Valve Highlights

• Solid state microprocessor with easy access front panel settings• Three modes of operation meter immediate, meter delayed, or time clock delayed• Double backwash feature, offers optimum regeneration, efficiency and cleaning ability• 36 pre-programmed regeneration cycles• Variable Reserve based on water usage history• Days override feature 1 – 28 days available• Backwash and brining ability to 21” diameter tanks• Downflow/ upflow regeneration• Stores system configuration and operation data in non volatile memory• Coin cell lithium battery back-up with 8 hour power carry over• 12-volt output UL CSA AC adapter provides safe and easy installation• Control valve design provides optimum service and backwash rates• Treated water regenerant refill• Modular design with no screws to lose

Specifications• Service 27 gpm @ 15psi drop with

meter and bypass installed• Backwash 27 gpm @ 25 psi drop with

meter and bypass installed• Comes with 12-volt output UL CSA AC

adapter with 15’ cord• 1.05” distributor tube cut-off height is

+ ½” top of tank• Materials suitable for most

regenerants.• Easy locking drain/ brine clip for easy

removal• Standard ¾” Male NPT 90° drain elbow

that swivels 180° for easy orientation• 3/8” compression brine elbow that

swivels 270° for easy orientation• Built in internal flow meter off the side

of the outlet port for easy maintenance

• Operating pressure of 20 psi – 125 psi• Operating temperature of 40° - 110°F

Bypass• Directional shut-off arrows for

flow: Normal, Bypass, Diagnostic mode, Shut-off mode.

• Radial seals allow side-to-side and up/down minor plumbing misalignments, connections need only hand tightening.

• One internally lubricated O-ring on rotor creates less friction.

INLET OUTLET

Bypass Valve Operation

Fitting packages

V3007 V3007-01 V3007-02

V3007-03 V3007-04 V3007-05

1” PVC Male NPT Elbow Assembly

1” x 3/4” PVC Solvent Elbow Assembly 1” Brass Sweat Assembly

3/4” Brass Sweat Assembly1” Plastic Male NPT

Assembly1.25” Plastic Male NPT

Assembly

Fitting packages

V3007-06 V3007-07 V3007-08

V3007-09 V3007-12 V3007-13

1” Plastic Male BSPT Assembly

1.25” x 1.5” PVC Solvent Assembly

1.25” Plastic Male BSPT Assembly

1.25” & 1.5” Brass Sweat Assembly 3/4” SharkBite® Assembly 1” SharkBite® Assembly

Fitting packages & Accessories

V3191-01

Vertical 90° Adapter Kit

V3009

Auxiliary Microswitch Kit

WS1 Series Regen Microswitch Kit

V3014

V3007-15

¾” John Guest ® QC Elbow

Weather Covers

V3175WC-W (White)

V3175WC-A (Almond)

Regenerant refill Options

• Optional Brine elbow available for 1/2” OD tubing with 0.5 gpm BLFC

• Locking clip for easy removal

• Refill port plug is used on Backwash only valves

• BLFC 0.5 gpm refill only

(Orange flapper valves close in refill and open for higher draw rates to allow greater flow through during draw)

V3498 V3195-01

Drain Fitting• Easy locking clip removal. Orient in any

direction• Silencer injects air for quiet drain

running.• 3/4” NPT thread standard or 5/8” OD

polytube (requires optional separate tube insert & nut)

• Brine and drain fittings cannot be interchanged (Prevents misapplication)

• Available DLFC’s from 0.7 up to 10.0 gpm

Optional Nut & Insert

1” Male NPT Straight with Silencer

V3008-02

For Flows up 25 GPM

Separate DLFC buttons from 9.0 GPM – 25.0 GPM are available

Meter

• Measures from 0.25 to 27 gpm + 5% accuracy.

• Hall effect chip picks up magnetic pulse and Softening or Filtering, flashes in display when water is flowing

• Easy to replace turbine• Shielded magnet

Hall effect

Magnet

Easy access

• Drive bracket modular design allows easy access to components

• Coin Cell Lithium Battery back-up with

8-hour power carry over

Coin Cell Lithium Battery

(3 volt type 2032)

Drive Motor Removal

• Disconnect wires from PC Board, power 1st

12 VAC power

• Press motor locking spring to the right

• With other hand grab motor wires close to motor & rotate motor left to right while pulling out on motor to remove

Removing the PC Board

• Press up on locking tab • Pull top of PC Board forward.

Removing the Drive Bracket

• Lift up on the two tabs as indicated

• Pull top of drive bracket forward, using finger tabs.

