

4. Emergency Lowering………………………………………………...... 10

5. Machine Achieving Optimal Performance ……………………….…… 11

D TRANSPORT

1. Loading & Unloading ............................................................................ 12

E OPTIONS

1. Dual Power Source ..…………………………………………….…..... 13

2. Laser position indicator .…………………………………………........ 14

3. Hour meter .………………………………………………………….... 14

F MAINTENANCE

1. Electrical System …………………………………………………....... 15

2. Use and Maintenance of Battery ...……………………………….... 16

3. Hydraulic System .................................................................................. 17

4. Trouble Shooting ………………………………………………..……. 19

Page 3: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 2 -

A INTRODUCTION

1. Product Schematic Diagram

Typical UT Series Machine Schematic

Page 4: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 3 -

A INTRODUCTION

2. Product Introduction

Up-Lift UT series elevating work platforms employ advanced technology and material, powered

by a high quality hydraulic system and incorporates various safety measures to provide a higher

capacity, safe and reliable aerial working unit.

The components which make up the UT product are derived from proven quality sources, with

key components sourced from quality European suppliers. The product is equipped with a

number of advanced features. Lower height models have a patented back-up power feature

allowing lowering of the platform during power black-outs. As a consequence, operators feel a

greater sense of safety comparing with many similar products.

Up-Lift UT elevating work platforms are extensively used for cleaning, decorating, maintenance

and aerial signage work in hotels, restaurants, department stores, emporiums, shopping centers,

airport departure lounges, sports stadiums, convention centers and stadiums, as well as factories,

hospitals, universities and colleges. The smaller models are designed to pass through standard

doorways and elevator lifts and are especially suited to small confined working space

applications.

3. Technical Specifications

Model UT20 UT23 UT26 UT33 UT36 UT40 UT46 UT52 UT58

Working height m 8.1 9.2 10.0 12.1 13.0 14.3 16.0 18.0 20.0

Platform height m 6.1 7.2 8.0 10.1 11.0 12.3 14.0 16.0 18.0

Load capacity kg 200 200 200 200 200 200 150 150 150

Number of persons 2 2 2 2 2 2 1 1 1

Power Source V 230/12 230/12 230/12 230/12 230/12 230/12 230/12 230/12 230

Weight (AC) kg 500 540 580 620 680 750 1386 1420 2380

Weight (DC) kg 545 584 625 665 725 795 1428 1504 N/A

Stowed Height m 2.0 2.0 2.0 2.0 2.0 2.1 2.8 2.8 2.1

Stowed Length m 1.8 1.8 1.8 1.8 1.8 1.8 2.0 2.0 2.4

Stowed Width m 0.86 0.86 0.86 0.86 0.86 0.86 0.90 0.90 1.24

Guardrail Height m 1.10 1.10 1.10 1.10 1.10 1.10 1.10 1.10 1.10

Outriggers

Footprint (LxW) m 2.1x2.8 2.1x2.8 2.1x2.8 2.1x3.1 2.1x3.1 2.1x3.1 2.3x2.7 2.4x2.8 2.9X3.8

The company reserves the right to alter its design & specification without prior notification.

Page 5: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 4 -

B SAFETY

1. Safety Rules

All personnel should carefully read this warning sign and the instruction manual and follow the operating

rules. Failure to do so could result in serious safety hazard.

NEVER operate the platform if the level indicator shows the machine is not on a

level position. This machine is designed to be elevated when the chassis is level.

ENSURE that the outriggers are on firm solid ground.

NEVER try to move the

machine while platform

is loaded or with the

outriggers installed.

NEVER elevate the platform

in windy environments.

This machine is designed for

non-wind conditions.

NEVER sit on, stand on or climb over the platform top-rail or

mid-rail to conduct aerial work.

NEVER use ladders, planks or other devices to increase the

height of the platform.

NEVER exceed the load limit specified for the machine.

NEVER use machine as a goods lift or a people mover.

ENSURE that no person or object is placed beneath the

platform before and during operation of the machine.

NEVER move the machine into overhead beams or objects.

NEVER operate the machine while under the influence of

alcohol.

NEVER operate the machine under poor lighting conditions.

NEVER operate the machine within proximity of

power lines, or use as an earth for welding.

Electrical shock can kill you. This machine won't

protect you from shock.

Page 6: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 5 -

B SAFETY

2. Safety Decal

Warning decals form an important part in the safe operation of a machine. It is the

responsibility of the operator to inform the owner if the decals are missing or are in poor

condition.

