1
TECHNICAL
MANUAL
VACUUM UNIT
NOVA 1
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
3
• Type: automatic feed system for biomass boilers
• Model: Nova 1
• Revision 1.0.1line Advance
NOVA 1VACUUM UNIT
INSTRUCTION MANUAL
1 GENERAL INFORMATION 5 1.1 How to use the manual 5 1.2 Description of the vacuum unit 52 TECHNICAL DATA 63 CONSTRUCTION FEATURES 8 3.1 Set 94 SAFETY FEATURES 10 4.1 IP protection degree 11 4.2 Electrical insulation degree 11 4.3 Declaration of absence of dangerous substances 11 4.4 Fixed closure guards safety 11 4.5 Movable closure guards safety 12 4.6 Identifi cation plate 125 AUTHORIZED USE OF THE VACUUM CLEANER 136 UNAUTHORIZED USE OF THE VACUUM CLEANER 137 EQUIPMENT AND ACCESSORIES 148 INSTALLATION 15 8.1 Preliminary operations 15 8.2 Place of installation 15 8.3 Transport and unpacking 16 8.4 4 Positioning of the vacuum cleaning unit 17 8.5 Fixing the system to the wall 17 8.6 Connection to pipes (see appendix A) 18 8.7 Instructions to install Advance systems 209 STARTING THE VACUUM unit 21 9.1 Electrical connection 2110 USE OF THE VACUUM UNIT 23 10.1 Use of the vacuum unit to clean the rooms 23 10.2 Use of the vacuum unit to transport the solid fuel 2411 MAINTENANCE 25 11.1 Routine maintenance 25 11.2 Replacing the dust bag 26 11.3 Dust collection, transfer and disposal 27 11.4 Filter cartridge maintenance 27
INDEX
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
In order to reach the best results, we recommend to use only ADVANCE original spare parts.
• Type: automatic feed system for biomass boilers
• Model: Nova 1
• Revision 1.0.1
INSTRUCTION MANUAL
line Advance
NOVA 1VACUUM UNIT
4
INTRODUCTIONDear Customer,
We would like to thank you for chosing Nova 1 vacuum unit, the new vacuum cleaner that will meet your requirements.Nova unit has been designed and produced in strict compliance with the Machinery Directive2006/42/CE (transposed into Italian Legislation by Decree Law 17/10), Low Tension Directive 2006/95/CE, and Electromagnetic Compatibility Directive 2004/108/CE. The system has been manufacturedwith top quality materials and with particular care paid to reduction of injury risk as much as possible.Therefore we have written this manual in order to provide adequate instructions for the correct use and maintenance of the system which are crucial to ensure the user’s safety, the correct functioning and the long working life of the vacuum cleaning unit.
Please read the entire manual carefully, follow the instructions precisely, and above all, for safe-ty reasons, do not intervene in any way if not specifi cally indicated.
12 REPAIRS AND SPARE PARTS 28 12.1 Intervention criteria 28 12.2 Recommended spare parts 28 12.3 Putting the suction system out of service 2813 SOUND EMISSION 2914 IDEAL LOCATION OF THE UNIT TO REDUCE SOUND EMISSION 2915 VIBRATIONS 2916 TROUBLESHOOTING 3017 WARRANTY 31
APPENDIX A Installation examples with Nova 1 vacuum unit 32
INDEX
OUT
C
CA-P
A-P
A
C
A
A
C
1 2
6
7
34 5
8
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
5
English
1 - GENERAL INFORMATION
1.1 How to use the manualThe instruction manual has been written by the manufacturer and is an integral part of the product, it doesn’t substitute but it completes the application fi eld specifi c rules and the general safety rules for people, animals and objects. (EN 60204-1)We recommend to use and store it carefully for the entire working life of the vacuum cleaner.This manual explains how to use the equipment correctly in order to obtain the best performan-ce with optimal working and safety conditions.It is strictly forbidden to reproduce, copy or disclose any part of this document by any means withoutprior written consent of the Producer.The Producer reserves the right to upgrade or modify this manual or the vacuum cleaner itself at anytime without giving any prior notice to third parties.
1.2 Description of the systemNova vacuum units have been produced after constant research, applied to automatic systems for pellet transport.Advance Easy Moving system consists of a network of pipes with three main elements: the vacuum unit, the Dispenser and the stock container.It is easy to install, universal, it is a complete system that makes more convenient and cheaper the use of biomass boilers.With Nova 1, the vacuum unit of the system, thanks to a wide range of accessories, the user can vacuum ashes inside or all around the burner and can clean the near rooms.
