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HT 16 / M / 154 / 0413 / E THE PRODUCTION LINE OF HANSA-TMP Variable Displacement Closed Loop System Axial Piston Compact Tandem Pump TPV 1200 BTB Via M. L. King, 6 - 41122 MODENA (ITALY) Tel: +39 059 415 711 Fax: +39 059 415 729 / 059 415 730 INTERNET: http://www.hansatmp.it E-MAIL: [email protected] HYDRAULIC COMPONENTS HYDROSTATIC TRANSMISSIONS GEARBOXES - ACCESSORIES Certified ISO 9001 and 14001
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Page 1: Variable Displacement Closed Loop System Axial Piston ...

HT 16 / M / 154 / 0413 / E

THE PRODUCTION LINE OF HANSA-TMP

Variable Displacement Closed Loop SystemAxial Piston Compact Tandem Pump

TPV 1200 BTB

Via M. L. King, 6 - 41122 MODENA (ITALY) Tel: +39 059 415 711

Fax: +39 059 415 729 / 059 415 730INTERNET: http://www.hansatmp.it

E-MAIL: [email protected]

HYDRAULIC COMPONENTSHYDROSTATIC TRANSMISSIONSGEARBOXES - ACCESSORIES

Certified ISO 9001 and 14001

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Pag. 3 HT 16 / M / 154 / 0413 / E

CONTENTS

TPV 1200 BTBCompact Tandem Pump

General Information..................................................................

Technical Specifications............................................................

Performance Diagram...............................................................

Installation Instructions..............................................................

Hydraulic Fluid..........................................................................

Hydraulic Fluid Filtration............................................................

Order Code...............................................................................

Mounting Flanges and Shaft.....................................................

Direct Mechanical Control DM..................................................

Direct Mechanical Control Lever LZ.........................................

Direct Mechanical Control Lever DMZ......................................

Integrated Remote Hydraulic Servo Control SHI......................

Electric Remote Proportional Servo Control SEI......................

Control Devices Position...........................................................

Rear Pump Mounting Flanges..................................................

Optionals...................................................................................

Purge Valve VS........................................................................

Screw By-Pass SB...................................................................

Adaptor Flange SAE A - SAE B and Sleeve FB - ST................

Man on Board MOB..................................................................

Triple Pump..............................................................................

Accessories...............................................................................

4

5

6

7

8

9

10 - 11

12 - 13

14 - 15

16

17

18 - 19

20 - 21

22

23

24

24

25

25

26

27

28

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Pag. 4 HT 16 / M / 154 / 0413 / E

GENERAL INFORMATION

TPV models are variable displacement axial piston pumps, with swashplate system, for closed loop hydrostatic transmissions.

• TPV 1200 BTB is a variable displacement, Compact Tandem axial piston pump, with swashplate system, for closed loop hydrostatic transmissions.

• Flow rate is proportional to rotation speed and displacement, and is continuously variable. It increases as the swashplate angle moves from “0” to maximum position. If the swashplate is positioned beyond the neutral point, the flow rate respectively follows one of the two directions.

• The new pump series TPV 1200 BTB is equipped with a charge pump which, by keeping the circuit pressurised, avoids the cavitation and assures a good performance of the transmission.

• The standard version is of mechanical type on which, by means of a lever, the change of flow in the two directions is obtained.

• This series of pumps can be with a hydraulic servo control or electric proportional control which allows the control of the pump by means of hydraulic or electric joysticks.

• Moreover the pump is fitted with relief valves and it is adapted for assembly of auxiliary gear pumps.

• The Compact Tandem TPV 1200 BTB, are available with splined or parallel shaft and can be supplied with options such as purge valve, screw by-pass valve and, for security, "man on board" valve.