Finger Tab

Finger Tab

Removing the Gear Box

• Remove gear box by pushing in on the beige locking tabs

• Gears can be removed by pulling them off of their posts

• All three gears are identical

Removing the Drive Cap

• Unscrew drive cap assembly with wrench

• WS1 Service Wrench

Brine Piston Removal

• Brine Piston is easily removed with a snap lock connection

• Brine Piston is not used with backwash only filter

Main piston

• Main piston is attached to piston rod with a snap-off connection

• Put a slight side pressure on piston at the cavity # to be able to snap off piston

• To remove piston rotate white gear to expose piston

Cavity # is located around this portion

of the piston

Upflow and Downflow Pistons

• Separate pistons are used for upflow or downflow applications

• Downflow piston is a solid amber color

• Upflow piston is a black and amber color

Downflow Upflow

Spacer Stack Assembly Removal

• Spacer stack assembly is removed by simply pulling stack out

Spacer Stack Assembly

• One-piece replaceable assembly

• Assembly is designed to compress and seal when tightening drive cap back into control valve

Inlet

Outlet

Drain

Draw/ Refill

Top of Tank

Distributor

Injector Cap Removal

• With closed end of WS1 service wrench you can also remove the injector cap

• With open end of WS1 service wrench you can remove the injector cap

Injector Cap and Screen

• Injector screen pulls out of cap for easy cleaning.

Injector position

• Injector is placed in brine flow direction hole: DN - downflow brining; UP - upflow brining

• A plug is used in the other port• Picture displays a control for downflow brining• Note: A downflow control valve can NOT be converted into

an upflow control valve or an upflow into a downflow

Injector Removal

To remove injector use injector cap and scoop the top rim of injector

with the bottom of the injector cap

Injector Plugs

• When shipped from the factory as a backwash only filter, the brine piston and injector will not be included. (Plugs are used to block injector passages.)

• If field converting from a softener to a backwash only filter, only a refill port plug is necessary.

• Note: If the brine piston is left in the control when converting to a backwash only filter, the injector must also be left in the control valve.

Injector SizesTypical Tank Diameter

Downflow

WS1 & WS1.25

Upflow

WS1 Only

6” 8”

7” 9”

8” 10”

9” 12”

10” 13”

12” 14”

13” 16”

14” 18”

16” 21”

18”

21”

Injector Order Number Injector Color

V3010 – 1A Black

V3010 – 1B Brown

V3010 – 1C Violet

V3010 – 1D Red

V3010 – 1E White

V3010 – 1F Blue

V3010 – 1G Yellow

V3010 – 1H Green

V3010 – 1I Orange

V3010 – 1J Light Blue

V3010 – 1K Light Green• Injector sizes based on typical tank diameter are designed for standard cation exchange water softeners only

Programming Screens

Five levels of programming/display information

• Homeowner/user screens.

• Installer screens.

• OEM softener or filter system setup screens.

• Diagnostic screens.

• Valve history screens.

• Information is specific to each programming/display level.

• Lockout feature only allows access to homeowner and installer screens.

Button Functions:

Sets time of day or allows programmer to “Escape” out of programming and save any changes made in programming modes

Toggles between capacity and time of dayMove to the next display in programming mode

Change variable being displayed in programming mode

Toggles scheduled regen on/offHold for more than 3 seconds starts immediate regenBacks up 1 step in programming mode

By pressing the above buttons in order you can Lock (LoC) or to Unlock (UnLoC) someone from

accessing the OEM setup screens

User Screens: Time of day, Gallons/Days Remaining

Softening or filtering flashes when turbine is rotating

Regen today will show if the Regen button is pressed to schedule a regeneration

Capacity Remaining

Set up to regen by gallons

Capacity Remaining

Set up to regen by days

Press NEXT to see current time

Press NEXT again to return to Capacity/Days remaining

User Screens: Time of day, Gallons/Days Remaining

Regeneration screen:

Displays time remaining in current regeneration cycle

Set clock:

• Press SET CLOCK

• Adjust hours with ▲or ▼ arrows

• Press NEXT

• Adjust minutes with ▲ or ▼ arrows

• Press NEXT to return to normal operation

System Set Up Screens

System set up screens are accessed by pressing NEXT and ▼ for 3 seconds

System Set Up Screens• SOFTENING OR FILTERING: Default is softening

• If Softening is chosen, the following programming screens will occur.

