+ All Categories
Home > Documents > V100 TMV2 Vertical Thermostatic Mixer Please leave these ... · V100 TMV2 Vertical Thermostatic...

V100 TMV2 Vertical Thermostatic Mixer Please leave these ... · V100 TMV2 Vertical Thermostatic...

Date post: 02-Aug-2020
Category:
Upload: others
View: 14 times
Download: 0 times
Share this document with a friend
4
V100 TMV2 Vertical Thermostatic Mixer Installation and Maintenance Instructions Please leave these instructions with the user BuildCert Ltd Approval Certificate No BC952/1111 WRAS Certificate No 1103005
Transcript
Page 1: V100 TMV2 Vertical Thermostatic Mixer Please leave these ... · V100 TMV2 Vertical Thermostatic Mixer Installation and Maintenance Instructions Please leave these instructions with

V100 TMV2

Vertical Thermostatic Mixer

Installation and Maintenance Instructions

Please leave these instructions with the user

B

uild

Cert

Ltd

App

rova

l C

ert

ific

ate

No

BC

952

/11

11

W

RA

S C

ert

ific

ate

No 1

10

3005

Page 2: V100 TMV2 Vertical Thermostatic Mixer Please leave these ... · V100 TMV2 Vertical Thermostatic Mixer Installation and Maintenance Instructions Please leave these instructions with

SPECIFICATION

Conditions of use for Type 2 Valves

Ta

ble

1: C

on

ditio

ns f

or

norm

al u

se

H

igh

Pre

ssure

Maxim

um

Sta

tic P

ressure

– B

ar

10

Flo

w P

ressure

, H

ot &

Co

ld -

Bar

0.5

to 5

Hot

Sup

ply

Tem

pera

ture

- °

C

55 to

65

Cold

Su

pp

ly T

em

pera

ture

- °

C

≤ 2

5

Ta

ble

2:M

ixed

Wate

r T

em

pe

ratu

re

Ap

plic

atio

n

Mix

ed

wa

ter

tem

pe

ratu

re

(At po

int

of

dis

ch

arg

e °

C)

Sh

ow

er

41 m

ax

NOTE:

Va

lve

s o

pera

ting

ou

tsid

e t

he

se c

onditio

ns c

ann

ot

be

gu

ara

nte

ed b

y t

he

S

chem

e t

o o

pera

te a

s T

yp

e 2

va

lves.

Be

ing t

he V

10

0 d

esig

na

ted f

or

use

as a

hig

h p

ressu

re v

alv

e,

it i

s t

este

d a

ga

inst

BS

EN

111

1.

If a

wate

r supp

ly i

s f

ed

by g

ravity t

hen t

he

sup

ply

pre

ssure

shou

ld b

e v

eri

fied t

o

ensure

th

e c

on

ditio

ns o

f u

se a

re a

ppro

priate

for

the v

alv

e.

ATTENTIO

N: in order to assure the maxim

um efficiency of the mixer, the

operating pressures (on hot and cold line) should be kept as balanced as possible

and the inlet hot water

must be at least 10°C

above the required blend

temperature.

When pressure is higher than 5 bar a pressure reducer is required, to be fitted

before the m

ixer.

Th

is m

ixer

is s

uita

ble

for

use w

ith th

e fo

llow

ing s

yste

ms:

Gra

vity F

ed H

ot &

Cold

(E

qua

l P

ressure

)

Unvente

d S

yste

ms

Gas C

om

bin

ation B

oile

r

Pu

mp

ed

Syste

m

Th

e t

he

rmo

sta

tic m

ixin

g v

alv

e w

ill b

e in

sta

lled in s

uch a

po

sitio

n t

ha

t m

ain

tenan

ce

of

the T

MV

and

its

valv

es a

nd t

he c

om

mis

sio

nin

g a

nd t

estin

g o

f th

e T

MV

can b

e

unde

rta

ken

.

