v240C Product Specification - Amazon Web...

Doc. No. 2012R0-PS01103-V1_1 Rev. No. 1.1 Page 1

Product Specification

Intellian v-Series Maritime Ku-band VSAT Antenna System


Intellian v240K

Model. No : VC1-242-K

Product Management / Intellian Technologies, Inc.

Any Modification of Spec is not allowed without Intellian’s permission.

Note: This Specification is subject to change without notice.

Final




Contents 1. General Description ................................................................................................ 5

1.1. Description .................................................................................................................................. 5

1.2. Scope .......................................................................................................................................... 5

2. Key Features ............................................................................................................ 5

2.1. DVB/DVB-S2 and NBD Detection Capability .............................................................................. 5

2.2. Wireless Communication with ACU ............................................................................................. 5

2.3. Antenna Log Data and Firmware Upgrade through USB ............................................................ 6

2.4. Bluetooth Module Support ........................................................................................................... 6

2.5. Maximized RF Performance ........................................................................................................ 6

2.6. Easy Installation and Minimal Maintenance ................................................................................ 6

2.7. Various Modem Interface ............................................................................................................ 6

2.8. New Antenna Control Software ................................................................................................... 7

2.9. Web M&C Interface ..................................................................................................................... 7

2.10. Support Customized Satellite Library .......................................................................................... 8

2.11. All Parameters Backup & Restore Functionality ......................................................................... 8

2.12. Auto Diagnosis Function ............................................................................................................. 8

2.13. Brakes for EL/ AZ BLDC Motors ................................................................................................. 9

2.14. Unlimited Azimuth Motion Range ................................................................................................ 9

2.15. Improved Hardware Reliability Against Rough Sea Condition .................................................. 10

2.16. Easy and Reliable Firmware Upgrade ...................................................................................... 10

3. Configuration ......................................................................................................... 11

3.1. Overall Configuration ................................................................................................................. 11

3.2. Antenna Unit .............................................................................................................................. 13

3.3. Antenna Control Unit (ACU) ...................................................................................................... 13

3.4. PC Control Program .................................................................................................................. 14

3.5. System Power Requirements .................................................................................................... 15

4. Antenna Specification ........................................................................................... 16

4.1. Radome Assembly .................................................................................................................... 16

4.2. Stabilized Pedestal Assembly ................................................................................................... 16

4.3. Antenna Reflector w/ Ku-band Feed Assembly ........................................................................ 17

5. Electrical Components Specification .................................................................. 20

5.1. Main Controller .......................................................................................................................... 20

5.2. BLDC Motor Driver .................................................................................................................... 20

5.3. Narrow Band Detector ............................................................................................................... 20

5.4. FSK Unit .................................................................................................................................... 21

5.5. Sensor Box ................................................................................................................................ 21

5.6. BLDC Motor ............................................................................................................................... 22

5.7. Encoder ..................................................................................................................................... 23

5.8. Motor Brake ............................................................................................................................... 23

5.9. GPS ........................................................................................................................................... 24

5.10. Home Sensor ............................................................................................................................ 24

5.11. Slip Ring (6CH) ......................................................................................................................... 25

6. RF Components Specification .............................................................................. 25

6.1. Coaxial Rotary Joint (2CH)........................................................................................................ 25




6.2. OMT (Orthogonal Mode Transition) .......................................................................................... 26

6.3. Band Pass Waveguide filter ...................................................................................................... 26

6.4. RF Cable ................................................................................................................................... 26

7. Antenna Control Unit Specification ..................................................................... 27

7.1. Mechanical Specification ........................................................................................................... 27

7.2. Interface..................................................................................................................................... 28

7.3. Protocols.................................................................................................................................... 28

8. Reliability – Environmental Test Specification ................................................... 30

8.1. Reliability ................................................................................................................................... 30

8.2. Regulations ............................................................................................................................... 30