Page 7: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 6 -

C USING THE MACHINE

1. Preparing To Use the Machine

1(A). For models UT20 to UT52

Main (Gound) Control Panel Platform Control Panel

1. Move the machine to the location where aerial working

is required.

2. Connect power supply to the unit. Turn the key-switch

to the "PLATFORM" position. Power supply indicator

red light will light up.

3. Install the four outriggers and position these supporting

legs on firm ground surface (Fig 1A). Before operating

the unit, check that the bubble in the spirit level

indicator is centered within the black circle (Fig 1B) and

all four outrigger indicator lights on the base control

box are lit up. If required adjust the outriggers until

the bubble in the spirit level indicator is centered within

the black circle, the machine is now leveled for use.

4. Preparing to use the Platform Cage from its stored

position Follow the steps below to raise the cage from

its stored position and secure for use.

a. Open the ground control panel and switch the key

switch to the “PLATFORM” position. Check that all 4

outrigger safety switches are lit. Refer Fig 2

For DC model, turn the Multi-function switch on the

DC box to the “ON” position before proceeding to the

next step. Refer Fig 3

b. Depress the Red ascending button on the left side of

the ground control panel. Refer Fig 2 Allow the

platform to ascend slowly JUST above the support

brackets located on the two sides of the masts. Refer

Figs 4 & 5.

Fig 2 Fig 3

Fig 4 Fig 5

Fig 1A Fig 1B

Page 8: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 7 -

c. When the platform is JUST above the two support

brackets, pull out each of these support brackets ready

for the platform to sit on. Refer Fig 5

d. Once this is ready, depress the descend button on the

ground control panel. This will lower the platform

until it is sitting on the pin boss, allowing the pin to be

inserted and secured in position with the split pin

provided. Refer Figs 6 &7.

e. The Platform is now ready for operator use.

1(B). For Model UT58

Main (Ground) Control Panel Platform Control Panel

NOTE: Before moving the UT58 machine using the motorised

drive wheel, check that the charge meter on top of the drive

motor control cabinet is full (see Figure 1A). To charge the 2 x

12V batteries, (refer to Figure 1B), set the RED isolating switch

ON. This connects the charger to the batteries. Using the

power cord, connect the charger to an external 220-240V AC

power supply. When the LED2 light turns green, the batteries

are fully charged. Switch off the RED charging isolator switch.

Remove the power cord and store securely.

First move the machine to the work location.

A. Drive Wheel Operating Instructions

B. Engage on the drive motor power switch on the chassis of the

machine (Fig2). From the motor control handle, turn the key

Fig 6 Fig 7

CAUTION:

TURN SLOWLY

TO MOVE THE

MACHINE. DO

NOT SPEED.

Fig 1A

Charge meter

metermeteras

cend button

Fig 1B

Isolating switch

Fig2

Page 9: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 8 -

switch ON and gently twist the red knobs in the forward

direction to move the machine forward and vice versa to more

the machine backwards. To stop the machine in an emergency,

press the centre red button. Once the machine is moved to the

desired position (check using the laser position locator), ensure

that the floor is flat and firm.

C. Connect the machine to 220-240V AC external power using a

15 Amp supply and power cord of less than 20 metres. Switch

'ON' the key switch on the ground control panel. Release the

emergency button so the power source red light is on.

D. Set the 4 outriggers on the chassis first, one by one, checking

the spirit level indicator and making sure that the wheels are

detached from the ground. Next swing out the four (4) external

outriggers until these are taking load and the four (4) outrigger

lights are all lit up on the ground control panel. Refer Figs 3.

WARNING: Check that the spirit level bubble is centred within

the circle. (Refer page 6)

E. Raise the cage from its stored position (refer Fig 4). With the

cage in its stored position, release the four (4) locking pins to

allow the cage to be raised. On the side of the ground control

panel, depress the red ascending button until the cage is raised

by at least 1.2 meters, then swing open the support brackets (on

both ends). Lower the cage until it rests on the two support

brackets (Fig 5). Insert the four (4) locking pins to lock the cage

in position. Refer Fig 6. The machine is now ready to

commence work.

2. OPERATION OF THE MACHINE

2 (A). For Models UT20 to UT52

1.The operator can now use the ladder provided to access the platform by lifting the mid-rail on

the access side and drop close the mid-rail.

2. Once inside the platform, depress the "UP" and "POWER" buttons simultaneously to raise the

platform. When the required height is reached, releasing pressure on both buttons will stop the

platform. Operator can now commence aerial work.