1 vacuum unit
2 control panel
3 dispenser
4 stock tank
5 section valve to use the vacuum inlet (6)
6 vacuum inlet to clean the boiler and the nearby ro-oms
7 fl exible hose for cleaning, complete with accessori-es, to put inside the vacu-um inlet (6)
8 air vent
Instructions manual NOVA 1 vacuum unit
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
6
2- TECHNICAL DATA
Nova 1
Printed Circuit
Sound-absorbing dome Power supply cable
Switch-on signal cable (Micro line)
Start switch
Motor group
Air venting
Body
Bin seal support
Bin (dust container)
Dust inlet
Handle and closing hook
Filter cartridge
2
1
3
4
6
7
13
12
11
10
5
D
G
IL
C
M
B
H
E
F A
8
9
B
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Nova
Model
Article
Nova 1
AP1000.50.00
Dust inlet Ø mm 50
Air exhaust Ø mm 50
Protection Degree IP 20
Power supply V ac 230
Frequency Hz 50/60
Motor power kW 1,35
Absorption A 5,8
Inlets power V dc 12
Maximum air fl ow m3/h 213
Filtering surface cm2 6700
Dust bin capacity l 21
Air exhaust SI
Silencer (Ø 50 mm) SI
Weight kg 10,5
Size A mm 363
Size B mm 158
Size C mm 555
Size D mm 76
Size E mm 86
Size F mm 305
Size G mm 906
Size H (min) mm 100
Size I mm 356
Size L mm 180
Size M mm 200
Sound level below dB(A) < 70
N. B: nominal sound levels. They can vary according to environment and installation
Instructions manual NOVA 1 vacuum unit
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
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3 - CONSTRUCTION CHARACTERISTICS
Nova 1 is made in stainless steel and plastic materials, polypropylene and ABS, in order to resist atmo-spheric agents. They have been designed and manufactured in compliance with all the criteria imposed by the current regulations and the European directives while carefully paying attention to crucial ele-ments like performance, power and operating capacity.
The main technical characteristics are as follows:• Stainless steel cylindrical body.• Large capacity dust container (21 l)• Soundproofed motor compartment (max. sound level below 70 dBA).• Motor-rotor group, equipped with direct-cooling single-phase electric brush motors.• Overcurrent and overvoltage double protection printed circuit board.• 12 V dc power supply of the suction inlets.• Polyester M-Class fi lter cartridge, water washable • IP20 Protection Degree.The vacuum cleaner features a Class 1 insulation level.
Model Article Dust bin capacity (l)
Filtering surface(cm2)
Power supply(V ac)
Motor power(kW)
Maximum air fl ow (m3/h)
Nova 1 AP1000.50.00 21 6700 230 1,35 213
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3.1 Set Nova 1
Phonoabsorbing dome
Motorcompartmentfoam
Fixing plate
Air exhaust connector
Dust inlet gasket
Dust inlet
Handle andclosing hook
5
6
4
7
8
9
10
12
11
Motor
Motor lower gasket
Motor upper gasket
Frontal
Body
Filter cartridge
Filter grip
Dust container
Support for bin gasket
13
14
15
16
17
19
18
1
2
3
Cover
Main switch
Electronic board
Instructions manual NOVA 1 vacuum unit
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
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4 SAFETY FEATURES
In compliance with safety regulations detailed in the Machinery Directive 2006/42/CE (transposed into the Italian Legislation by Decree Law 17/10), in the Low Voltage Directive 2006/95/CE, and in theElectromagnetic Compatibility Directive 2004/108/CE, Nova 1 vacuum unit complies with the standard established for electrical appliances for household and similar purposes EN 60335-1 (2008) and with the Regulation C EN 60335-2-2 (2011), specially conceived for vacuum cleaners for household and similar purposes with rated voltage not exceeding 250 V.
It is recommended to read carefully all the installation, use and maintenance instructionsdetailed in this manual.Furthermore, the following WARNINGS should always be observed:
• Never use the machine for unauthorized purposes.• Keep children away from the vacuum cleaner while in function. Children should not play with the ma-
chine nor with the suction inlets.• This equipment should not be used by persons (including children) with reduced psychic, sensory or
mental capacities or by persons with no experience nor knowledge of the system, unless they are under the guidance or instructed in the use of the machine by persons responsible for their safety.