TPV 1200 BTBCompact Tandem Pump

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Pag. 5 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

TECHNICAL SPECIFICATIONS

TPV6-7

TPV8-7

TPV9-7

TPV11-7

TPV12-7

TPV13-7

TPV15-9

TPV17-9

TPV18-9

TPV19-9

TPV21-9

Max. displacement cm3/n 7,4 8,9 9,6 11,2 12,8 13,6 15,00 17,1 18,2 19,4 21,15

Flow rating (1) lt/min. 25,01 31,96 34,74 40,32 46,08 48,88 54,00 61,77 66,37 69,84 76,4

Power rating (1) kW 8,75 11,18 12,15 14,11 16,12 17,11 18,9 21,61 23,23 24,44 31,73

Boost pump displacement cm3/n

Rated pressure bar

Max. pressure bar 300 300 300 300 300 300 280 280 270 250 250

Max. relief valve setting bar 270

Standard boost pressure (2) bar

Suction pressure bar (absolute)

Max. case pressure bar

Min. inlet shaft speed n/min.

Max. speed n/min.

Max. oil temperature °C

Oil viscosity mm2/sec.

Fluid contamination

Dry weight (3) kg

(2) 1000 n/min.

(3) Indicative values, weight varies depending on configuration and optionals

4 (Mechanical Control)20 (Hydraulic / Electric Servo Control)

>= 0,8

1,5

300

(1) 3600 n/min. 210 bar for single section

500

3600

80

16-36

18/15/12 according to ISO 4406

17,4

280 250

Pump model

210 200

5,4

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Pag. 6 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

PERFORMANCE (Indicative values)

70

80

90

100

OUTLET FLOW AT 210 bar

6/7

8/7

9/7

11/7

20

30

40

50

60

FLO

W l

t/min

. 12/7

13/7

15/9

17/9

18/9

19/9

21/9

0

10

0 300 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3500 3600

SPEED n/min.

25

30

INPUT POWER AT 210 bar

6/7

8/7

9/7

10

15

20

POW

ER k

W

9/7

11/7

12/7

13/7

15/9

17/9

18/9

19/9

0

5

0 300 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 3200 3400 3500 3600

SPEED n/min

19/9

21/9

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Pag. 7 HT 16 / M / 154 / 0413 / E

INSTALLATION INSTRUCTIONS

Installation rules, plant start up and maintenance• During assembly check that pump is in line and concentric with the driveshaft sleeve to prevent overloading of the bearings.• In the hydraulic system, preferably use pipings internally pre-cleaned with hydraulic oil or, even better, a solvent.• The internal diameter of the pipes must be suitable for the oil velocity through them (see our Use and Maintenance Manual).• Carefully clean reservoir (it is recommended to paint it). For a good performance of the transmission, the pump must be below the reservoir oil level.

First starting• Before starting fill the system components with new and filtered oil. In addition fill the pre-cleaned reservoir with the same type of oil. Let the oil flow in the whole circuit (see our Use and Maintenance Manual). Verify that charge pressure is correct. Restore oil level inside reservoir.Maintenance• First oil change to be made after approximately 500 hours of operation, filter cartridge to be replaced the first time after 50 hours for preliminary circuit cleaning and then every 500 hours; subsequently change oil every 2000 hours.• Such intervals should be reduced when the filter clogging indicator shows that the cartridge is clogged or when the system works in a heavily polluted environment.

WARNING• When operating always pay maximum attention to moving machine parts; do not wear loose fitting clothing.• Do not approach wheels, tracks, chain or shaft drives if they are moving and not properly protected, or if they could start moving suddenly and without any warning.• Do not unscrew or disconnect connectors and pipes while the pump is operating. Avoid oil leaks in order to prevent environmental pollution.

HANSA-TMP relieves itself from all and any responsibilities concerning non compliance with theseinstructions and observance of safety rules in force, even if not provided for in this document.

TPV 1200 BTBCompact Tandem Pump

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Pag. 8 HT 16 / M / 154 / 0413 / E

HYDRAULIC FLUID

Viscosity rangeFor both max. efficiency and life of the unit, the operative viscosity should be chosen within the optimum range of: √opt = optimum operating viscosity 16÷36 cSt (mm2/s) referred to the closed loop temperature.

Working conditions:The following limits of viscosity apply:√min = 10 cSt short duration at a max. permissible leakage, oil temperature of 90°C.√max = 1000 cSt short duration, on cold start.