3. After completion of work, check the space below the platform is clear before depressing both

the "DOWN" and "POWER" buttons simultaneously to lower the platform to the minimum

height position. Releasing the pressure on these buttons STOPS the platform.

4.To return the platform cage to the stored position, follow the instructions under 4 above in

REVERSE order (from step 4 (d) (remove pin from boss), step (c), (b), back to step (a) switch

off the multi-function switch to OFF). This is described as follows:

Fig6

Fig5

Support bracket

Fig 4

Fig3

Red ascend button

Page 10: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 9 -

C USING THE MACHINE

First, unlock and remove the pins from each of the sockets. Press the Up button on the

ground control panel to lift the cage slightly until the base of the guide rails is separated

from the support brackets. Fold back the two support brackets and lower the platform

cage down to the lowest position.

5. Detach the outriggers and return to outrigger pockets provided. Finally move the machine to a

dry storage area.

WARNING

1. Never move the machine unless the platform has returned to the lowest position.

2. Never use the machine as a welding earth

3. After operator has completed work, return the outriggers to its stored position.

4. Return the key switch to the OFF position and remove the key for safe keeping.

5. If AC power supply is cut while the machine is in the elevated position, the electrical

system will automatically switch over to the backup power supply allowing normal

operation of the unit to reach the ground level position.

6. For DC system, always charge the battery when the charge level as shown on the battery

charge meter, drops to 70%. To charge, set the Multi-function switch to the “CHARGE”

position and connect to power supply.

NB: As the machine is similar in design to single mast machines with the mast columns being

held tightly in between by bearing blocks, new machines are expected to produce friction

noises while the platform is raised. Overall noise is generally within 70 decibels.

2 (B). For Model UT58

A. The operator can now enter the platform cage by lifting the entry gate bar. To operate the

platform controls, depress the UP & POWER buttons simultaneously to ascend. To descend,

depress the DOWN & POWER buttons simultaneously. Use the Emergency stop button to cut

the power supply in an emergency.

B. The following procedure should be undertaken to return the cage to its stored position after

completion of work.

With the platform at its lowest position, release the four (4) locking pins.

Depress the red ascending button located on the side of the ground control panel until

the platform’s cage is raised slightly above the two (2) support brackets.

Fold back the two (2) support brackets and lower the platform’s cage to its stored

position by depressing the DOWN button on the ground control panel.

Lock the four (4) locking pins.

Raise the chassis outriggers off the ground and move the external outriggers to the

sides of the chassis.

Switch the ground control’s key switch to the OFF position. – Remove key.

Move the machine to a dry storage area.

Switch the key switch from the drive wheel motor to the OFF position. – Remove key.

Page 11: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 10 -

C USING THE MACHINE

NOTE:

1. WARNING – Never move the machine unless the platform has returned to the lowest

level.

2. WARNING – Never use the machine as a welding earth.

3. The platform can be lowered during a power failure by opening the emergency down

valve slowly. Once the platform reaches the stored position, retighten the emergency

down valve.

4. If the drive motor’s battery voltage is low, charge the battery immediately.

Never allow the charge to fall below 70 %.

5. As the UT58 machine is similar in design to single mast machines with mast columns

being held tightly in between bearing blocks, new machines are expected to produce

friction noises while the platform is raised. Overall noise is generally within 70 decibels.

3. Manual Lowering of Platform from Ground Control

Check that the key switch is in the "OFF" position.

Twist the Emergency Stop button clockwise to release to on position.

Switch and hold the key switch to "GROUND" position, press the Down

button to lower the platform. For UT58S, switch the key switch to the “ON “

position and press the Down button.

4. Emergency Lowering

The emergency down valve is located between the masts on the hydraulic system.

To lower the platform, the red dial is turned anti-clockwise.

The lowering speed is dependent on the number of turns of the dial.

Return the dial to the closed position prior to re-using the machine.

Caution must be taken to control the speed of descent.

Make sure that no one is beneath the platform.

Page 12: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 11 -

C USING THE MACHINE

5. Machine Achieving Optimal Performance

1) The standard unit is suitable for indoor operation and the operator should as far as possible

operate the machine indoors.

2) If the machine is used outdoors, care should be taken to ensure that the ground is firm and

solid to prevent instability. Avoid operation under any windy condition.

3) Always check that the outrigger position indicator lights are operating correctly.

4) Descent at full height: When the platform is loaded and raised to its highest point,

momentarily press the platform control’s “POWER” and “DOWN” buttons simultaneously.

