Extruded Aluminum Design Innovation Competition

VAOE Proposals for Extruded Aluminum Classroom Design Solutions

Friday 5.24.2013Consultant:ALEX TAPPING RIG PROJECT MGRMECHANICAL ENG

Tips:

1- Thought process- be cognizant on how changes impact total design

2- Cultivate/Foster Innovation-

3- Flexibility software, materials, processes, tools1

Livingston & Haven Consultants:Mel Radford- Senior R&D Engineer Advisory Board Chariman Sumpter Smith Hydraulic & Pneumatics Systems Engineer ConsultantAlex Industrial Solutions Project Mgr.Matthew Wykoff- Classroom Solutions Engineering Intern

Classroom Solutions Division

Design Teams:3-High Table, Chairs, & Curtain RodChristian Allen Torrey

5-Work Cell Overhead StorageRickey KJ1-Projection Screen Mount& Student WorkstationAlvaro Paris

6-Mass Item Robotics Storage CartErin Edgar Jerome Naseem2-Teacher WorkstationJoshua Ayman Brandon Stephen4-Tool Bench Backboard & Picture FramesMichael James

10:15 11:15 Vance Teams

Team 1 10:30 10:40Team 2 10:40 10:50Team 3 10:50 11:00Team 4 11:00 11:10Team 5 11:10 11:20

11:15 11:30 Highland Team

11:30 11:45 Judging

11:45 - 12:00 Awards Presentation

2 Product Line Mission Statement- Our vision is to provide high quality design-build learning opportunities for students that provide asset development and technical education solutions for the education industry.

Product Application(s)Engineering & Technology Education classrooms and learning experiences worldwideProfessional Engineering / Manufacturing Companies

Why are our classroom product designs a great example of aluminum extrusion? Our classroom design solutions provide students within their learning environment examples on how aluminum extruded material can be valuable to their environment and technical learning process.Our classroom solutions will influence continued long-term innovation and productivity for future student generated product development.

What does using aluminum extrusion for this product accomplish?Light weight and durable classroom products that demonstrate student regarding mechanical and systems engineering solutionsHighly interchangeable, customizable, and student designed parts that replace existing classroom products

What is the market impact for the product? Product and work demand will increase due to the projected demand for higher quality classroom supplies and student work based learning artifacts

Target demographics? Technical Education Labs & Shops / High Schools/ Community Colleges/ University

Who would use the product and why?Students from Kindergarten Higher EducationTechnical Education professionalsClassroom Solutions Division

Demarcea #1Ayman - #3Brandon #4Joshua - #5Stephen #73Mobile Ergo WorkstationDesign Team:Alvaro Paris

609.6 mm

VAOE TEAM 6

Locking lever

Female- 304.8Male- 3814

Classroom Projection Wall Screen MountDesign Team:ParisEdgar

VAOE TEAM 6Notes:http://www.projectorpeople.com/resources/ask-a-projector-people-expert-submit.asp

Screen - 67 x 88

Directory lining 90 x 70

Fastener Solutions?

2273.3 mm 7 5_3/8

1701.8 mm 5 8_5/8

JO E - Design for Production Refinement 30x30 2sa finished exterior surfaces(4) Mitre corner connectors(4) 8mm x 14mm stem- t bolt fastening kit(4) 1/16 mounting plates x 55mm height x 25.4mm width sheet metal sheerFurther Analysis/Homework Vertical distance = 1741.8 overall height+ 30mm mounting plate offsets -- check mortar top and bottom = 72 = 1828.8 30 = 1798.8 Vertical Support

71.875 = 71 7/8 = 1825.625mm 30mm = 1795.625 Vertical Support x 2275.20 mm horizontal

5Teacher Work Station LoftDesign Team:Nhat Ayman Joshua Brandon

LoftProjectorSpeakersPrinterSketch paperPrinting paper

VAOE TEAM 2

http://www.simplifiedbuilding.com/blog/u-shaped-desk-w-loft-design/6Classroom High Top TableDesign Team:Christian Armani Mike

VAOE TEAM 31065MM CUT HEIGHT

40x40 1066.8mm 200

Table top - 1153.5 mm x 1156.8 mm x .25 in

7Classroom High Top ChairDesign Team:Christian Armani

VAOE TEAM 340x40 1066.8mm 200

Table top - 1153.5 mm x 1156.8 mm x .25 in

8

Classroom Curtain Rod

Design Team:Allen - Sketch/MeasurementDavid -MeasurementTorrey- Measurement / CAD Blue PrintNabil CAD PartsJasmine- Materials

Alternative SolutionJoe - 5.14.2013Original VAOE Proposal VAOE TEAM 330mm x 30mm 1SL BACK/SIDES/FRONT ?FRONT- 77.57 = 1970 MM 60MM = 1910 MM

DEPTH 152.4 MM

BACK- 1970 MM

(2) 1/16 mounting plates x 55mm height x 25.4mm width sheet metal sheer -- 8MM HOLE X 1.5 CONCRETE BOLTS

2 gussets2 Access holes2 M8

Stress test on joints

Light & heavy curtain

M8 & gussets

1 diameter tube x 9inch for gap connection

Gap 5 1.5

Annas Linenhttp://www.annaslinens.com/window-1/curtains-and-window-panels/kingston-grommet-panel.html866-266-2728Anna's Linens, Store #6245700 University Pointe Dr. Ste. 102 Charlotte, NC 28262(704) 547-1951Info & Directions

84" Panel Sku: 884294 Color* NAVY $16.99

Kingston Grommet Panel

Notes:

-72 widow opening-76 wall support brace-6 - extension-38 236 curtain rod-Stock = 15.478 = 400 mm

9Work Bench Tool Back-Board OrganizerDesign Team:Michael James RobertChris

VAOE TEAM 4

CNC Work Cell Stock Overhead Storage Design Team:James Rickey Kijana Erick

VAOE TEAM 512 x 4 stock storage11Mass Item (Robotics) Storage CartDesign Team:Erin Jerome Naseem

VAOE TEAM 1