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Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs...

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Sandia National Laboratories is a multimis- sion laboratory managed and operated by National Technology and Engineering So- lutions of Sandia, LLC., a wholly owned subsidiary of Honeywell International, Inc., for the U.S. Department of Energy’s National Nuclear Security Administration under contract DE-NA-0003525. SAND NO. 2018-4438 C Utilizing Distributional Measurements of Material Characteristics from SEM Images for Inverse Prediction PRESENTED BY Daniel Ries 1 Contributors: John R. Lewis 1 , Adah Zhang 1 , Christine M. Anderson-Cook 2 , Marianne Wilkerson 2 , Gregory L. Wagner 2 , Julie Gravelle 2 , Jacquelyn Dorhout 2 1 Sandia National Laboratories 2 Los Alamos National Laboratory
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Page 1: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

Sandia National Laboratories is a multimis-sion laboratory managed and operated byNational Technology and Engineering So-lutions of Sandia, LLC., a wholly owned

subsidiary of Honeywell International, Inc.,for the U.S. Department of Energy’s National

Nuclear Security Administration under contractDE-NA-0003525. SAND NO. 2018-4438 C

Utilizing Distributional Measurements of MaterialCharacteristics from SEM Images for Inverse Prediction

PRESENTED BY

Daniel Ries1

Contributors: John R. Lewis1, Adah Zhang1,Christine M. Anderson-Cook2,Marianne Wilkerson2, Gregory L. Wagner2,Julie Gravelle2, Jacquelyn Dorhout2

1Sandia National Laboratories 2Los Alamos National Laboratory

Page 2: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

2 Introduction

Experiments are being conducted at US National Labs in nuclearforensics with the goal of exploring the impact of differentproduction and processing parameters on materials produced.

Underlying Goal: Build a model from which interdicted materialscan be matched to their original production environments usingmorphology information from SEM images of the interdictedmaterial.

⇒ This approach is referred to as inverse prediction because it’sgoing in opposite direction of causality.

May 2, 2018

Page 3: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

3 Bench-Scale Uranium Data

• 18 runs• 5 production factors

• Temperature (C): 21.5, 35, 50• Sitr Rate (rpm): 170, 280, 400• Flow Rate of NH4OH (mL/min): 2.5, 5, 7.5• Ending pH: 5, 8, 10.5• U:8MHNO3 (mg/mL): 50, 100, 200

• 2 areas on slide examined at 5000x, 10000x, 15000x, 25000x• 8 total SEM images per run

May 2, 2018

Page 4: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

4 Sample SEM Image With Segmentation inMAMA Software

May 2, 2018

Page 5: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

5 Bench-Scale Uranium SEM DataUsing MAMA (Morphological Analysis of MAterials) software, thefollowing are measured for each particle in each SEM image:

• Vector area• Convex hull area• Pixel area• Vector perimeter• Convex hull perimeter• Ellipse perimeter• ECD

• Major ellipse• Minor ellipse• Ellipse aspect ratio• Diameter aspect ratio• Circularity• Perim convexity• Area convexity

Table: Number of particles analyzed for each of the 18 experimentalruns.

Run 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18Ni 120 93 100 57 45 33 67 26 20 20 56 66 33 55 38 42 6 48

May 2, 2018

Page 6: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

6 Using Distributional Responses

However, a single sample has multiple particles⇒ multiplemeasurements of same characteristic for one set of experimentalconditions!

This allows us to consider distributional responses instead ofsingle number summaries.

Standard Approach (Aggregation): For each experimental run,take the average over all measurements for each responsevariable.

Our Approach: Estimate cumulative distribution functions (cdf)for each response of each experimental run.