Record of Revision

Issue Date Change and Reason for Change Remark

1.0 Nov 03, 2012 Initial draft by PM

1.1 Feb 06, 2013 Gain updated DJ




1. General Description

1.1. Description The Intellian v240K is a 2.4 meter Ku-band marine VSAT communication antenna system. With its 3-axis stabilized platform and enhanced vibration and shock damping design, the v240K can perform extremely well on all types of ships that require “always on” and “high speed” broadband communications no matter how rough the weather and sea conditions are. The v240K requires minimal involvement to commission, is easy to operate, and is simple to upgrade and manage. Each unit comes preloaded with a ready-to-use, client-customized library that can be conveniently tailored further via PC software (also included with the unit), and firmware updates can be done entirely through the Wi-Fi ACU. Wi-Fi router enables easy connection and control of ACU, allowing operators to check the status of the VSAT. The all new Antenna Control Unit (ACU) supports Wi-Fi connectivity for a simple remote PC connection. If the ACU is installed at a great distance from the antenna, then the built-in Bluetooth connection module can enable a PC connection right alongside the dome. Robust and versatile, the v240K marks an new era for VSAT connectivity on the open water for deep sea vessels that require global coverage.

1.2. Scope This specification sheet describes Intellian v240K Ku-band marine VSAT satellite communication antenna system, antenna control unit and major components’ key specifications and features. In order to complete the system installation, the user is required to configure the Ship’s Gyro Compass and other BDE such as LAN and VoIP equipment for the desired application purpose.

2. Key Features

2.1. DVB/DVB-S2 and NBD Detection Capability The v240K is capable of detecting DVB-S/DVB-S2 signal, SCPC, and Narrow-Band signal. Thanks to its integrated digital tuner and the narrow band detector (NBD).

2.2. Wireless Communication with ACU The ACU of the Intellian v240K offers upgraded functions. The built-in Wi-Fi wireless network card enables the ACU to be wirelessly connected, and it can be either turned on and off by a switch. After connecting with Wi-Fi wireless network or setting up a network with ACU, it will be easy to monitor, control, and change the settings of Intellian antenna system wirelessly using laptops, smartphones, or any kind of wireless devices.




2.3. Antenna Log Data and Firmware Upgrade through USB The ACU of v240K now automatically stores all action data of Intellian antennas onto a built-in 256MB memory. With 256MB memory, about one month of data can be stored, and all existing logs are available to be transferred onto USB drivers. Also just by plugging in the USB with firmware update files stored, the firmware can be automatically updated and upgraded onto the ACU.

2.4. Bluetooth Module Support When the Intellian supplied Bluetooth module is equipped on a main control unit of Intellian antenna, users can access and control the antenna with a laptop that has Bluetooth capability. This will lead to easier and more effective ways to setup and maintain the system.

2.5. Maximized RF Performance The main reflector, Feed-horn and other RF parts are newly designed to maximize the antenna performance for maritime application. Not only the gain and Maximum Allowed EIRP Density are the highest level amongst the similar-sized VSAT antenna, Intellian v240K conforms to various ESV (Earth-Station-on Vessels) standards and FCC requirements. The main advantages of in-house developed components are removal of limitations by using ready-made products and optimization of performance during the roughest sea conditions.

2.6. Easy Installation and Minimal Maintenance The installation of v240K is a simple process compared to the existing antenna. Once a satellite’s signal peak position is acquired during the first-time setup, the antenna system will re-adjust all the parameters (bow adjust, home sensor offset, azimuth and elevation position) automatically even after it reboots, saving tremendous amount of time and efforts from users. Also the antenna is shipped to customers with embedded target satellites information. Therefore, customers can easily track satellites right after installation. The v240K is designed to offer easy replacements and repairs so that users only need minimum attention to maintain the system.

2.7. Various Modem Interface Intellian v240K provides various types of modem interface including iDirect INFINIT5000, iDirect X5, Hughes HX200, Comtech CDM-570/L and SatLink 1910. Also the v240K provides an OpenAMIP protocol of iDirect. Intellian v240K‘s ACU is connected to modems through a console port, D-SUB port, and Ethernet port. Most of




protocol includes GPS information, Tx mute, and satellite lock.

Manufacturer Model No. Interface port ETC

iDirect INFINITI 5000 Console Port

iDirect X5 Console Port

Hughes HX200 Console Port

Comtech CDM-570/L Console Port

STM SatLink1910 D-Sub Port

Automatic Beam Switching (ABS)

Manufacturer Model No. Interface port ETC

iDirect INFINITI 5000 Ethernet Port OpenAMIP

iDirect X5 Ethernet Port OpenAMIP

Comtech CDM-570/L Ethernet Port ROSS ROAM

2.8. New Antenna Control Software Intellian’s newly developed Antenna Control Software – “Aptus” is a next-generation antenna control program which was developed based on the self-developed “Antenna Remote Management System (ARMS) Software Development Kit (SDK)”. The graphic-based program is designed on a MS.NET infrastructure in order to remotely monitor and control Intellian antennas through an IP network for bring friendlier, easier, and a more convenient operating environment for the user. This software provides Serial Connection and TCP/IP Connection with optional SSL encryption.