• Children must always be supervised to ensure they do not play with the machine.• Switch off the power supply immediately if: - the electric cable is damaged or worn. - the vacuum cleaner has been exposed to rain or excessive humidity. - the vacuum cleaner has been knocked or the outer cover has been damaged in any way. - you think the system requires maintenance or repair.• Wear protective gloves and mask to carry out maintenance, to empty the dust bin or replace and clean
the fi lter.• Only use original spare parts and accessories.• Always install the section valve for manual division art. AP2000.50.00 in case of vacuum inlets
installed.• Always use metal ash separator art. AP7200.32.00 to vacuum ashes or charcoals.• Always use liquid separator art. AP7200.32.01 to vacuum liquids.• Always clean the fi lter cartridge after vacuuming cold ashes.• Do not vacuum clean fabrics, heavy materials, ashes or hot embers.• Do not use the system without a fi lter cartridge.• Do not block the exhaust air pipes or the motor cooling intakes.• No part of the body should come into contact with the suction accessories.• Use only one suction inlet at a time.• Do not leave the system switched on when not using it and disconnect it from power supply when the
system is not to be used for a long period of time.• Do not vacuum powder such as concrete, lime wastes, plaster dust, etc. This will quickly clog the fi lter
cartridge and the complete system too. Finally, remind that pictograms or danger and warning signals can be found on those parts of theequipment where, if not strictly followed, potential risky situations may occur.
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WARNING: Manufacturer declines any form of responsibility or guarantee if the purchaser, or anyo-ne in his stead, makes even the slightest modifi cation or adjustment to the purchased product.The unit has been designed to satisfy at best the present needs both in terms of quality and operating capacity.All materials and components used to manufacture this product comply with CE safety regulations. Allrelevant certifi cations are held at the offi ces of the Manufacturer.
The making of the system and Advance components installation must satisfy security rules according the type of rooms they are installed in.
4.1 IP Protection Degree IP 20: The appliance features a protection against solid objects having a size exceeding 12 mm and it is not protected against water penetration.
4.2 Electrical insulation degree CLASSE I: the appliance features fi rst electrical insulation. It needs a connection to theground circuit through the main electric circuit.
4.3 Declaration of absence of dangerous substancesThe Manufacturer declares that its products and appliances have been manufactured with materialswhich comply with the restrictions established by the health and environment protection regulations in force and do not contain SVHC-classifi ed substances (Substance of Very High Concern) in complian-ce with CE regulation 1907/2006 (REACH: i.e. Registration, Evaluation, Authorization and Restriction of Chemical Substances). Although these substances have not been used during the processing cycles of raw materials and during the manufacturing cycles of our products, their presence in p.p.m. (parts per million) cannot be completely excluded due to micro-pollution of raw materials.
4.4 Fixed closure guards safetyThe vacuum cleaner is delivered to the Customer with its main body completely assembled. Movingparts (suction motor turbine blades) are protected by a protection grid directly assembled on the inlet of the suction motor compartment. This protection grid cannot be accessed by the operator. The ope-rator also does not have access to the electrically-operated parts of the appliance which are protected by a cover which can only be removed by unscrewing the Torsen screws used to fi x the soundproofi ng dome of the housing where the suction motors are assembled.Every intervention on the control board and on the motors must be carried out by qualifi ed personnelonly after disconnecting the electrical power supply.
IP20
Instructions manual NOVA 1 vacuum unit
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.............................................................................................................
IP20
Model:
P/N: S/N:
4.5 Movable closure guards safetyThere are no movable closure guards assembled on the appliance. Every guard assembled is consi-dered a fi xed guard and is fastened with special screws. The Manufacturer reminds that it is absolutelyforbidden to replace the screws used for the design and manufacture the appliances with screws withfeature different characteristics.The Manufacturer will immediately suspend the product guarantee in case of machine tamperingcarried out by the Customer.
4.6 Identifi cation plateThe CE identifi cation plate is assembled on the side of the connection to the piping network. This should not be removed or damaged.
Manufacturer Identifi cation
Technical data of the electrical motor
Serial number
Model
Article number
CE Conformitymarking
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5 - AUTHORIZED USE OF THE VACUUM CLEANER
Nova 1 vacuum cleaner has been designed for Advance Easy Moving installations.
It can be used for installations with these features:• Piping network realized with Ø 50 mm pipe• 200/240 V ac power supply• Suitable for installation in domestic spaces such as store rooms, boiler rooms, garages and balco-
nies (protected from the elements).The product is suitable to serve boilers with a maximum power of 100 Kw/h and with a fuel con-
sumption lower than 25 kg/h.
6 - UNAUTHORIZED USE OF THE VACUUM CLEANER
It is very important DO NOT USE the unit in these circumstances, because they are dangerous and improper:• The system must not be used to vacuum fabrics, heavy materials.• The system must not be used to vacuum incandescent material without ashes separator • The system must not be used to vacuum liquids without liquid separator• Do not vacuum powder such as concrete, lime wastes, plaster dust, etc.• The system must not be used to clean the room without the use of the manual section valve.
Furthermore the system has not been designed to be used in environments with risk of explo-sion, and therefore:
• it is forbidden to vacuum clean materials with high explosion risk (gunpowder) or materials which are individually inert but that, once collected and mixed in the dust bin, could provoke dangerous chemi-cal reactions.
• It is absolutely forbidden to use the vacuum cleaner in explosive atmosphere or outside the standard temperature, pressure and humidity levels.