-25

-20

0 20 40 60 80 100

10

15

20

40

100

200

500

1000

VG 22VG 32VG 46VG 68VG 100

Visc

osity

of h

ydra

ulic

flui

d

For shor t durations during the cold star ting

Opt

imum

vis

cosi

ty

For

shor

t du

ratio

ns w

ith le

akag

e oi

l at

90°

Temperature range of the fluid

cSt

°C

TPV 1200 BTBCompact Tandem Pump

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Pag. 9 HT 16 / M / 154 / 0413 / E

HYDRAULIC FLUID FILTRATION

The contaminating particles suspended in the hydraulic fluid cause the hydraulic mechanisms moving part wear.On hydraulic pumps these parts operate with very small dimensional tolerances. In order to prolong the part life, it is recommended to use a filter that maintains the hydraulicfluid contamination class at a max.

9 according to NAS 1638 6 according to SAE, ASTM, AIA 18/15 according to ISO 4406

According to the type of application decided for the pump, it is necessary to use filtration elements with a filtration ratio of:

ß 20 ÷ 30 ≥ 100

making sure that this ratio does not worsen together with the increasing of the filter cartridge differential pressure.While the pump is working, its temperature increases (over 80° to 110°C) with negative effects on the results; as a consequence, it is important to observe a max. contamination level of:

8 according to NAS 1638 5 according to SAE, ASTM, AIA 17/14 according to ISO 4406

If these values cannot be observed, the component life will consequently be reduced and it is recommended to contact our Tech Dept.

Suction filtersThe suction filters will have a clogging indicator and no bypass.The max. pressure drop on the filtration element must not exceed 0,4 absolute bar (0,8 absolute bar with cold starting).

Filters assemblingSuction filterThe suction filter is mounted on the suction line. Check that the pressure before the charge pump is 0,8 absolute bar, measured on the pump suction port (0,5 for cold starting).

TPV 1200 BTBCompact Tandem Pump

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Pag. 10 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

ORDER CODE

Pag.

1 - Pump model(13) TPV-T 1200 = Closed loop circuit tandem pump(18) TPV-T3 1200 = Closed loop circuit triple pump

2 - Primary pump displacement 5 6-7 = 7,4 cm3/n 8-7 = 8,9 cm3/n 9-7 = 9,6 cm3/n 11-7 = 11,2 cm3/n 12-7 = 12,8 cm3/n 13-7 = 13,6 cm3/n 15-9 = 15 cm3/n 17-9 = 17,1 cm3/n 18-9 = 18,2 cm3/n 19-9 = 19,4 cm3/n 21-9 = 21,15 cm3/n 3 - Secondary pump displacement 5 6-7 = 7,4 cm3/n 8-7 = 8,9 cm3/n 9-7 = 9,6 cm3/n 11-7 = 11,2 cm3/n 12-7 = 12,8 cm3/n 13-7 = 13,6 cm3/n 15-9 = 15 cm3/n 17-9 = 17,1 cm3/n 18-9 = 18,2 cm3/n 19-9 = 19,4 cm3/n 21-9 = 21,15 cm3/n 4 - Rotation CR = Clockwise rotation (right) CC = Counter-clockwise rotation (left)

5 - Shaft (mounting side) 12SS2 = Splined shaft Z 9 - 16/32 D.P. PS3 = Parallel keyed shaft 18 mm. diam. with increased bearing for external radial loadSS3 = Splined shaft Z 13 - 16/32 D.P. (only available with servo-control SHI, SEI and SAE B flange)SS4 = Splined shaft Z 11 - 16/32 D.P.

6 - Mounting flange 13F1 = SAE A 2 holes - pilot diam. 82,5 mm.F2 = SAE B 2 holes - pilot diam. 101,6 mm. (only available with servo-control SHI, SEI and shaft SS3) 7 - Primary pump controlsDM = Direct mechanical (without control lever) 14BC = Tapered bush 15LZ = Standard control lever 16 DMZB = Control lever with return spring (standard spring) 17DMZR = Control lever with return spring 17DMZV = Control lever with return spring 17SHI = Integrated hydraulic remote servo control 18SEI1.2 = Integrated electric proportional remote servo control 12V DC 20SEI2.2 = Integrated electric proportional remote servo control 24V DC 20

8 - Secondary pump controlsDM = Direct mechanical (without control lever) 14BC = Tapered bush 15LZ = Standard control lever 16 DMZB = Control lever with return spring (standard spring) 17DMZR = Control lever with return spring 17DMZV = Control lever with return spring 17SHI = Integrated hydraulic remote servo control 18SEI1.2 = Electric proportional remote servo control 12V DC 20SEI2.2 = Electric proportional remote servo control 24V DC 20

9 - Primary pump control devices position 22OA = Position A (mechanical without lever or servo control)OB = Position B (mechanical without lever or servo control)LA = Position A - Lever upRA = Position A - Lever downLB = Position B - Lever upRB = Position B - Lever down

TPV 6-7 - CR SS2 F1 DM DM OA OA 30 30 06 C 000 001 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

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Pag. 11 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

ORDER CODE (continued) Pag.

