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Covergraphicshould
fillandnotexceedthedefinedgreybox.
QualificationStandardsonPerformanceT
ype
TestingforValvesusedTopSide
andinFac
ilities
March9th,
2012
Va
lveManufacturersAssociation
Technica
lSeminar
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FlowManag
ementSOLUTIONS
QualificationDiversities
Australianprojectsare
drivingthemoston
eroustesting
Subsea
valvequalifications
beingusedoncriticalplatformvalves
andonshoreisolationvalves
OnshorefacilityvalvesalltobequalifiedperIS
O15848-1
Chevronprojects
Platform
valvesonCongo
Rivercrossingtobequalified
perAPI6AappendixFand
enduranceperAP
I17D
ExxonMobilprojects
RasGasspecialqualificationonESDandHIP
PSvalves
PNGte
mperatureandcycletestingofpipeline
valves
Globaldemandforvalvestobe
qualifiedisspread
ingfromprojectt
oproject
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FlowManag
ementSOLUTIONS
QualificationRequirements
API6A
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FlowManag
ementSOLUTIONS
QualificationRequirements
API6A
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FlowManag
ementSOLUTIONS
QualificationRequirements
API6A
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FlowManag
ementSOLUTIONS
QualificationRequirements
API6A
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FlowManag
ementSOLUTIONS
QualificationRequirements
API17D
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FlowManag
ementSOLUTIONS
QualificationRequirements
API17D
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FlowManag
ementSOLUTIONS
QualificationRequirements
ABNTN
BR15827
Coversallv
alvesfromclass150to2500
Firetesting
isperISO10497
Calculation
completewithFEA
oneachsizeandc
lass
valveonly,actuatorexe
mpt
mod
elhastovalidated
toler
anceshavetoevaluatedandjustified
sealm
aterialdesignandchoicesjustified
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FlowManag
ementSOLUTIONS
Qualificat
ionRequirem
ents
ABNTNBR15827
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FlowManag
ementSOLUTIONS
QualificationRequirements
ABNTN
BR15827
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FlowManag
ementSOLUTIONS
QualificationRequirements
ABNTN
BR15827
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FlowManag
ementSOLUTIONS
QualificationRequirements
API591
Thisstand
ardisaqualityqua
lificationwhereastheothersare
performance
qualifications.
ValveisfactorytestedperAP
I598thenbasedo
nasuggestedsizeda
quantityisdisassembled.
Compone
ntsare
dimensionallychecked.
Materialisexamined
pertable1
Stem/driv
etrainis
testedforstrength.
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FlowManag
ementSOLUTIONS
QualificationRequirements
API591
Pressurecontainingcastings
areexaminedwith
radiography
Pressurecontainingcompone
ntsareexaminedw
ithmagneticpartic
le
andtwovalve
saredestructively
testedforcompliance.
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FlowManag
ementSOLUTIONS
QualificationRequirements
ISO158
48-1
Whilenotathroughleakage
qualification,
itisyetanotherqualification
beingimposedthathascostimplication.
Testingh
assimilaraspects
oftemperatureand
mechanicalcycles
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FlowManag
ementSOLUTIONS
QualificationRequirements
ISO158
48-1
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FlowManag
ementSOLUTIONS
QualificationRequirements
GOSTR
53402
MostRussian
customersnowacceptAPI6Dwithoutaqualificationtest
.
Gazpromstillr
equiringqualificationtestingonsome
sizes-categorized
asSpecialtests.
GOSTstanda
rdsfromoneeditiontothenextonem
oreandmore
complytoISO
standards,espec
iallywithrespectto
leakclass(GOST
9544-2
005ClassA).
Latestedition
ofGOST9544-2
00
5hasmoreorless
similarrequirements
andcriteriaasISO5208and/orA
PI6D,
API598.
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FlowManag
ementSOLUTIONS
QualificationRequirements-Shell
MESCSPE77/300and77/315
areconsolidatedin
T-2.9
73.8
73
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FlowManag
ementSOLUTIONS
QualificationRequirements-Shell
6cyclespe
rseat&
21cycles
forstem
Repeatedatambient,maximu
mtemperatureand
minimumtemperature
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FlowManag
ementSOLUTIONS
QualificationRequirements-Shell
FEco
veragefromSPE7
7/312
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FlowManag
ementSOLUTIONS
QualificationRequirements-Chevro
n
ExcerptfromSS
M-P
U-5
4.0
2-A:
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FlowManag
ementSOLUTIONS
QualificationRequirements-Chevro
n
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FlowManag
ementSOLUTIONS
QualificationRequirements-Chevro
n
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FlowManag
ementSOLUTIONS
Qualificat
ionRequirem
ents-ExxonMobil
Excerptfro
mGP03-1
2-0
9
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FlowManag
ementSOLUTIONS
QualificationGoals
Confirmabilitytosealagainstthroughleakageoveragivennumberofcycles
Confirmsealsperformatmaximumandminimum
temperatures
Validatevalveoperatingtorque/thrustatambient,
maximumandminimumtemp
Determinefugitiveemissionpe
rformanceatambient,max.andmin.temp
Proveenvironmentalcontainm
ent
Proverobustness/stabilityofm
etallictrims
Provesoftsealcombinations
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FlowManag
ementSOLUTIONS
QualificationGroups-e
xamples
Materialc
lasses
Carbon&lowalloysteel
Austeniticalloys
Duplexalloys
Sealclasses
Nitrile
elastomers
Fluoro
carbonelastomers
PTFE
seals
Graph
oil
Metal
Temperatureclasses
-20C
to120C
-20C
to150C
-46C
to150C
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FlowManag
ementSOLUTIONS
QualificationCycles
IntegrateperformancetestingwithISO15848-1
fu
gitiveemissiontesting
AddC00ca
tegoryat200cycle
s
Checkthroughleakage&
torqueevery10cycles
Atleastonecheckat
ambient,m
inandmax.
temp.
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FlowManag
ementSOLUTIONS
QualificationRange
Coverage
isforasinglemodeldesign
Pressureclassandsize
adoptrangefrom
Shellspec77/312
Sealclasse
s-
havetobeteste
d
Materialc
lasses-areduced
numberoftestsmaybeagreedwithcertifying
authorityprovidedtestperformanceisprovento
beunaffected
Temperatureclassorrangem
aybeperstandardoragreewithCA.
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FlowManag
ementSOLUTIONS
Qualification
WayForward
Formund
erISOorAPIane
wworkgrouptoexpandFEstanda
rd
orcreateanewperfor
manceone
Timing-
now,otherwisesu
bseastandardsw
illmigrateintothevoid
How
Vo
lunteertoparticip
ateinaworkgrou
p
Why-Th
isassurestheinterestofyourcompany
an
dcountryarerepresented
THANKYOU
PLEASEPU
SHFORASTAN
DARD
ANDNOTHAVETHEVOIDF
ILLED
WITHSOMETHINGWEDONO
TWANT