Any use of the appliance other than those specifi ed above is forbidden.Any change or modifi cation made to the system in order to vacuum clean a particular type ofmaterial must obtain the prior written approval of the manufacturer.The use of the system for purposes other than those for which it was manufactured, representsan irregular condition which can cause damage to the product and seriously compromise theoperator’s safety.
Instructions manual NOVA 1 vacuum unit
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
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7- EQUIPMENT AND ACCESSORIES
Together with the unit, delivered with this instruction manual, the following accessories are supplied in the packaging as follows:
1) N°1 metal bracket to fi x the unit to the wall2) N°1 rubber sleeve for the connection to the vacuum pipe network 3) N°3 metal clamps to fi x the sleeves4) N°1 installation, use and maintenance manual5) N°1 closing plug for dust inlet.
Check that the system, the accessories and the kit correspond to the products ordered and that theyhave not been evidently damaged during transport.In case of problems contact your Retailer immediately.
1 2 3
45MANUALE T
ECNIC
O
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8 - INSTALLATION
- WARNING -THESE PROCEDURES MUST BE CARRIED OUT
BY QUALIFIED PERSONNEL
8.1 Preliminary operationsThe suction system is shipped to the customer completely assembled and packed.Before switching the machine on, the following checks are advisable:• Check that the packaging is intact.• Check that the appliance has not been damaged in any way and in particular check that all theprotruding parts are intact.• Check that the fi lter cartridge is correctly installed• Using the equipment list and the kit and accessories list, check that the equipment and the kit
have been exactly and completely delivered.
If any damage or irregularity is found or if any accessory is missing, do not install the appliance and contact your Retailer.
8.2 Place of installationThe use of the vacuum cleaner requires a suction piping network installed by qualifi ed personnel who has already selected the most suitable location.Below you will fi nd the main indications to be followed for a correct installation:
• install the system in service rooms (e.g. garage or store room) away from bad weather, dampness and excessive temperature variations.• Choose a place far from heat sources • Make sure that there is suffi cient space around the system and that the surrounding area is well lit
to facilitate the interventions for maintenance and repairs.
Instructions manual NOVA 1 vacuum unit
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
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8.3 Transport and unpackingFor transport and handling always maintain the system inside its own packaging until it reaches theplace of installation.
The accessories are contained in the dust collection bin. Open it and remove the accessories. Disposeof the cardboard box according to the regulations in force.
If necessary, use a hand-truck or ask someone to help you.
Open the box, remove the upper protective cardboard, lift the va-cuum cleaner and carefullyplace it in a vertical position on the ground removing the dust-proof protective bag.
Place the cardboard box on the ground with the “Open here” side on the top and cut the adhesivesealing tape.
1
3
2
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8.4 Positioning of the vacuum cleaning unitFor a correct use and to facilitate maintenance it is advisable to keep a minimum distance of 60 cm onthree sides around the appliance (excluding the side on which it is fi xed to the wall).
2
Trace the drilling position using the template provided (drilling template); if this has already been done, proceed to
the next step.
Drill the holes
8.5 Fixing the vacuum cleaner to the wallThe vacuum cleaner must be securely and permanently fi xed to a solid wall using the bracket provi-ded and the suitable wall anchors or plugs taking into account that the total weight to be supported can be seven/eight times that of the system itself. The system should be positioned high enough off the ground to allow the dust collection bin to be emptied and the fi lter to be replaced in a simple way.To do this follow the instructions detailed below:
Height from the ground is detailed in the table below:
1
Nova
Model
Article
Nova 1
AP1000.50.00
Measurement X (min.) mm 500
Instructions manual NOVA 1 vacuum unit
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
18
Tighten the screws in the wall plugs and check that the bracket is well anchored to the wall.
3
Hook the vacuum cleaner to the ancho-ring bracket by lifting it, leaning it against the wall and allowing it to slide down until it fi ts into the fi xing plate.
4
8.6 Connection to the piping network (see also appendix A)
1. Install the closing cap (A) to the suction pipe that is not used for the piping network because if it remains open it causes a reduction of vacuuming power.
A
B
B
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B
C
2. Using the sleeve, connect the dust inlet coupling of the vacuum cleaner, identifi ed with (B) in the picture, to the suction pipe from the piping network.
3. Using the sleeve, connect the venting air coupling of the central vacuum cleaner, identifi ed with (C)
Do not glue the pipe end of the network pipe to the dust inlet coupling or to the air exhaust coupling,always use the sleeves providedIn case of air expulsion to the outside, please follow the instructions below:
Discharge pipe Max length 5 m (C) We advise not to use a discharge pipe longer than 5 meters because it could damage the va-cuum unit.
Dimensions are approximate, we recommend to contact qualifi ed personnel for system plannings or installations.