10 - Secondary pump control devices position 22OA = Position A (mechanical without lever or servo control)OB = Position B (mechanical without lever or servo control)LA = Position A - Lever upRA = Position A - Lever downLB = Position B - Lever upRB = Position B - Lever down

11 - Primary pump relief valve pressure setting * 10 = 100 bar 15 = 150 bar 18 = 180 bar 20 = 200 bar 25 = 250 bar 30 = 300 bar

12 - Secondary pump relief valve pressure setting * 10 = 100 bar 15 = 150 bar 18 = 180 bar 20 = 200 bar 25 = 250 bar 30 = 300 bar * The rated pressure value are changing with different speed.

13 - Charge pump 00 = Without charge pump06 = Standard pump (5,4 cm3/n) Standard setting: 4 bar (mechanical control) or 20 bar (hydraulic / electric servo control) at 1000 n/min.06(xx) = Other pressure settings on request (between 4 and 30 bar, contact our Technical Department). 14 - Auxiliary rear pump mounting flange option 23C = Closed cover (without rear fitting) B1 = German standard pump group 1 mountingB2 = German standard pump group 2 mounting

15 - Auxiliary gear pump displacement000 = Without pump

Group 1 109 = 0,9 cm3/n 112 = 1,2 cm3/n 117 = 1,7 cm3/n 122 = 2,1 cm3/n 126 = 2,6 cm3/n 132 = 3,1 cm3/n 138 = 3,6 cm3/n 143 = 4,2 cm3/n 149 = 4,9 cm3/n 159 = 5,9 cm3/n 165 = 6,5 cm3/n 178 = 7,5 cm3/n 198 = 9,8 cm3/nGroup 2 204 = 4,2 cm3/n 206 = 6,0 cm3/n 209 = 8,4 cm3/n 211 = 10,8 cm3/n 214 = 14,4 cm3/n 217 =16,8 cm3/n 219 =19,2 cm3/n 222 = 22,8 cm3/n 226 = 26,2 cm3/n

16 - Optional00 = Without optionalVS = Purge valve (all versions) 24SB = Screw by-pass (standard) 25 FB = Conversion flange from SAE A to SAE B 25ST = Conversion sleeve adapter 9 teeth to 13 teeth - 16/32 D.P. 25FBST = Conversion flange from SAE A to SAE B + Sleeve 9 teeth to 13 teeth - 16/32 D.P. 25 V = Viton sealsMOB = Man on board 26G = Servo control special devices (see table below)

G 1/4" BSPP - No Restrictor

J JIC 06 Diameter hole restrictor ø 0,6 mm

M METRIC 08 Diameter hole restrictor ø 0,8 mm

10 Diameter hole restrictor ø 1,0 mm

12 Diameter hole restrictor ø 1,2 mm

16 Diameter hole restrictor ø 1,6 mm

20 Diameter hole restrictor ø 2,0 mm

ONREQUEST

SHI - Control Devices

STANDARD

Servo Control Fittings Flow Restrictor

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Pag. 12 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

Splined shaft Z = 13 SS3 Splined shaft Z = 11 SS4Max. torque = 320 Nm Max. torque = 160 Nm

MOUNTING FLANGE and SHAFT OPTIONS

SHAFTParallel keyed shaft 18 mm. diam. PS3 Splined shaft Z = 9 SS2Max. torque = 85 Nm Max. torque = 80 Nm

Attention: for the application of multiple pumps the total absorbed torque must not exceed the indicated value.