May 2, 2018

Page 7: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

7 Average Response For Select Responses andInputs

May 2, 2018

Page 8: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

8 Cumulative Distribution FunctionDefinition: Cumulative Distribution Function (CDF)A CDF is a function of x that returns the probability of being lessthan or equal to x

10 12 14 16 18 20

0.0

00

.05

0.1

00

.15

0.2

00

.25

0.3

0

PDF

Response

Fre

qu

en

cy

0.8

10 12 14 16 18 20

0.0

0.2

0.4

0.6

0.8

1.0

CDF

Response

P(X

< R

esp

on

se)

P(X < 16) = 0.8

May 2, 2018

Page 9: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

9 Bench-Scale Distributional Responses

0

5

10

15

20

0.8 0.9

Perimeter Convexity

Freq

uenc

y StirRate

170

280

400

PDF

0.00

0.25

0.50

0.75

1.00

0.8 0.9

Perimeter Convexity

CD

F

StirRate

170

280

400

CDF

May 2, 2018

Page 10: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

10 Understanding Performance Via SimulationStudySimulated X: 100 different values of XSimulated Y: For each X, a distribution Y values are sampled (size100)

−2

−1

0

1

0.0 2.5 5.0 7.5 10.0

X

Mea

n Y

• Mean of Y is constant for all values of X

• As X increases, variance of the response increasesMay 2, 2018

Page 11: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

11 Understanding Performance Via SimulationStudy

0.00

0.25

0.50

0.75

1.00

−10 −5 0 5 10

Values of Y

CD

F o

f Y

2.5

5.0

7.5

x

May 2, 2018

Page 12: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

12 Understanding Performance Via SimulationStudy

n=50 n=100

−0.5 0.0 0.5 −0.5 0.0 0.50.1

0.2

0.3

0.4

0.5

0.6

ρ

PM

SE

variable

q=1

q=2

N

50

100

PMSE: Prediction Mean Squared Error (smaller means less left unexplained)n: number of experimental runsN: observations per experimental runq: number of response variables

PMSE for standard method: 18.1!May 2, 2018

Page 13: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

13 Bench-Scale Uranium Distributions of SelectResponses

0.00

0.25

0.50

0.75

1.00

0.8 0.9

Perimeter Convexity

CD

F

StirRate

170

280

400 0.00

0.25

0.50

0.75

1.00

0.8 0.9

Perimeter Convexity

CD

F

FlowRate

2.5

5

7.5

0.00

0.25

0.50

0.75

1.00

−7.5 −5.0 −2.5 0.0 2.5 5.0

log Vector Area

CD

F

StirRate

170

280

400 0.00

0.25

0.50

0.75

1.00

−7.5−5.0−2.5 0.0 2.5 5.0

log Vector AreaC

DF

FlowRate

2.5

5

7.5

0.00

0.25

0.50

0.75

1.00

1 2 3

Ellipse Aspect Ratio

CD

F

StirRate

170

280

400 0.00

0.25

0.50

0.75

1.00

1 2 3

Ellipse Aspect Ratio

CD

F

FlowRate

2.5

5

7.5

May 2, 2018

Page 14: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

14 Inverse Prediction on Bench-Scale UraniumData

UNO3ratio StirRate FlowRate EndpH TempStandard-5 Y 83.31 135.70 3.67 3.72 19.74Functional-5 Y 79.35 81.53 3.42 2.65 16.89Functional-3 Y 84.84 84.28 3.33 2.71 16.64Functional-1 Y 76.99 85.30 3.37 2.79 16.41

Table: Root PMSE using original scale data.

• Standard-5 Y: Standard method using vector area, ellipse aspectratio, perimeter convexity, ecd, area convexity

• Functional-5 Y: Functional method using vector area, ellipse aspectratio, perimeter convexity, ecd, area convexity

• Functional-3 Y: Functional method using only vector area, ellipseaspect ratio, and perimeter convexity

• Functional-1 Y: Functional method using only vector areaMay 2, 2018

Page 15: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

15 Conclusions

We presented a method that utilizes the SEM morphologydistributional responses directly to perform inverse prediction

• Simulation study and real data results show improvementsover the current standard method.

• Simulation study suggests that we only need to analyze ≈50particles per run to estimate the cdf well.

• Real data results are only based on a small 18-runexperiment.

• We expect significant improvements in predictive capabilityas the number of experimental runs increases, as evidencedby simulation study.

May 2, 2018

Page 16: Utilizing Distributional Measurements of Material ......3 Bench-ScaleUraniumData 18runs 5productionfactors Temperature(C):21.5,35,50 SitrRate(rpm):170,280,400 FlowRateofNH 4OH(mL/min):2.5,5,7.5

16

Thank you!Contact: [email protected]

May 2, 2018


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