SEE APPENDIX FOR COMPLETE USES OF VACUUM UNITS WITH AUTOMATIC FEED SYSTEM FOR BOILERS WITH SOLID FUELS AND RELATED WARNING.
Instructions manual NOVA 1 vacuum unit
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
20
8.7 Instructions for Advance systems installation
It is intuitive to understood that the transport of the fuel requires more attention and the use of specifi c technical precautions.Note that the length allowed and described on our manuals and catalogues are approximately, written considering straight stretches, with the minimum change of direction.It is always recommended to take into account these notes:• The maximum total length allowed for the pipe network is 25m• In case of double pipes system, the maximum length of the pipe which returns to the storage tank is to be deducted to the total length (25 m) and in any case it must not exceed 10 m• Please avoid tight curves and, in general, winding paths• Avoid positive and negative siphons• Avoid unlevelled horizontal paths• Avoid verticals sections longer than 3,5m• Every change of direction imply a decrease of the maximum available length of about 0,3 m• Every meter of pipe placed vertically implies a reduction of 2 m of the maximum available length• The gap between the storage tank and the boiler cannot exceed 7 m• It is essential to make gentle elbows, especially at the base of the vertical linesIt is recommended to use only pipes, junctions and accessories present in the Advance catalogue, as they have been researched, designed and built expressly for this equipment.Before installing and putting into service the Advance equipment, a careful reading of the supplied instructions is recommended. In any case of doubt, please refer to qualifi ed personnel.The installation of Advance systems must always comply with the safety standards corresponding to the type of premises in which they are installed.
WARNING: the system installation must be done by qualifi ed personnel only.
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9.1 Electrical connection
Before connecting the system to the electrical power supply check that the supply voltage corresponds to the required by the vacuum cleaner (see the identifi cation plate).The manufacturer declines any responsibility for damages to persons and/or objects due to a connec-tion to a non-complying electric wiring.
Follow the instructions (see picture) detailed below to carry out the operation:
• Connect the input signal cable (MICRO LINE) to the Control Panel Micro Out (see manual)
• Insert the plug of the power supply cable from the central system in the electric inlet.
• Check that the electrical wiring of the house has been set up in compliance with the electrical regula-tions in force.
• Do not power the system with supply voltage from provisional or temporary switchboards (for example construction sites switchboards) to avoid possible damage to the electronic parts
• In case of vacuum inlets, install in the pipe network a section valve for manual division (see Appendix A) and connect the micro cable to Control Panel Valve (see manual).
WARNING: electrical connection must be carried outby qualifi ed personnel ONLY.
9 STARTING THE VACUUM CLEANER
Instructions manual NOVA 1 vacuum unit
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
22
Micro Line
230 Vac
3
1
0
OFF
OFF
ON
F003
0683
ALARM MICROOUT AUX
REED
MIC
RO
INTI
ME
RVA
LVE
SENSOR A SENSOR B- + PNP NPN - + PNP NPN
POT
RE
LAY
SWITCHING AC/DC
FUSE
RE
LAY
RE
LAY
L
N F00
3068
3
ALARM MICROOUT AUX
REED
MIC
RO
INTI
ME
RVA
LVE
SENSOR A SENSOR B- + PNP NPN - + PNP NPN
POT
RE
LAY
SWITCHING AC/DC
FUSE
RE
LAY
RE
LAY
L
N
F003
0683
ALARM MICROOUT AUX
REED
MIC
RO
INE
RVA
LVE
SENSOR A SENSOR B- + PNP NPN - + PNP NPN
L
N
REED
MIC
RO
IN
SENSOR A SENSOR B- + PNP NPN - + PNP NPN
L
N
F003
0683
ALARM MICROOUT AUX
REED
MIC
RO
INTI
ME
RVA
LVE
SENSOR A SENSOR B- + PNP NPN - + PNP NPN
POT
RE
LAY
SWITCHING AC/DC
FUSE
RE
LAY
RE
LAY
L
N F00
3068
3
ALARM MICROOUT AUX
REED
MIC
RO
INTI
ME
RVA
LVE
SENSOR A SENSOR B- + PNP NPN - + PNP NPN
POT
RE
LAY
SWITCHING AC/DC
FUSE
RE
LAY
RE
LAY
L
N
F003
0683
ALARM MICROOUT AUX
REED
MIC
RO
INTI
ME
RVA
LVE
SENSOR A SENSOR B- + PNP NPN - + PNP NPN
L
N
ALARM
REEDSENSOR A SENSOR B- + PNP NPN - + PNP NPN
L
N
F003
0683
ALARM MICROOUT AUX
ER
VALV
E
F003
0683
MICROOUT AUX
MIC
RO
NTI
ME
RVA
LVE
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Insert the other end of the fl exible hose in thesuction inlet on the wall. This will switch onthe system suction motors thanks to an elec-tric signal in the vacuum inlet.