PROTECTING YOUR THERMOSTATIC MIXING VALVE

In a

dditio

n to d

rain

ing d

ow

n the

TM

V in p

eri

od

s o

f co

ld a

nd fre

ezin

g c

on

ditio

ns,

to

off

er

ma

xim

um

pro

tection

it

is h

igh

ly r

ecom

mend

ed t

ha

t th

e T

MV

is furt

her

gu

ard

ed

by f

ollo

win

g th

e m

eth

od o

utlin

ed b

elo

w:

First

com

ple

te t

he d

rain

do

wn p

roced

ure

en

su

ring t

he

hot

an

d c

old

fee

ds a

re

iso

late

d a

nd

fu

lly d

rain

ed.

Usin

g

the

alle

n

ke

y

su

pp

lied

Rem

ove

th

e

mix

er

bod

y

from

th

e

tails

b

y

rele

asin

g t

he g

rub s

cre

ws (

2)

takin

g c

are

not to

mis

pla

ce

the

se.

Th

e u

nit c

an t

hen b

e c

om

ple

tely

dra

ined

, dri

ed

and

wra

pp

ed in

a s

oft c

loth

for

sto

rage u

ntil re

quir

ed.

Whe

n r

equ

ire

d t

he T

MV

ca

n the

n b

e r

eatt

ache

d a

s fo

llow

s;

Re-f

it b

od

y t

o t

he

ta

ils a

nd t

igh

ten t

he g

rub s

cre

ws (

2),

take

ca

re n

ot

to o

ve

r tigh

ten.

Re-c

onn

ect

to t

he w

ate

r su

pplie

s a

nd c

he

ck s

ea

ls.

IN-SERVICE TESTING

It is a

re

qu

irem

ent

tha

t all

TM

V2

ap

pro

ve

d v

alv

es s

hall

be te

ste

d a

ga

inst th

e

ori

gin

al set

tem

pe

ratu

re r

esults o

nce a

ye

ar.

An

y w

ork

carr

ied o

ut on

th

is u

nit s

hou

ld o

nly

be b

y a

suita

bly

qua

lifie

d

com

pete

nt

pers

on

W

he

n testin

g is d

ue t

he f

ollo

win

g p

erf

orm

ance c

he

cks s

ha

ll b

e c

arr

ied o

ut.

1.

Me

asu

re t

he m

ixe

d w

ate

r te

mpera

ture

at th

e o

utlet.

2.

Carr

y o

ut

the

cold

fa

il-safe

sh

ut off t

est

by iso

lating

the

co

ld w

ate

r su

pply

to

th

e T

MV

, w

ait for

five

se

co

nds if w

ate

r is

still

flow

ing

check th

at

the

tem

pe

ratu

re is b

elo

w 4

6oC

.

3.

If there

is n

o s

ignific

ant

cha

nge

to th

e s

et

ou

tlet

tem

pera

ture

(±2°C

or

less

cha

nge

fro

m t

he o

rig

inal se

ttin

gs)

an

d t

he

fail-

safe

sh

ut o

ff is f

un

ction

ing,

the

n t

he

va

lve is w

ork

ing c

orr

ectly a

nd

no f

urt

he

r serv

ice w

ork

is r

equ

ired

.

Recommended outlet temperatures

Th

e B

uild

Ce

rt T

MV

sch

em

e r

eco

mm

en

ds t

he f

ollo

win

g s

et m

axim

um

mix

ed

wa

ter

ou

tlet te

mp

era

ture

s f

or

use in a

ll pre

mis

es:

44

°C f

or

ba

th f

ill b

ut

see

no

tes b

elo

w;

41

°C f

or

show

ers

; 41

°C f

or

wash

ba

sin

s;

38

°C f

or

bid

ets

. T

he m

ixe

d w

ate

r te

mp

era

ture

s m

ust

ne

ver

exce

ed

46

°C.

Th

e m

axim

um

mix

ed

wate

r te

mp

era

ture

can b

e 2

°C a

bove

the

recom

men

de

d

maxim

um

set

outle

t te

mpera

ture

s.

2

7

Page 3: V100 TMV2 Vertical Thermostatic Mixer Please leave these ... · V100 TMV2 Vertical Thermostatic Mixer Installation and Maintenance Instructions Please leave these instructions with

DRAIN DOWN PROCEDURE

1.

