Valbiom : 10ème rencontres de la Biomasse
│Comment l’Industrie Agroalimentaire applique déjà les 4F
│Sylvie Decaigny, 27/11/2013
2
Commence là où l’agriculture se termine
Se termine là où l’Horeca
et le retail commencent
Agro-industrie
transformation
2
Industrie alimentaire
3Un secteur important en Wallonie
• 3ème en chiffre d’affaires : 7,2 MIA €• 3ème en valeur ajoutée : 1,4 MIA €• 2ème employeur industriel : 21.000 emplois
���� Près d’1 travailleur industriel sur 5 travaille dans l’industrie alimentaire
• About Raffinerie Tirlemontoise• About BENEO-Orafti & BENEO-Remy• About BioWanze• Perspectives
│Table of contents
│Raffinerie Tirlemontoise, part of Südzucker
29/11/2013 5
*Süddeutsche Zuckerrübenverwertungs -Genossenschaft
55% German farmers (SZVG*)
11% Zucker Invest GmbH (A)
34% Stock market Frankfurt
0,6%Belgian planters
│Südzucker activies
│Südzucker in Belgium
│Facts & Figures RaffinerieTirlemontoise
• Market leader in Belgium• 700 employees• € 887 million turn-over (2012-2013)• Quota: 486,235 tons• 3.5 million tons beets• 5,000 planters• Shareholders: SZ & Sopabe-T• Campaign length: 120 days
29/11/2013
Slide 8
│Sugar factories
WANZE TIENEN TIENEN
LONGCHAMPS
Limed raw juice
WANZE TIENEN TIENEN
OREYELONGCHAMPS
GENAPPE
Storage:Sugar
Thick Juice
B-Syrup
Nib Sugar
│Belgian sugar beets
Each campaign:• 5,000 beet farmers• Over 3.5 millions beets transformed• 270 trucks• 140,000 rides
│How do we produce sugar?
│Co-products
75% water
17-21% sugar
4-9% co-products
│Products & Co
Sugar
5-600.000T
• Food
• Pharma
Sugar
5-600.000T
• Food
• Pharma
Thick juice
• Food
• Fuel
Thick juice
• Food
• Fuel
Molasses
• 85.000T
• Citric acid
• Yeast
• Feed
Molasses
• 85.000T
• Citric acid
• Yeast
• Feed
Pulp
• 700.000T
• Feed
• Energy
Pulp
• 700.000T
• Feed
• Energy
Beet tails
• 100.000
• Feed
• Energy
Beet tails
• 100.000
• Feed
• Energy
Carbolime
• 150.000T
• Fertilizer
Carbolime
• 150.000T
• Fertilizer
│About BENEO-Orafti & -Remy
│Unites expertise
│Naturally derived functional ingredients for food, feed, pharma & chemicals
│Orafti® Ingredients
� Natural fibres from chicory− Sugar reduction and fat replacement− Improvement of texture− Fibre enrichment− Better digestive health
� Applications: spreads, dairy products, cereals, bakery and desserts
│About BioWanze
Wanze – BelgiumBioWanze SA
Zeitz – GermanyCropEnergies Bioethanol GmbH
Loon-Plage – FranceRyssen Alcools SAS
CropEnergies AGMannheim - Germany
�Good practice:Energy efficiency
�Good practice: Sustainability and innovation
�Good practice: flexibility
│Who is BioWanze?
�Good practice: Capacity, Energy
Wilton – UKEnsus Ltd
20
Wheat
Milling
Animal & Human Nutrition
Biomassa Boiler
GlutenSteam & Electricity
Bran
Gaz Boiler
GlutenSection
Fermentation
Fermentation
DistillationDehydratation
Alcohol 99,8%
ProtiWanze®Animal Food
Beet Syrup
Starch Milk
Beer
Flour
│Production process
│Products & Co
Ethanol
300.000 m³
• Fuel
• (beverage, cosmetics, pharma, Chemical industry)
Bran
150.000T
• Energy
• Feed
Gluten
40.000T
• Food
• Feed
ProtiWanze®
400.000T
• Feed
• Energy
Ashes
20.000T
• Fertilizer
Food
Feed
Functional materials
Fuel
│Conclusion
Sugar, BENEO, Gluten,
ETOH
Sugar co-products, BENEO Co-
products, Gluten, Bran, ProtiWanze®
Molasses, Bran, Carbolime, Aches,
Vinasses (chico), ETOH
ETOH
│Future?
• Les possibilités en IAA sont énormes
• Les co-produits sont sur site, pas ou peu de
transport (70% des coûts)
• La structure industrielle existe
• Mieux cibler les besoins du client
• Stimuler la R&D
│Perspectives