Then fully engage these two buttons to continue the descent. This minimizes the impact to

the equipment of a change in hydraulic flow direction.

5) Before using the machine for aerial work, raise the platform slightly without load to ensure

normal functioning of the machine.

6) Frequent checks should be made of the electricity leakage protection to ensure

effectiveness.

7) For maintenance requirement of the hydraulic system, please refer to Section F3 (C.)

8) If the machine is used frequently, routine maintenance and safety checks should be carried

out every 3 months.

9) Regular check of the chain-drive system for wear and tear at least on a quarterly basis.

Apply N32 oil on chain friction points as well as wheels points as required.

10) Keep machine away from dust and rain. Never store the machine outdoors or in an

area of high humidity or heat. During storage, keep the machine covered with a protective

cover.

11) Only qualified professionals are allowed to dismantle any part of the machine or

conduct maintenance on the machine. If unsure, please contact supplier.

Page 13: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 12 -

D TRANSPORT

1. Loading & Unloading

Step1: Move the machine from the pallet to firm and level ground.

Cut the steel bands which tie the machine onto the timber base. Remove any timber

protective structure around the machine. Dismantle any timber blocks placed against the

castor wheels of the machine for protection during transport. (Refer Fig.1).

With a fork lift, lift the machine from its timber base using the machine’s fork lift pockets

and place it on the floor (Refer Fig 2). Alternatively, use a hoist or overhead crane to lift

the machine with a sling. (Refer Fig 3). (Make sure that the machine’s weight does not

fall on the cage rail). Gently lower the machine to the floor.

Step 2: Insert the outriggers onto the machine and adjust them to ensure the machine is level.

(Check spirit level indicator). Study the product manual carefully before connecting to a

power source. Switch the key switch on the main control panel to the “PLATFORM”

position. For the UT58 machine switch the key switch on the main control panel to the

“ON” position. The machine is now ready for a trail run. (Refer Section 4)

WARNING: - To avoid damage when unpacking, extreme care should be taken with the Mast

Cover and Cage. Also with the Upper and Lower Control Boxes.

- The unloading procedure must be strictly followed. Incorrect handling may cause

serious machine damage and personal injury.

UT58

Page 14: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 13 -

E OPTIONS

1. Dual Power Source means either External AC supply source or AC source from

DC battery & inverter pack.

CHARGING PROCEDURE:

Using the power cable supplied in the cable storage compartment, connect directly to a

220-240V AC external power source.

Set CHANGE-OVER-SWITCH to “CHARGE” position.

Charging is complete when charger LED indicator light is green.

After charging, set the CHANGE-OVER-SWITCH to the “OFF” position.

Store the power cable inside cable storage compartment..

(For battery maintenance, refer to section F2.)

AC OPERATION FROM INVERTER OUTPUT:

Connect AC power plug from the hydraulic motor to inverter 220-240V AC output

socket.

Set the CHANGE-OVER-SWITCH to the “ON” position.

Commence normal operation.

After completion of work, set the CHANGE-OVER-SWITCH to the “OFF” position.

Disconnect the machine’s AC power cable from the inverter Output Socket.

Store the portable power trolley in a clean, dry and ventilated area.

AC OPERATION FROM EXTERNAL 220 – 240V SUPPLY SOURCE

Connect the hydraulic motor’s AC power plug to a 220/240VAC power source.

Commence normal operation.

After completion of work disconnect the hydraulic motor’s AC power plug from

the power source.

Page 15: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 14 -

E OPTIONS

2. Laser Position Indicator

Push the machine to the location beneath where aerial

working is required.

2. Press the button on the side of the laser position indicator

inside the platform.

3. Check the spot where the laser beam is directed to see if

this is within the desired working area.

4. If the laser beam is outside the desired working area,

adjust the machine position so that the laser beam shines

within the working area.

WARNING:

NEVER LOOK INTO THE LASER BEAM, Remove cap

on the outlet to check work position.

Replace cap immediately after use to avoid harm to eyes.

3. Hour Meter

An optional hour meter can be used to record the number of hours

the machine has been used (based on the time the key switch is on).

This usage record helps in determining the need for maintenance

service.

Hour Meter

Page 16: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 15 -

F MAINTENANCE

1. Electrical System

Note: Repairs by unauthorized personnel may result in serious personal injury or death. Any interference with

and electrical the hydraulic system may also invalidate the product warranty.