Clo

se h

ot

an

d c

old

ma

ins f

eed t

ap

s.

2.

To d

rain

Therm

osta

tic m

ixe

r:

Rem

ove t

he s

how

er

ho

se fro

m th

e m

ixer

or

lay th

e s

ho

wer

head

an

d

hose in

th

e s

how

er

tra

y to d

rain

off a

ny tra

pped

wate

r.

Turn

bott

om

tap v

alv

e f

ully

open

Turn

the

to

p therm

osta

t va

lve

fully

clo

ckw

ise

to d

rain

cold

wate

r, u

ntil

wate

r sto

ps f

low

ing.

Pu

sh in t

he

re

d te

mp

era

ture

set b

utto

n o

n t

he

to

p therm

osta

t va

lve

an

d

turn

fu

lly a

nticlo

ckw

ise to d

rain

the

ho

t w

ate

r sid

e u

ntil th

e w

ate

r sto

ps

flow

ing

. Note

If a

fter

the d

rain

do

wn p

roced

ure

the T

herm

osta

tic M

ixer

Tap is t

o b

e left

for

long

perio

ds in

cold

or

free

zin

g c

ond

itio

ns, le

ave t

he t

ap o

pe

n a

nd lin

e u

p t

he r

idg

e o

n

the t

herm

osta

t h

and w

he

el w

ith t

he lett

er

“H”

etc

he

d o

n the

tap

bo

dy (

se

e p

ictu

re

belo

w).

Th

is w

ill le

ave th

e h

ot an

d c

old

sid

es o

f th

e t

ap p

art

ially

ope

n to

he

lp

pre

ve

nt

fro

st

dam

ag

e.

GUARANTEE

Th

is p

rodu

ct

is g

uara

nte

ed in lin

e w

ith t

he in

div

idua

l H

olid

ay

Hom

e m

anufa

ctu

rers

w

arr

anty

pe

riod.

Pro

vid

ing

tha

t th

e pro

du

ct

has b

ee

n i

nsta

lled,

main

tain

ed

an

d

pro

tecte

d in a

ccord

an

ce w

ith o

ur

instr

uctio

ns,

the g

ua

rante

e c

overs

an

y d

efe

ct

in

manu

factu

re

an

d

fin

ish

. A

s

go

ld

an

d

sp

ecia

l e

ffe

ct

fin

ishe

s

are

soft

er

tha

n

chro

miu

m p

late

, spe

cia

l care

mu

st

be t

aken w

he

n c

lea

nin

g.

Th

e g

uara

nte

e d

oe

s n

ot

co

ve

r:

Dir

ect

or

ind

ire

ct d

am

age c

aused

by t

he

mix

er.

Da

ma

ge c

au

sed

by f

au

lty insta

llation

, m

ain

tena

nce o

r pro

tection.

Da

ma

ge c

au

sed

by im

pro

pe

r u

se o

f th

e m

ixe

r

Da

ma

ge c

au

sed

by im

pro

pe

r cle

an

ing p

rodu

cts

INSTALLATION (see diagram):

Pip

ew

ork

must be

flu

she

d a

nd M

ixin

g v

alv

es in

sta

lled in a

ccord

an

ce

with W

ate

r S

up

ply

( W

ate

r fittin

gs r

eg

ula

tio

ns)

19

99.

IMP

OR

TA

NT

:

ma

ke

sure

th

at

pip

ew

ork

s

are

a

s

pa

ralle

l a

s

po

ssib

le

with

a

45

mm

s.

ce

ntr

e t

o c

entr

e d

ista

nce.

Rin

se p

ipew

ork

care

fully

fo

r a lo

ng

while

prior

to fitting

the m

ixer.

A

fter

ha

vin

g r

insed

pip

ew

ork

, in

sta

ll th

e m

ixer

as a

sta

ndard

expo

sed f

itting

, w

ith

w

ate

r o

utle

t fa

cin

g d

ow

nw

ard

and

tem

pera

ture

co

ntr

ol h

and

le (

18)

to t

he t

op.