2.9. Web M&C Interface Intellian v240K features embedded webserver to provide web user interface (Web M&C) to manage and control the antenna system. Connection interface is provided by dedicated Management Port on the ACU front. Users can simply use web browser to access same functionality of PC software without additional software installation. The connection between user’s web browser and webserver is secured using SSL encryption. Administrator can edit and manage user-based access control list, providing control of permissions and levels of each user..




Figure 2. APTUS, Web M&C

2.10. Support Customized Satellite Library The satellite library is easily created and uploaded to an antenna using our advanced PC program. The customized satellite library is provided to each customer and is loaded onto every antenna before the shipping. The antenna can directly search and track a target satellite without any additional satellite information setting.

2.11. All Parameters Backup & Restore Functionality All parameters can be stored on the internal memory of ACU. If you use the PC program which is provided with the antenna, all parameters can be backed-up onto external file. After the final set-up, all parameters can be saved and backed-up into a file using a PC program, and this file can be called to restore the previous parameters.

2.12. Auto Diagnosis Function The antenna self-diagnosis on the below list parts can be achieved by using ACU or PC program.

- Encoder, Motor, Tilt/ Gyro Sensor, Skew Control, LNB, Antenna & ACU Power, Modem Connection, I/F




Figure 3. Diagnosis from the ACU

2.13. Brakes for EL/ AZ BLDC Motors The antenna has built-in motor brakes, which will prevent damages to a dish during the power-off mode. The motor brakes can be released for a weight balance adjustment purpose. Even if the antenna is in power-on status, once the “idle mode” is active, the two motor brakes will be released, and the torque value of the 3 BLDC motors will be set to “0”. Then the pedestal of the antenna can move freely for weight balance adjustment purpose.

2.14. Unlimited Azimuth Motion Range The unique slip-ring and rotary joint design eliminate cable wrap issues and offers unlimited azimuth capability to ensure clear and interruption-free data transmission. The durability of a rotary joint can be decreased if it transfers high BUC power. Therefore, instead of using a rotary joint to transfer BUC power and RF signal at the

DIAGNOSIS FULL TEST

FULL TEST ________________

1

4

7

2

5

8

3

6

9

←

0

·Antenna Control Unit

4. Press UP and DOWN arrow keys to select a full diagnosis or single diagnosis and

press OK key to execute the selected diagnosis.

DIAGNOSIS FULL TESTING

FULL TEST

1

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7

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9

←

0


5. A full diagnosis is completed.

+BLOCK ZONE →+DIAGONOSIS 1

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7

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3

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9

←

0


3. Press arrow keys to move cursor to DIAGONOSIS and press OK key to enter

DIAGONOSIS menu.

SETUP MODE ?

→ YES NO

1

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7

2

5

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3

6

9

←

0


1. Press LEFT key to move cursor to YES and press OK key to enter setup mode.

→+ANTENNA +SATELLITE

+SYSTEM +INSTALLATION

1

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5

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3

6

9

←

0


2. Press OK key to enter ANTENNA menu.

OK

M

R

F

OK

M

R

F

OK

M

R

F

OK

M

R

F

OK

M

R

F

DIAGNOSIS COMMUNICATION

CODE 101 RESULT : PASSED

1

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3

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9

←

0


6. The diagnosis result is shown.

Diagnosis Code :

CODE 101 : The data communication between the antenna and the ACU is tested.

CODE 102 : The azimuth motor is tested.

CODE 103 : The elevation motor is tested.

CODE 104 : The cross-level motor is tested.

CODE 105 : The azimuth encoder is tested.

CODE 106 : The cross-level encoder is tested.

CODE 107 : The gyro sensor is tested.

CODE 108 : The tilt sensor is tested.

CODE 109 : The sensor box motor is tested.

CODE 110 : The LNB is tested .

CODE 111 : The LNB skew motor is tested.