16

M6

41,27 34,2

Z11 16/32 D.P.SPLINED

(Only available with servo-control SHI, SEI and SAE B flange)

Z9 16/32 D.P.SPLINED

Z11 16/32 D.P.SPLINED

Z13 16/32 D.P.SPLINED

Page 13: Variable Displacement Closed Loop System Axial Piston ...

Pag. 13 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

SAE B - 2 holes flange F2

MOUNTING FLANGE and SHAFT OPTIONS

FLANGES

SAE A - 2 holes flange F1

(Only available with servo-control SHI, SEI and shaft SS3)

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Pag. 14 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

INOUT

OUT IN IN OUT

OUTIN

8763

116,5

278

150

G2

A1

B1

128

45206

310

X1 Y1 X2 Y2

134,570

244TG1

A2

B2

S

A2

B2 B1

A1

DIRECT MECHANICAL CONTROL DM The variation in pump displacement is obtained by rotating the control shaft in a clockwise or counter-clockwise direction. The control shaft is directly linked to the pump swashplate.The angle is at 11° for displacement 6,6 cm3/n and at 19° for 21,15 cm3 /n .

Installation Drawing

Flow Direction

Pump Rotation Lever Position

Flow Out

Flow In

Lever Position

Flow Out

Flow In

Clockwise RX 1

Y1

B1

A1

A1

B1

X2

Y2

A2

B2

B2

A2

C. Clockwise LX 1

Y1

A1

B1

B1

A1

X2

Y2

B2

A2

A2

B2

Primary Pump Secondary Pump

Pump Model 6 / 7 8 / 7 9 / 7 11 / 7 12 / 7 13 / 7 15 / 9 17 / 9 18 / 9 19 / 9 21 / 9

Lever Angle (X - Y) 10° 12° 13° 15° 17° 18° 15° 17° 18° 19° 19°

Lever Angle

A1 - B1 Main ports pump 1 1/2" BSPPA2 - B2 Main ports pump 2 1/2" BSPP

PPSB "8/3niarDTS Suction 1/2" BSPP

G1 - G2 Charge pressure 1/4" BSPP

Pipe connection

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Pag. 15 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

3,18

9,3

1:8 Tap.

M6

15

9,1 + 0,100

16

60 45

M8 N

°2 H

OLES

DIRECT MECHANICAL CONTROL DMHydraulic Diagram

M Primarypump

T A1 B1

B2A2

S

G1

Secondarypump

OPTIONALTapered Bush BCTapered bush with woodruff key, external cylindric. Suitable for arrangement of specific control levers.

19,2

00+0

,15

3,18 -0,030 h9

N. 2 180°1,

16A A

22 -0,20

23 -0,10

20+0

,1

6

16,88 -0,050

16

3,50°

14

23

0,5045°

X

15

0,50 45° X

25

17±0

,1

130+0

,1

TAPERED1:8

Control Shaft Detail

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Pag. 16 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

100 8511

0

45

X1 Y1 X2 Y2689

95

9

STANDARD LEVER

M10 M8 M8

OLD VERSION LEVER

Pump Model 6 / 7 8 / 7 9 / 7 11 / 7 12 / 7 13 / 7 15 / 9 17 / 9 18 / 9 19 / 9 21 / 9

Lever Angle (X - Y) 10° 12° 13° 15° 17° 18° 15° 17° 18° 19° 19°

Lever Angle

Flow Direction

Pump Rotation Lever Position

Flow Out

Flow In

Lever Position

Flow Out

Flow In

Clockwise RX 1

Y1

B1

A1

A1

B1

X2

Y2

A2

B2

B2

A2

C. Clockwise LX 1

Y1

A1

B1

B1

A1

X2

Y2

B2

A2

A2

B2

Primary Pump Secondary Pump

DIRECT MECHANICAL CONTROL LEVER LZThe variation in pump displacement is obtained by rotating the control shaft in a clockwise or counter-clockwise direction. The lever shaft is directly linked to the pump swashplate by means of a tapered mounting, this reduces the noise due to vibrations.The angle is at 11° for displacement 6,6 cm3/n and at 19° for 21,15 cm3 /n .