Co

nn

ect

the

ta

ils to

th

e m

ixer.

AT

TE

NT

ION

: con

nect

hot

su

pply

to

low

er

inle

t of

the

mix

er

(mark

ed w

ith r

ed

dot)

an

d c

onn

ect

co

ld s

upp

ly t

o u

pper

inle

t of th

e m

ixer.

A

pp

ly c

ove

rin

g r

osett

es (

7)

on

th

e t

hre

ad

ed t

ails

(1

3).

F

ix t

he m

ixer

to th

e p

ane

l/w

all

usin

g th

e s

up

plie

d b

acknu

ts (

22).

T

he f

itting o

f is

ola

tio

n v

alv

es is r

eq

uir

ed

as c

lose a

s is p

racticab

le t

o th

e w

ate

r sup

ply

inle

ts o

f th

e t

herm

osta

tic m

ixin

g v

alv

e.

OPERATION & SETTING

Turn

on w

ate

r su

pp

ly a

nd

check a

ll sea

ls.

To

co

ntr

ol

the

flo

w,

turn

th

e h

and

le (2

0).

O

n

the

bod

y (1

2)

is in

dic

ate

d

the

dir

ection f

or

hot

an

d c

old

flo

w: tu

rn a

nti-c

lockw

ise fo

r h

ot a

nd c

lockw

ise fo

r co

ld.

If i

n o

pera

tion a

n i

ncre

ase

in t

em

pera

ture

ab

ove t

he

facto

ry s

et

tem

pera

ture

is

require

d,

sim

ply

de

pre

ss t

he

red

bu

tton

(5)

on

th

e t

em

pe

ratu

re h

andle

wh

en i

t re

ach

es t

he

sto

p a

nd c

ontinue t

o t

urn

the h

an

dle

anti-c

lockw

ise u

ntil

the

desired

te

mp

era

ture

is fo

und

. T

he v

alv

e is s

et to

re

ach 4

3°C

MA

X.

Th

e t

em

pera

ture

is fa

cto

ry s

et

at

38°C

(see

nu

mb

ere

d d

ial o

n t

he te

mp

era

ture

con

trol han

dle

). T

his

ca

n h

ow

eve

r b

e a

dju

ste

d for

site c

on

ditio

ns o

r p

ers

onal

pre

fere

nce

by r

em

ovin

g th

e c

over

(21A

) a

nd u

nscre

win

g the

va

lve s

cre

w (

10A

).

Re

mo

ve t

he t

em

pera

ture

contr

ol ha

nd

le (

19)

an

d turn

the

con

trol sp

indle

on t

he

te

mp

era

ture

valv

e (

17)

in t

he r

eq

uired d

ire

ction

to

in

cre

ase

(an

ti-c

lockw

ise)

or

de

cre

ase

(clo

ckw

ise)

the t

em

pera

ture

. In any case, the mixed water temperature at terminal fitting should never

exceed 46°C.

IMP

OR

TA

NT

: d

uri

ng th

is o

pera

tion

, pa

y a

tten

tio

n n

ot to

da

mag

e th

e b

roachin

g o

f th

e t

em

pera

ture

valv

e.

Re

pla

ce

th

e h

an

dle

(1

9)

so

tha

t th

e s

top is in t

he m

axim

um

po

sitio

n a

nd m

ake

sure

, b

y u

sin

g a

therm

om

ete

r, that

the

wate

r flow

fro

m t

he v

alv

e is a

t th

e r

eq

uired

te

mp

era

ture

; S

cre

w t

he h

and

le (

19)

back o

nto

the

valv

e b

y u

sin

g th

e v

alv

e s

cre

w

(10A

) a

nd r

epla

ce

the

cove

r (2

1A

).

AT

TE

NT

ION

: C

HA

NG

ING

T

HE

S

ET

TIN

G

OF

T

HE

T

EM

PE

RA

TU

RE

M

AY

C

AU

SE

A R

ISE

OR

A D

RO

P O

F T

HE

MA

XIM

UM

HO

T W

AT

ER

. E

VE

RY

CH

AN

GE

IS

MA

DE

AT

YO

UR

OW

N R

ISK

.