Page 17: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 16 -

F MAINTENANCE

2. Use and Maintenance of Battery ( DC Models)

When transporting the DC powered personnel lift, the battery casing and battery should be

detached from the rear of the machine to prevent damage to the battery casing.

To prepare the machine for use, install the outriggers, then load the battery box (including battery inside)

onto

To charge the battery, follow instructions located on the machine. When the charger indicator changes from

red to green, the battery is fully charged. Continue charging for about an hour or more, this will ensure

maximum performance of the battery.

If the charged battery has been used or left unused for a period of time, recharging is required, as prolonged

storage at low charge will result in reduced battery performance

Store the battery in a cool and dry area to reduce the loss of power during storage period.

An Absorbed Glass Matt (AGM) maintenance free battery is used. AGM batteries do not include fluid so

unlike Lead Acid batteries they not require the battery’s fluid level to be checked.

Check the battery and the terminals regularly to ensure they are secured tightly in position. Inspect the

insulation casing for worn spots, cracks or broken terminals and repair them immediately.

To connect the battery and the charger, set the power switch to the "OFF" position. Ensure that the positive

terminal on the battery is connected to the positive socket of the charger and vice versa. To commence

charging set the power switch to the “ON” position.

Charging must be carried out in a well-ventilated area, away from inflammable materials as charging may

result in sparks or flames, which may result in an explosion.

Ensure the connecting socket on the battery casing is properly maintained to avoid power

disruption.

Keep batteries fully charged when in storage. Prolonged storage at low charge will result in

reduced battery performance. Disconnect the battery from the machine prior to long term

storage. Store in a cool dry place.

The battery casing carrying the charger contains an ammeter, which indicates the charge

rate. All power usage should stop and the battery recharged, when the power discharge level

indicated by the ammeter reaches 70%. This is strongly recommended to ensure maximum

battery life.

WARNING

Do not charge batteries under direct sunlight or near heat generators.

Battery should be charged immediately after use. If battery is stored without recharging,

performance could deteriorate.

Avoid operating the battery below - 5°C (5°F) or above 50°C (122°F).

Batteries are heavy and should be handled accordingly.

Never disassemble a battery. Clean with moist soft cloth.

Never dispose of a battery into fire. Recycle all used batteries.

Do not short the battery terminals.

Page 18: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 17 -

F MAINTENANCE

3. Hydraulic System

(A) Operating Principle schematic diagram

Legend:

1. Uni-directional Valve 2. Relief valve

3. Flow Restrictor 4. Solenoid Valve

5. Oil Cylinder 6. Hydraulic Pump

7. Filter 8. Motor

9. Explosion relief valve 10. Oil Reservoir

Once the hydraulic pump’s motor is switched on, the pump will deliver a high pressure oil flow

into port P of the valve block (shown as dotted line). The unidirectional valve 1 allows the oil to

flow out via Port A and into the hydraulic cylinder. This raises the platform slowly. The relief

valve 2 is adjusted to by-pass oil when the rated capacity is reached. This prevents operation

beyond the pre-set capacity rating. When the operator calls for the platform to descend, solenoid

valve 4 is energized, oil from the hydraulic cylinder then flows back to the valve block via Port A

(The unidirectional valve 1 prevents oil flow through port P). Oil flow can only pass through

solenoid valve 4 onto the flow restrictor 3 and out of the valve block through Port 0 into the oil

reservoir 10. This allows the platform to descend slowly. Due to the pressure balancing design of

the valve block, the ascending and descending speed is not affected by the platform capacity

changes. (Refer Fig 6.1)

(B) UT58 Operating Principle schematic diagram

UT58 comprise of two set of hydraulic systems powered by

M1&M2 respectively and covers the two groups of masts.

M1 is the hydraulic motor which drives the lower four (4)

sets of masts, these 4 lower masts move in synchronism as

the 4 hydraulic cylinders rise. M2 is the hydraulics motor

which drives the upper (2) sets of masts powered by two

hydraulic cylinders.

Ascend control: – Depressing the ascend and power button,

starts the M1 motor driving the four (4) hydraulic cylinders

and the corresponding masts to its maximum position

governed by the limit switch. At this point, the M1 motor is

de-energized, and the M2 motor is energized. The M2 motor

drives the upper series of masts, until these reach their maximum position as defined by its limit

switch. This stops the M2 motor and the maximum platform height is attained.