Installation Drawing

IN OUT

OUTININOUT

OUT IN

A2

B2 B1

A1

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Pag. 17 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

Y1X1 X2 Y2

102

7

89 6

DIRECT MECHANICAL CONTROL LEVER (with Spring Return) DMZ

The variation in pump displacement is obtained by rotating the control shaft in a clockwise or counter-clockwise direction. The lever shaft is directly linked to the pump swashplate by means of a tapered mounting, this reduces the noise due to vibrations.The angle is at 11° for displacement 6,6 cm3/n and at 19° for 21,15 cm3 /n.

Installation Drawing

IN OUT

OUTININOUT

OUT IN

A2

B2 B1

A1

10

20

25%

50%

75%

100%

0

Pump displacement (%)

Cont

rol s

haft

torq

ueat

100

bar

(Nxm

)DMZR MAX 18.2 Nxm

DMZB MAX 14 Nxm

DMZV MAX 10.4 Nxm

M Primarypump

T A1 B1

Secondarypump

B2A2

S

G1

Hydraulic Diagram

Regarding "flow direction" and "lever angle", please refer to pag. 16.

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Pag. 18 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

103

135

121

97

P1 P2 79 102

172 3

9

40

279

T

86

127

120

100

P3 P4

P1 P4

P3P2

INTEGRATED REMOTE HYDRAULIC SERVO CONTROL SHI

The variation in pump displacement is obtained by adjusting the pressure on the P1-P2-P3-P4 servo control connections by means of a hydraulic proportional joystick (containing pressure reduction valves).The joystick supply can be obtained by taking pressure from the auxiliary pump (G connection).The servo control feedback time can be adjusted by inserting a restricter on the joystick supply line (0,5 ÷ 1,2 mm).The servo control operation curve in both control directions goes from 4 to 15 bar (tolerance ± 5%). The adjustment curve of the hydraulic control system has to be wider (4 ÷ 18 bar).

Installation Drawing

IN OUT

OUTININOUT

OUT IN

A2

B2 B1

A1

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Pag. 19 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

Hydraulic Diagram

M Primarypump

P1 P2

T A1 B1

Secondarypump

B2A2

S

P3 P4 G1

INTEGRATED REMOTE HYDRAULIC SERVO CONTROL SHI

A1 - B1 Main ports pump 1 1/2" BSPPA2 - B2 Main ports pump 2 1/2" BSPP

PPSB "8/3niarDTS Suction 1/2" BSPP

G1P1 - P2P3 - P4 Pilot pressure pump 2 1/4" BSPP

Pipe connection

Charge Pressure 1/4" BSPPPilot pressure pump 1 1/4" BSPP

Flow Direction

Pump Rotation Pilot Pressure

Flow Out

Flow In

Pilot Pressure

Flow Out

Flow In

Clockwise RP1

P2

B1

A1

A1

B1

P3

P4

A2

B2

B2

A2

C. Clockwise LP1

P2

A1

B1

B1

A1

P3

P4

B2

A2

A2

B2

Primary Pump Secondary Pump

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Pag. 20 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

ELECTRIC REMOTE PROPORTIONAL SERVO CONTROL SEI

SEI 1.2 (12V DC)SEI 2.2 (24V DC) The pump displacement variation is obtained by an electric signal, which varies: • from 0 to 750 mA (supply voltage 24V DC) • from 0 to 1500 mA (supply voltage 12V DC)

Installation Drawing

192

96 96

192

9,5

99,

5

278

T

EVP1 EVP4

EVP3EVP2

AMP JUNIOR TIMER CONNECTOR

Flow Direction Primary Pump Secondary Pump

Pump Rotation EVP FlowOut

FlowIn EVP Flow

OutFlow

In

Clockwise R EVP1EVP2

B1

A1

A1

B1

EVP3EVP4

A2

B2

B2

A2

C. Clockwise L EVP1EVP2

A1

B1

B1

A1

EVP3EVP4

B2

A2

A2

B2

IN OUT

OUTININOUT

OUT IN

A2

B2 B1

A1

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Pag. 21 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

Hydraulic Diagram

P T T P P T PT

M Primarypump

EVP1 EVP2

T A1 B1

Secondarypump

B2A2 EVP4EVP3

S

G1

ELECTRIC REMOTE PROPORTIONAL SERVO CONTROL SEI

2

Pressure-control graph forsolenoid valve for hydraulicstype VR 032 AA 035 V04 (24V)

Flow graph forsolenoid valve for hydraulicstype VR 032 AA 035 V04 (24V)

Proportional Solenoid Technical Data

Please find further details and definitions in our Technical Explanation, or respectively, in VDE 0580.