• Press NEXT

• KILOGRAINS OF CAPACITY: Adjustable from 5K to 200K. Default is 24K.

• Press NEXT

• POUNDS OF SALT: Set pounds of salt per regen. Default is 9.5 pounds of salt

•Press NEXT

• BACKWASH: Normal or longer. Default is normal.

• Press NEXT

(Continued on next slide)

• METER OPERATION: Auto = calculated capacity, regen, and enables the variable reserve feature . Gallon override = Set gallons 20 to 50,000, this will not allow the variable reserve feature to function. Default is auto.

• Press NEXT

• BRINE FILL: Set POST or PrE. Default is POST.

• Press NEXT

• REGENERANT FLOW: Up or down flow regeneration. Default is downflow.

• Press NEXT

• REGENERATION CONTROL: Normal = delayed until specified time. Normal + on 0 = delayed with override at 0 capacity. On 0 = regen will occur immediately when gallons capacity reaches zero. Default is normal.

• Press NEXT to return to normal operation.

SET CLOCK saves changes and “escapes” to normal operation from any programming screen

System Set Up Screens (Continued)

System Set Up Screens (Continued)

• SOFTENING OR FILTERING: Default is softening

• If Filtering is chosen, the following programming screens will occur.

• Press NEXT

• REGENERANT REFILL: Default is off.

• Note: Fill is in gallons

• Press NEXT

• BACKWASH: Normal, longer, normal 2, or longer 2. Default is normal.

•Press NEXT

(Continued on next slide)

• GALLONS CAPACITY: Set the gallons of capacity or off. Default is off.

• Press NEXT

• REGENERANT REFILL: Set POST or PrE. Default is POST

• Press NEXT

• REGENERATION CONTROL: Normal = delayed until specified time. Normal + on 0 = delayed with override at 0 capacity. On 0 = regen will occur immediately when gallons capacity reaches zero. Default is normal.

• Press NEXT to return to normal operation.

SET CLOCK saves changes and “escapes” to normal operation from any programming screen

System Set Up Screens (Continued)

Installer Screens: Hardness, Day override, Time of regeneration

Installer screens are accessed by pressing NEXT and the ▲ arrow

Installer Screens: Hardness, Day override, Time of regeneration

•HARDNESS: Adjustable from 1-150 grains. Default is 20

•Press NEXT

•DAY OVERRIDE: Off or 0-28 days. Default is 14

•Press NEXT

•TIME OF REGENERATION: Set hours. Default is 2 a.m. (If “on 0” is set in set up, regen will be immediate if total capacity is exhausted, and --:-- will be displayed.)

•Press NEXT

•Set minutes

•Press NEXT to return to normal mode

SET CLOCK saves changes and “escapes” to normal operation from any programming screen

Diagnostic Screens

Diagnostic screens are accessed by pressing ▲ and ▼for 3 seconds.

• Days since last regeneration

• Press NEXT

• Gallons since last regeneration

• Press NEXT

• Reserve history: Use arrows to select a day (0=today, 1= yesterday, 6= 6 days ago) Automatically toggles

• Press NEXT

• 63 days of previous water usage history: Use arrows to select a day (1= yesterday, 63= 63 days ago) Automatically toggles

• Press NEXT

(Continued on next slide)

Diagnostic Screens

• Current flow rate: This screen will reset after 10 minutes

•Press NEXT

• Max flow: Peak flow from the last 7 days

• Press NEXT

• Gallons used: Total gallons used since startup

• Press NEXT

• Days: Total days since startup

• Press NEXT

• Regens: Total regens since startup

• Press NEXT to return to normal operation.

Diagnostic Screens

• NOTE: Diagnostic displays can be reset to zero from the normal mode by pressing NEXT and ▼ for 3 seconds (OEM setup mode) and pressing UP and DOWN for 3 seconds

Deep Valve History Screens

Deep Valve History screens are accessed by pressing ▲ and ▼ for 3 seconds...

This gets you into the first Diagnostic screen, while in the first diagnostic screen you need to press ▲ and ▼ buttons

simultaneously again for 3 seconds to access the Deep Valve History

Continued on next slide

• Software version

• Press NEXT

• Max flow: Peak flow since startup

• Press NEXT

• Gallons: Total gallons used since startup

• Press NEXT

• Days: Total days since startup

• Press NEXT

• Regens: Total regens since startup

• Press NEXT

• Error Log: Displays a history of the last 10 errors generated by the control valve during operation

• Press NEXT to return to normal operation

Deep Valve History Screens

02.14.2012