CODE 112 : The sub-reflector is tested.

CODE 113 : The antenna power is tested.

CODE 114 : The ACU power is tested.

CODE 115 : The receiver power is tested.

Test Result : 2--

Test means passed. – Test means skipped. (112 and 115 will only be applied to Intellian TVRO antenna systems) ? Test means under process. 2 Refer to diagnosis code 102 as shown above for occurred error explanation.

OK

M

R

F




same time, the v240K has adopted the high quality and durable slip-ring to transfer BUC power separately.

2.15. Improved Hardware Reliability Against Rough Sea Condition The hardware of the v240K was designed considering the Environmental Test Standards from the initial design phase. After several verification tests, the hardware was sustained the roughest vibration and shock conditions. Only the products that have passed through Intellian’s rigid ET standards can be launched to the market, and all Intellian products have been proven by the market to be very reliable as a result of this effort.

2.16. Easy and Reliable Firmware Upgrade All firmware upgrade can be made through the ACU without any hardware replacement. Intellian’s own uploading program is designed to serve as an easy and reliable remote firmware update. All MPUs on board have boot-loaders and always do check-sum to prevent wrong upgrade and damage of memory. Even when power gets turned off during an upgrade procedure, the process can be continued once power is restored.




3. Configuration

3.1. Overall Configuration The v240K Ku-band marine satellite VSAT communication antenna system is comprised of two major equipment groups; an above decks equipment (ADE) group and a below decks equipment (BDE) group. Each group is comprised of the items listed below. The ADE is comprised solely of the antenna radome assembly mounted on a ship’s upper deck or a location which has the most unobstructed line-of-sight view of a satellite. It is important to minimize blockages by any mast structure or funnel and interference with ship’s navigation and communication systems such as marine radars, radio and magnet compass etc. The BDE and all other ancillary equipment can be mounted on various locations of a ship. Above Decks Equipment (ADE) Group; Antenna Unit

a. 3-Axis Stabilized Antenna Pedestal b. Antenna Reflector c. Motorized Feed Assembly d. Ku-Band BUC e. GPS f. Radome Assembly g. Radome Base

Below Decks Equipment (BDE) Group

a. Antenna Control Unit (ACU) b. Satellite Modem (not supplied by Intellian) c. Router / Network Hub (not supplied by Intellian) d. Computers (not supplied by Intellian) e. IP Phones (not supplied by Intellian) a. Video Conference Equipment (not supplied by Intellian) b. Streaming Equipment (not supplied by Intellian)

The following paragraph describes a basic functional overview of the v240K system components and the cable connections.




Figure 4. System Configuration




3.2. Antenna Unit The antenna unit consists of a stabilized antenna pedestal, an antenna reflector, a feed assembly with a linear Noise Block Converter (LNB) and a polarization motor mounted on a stabilized antenna pedestal, Ku-band Block-Up Converter (BUC), and radome assembly. The radome provides an environmental enclosure for the antenna pedestal assembly inside it. This keeps wind, water condensation and salt-water spray off the antenna pedestal assembly. This prevents damage and corrosion which will shorten the expected life span of equipment. Two coaxial cables are connected between the Antenna Unit and the Antenna Control Unit (ACU). The Data/ RF/ Power RF cable is connected from the Antenna’s RF connector to the ACU ANT connector. It directly carries intermediate frequency (950-2150MHz) signals from the antenna assembly to the ACU and provides a tone switching function to the LNB mounted on the antenna.

Figure 5. Block Diagram of Components

3.3. Antenna Control Unit (ACU) The ACU allows users to control and monitor the antenna pedestal through dedicated function buttons and 2 lines Graphic VFD (Vacuum Fluorescent Display). The ACU dimension is fit for standard 19-inch rack. The ACU should be mounted on the front of an equipment rack where it is easily accessible. It is recommended that the antenna




control unit be mounted near where you can check the data communication status while controlling the antenna. The ACU is connected to the two coaxial cables, one LAN cable to satellite modem, and one cable to the ships Gyro Compass. The ACU communicates with the control board located inside of the antenna. The data signal is sent through the control RF coaxial cable. The antenna control board consists of two parts; pedestal stabilizer and antenna controller which stabilize the antenna against the ship's roll, pitch, and turning motions and process the antenna control signals from and to the ACU. The ACU interfaces with the antenna unit, satellite modem, Ship’s Gyro and provides the user-friendly design for user to operate the system easily.