Descend control: - Depressing the descend and power buttons, first energizes the lowering

hyraulic solenoid allowing the upper series of masts to descend. When this upper series of masts

reaches their lowest position as determined by the limit switch, the limit switch then energizes the

hydraulic solenoid for the lower series of masts, allowing these lower set of masts to lower to

their minimum position.

Page 19: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 18 -

F MAINTENANCE

(C) Hydraulic System Maintenance

1. The specification of the hydraulic oil used is ISO VG32.

Depending on the frequency of use, the oil may require a

complete change once a year. Mixing of oil with other

fluids and the introduction of any other fluids into the oil

tank is strictly forbidden. Should the oil level fall below

normal operating level, the platform will not reach its

maximum height. In addition, the noise coming from the

hydraulic system during lifting of the platform will

increase and may sound abnormal. If this happens, top up

the oil tank with ISO VG32 hydraulic oil.

2. After using the manual descending emergency valve to lower the platform to its stored position,

please remember to turn the valve knob to its original closed position. The platform cannot be

raised normally unless this is carried out.

3. Do not adjust the hydraulic pressure setting or change any original hydraulic system parts

without obtaining the approval of the supplier of the machine.

4. If operating in continues cold store conditions (-35 degrees C), the use of a synthetic hydraulic

fluid S.A.E.0W is recommended.

NB: When the platform is loaded and raised to its highest point, momentarily press the platform

control’s “POWER” and “DOWN” buttons simultaneously to minimize the impact to the

machine of a change in hydraulic oil flow direction. Thereafter, fully engage these two buttons

to continue the descent.

Page 20: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 19 -

F MAINTENANCE

4. TROUBLE SHOOTING

1) Please ensure machine is on a firm and level ground. All four outriggers must be correctly

inserted prior to commencing any repair works.

2) Please read the product manual and maintenance manual carefully before carrying out any repair

work.

3) If problem persists after following the steps below, please cease using the equipment and contact the manufacturer or

authorized representative immediately.

Trouble Probable Cause Remedy

Platform will not

reach max height. Insufficient hydraulic oil. Add hydraulic oil.

Platform can not

be raised although

motor is running.

1. Excessive platform capacity.

2. Emergency down valve is left open.

3. Insufficient hydraulic oil.

4. Hydraulic oil is contaminated.

1. Keep to capacity specified.

2. Close the emergency down valve.

3. Add hydraulic oil.

4. Replace hydraulic oil.

Platform can not

be raised; electric

motor is not

running.

1. Key switch is in OFF position.

2.AC Power connection faulty.

(DC model: battery level low).

3. Outriggers not installed properly.

4. Emergency stop button is depressed.

5. Electric motor faulty.

1. Turn key switch to “PLATFORM” Position.

UT58- Turn key switch to “ON” position.

2.Check AC power point (DC model:

Recharge battery).

3. Adjust outriggers until all indicator lights

are on.

4. Release emergency stop button.

5. Contact supplier for replacement motor.

Platform descends

gradually from

raised position.

1. Emergency down valve is left

partially open.

2. Oil contaminated, causing relief

valve to remain open.

3. Hydraulic seal needs replacement.

1. Close emergency down valve fully.

2. Replace hydraulic oil, clean filter.

3. Contact supplier for replacement seal.

Platform will not

Descend.

1.AC power not connected and back-up

battery is flat.(DC model: Battery

level low).

2. Oil cylinder bypass causing explosion

relief valve to block oil flow.

3. Pressure release valve damage,

cannot open to release pressure.

4. Outriggers not installed correctly.

1.Check AC power connection Recharge or

replace back-up battery as required.

(DC Model: Recharge battery.)

2. Press Up & Power button to raise platform and

slowly open the emergency down valve, repeat

this cycle if required.

3. Contact supplier for replacement pressure

relief valve.

4. Adjust outriggers until all indicator lights

are on.

NB. To lower the platform, open the emergency

down valve.

Oil leaking 1. Hydraulic seal needs replacement

2. Oil leakage from fittings.

Stop using the equipment. Contact supplier for

replacement seal/fittings.

Page 21: UT Series Product Manual - AHI Australiaahiholdings.com/wp-content/uploads/manuals/UT-Series-Product-Manual.pdf · UT Series Product Manual - 4 - B SAFETY 1. Safety Rules All personnel

UT Series Product Manual

- 20 -

UT Series Elevated Work Platform

ISO9001 Quality Management System Certification.

Australian Standards AS1418.10

CE Compliance

The product is insured by CPPIC

The Company reserves the right to alter its design &

specification without prior notification.

Version number: May 2015


Recommended