3

6

Page 4: V100 TMV2 Vertical Thermostatic Mixer Please leave these ... · V100 TMV2 Vertical Thermostatic Mixer Installation and Maintenance Instructions Please leave these instructions with

Note:

46°C

is th

e m

axim

um

mix

ed w

ate

r te

mpe

ratu

re f

rom

the

ba

th t

ap.

The m

axim

um

te

mp

era

ture

takes a

ccou

nt

of

the

allo

wab

le t

em

pera

ture

to

lera

nce

s inh

ere

nt

in

therm

osta

tic m

ixin

g v

alv

es a

nd t

em

pera

ture

lo

sse

s in m

eta

l b

ath

s.

It is not a safe bathing temperature for adults or children.

Th

e B

ritish B

urn

s A

ssocia

tion r

ecom

me

nd

s 3

7 to

37

.5°C

as a

co

mfo

rtable

ba

thin

g

tem

pera

ture

for

child

ren

. I

n p

rem

ise

s c

ove

red b

y t

he

Ca

re S

tan

dard

s A

ct

200

0,

the m

axim

um

mix

ed w

ate

r outlet te

mp

era

ture

is 4

3°C

.

Commissioning notes for Thermostatic Mixing Valves.

Th

e fir

st

ste

p in

com

mis

sio

nin

g a

the

rmosta

tic m

ixin

g v

alv

e is t

o c

he

ck t

he

follo

win

g:

Th

e d

esig

nation o

f th

e th

erm

osta

tic m

ixin

g v

alv

e m

atc

hes t

he

ap

plic

atio

n.

Th

e s

up

ply

pre

ssure

s a

re w

ithin

th

e v

alv

es o

pera

ting r

ang

e.

Th

e s

up

ply

te

mpera

ture

s a

re w

ithin

th

e v

alv

es o

pera

tin

g r

ang

e.

Iso

lating

valv

es (

an

d s

train

ers

pre

ferr

ed)

are

pro

vid

ed.

If a

ll th

ese c

on

ditio

ns a

re m

et, p

roce

ed t

o s

et th

e t

em

pe

ratu

re a

s s

tipu

late

d in t

he

m

anu

factu

rer

insta

llation in

str

uction

s.

CLEANING

Yo

ur

fitt

ing h

as a

hig

h q

ua

lity f

inis

h a

nd s

hou

ld b

e t

rea

ted w

ith c

are

to p

reserv

e

the v

isib

le s

urf

ace

s.

All

surf

ace

fin

ishe

s w

ill w

ear

if n

ot

cle

ane

d c

orr

ectly.

Th

e o

nly

sa

fe w

ay t

o c

lea

n

yo

ur

mix

er

is u

sin

g s

oa

p w

ate

r an

d a

clo

th.

To d

ry u

se

a d

ry s

oft c

loth

. S

tain

s c

an

be r

em

oved

usin

g w

ash

ing u

p l

iqu

id.

All

ba

th c

lea

nin

g p

ow

ders

and

liq

uid

s w

ill

dam

age

the s

urf

ace o

f yo

ur

fitt

ing

even t

he n

on-s

cra

tch c

lea

ners

.

MAINTENANCE

Isolation valves must be installed on both the hot and cold

connectors.

Sh

ould

yo

u n

ee

d t

o c

lean t

he f

ilte

rs (

16)

or

the n

on r

etu

rn v

alv

es (

9)

the v

alv

e

need

s t

o b

e d

ism

an

tle

d.

Th

e p

roce

dure

is:

Turn

off t

he

wate

r su

pp

lies.

Follo

w d

rain

dow

n p

roce

du

re.

Re

mo

ve t

he m

ixe

r bo

dy f

rom

the t

ails

by r

ele

asin

g g

rub s

cre

ws (

2)

usin

g a

n

alle

n k

ey.

Pull

the n

on

re

turn

va

lves (

9)

out

of th

e ta

ils (

13).

Re

pla

ce

th

em

if n

ece

ssary

.

Re

mo

ve f

ilters

(16

) fr

om

th

eir s

eats

.