Once you have fi nished cleaning, remove the fl exible hose from the vacuum inlet by gentlyaccompanying the closing fl ap until it reaches its housing, and open the section valve for ma-nual division.The vacuum cleaner is programmed to take a few seconds before switching off to ensure thatthe suction action has been completed throughout the pipe network.
Always remove the fl exible hose from the vacuum inlet before opening the section valve for manual division, or the automatic system for pellet transport will not start.
10.1 Use of the vacuum unit to clean
Fix the cleaning accessory most suitable for thedesired task to the grip handle of the fl exible hose. Select the accessories according to the area to be cleaned, the type of dirt, etc.
3
2
Close the section valve for manual division
Press the switch-on button. A warning light will appear to indicate that the ap-pliance is connected to the power supply.
1
4
10 USE OF THE CENTRAL UNIT
When the Nova 1 vacuum unit is connected to the power supply, it can be started every time the Control Panel asks for it or when a fl exible hose is plugged into any of the suction inlets, after the section valve for manual division has been closed.This is made by an electric contact inside the electric board of the Control Panel, or inside the vacuum inlet, that lights up the motor of the vacuum unit.Routine maintenance involves the dust bin to be emptied and the fi lter cartridge to be regularly cleaned.
Instructions manual NOVA 1 vacuum unit
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24
10.2 Use of the vacuum unit for automatic fuel transport
Turn the vacuum unit on with the starting button. A light will indicate that the electric installation is connected.
2
33 Check that the section valve for
manual division is open, if present.
Remove the fl exible hose from the vacu-um inlet, if present.
4
3
2
0
OFF
3
1
2
0
OFF
Turn right the regulator to increase the va-
cuuming time to transport the fuel from the
stock tank to the Dispenser (see Control
Panel manual).
1
Press the power button, the
Power led lights up and the
fuel transport system starts.
5
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11 - MAINTENANCE
11.1 Programmed routine maintenanceMaintenance should be carried out according to the effective running time of the system so to ensure effi cient performance and avoid serious mechanical damages:
*Every time that the user vacuums cold ashes without the use of the separator, it is neces-sary to clean the fi lter cartridge in order to optimize effi ciency and power of the vacuum unit.
BEFORE CARRYING OUT ANY MAINTENANCEOPERATION, IT IS MANDATORY TO UNPLUG THE
POWER SUPPLY CABLE FROM THEPOWER SUPPLY INLET.
PROTECTIVE MASK AND GLOVES MUST
Maintenance Executor
Every 15 days* Filter cleaning User
Every 15 days Dust bin emptying User
Every year Filter replacement Technical assistance
Every year Air exhaust blockage Technical assistance
Every two years Motor carbons replacement Technical assistance
Instructions manual NOVA 1 vacuum unit
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26
11.2 Emptying the dust bin
Switch the suction system off by pressing the ON/OFF switch.
Remove the conveyor cone2
Remove the dust bin 1
Empty the dust bin 3
Put the conveyor cone back in position4
Reassemble the dust bin inside its housing under the vacuum unit lock the closing handles.Switch the suction system on by pressing the ON/OFF switch.Remember to take care when emptying the bin: make sure that the seal is still present and it is placed in the correct position.
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11.3 Dust collection, transfer and disposalWhere a separated refuse collection policy is in place, once removed from the vacuum cleaner, the dust collected in dust bins and dust bags must be placed in the green “dry, non-recyclable waste” bins.
11.4 Maintenance of the fi lter cartridge
The fi lter cartridge can be restored as follows:
1A) blowing its surface with compressed air
1B) vacuuming its dirty surface with the vacuum unit, with a clean fi lter previously installed. In this case, we recommend to shake the dirty fi lter, before vacuuming, to eliminate most of the dusts that deposit between the folds.
ATTENTIONALWAYS VERIFY THAT THE FILTER CARTRIDGE HAS BEEN CLOSED CORRECTLY, A WRONG ASSEMBLY COULD DAMAGE THE PRODUCT.
DO NOT USE THE VACUUM CLEANER WITHOUTTHE FILTER CARTRIDGE. ENSURE YOU HAVE REPLACED A SPARE
FILTER CARTRIDGE BEFORE CARRYING OUT THIS OPERATION
NB Check the fi lter surface is not cut. If this is the case, the fi lter cartridge should not be used again and should be defi ni-tely replaced.
1C) washing it under fl owing water. Also in this case we recommend to shake the fi lter before washing it in order to eliminate most of the dusts that deposit between its folds.
ATTENTION: before replacing the fi lter cartridge back in the system after washing, ensure it has completely dried. DO NOT reassemble the fi lter if the surface is still wet or damp.