Figure 6. Front and Rear View of ACU

For more detailed functions and operations, refer to the Installation and Operation User Guide.

3.4. PC Control Program Intellian v240K provides the advanced PC control program(APTUS) as a default package. The operator can install the pc program on his laptop and connect to the ACU through both the PC interface port (RS-232) or the TCP/IP port. The PC control program




provides the same functionality as the ACU with a Window based GUI (Graphic User Interface) with the functionalities listed below.

Figure 7. PC Control Program (APTUS)

Remote access to ACU through IP network Save and Upload from the library file Message Monitoring Show and save visualized position history

3.5. System Power Requirements The ACU and the antenna unit require 90 ~ 260V AC (typically 110/ 220V AC), 47~63Hz, 1Phase.




4. Antenna Specification

4.1. Radome Assembly

Radome & Antenna Specification

Size Height 3.52m (139”) (including base frame)

Diameter Ø 3.3m (130”)

Radome Material / Method FRP / Hand Layout (core mat 2mm, 1PLY 4t)

Weight 425 Kg (Antenna 305kg, Radome 120 kg)

Piece 14EA (Bottom 5, Top 5, Cap 1, Hatch 1, Base 1, Base FRP 1)

Radome Base Specification

Size Height 57 cm (22.4 in)

Diameter 186.8 cm (73.5 in)

Radome Material / Method Steel & Welding

Weight 202 kg

Air-conditioner & Frame 115kg (Air-con. 50kg, Frame 68kg)

4.2. Stabilized Pedestal Assembly

Item Requirement specification

Axis Type Three Axis: Azimuth, Elevation, Cross-level

Positioning 3-axis Velocity Mode Servo Control: Azimuth, Elevation

Azimuth/Elevation Drive Motor Brushless DC Motor (130W x 3, 1000rpm)

Sensor 3 Gyro Sensors & 2 Tilt Sensors

Weigh 305kg

Spring Damper Post Sealed structure to prevent the corrosion Double oil-less bearing for enhanced durability Max load capacity: 319.5kg (20kg/mm)

Vibration Shock Absorber

Heavy Duty Flex Stable Mount Fail-Safe, Captive Design 8Hz natural frequency at rated loads Longitudinal stiffness is 2.5 times higher than vertical stiffness Lateral stiffness is 75% of vertical stiffness Max load capacity: 1466kg X 3 = 4400kg

Pedestal Motion Range

Azimuth Unlimited w/ home sensor (no limit switch)

Elevation -15 to +120

Cross-level ± 30º




Pointing Stabilization Accuracy 0.2° peak mis-pointing @max ship motion condition

Maximum Ship Motions

Roll ±25°

Pitch ±15°

Yaw ±15°

Turing Rate Up to 12°/sec & 5°/sec2

Approvals CE: conforms to EU Directive 89/336/EEC FCC: verified to CFR47:Part 15

4.3. Antenna Reflector w/ Ku-band Feed Assembly


Diameter 2.4m (94.5 in)

Weight 60kg

Ku-band

RX Frequency 10.95 ~ 12.75 GHz Ku-band

Gain 46.6 dBi @ 11.8 GHz (with Radome)

TX Frequency 13.75 ~ 14.5 GHz Ku-band

Gain 48.0 dBi @ 14.25 GHz (with Radome)

Cross-pol isolation Minimum 35 dB

G/T 27.4 dB/K (Clear Sky, 20˚ Elevation)

Material Fiber glass & Carbon Fiber

Feed Assembly Cassegrain feed with Sub-reflector

Polarization Linear Polarization,




Figure 8. Antenna Dimension




Figure 9. Antenna Foot Print




5. Electrical Components Specification

5.1. Main Controller Intellian v240K main controller board stabilizes the pedestal and communicate with the ACU. It controls the stepping motor for the LNB pol angle and sensor box. It is also interfaced with a narrow band detector, FSK, sensor box and BLDC motor driver.