Cle

an th

e f

ilters

(1

6)

with w

ate

r.

Re

-fit t

he f

ilte

rs (

16)

in th

eir

se

ats

in

sid

e t

he

tails

(1

3).

Re-f

it b

od

y t

o th

e t

ails

and t

ighte

n t

he

gru

b s

cre

ws (

2).

Re-c

onn

ect

to t

he w

ate

r su

pplie

s a

nd c

he

ck s

ea

ls.

To r

ep

lace t

he th

erm

osta

tic c

art

ridge

(17),

ple

ase fo

llow

this

pro

ce

dure

:

Tu

rn o

ff t

he w

ate

r su

pp

lies.

Rem

ove t

he

cove

r (2

1A

).

Unscre

w the

va

lve

scre

w (

10

A).

Rem

ove t

he

tem

pera

ture

con

trol h

and

le (

19)

and

the

bla

ck n

ylo

n s

top

(1).

Rem

ove t

he

cart

ridg

e (

17).

Rea

ssem

ble

th

e c

art

ridg

e a

fter

ha

vin

g c

leane

d t

he

in

sid

e o

f th

e v

alv

e b

od

y

(12)

makin

g s

ure

that

the 3

8°C

ma

rk i

s i

n l

ine

with t

he r

efe

ren

ce d

ot

on t

he

m

ixer

bod

y.

Che

ck,

by

usin

g a th

erm

om

ete

r, th

at

the w

ate

r flow

te

mp

era

ture

is

set

to

38°C

; if it

is

no

t th

e

ca

se,

yo

u can re

-set

the

ca

rtridge

(s

ee

pa

ragra

ph

“O

PE

RA

TIO

N A

ND

SE

TT

ING

”).

Tu

rn o

n w

ate

r su

pp

lies a

nd

ch

eck s

ea

ls.

To r

ep

lace t

he o

n/o

ff v

alv

e:

Tu

rn o

ff t

he w

ate

r su

pp

lies

Rem

ove t

he

cove

r (2

1)

Unscre

w a

nd

rem

ove

th

e v

alv

e s

cre

w (

10)

Rem

ove t

he

ha

ndle

(20

)

Rem

ove t

he

valv

e (

11)

Rea

ssem

ble

the v

alv

e a

fte

r h

avin

g c

leane

d th

e in

sid

e o

f th

e v

alv

e b

od

y (

12).

Scre

w t

he h

and

le (

20)

back o

nto

th

e v

alv

e b

y u

sin

g t

he v

alv

e s

cre

w (

10)

an

d

repla

ce t

he c

over

(21).

Tu

rn o

n w

ate

r su

pp

lies a

nd

ch

eck s

ea

ls.

Notes

If t

here

is a

resid

ua

l flow

du

rin

g t

he

co

mm

issio

nin

g o

r th

e a

nnu

al veri

ficatio

n (

cold

w

ate

r sup

ply

isola

tio

n t

est)

, th

en

th

is is a

cce

pta

ble

pro

vid

ing th

e te

mp

era

ture

of

the w

ate

r see

pin

g fro

m th

e v

alv

e is n

o m

ore

th

an 2

oC

abo

ve t

he d

esig

nate

d

maxim

um

mix

ed

wate

r ou

tlet te

mpera

ture

sett

ing o

f th

e v

alv

e.

Te

mpe

ratu

re r

ead

ing

s s

ho

uld

be t

aken a

t th

e n

orm

al flow

rate

aft

er

allo

win

g f

or

the s

yste

m t

o s

tab

ilise.

T

he s

en

sin

g p

art

of

the

the

rmom

ete

r pro

be m

ust b

e fu

lly s

ub

merg

ed in th

e w

ate

r th

at

is to b

e t

este

d.

An

y T

MV

th

at h

as b

ee

n a

dju

ste

d o

r serv

ice

d m

ust

be

re

-co

mm

issio

ne

d a

nd r

e-

teste

d in a

ccord

an

ce w

ith

the m

anufa

ctu

rers

' in

str

uctio

ns.

4

5


Recommended