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28
12 - REPAIRS AND SPARE PARTS
12.1 Intervention criteriaAny intervention on the vacuum cleaner for repairs and/or maintenance which are not expressly autho-rized in this manual is absolutely forbidden.Any repair for breakage or malfunctioning must be carried out by qualifi ed Technical Assistance person-nel. Any intervention of non-authorized personnel will result in the invalidation of any guarantee of the product and the manufacturer will not be held responsible for any eventual damage to persons and/or objects due to such interventions.
12.2 Recommended spare partsIt is advisable to order in time those spare parts which need to be changed more often.In order to guarantee the optimal and long working life of the vacuum cleaner it is recommended to useonly original Advance spare parts, as detailed below.
12.3 Putting the suction system out of serviceShould you decide to put the suction system out of service, this should be done with the utmost attention to everyone’s health and environment. The disposal and/or recycling of any part of the system must be carried out in strict compliance with the regulations in force.
DESCRIPTION CODE
Filter class E11 AP9910.00.00
Electronic board 9910.202
Motor 9910.181
Motor Brushes 9910.022
Interruttore luminoso 01 9900.111
Dust bin trasparent 9900.088
Cono di tenuta secchio 9900.007
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13 - SOUND EMISSION
A sound level measurement has been gauged by measuring the acoustic pressure and the sound level of the vacuum cleaner. The test report is held at the producer headquarters.
14 - IDEAL LOCATION OF THE VACUUM CLEANER TO REDUCE SOUND EMISSION
The following suggestions and measures will help reducing the sound emissions of the vacuum cleaner:
• Fix the system to a solid wall (not to a cavity wall), preferably made of solid bricks.• Avoid fi xing the system to an internal dividing wall, it is better to fi x it to an external perimeter
wall.• You can also use sound-absorbing materials on the two side walls if these are very close to
each other; This will interrupt the sound wave and avoid resonance phenomena between the two waves which could refl ect on the two opposite walls.
• You could possibly also soundproof the ceiling.
15 - VIBRATIONS
There is no contact between the hand, arm or body of the operator and the machine when vacuum cleaning using the fl exible hose; for this reason there is no risk related to vibrations.
Instructions manual NOVA 1 vacuum unit
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30
16 - TROUBLE SHOOTING
PROBLEM CAUSE SOLUTION
Vacuuming doesn’t start
The power button of the vacuum unit is off
Press the power button
The micro line cable is not connected
See p. 21,22
The breaker valve is not positioned in the right way
See p. 23,24
The vacuum hose is connected to the vacuum inlet with the breaker valve open
See p. 23,24
Control Panel alert is on See Control Panel manual
Faulty electrical/electronic parts
Call the Technical Service
There is no air suction from just one suction inleta
The electric contacts are interrupted or the microswitch of the suction inlet is out of order
Call the Technical Service
The air suction is weakMore than one suction inlet is being used at the same time
Use only one suction inlet at a time
The fl exible hose or the cleaning accessories arebroken
Check the fl exible hose and the accessories are notdamaged (change them if necessary)
The sealing gasket of the dust bin is damaged
Check sealing gasket integrity
There is a clogging in the vacuum inlet of the pipe
Call the Technical Service
The air exhaust outlet is blocked
Call the Technical Service
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17 - WARRANTY
LIMITED WARRANTY CONDITIONS
The Manufacturer guarantees to the original buyer the absence of defects in the product (raw materials and production) starting from the date of purchase.This warranty is not transferable and it is limited to the original buyer, except for what forbidden by law. This Warranty confers on the buyer specifi c legal rights and the buyer can claim the rights that change according to the local laws.Read all warnings and instructions before using the product. The Manufacturer’s full responsi-bility and the buyer’s exclusive remedy is at manufacturer’s discretion:(1) product repair or substitution, or (2) refund of the sums paid, on condition that the product has been returned to the seller or to an agreed place indicated by the Manufacturer, with copy of detailed receipt.Shipping and movement costs can be added, except for what forbidden by current laws.To repair or replace the product, the Manufacturer can use new, restored or in good used con-dition parts, at its complete discretion.The replaced product will be guaranteed for the remaining period of the original warranty, or for any additional period in compliance with the low.This warranty does not cover damage resulting from:(1) misuse, accident, negligence, modifi cation, repair, alteration or not authorized disassembly (2) maintenance operations, use not in accordance with the product instructions or connection to wrong electrical supply; or (3) Use spare parts that have not been supplied by the Manufac-tures or Authorized Dealer.
Requests for call-out are usually managed by the retail store of the product. Please verify this detail with the seller of the product. Requests for call-out that cannot be managed by the retail store and all information about the product can be made directly to the Manufacturer.All addresses and contact information for customer’s assistance are available on the web site www.advanceeasymoving.comExcept for what forbidden by law, any implied warranty of merchantability for a particular use of this product is limited to the specifi c Limited Warranty period of the product.