Size (W x D x H) 270mm x 97mm x 60mm

Power Input MS 3112E 8-2P, 24VDC

GPS Input MS 3112E 8-4P x 2ea

Sensor Box Interface (Sensor Box & Motor)

D-Sub 15pin Male

FSK unit Interface D-Sub 9pin Male

BLDC Motor Driver unit Interface D-Sub 15pin Male

FSK unit RF Interface RG179 (F-type)

NBD unit RF Interface RG179 (F-type)

Pol. unit Interface D-Sub 9pin Male

5.2. BLDC Motor Driver Intellian v240K BLDC Motor Driver board stabilizes the pedestal. It controls the Interface Azimuth Encoder, Home Sensor and BLDC motor driver.


Size (W x D x H) 191.5mm x 155.5mm x 32.5mm

Power Input MS 3112E 8-2P, 24VDC

Main Control Interface D-Sub 9pin Male

AZ Motor Interface D-Sub 9pin Male

AZ Encoder Interface D-Sub 9pin Male

EL Motor Interface (EL Motor, Brake)

D-Sub 9pin Male

CL Motor Interface (CL Motor, Brake)

D-Sub 9pin Male

Home Sensor Interface D-Sub 9pin Male

5.3. Narrow Band Detector Intellian v240K is designed to receive a SCPC carrier, which has hundreds of kHz bandwidth. To detect a narrow band carrier, Intellian v240K’s NBD’s signal detection bandwidth is 300KHz.





Size (W x D x H) 124mm x 90mm x 22mm

Input RF Level -75dBm ~ -20dBm Typ.

Input VSWR 2.5 : 1

Output RF Level Input Level +3dB Typ.

Output VSWR 2.5 : 1

Signal Detection Bandwidth 300 KHz

Input Selection Auto selection by Main Controller

Main Controller Interface D-Sub 9pin Male

Co-Pol RF Interface with LNB RG179 (F-Type)

Cross-Pol RF Interface with LNB RG179 (F-Type)

Receiver RF Interface RG179 (F-Type)

5.4. FSK Unit The antenna main controller communicates with the ACU through the FSK modem having 387 ~ 464MHz ISM band. The FSK has two full duplex channels. One channel is for antenna’s monitoring and control, the other channel is for BUC’s monitoring and control.


Size (W x D x H) 173mm x 85.9mm x 26.7mm

ISM Band and FSK modulation 387 ~ 464MHz

Channel 2 Channel Full Duplexer

Serial data Baudrate Antenna: 57600 bps, BUC: 9600 bps

Main Controller Interface D-Sub 9pin Male

Tuner RF Interface with Main Controller

RG179 (F-Type)

Rotary #2 Rx Interface RG179 (SMA-Type)

5.5. Sensor Box The sensor box includes three rate sensors and two tilt sensors to stabilize the antenna. Three rate sensors measure azimuth, elevation, and cross level ship motion – rolling, pitching, and yawing. And two tilt sensors keep elevation and cross level of sensor box horizontally.


Size (W x D x H) 91.5mm x 44.5mm x 62mm

Rate Sensor Detection Range -60 ~ 60 dps

Frequency Char.(BW) 10Hz




Scale Factor 25mV/dps

Temperature coefficient of Bias

4%

Operating Temp. -40°C ~ +85°C

Tilt Sensor

Measuring Range -90° ~ +90°

Sensitivity 35mV/deg.

Operating Temp. -40°C ~ +125°C

5.6. BLDC Motor Elevation and Cross Level Motor


Manufacture (Part No.) CHANGZHOU FULLING MOTOR (FL86BLS98-MG)

Number of phases 3 phase

Max Voltage 48VDC

Resistance per phase 0.16Ω±10% at 25°C

Inductance per phase 0.5mH±20%(AT 1KHz) at 25°C

No-load current 1.2A(REF)

Rated torque 1.4±10% Nm

Rated rotating speed 3000±10% RPM

Torque constant 0.113±10% Nm/A

Operation Temperature -20°C ~ +55°C

Relative Humidity 5% ~ 85% RH

Storage Temperature -20°C ~ +60°C

High temperature test Operation for 3mins at 55°C

Low temperature test Operation for 3mins at -10°C

Weight 3.15Kg

Azimuth Level Motor


Manufacture (Part No.) CHANGZHOU FULLING MOTOR (FL86BLS98A-MG)

Number of phases 3 phase

Max Voltage 48VDC

Resistance per phase 0.16Ω±10% at 25°C

Inductance per phase 0.5mH±20%(AT 1KHz) at 25°C

No-load current 1.2A(REF)




Rated torque 1.4±10% Nm

Rated rotating speed 3000±10% RPM

Torque constant 0.113±10% Nm/A

Operation Temperature -20°C ~ +55°C

Relative Humidity 5% ~ 85% RH

Storage Temperature -20°C ~ +60°C

High temperature test Operation for 3mins at 55°C

Low temperature test Operation for 3mins at -10°C

Weight 3.15Kg

5.7. Encoder Intellian v240K use one encoder to detect the azimuth angel.


Manufacture (Part No.) (S40-6-1000ZO)

Application Azimuth

Resolution 1000 pulse/round

Output type Open Collector

Power Supply DC 5V

Current 70mA Max

Maximum Response Frequency 300 KHz

Starting torque 50g - cm Max.

Maximum number of revolution 7000rpm

Bearing lifetime 20,000 hr (in case of rotating by 5000rpm)

Operating temperature -10°C ~ +70°C

Using Humidity 35% ~ 85% RH

Internal Vibration 5G

Internal Shock 50G

Degree of Protection IP50

Weight 150g

5.8. Motor Brake Intellian v240K use two brakes for holding elevation and cross level BLDB motor when the antenna power is off.


Manufacture (Part No.) (BXW-04-10S)

Application Elevation and Cross Level




Static friction torque 2.6N.m

Max. rotation speed 5000 min-1

Total braking work rate 2.5 W

Total braking work 12.0 x 10-6 J

Armature suction time 0.025 sec.

Power Consumption 11.5W

Radial dimension 70mm

Axial direction dimension 34mm

Weight 600g

5.9. GPS Intellian v240K is equipped with 1 GPS.


Receiver Type L1 frequency, C/A Code, 12-channel

Max up-date rate 1 sec

Accuracy (SA off) Position < 10m 3DRMS

3D Tracking Sensitivity -153dBm at the receiver input (typical)

Operational Limits Altitude < 18,000m (60,000fit)

Velocity < 515m/s (1,000knots)

Time To First Fix Cold Start: 60sec Warm Start: 38sec Hot Start: <8sec

Protocols NMEA 0183 (GPGLL, GPRMC)

Bruadrate 19200bps

5.10. Home Sensor


Manufacture (Part No.) Autonics (PSN17-5DN)

Detecting distance 5mm±10%

Hysteresis Max. 10% of detecting distance

Standard detecting target 18 x 18 x 1mm (Iron)

Power supply (Operating Voltage) 12-24VDC

Current consumption Max. 10mA

Response frequency 700Hz

Residual voltage Max. 1.5V

Affection by temp. ±10% Max. of detecting distance at +20°C within temperature range of -25 to +70°C




Control Output Max. 200mA

Insulation resistance Min. 50MΩ(500VDC)

Dielectric strength 1500VAC 50/60Hz for 1 minute

Vibration 1mm amplitude at frequency of 10 to 55Hz in each of X, Y, Z directions for 2 hours

Shock 500m/s2 (50G) X, Y, Z directions of 3 times

Indicator Operating Indicator (Red LED)

Ambient temperature -25 to +70°C (non-freezing condition)

Storage temperature -30 to +80°C (non-freezing condition)

Ambient humidity 35 to 95% RH

Protection circuit Overload & short circuit protection, Reverse polarity protection, Surge protection circuit

Protection IP67 (IEC specification)

Weight Approx. 71g

5.11. Slip Ring (6CH)


Manufacture (Part No.) JINPAT (LPT038-0610)

Lead Wire Size AWG17, Teflon, UL®

Voltage Rating 380VAC

Channel & Current 6 Channel * 10A

Dielectric Strength ≥1000V@50Hz between each channel

Insulation Resistance 1000MΩ@500VDC

Electric Noise ≤10mΩ

Lead Wire Length Stator: 1800mm, Rotor: 350mm

Working Speed 300rpm

Inner Diameter Ø 38.1mm

Working Humidity 60%RH or higher

Working Temperature -40°C ~ +80°C

Protection (IP Grade) IP44

6. RF Components Specification

6.1. Coaxial Rotary Joint (2CH)


Manufacture (Part No.) Diamond (23-2244A-0)