Some jurisdictions do not allow the exclusion or limitation of liability for consequential or inci-dental damages, so this limitation or exclusion may not apply in every situation.
This warranty bestows certain legal rights, and you may also have other rights which vary from state to state or according to jurisdiction.Consumers benefi t of legal rights ruled from national laws related to sale of products destined to end-users, these rights are not affected by the guarantee.No seller, agent or employed of the Manufacturer is authorized to modify, extend or change the warranty conditions.
Instructions manual NOVA 1 vacuum unit
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32
APPENDIX A
EXAMPLE OF INSTALLATION
WITH NOVA 1
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INSTALLATION PLAN WITH HOPPER TANK
12
3
4
5
6
1 Nova 1 vacuum unit
2 Control Panel Drive
3 Dispenser
4 Boiler with integrated tank
5 Stock tanks Mini/Midi
6 Vacuum case with valve
Instructions manual NOVA 1 vacuum unit
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
34
INSTALLATION PLAN WITH HOPPER TANK AND VACUUM INLET
1
2
34
5
6
7
8
1 Nova 1 vacuum unit
2 Vacuum inlet
3 Section valve for manual division
4 Control Panel Drive
5 Dispenser
6 Boiler with integrated tank
7 Stock tanks Mini/Midi
8 Vacuum case with valve
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INSTALLATION PLAN WITH SINGLE PIPE AND SCREW EXTRACTING CASE
1
2
3
4
5
6
7
8
1 Nova 1 vacuum unit art. AP1000.50.00
2 Control Panel Drive art. AP4200.00.01
3 Dispenser art. AP3400.10.01
4 Boiler with integrated tank
5 Stock tanks Mini/Midi art. AP3410.00.02 - AP3420.00.02
6 Screw extracting case art. AP3400.00.03
7 silencer art. AP5000.50.03
8 Air vent art. AP5000.50.02
Instructions manual NOVA 1 vacuum unit
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36
INSTALLATION PLAN WITH SINGLE PIPE AND SCREW EXTRACTING CASE AND VACUUM INLET
1
2
34
5
6
7
8
9
10
1 Nova 1 vacuum unit art. AP1000.50.00
2 Vacuum inlet art. AP1400.32.00 - AP1500.32.00
3 Section valve for manual division art. AP2000.50.00
4 Control Panel Drive art. AP4200.00.01
5 Dispenser art. AP3400.10.01
6 Boiler with integrated tank
7 Stock tanks Mini/Midi art. AP3410.00.02 - AP3420.00.02
8 Screw extracting case art. AP3400.00.03
9 silencer art. AP5000.50.03
10 Air vent art. AP5000.50.02
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INSTALLATION PLAN WITH SINGLE PIPE AND VERTICAL EXTRACTOR
1
2
3
45
6
7
8
1 Nova 1 vacuum unit art. AP1000.50.00
2 Control Panel Drive art. AP4200.00.01
3 Dispenser art. AP3400.10.01
4 Boiler with integrated tank
5
6
7 silencer art. AP5000.50.03
8 Air vent art. AP5000.50.02
Stock tanks Mini/Midi with fl at bottom art. AP3410.00.01 - AP3420.00.01
Vertical extractor art. AP3400.00.04
Instructions manual NOVA 1 vacuum unit
10/12/14 Rev:1.0.1 (ORIGINAL LANGUAGE)
38
INSTALLATION PLAN WITH SINGLE PIPE, VERTICAL EXTRACTOR ANDVACUUM INLET
1
2
34
5
67
8
9
10
1 Nova 1 vacuum unit art. AP1000.50.00
2 Vacuum inlet art. AP1400.32.00 - AP1500.32.00
3 Section valve for manual division art. AP2000.50.00
4 Control Panel Drive art. AP4200.00.01
5 Dispenser art. AP3400.10.01
6 Boiler with integrated tank
7 Stock tanks Mini/Midi with fl at bottom art. AP3410.00.01 - AP3420.00.01
8 Vertical extractor art. AP3400.00.04
9 Silencer art. AP5000.50.03
10 Air vent art. AP5000.50.02
OUT
C
CA-P
A-P
A
C
A
A
C
1 2
6
7
34 5
8
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Example of automatic feed system Advance Easy Moving integrated with central vacuum system.
1 central vacuum unit
2 control panel
3 fuel dispenser
4 stock tank
5 section valve for manual division to use vacuum inlet (6)
6 vacuum inlet for boiler and rooms cleaning
7 fl exible hose, with cleaning accessories (6)
8 air vent
CE
NT
RA
LE A
SP
IRA
NT
E N
OV
A 1
F0920247
[email protected] - www.advanceeasymoving.com