CH 1 Frequency DC ~ 4.5GHZ




Insertion Loss 0.5 dB Max

VSWR 1.5 :1

CH 2

Frequency DC ~ 4.5GHZ

Insertion Loss 1.0 dB Max

VSWR 2.0 :1

Average Power 5W

Input / Output Connector Type SMA (F)

6.2. OMT (Orthogonal Mode Transition)


Rx Frequency 10.7GHz ~ 12.75 GHz

Tx Frequency 10.7GHz ~ 14.5 GHz

Isolation Rx & Tx: 35 dB Max

Insertion Loss Rx & Tx: 0.3 dB Max

6.3. Band Pass Waveguide filter


Pass Band 10.75GHz~12.75GHz

Insertion Loss 0.2dB Max.

VSWR 1.3 : 1

Rejection -60 dB @ 14.0GHz~14.5GHz

6.4. RF Cable


Manufacture Gigalane

Insertion Loss 0.68 dB/m @ 5GHz 0.76 dB/m @ 10GHz

Flexibility Semi Ligid

Dimension Outter 8mm

Connector SMA




7. Antenna Control Unit Specification

7.1. Mechanical Specification


Size (W x D x H) 43.1cm x 38.1cm x 4.4cm (17” x 15” x 1.7”)

Weight 3kg

Display 2 Line 40 Character Graphic VFD Module

Key 20 push key

Input Power 90 ~ 260V AC, 47~63Hz

Fig 10. ACU Drawing




7.2. Interface


Ship’s Gyrocompass Interface NMEA 0183 / 2000

GPS NMEA In/ NMEA Out

Remote access TCP / IP, Wireless

Serial port 57600bps 8, N, 1, RS-232C

Modem Interface Ethernet port / RS-232C / Console

Ethernet port RJ45, TCP/ IP connection Connection with iDirect modem (OpenAMIP)

7.3. Protocols

Synchro/SBS Connector

ACU Synchro / SBS Port D-Sub 9pin Female

D-Sub 9pin Male Connector Supplied Component

Pin Signal Pin Signal

1 SBS_COM 6 SBS_C

2 SBS_B 7 SBS_A

3 SYNCHRO_R2 8 SYNCHRO_R1

4 SYNCHRO_R3 9 SYNCHRO_S2

5 SYNCHRO_S1

Control Connector

ACU Console Port D-Sub 9pin Female

D-Sub 9pin Male Connector Supplied Component




Pin Signal Pin Signal

1 GND 6 GPS OUT -

2 GPS OUT + 7 MODEM_SINGAL_IN

3 MODEM_LOCK 8 MODEM_CTRL2

4 MODEM_CTRL1 (TX MUTE)

9 GPS IN-

5 GPS IN+




8. Reliability – Environmental Test Specification

8.1. Reliability Intellian v240K is qualified under reliability test standards as below. These Intellian standards are in accordance with DNV standards and are much more severe than those standards usually used in marine equipment conditions. Also, all tests are performed with each unit through a continued sequence. Therefore, Intellian products will have greater reliability and durability than other products in competition

Specification Intellian Standards

1. Temperature Relative Humidity = Max. 55%

-40 to 70

2. Damp Heat Humidity => 95%

25 to 55

3. Vibration MIL-STD-167-1

4. Shock MIL-STD-901D Grade B MIL-STD 810E Method 516.5 Pro. I

5. Water Ingress

Resistant to water penetration sprayed from any direction Standard: IPX6

6. Salt Mist Saline solution : 5 ±1 % NaCl Storage period: 7 Days

7. Wind Speed 100 Knots

8.2. Regulations

EN60945 & IEC60945 : 2002

Clause Title

9.2 Conducted Emissions

9.3 Radiated Emissions from enclosure port

10.3 Immunity to Conducted Radio frequency disturbance

10.4 Immunity to Radiated Radio frequencies

10.5 Immunity to Fast Transients on ac power, signal and control




lines

10.6 Immunity to Surges on ac power lines (IEC EN61000)

10.7 Immunity to Power supply short-term variation

10.8 Immunity to Power failure

10.9 Immunity to Electrostatic Discharge CE Confirms to EU Directive 89/336/EEC FCC Verified to CFR47: Part 15 Class B FCC ESV License FCC Licensing is required for VSAT Service Providers, not to antenna manufacturers Filing documents for FCC Licenses are available upon requests.

Date post:	28-Mar-2018
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