Note on the technical harmonisation guidelines within the EU Electromagnetic solenoids of this product range are subject to the low-voltage guideline 73 / 23 EWG.To guarantee the targets of this regulation, products are manufactured and inspected to the valid edition of DIN VDE 0580. This also equals a declaration of conformityby the manufacturer.

Note on the EMC (electromagnetic compatibility) guideline 89/336 EWGElectromagnetic solenoids are not affected by this guideline because neither do they cause electromagnetic disturbances nor can they be disturbed through electromagnetic disturbances. Therefore, the adherence to the EMC guideline has to be guaranteed by the user through appropriate circuitry wiring. Examples for protection circuits can be taken from the corresponding technical documents.

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Pag. 22 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

CONTROL DEVICE POSITION - Primary and Secondary Pump

RA

OBOA

LA LB

RB

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Pag. 23 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

8

32

6

9 282 40

40

M8 N°8 HOLES

10,

35

8

6 2

52

8 278,5

M10 N°16 HOLES

60

60

14,

3

REAR PUMP MOUNTING FLANGE

B1 - German Standard

B2 - German Standard

278C - Closed Cover (without rear fitting)

Four possible mounting positions (every 90°)

Four possible mounting positions (every 90°)

Max. torque = 48 Nm

Max. torque = 52 Nm

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Pag. 24 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

OPTIONALS

Purge Valve VSAll VersionSubtracting warm oil from the closed circuit, the purge valve allows the flow of cool fluidfrom the charge system.Oil flow for cooling = 4,5 lt/min. at 3000 n/min.

Installation Drawing

116,5 100

151 178

89 89

106

106

P T P TT P T P

M Primarypump

EVP1 EVP2

T A1 B1

Secondarypump

B2A2

EVP4EVP3

S

A2 B2

A1 B1

Purge valve VS

Purge valve VS

G1

Hydraulic Diagram

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TPV 1200 BTBCompact Tandem Pump

OPTIONALS

Screw By-Pass SB (Standard)

Internal screw drive valve to jointhe A and B ports to allow the free-wheeling of the hydraulic motors.

Adaptor flange from SAE A to SAE B FBAdaptor coupling Z=9 / Z=13 - 16/32" DP ST

71

111,5

139,5

2222

CHe=

13

CHi=6

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TPV 1200 BTBCompact Tandem Pump

OPTIONALS

Man on board MOBOnly SHI - SEI Servo Control

Installation Drawing

240

41

30

20 6

7

216

120

1 2

M Primarypump

P1 P2

T A1 B1

Secondarypump

B2A2

S

P3 P4

MOBVALVE

G1

Hydraulic Diagram

MOB Valve - Hydraulic Technical Data Maximum operating pressure: 300 barMaximum flow: 40 lt/min.Internal leakage: max. 5 drop / min. at 300 barResponse time: Energized 20 msec.De-energized: 30 msec. (tipical 24 VDC coil)Temperature: -30°C to 110°C

MOB Valve - Electric Technical Features Power: 18 WVarious voltage option available (both AC/DC)Wire insulation: Class HDuty factor: ED 100%Supply power tolerance:

Temperature: -30°C to 60°CSeveral connection option available

2

1

+10%, -5% (DC)+10%, -5% (AC)

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TPV 1200 BTBCompact Tandem Pump

TRIPLE PUMP

Assembly example for TRIPLE PUMP

444

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Pag. 28 HT 16 / M / 154 / 0413 / E

TPV 1200 BTBCompact Tandem Pump

Hydraulic Remote Servo Controls

For more detailed information ask for specific catalogue

Flanges and Couplings for Gasoline and Diesel EnginesVARIABLE DISPLACEMENT AXIAL PISTON PUMPS TPV 6

18

FLANGES AND COUPLINGS

GASOLINE OR DIESEL ENGINES

AC/DC ELECTRIC MOTORS

HYDRAULIC PILOT CONTROLS

OPTIONAL ON REQUEST

HT 16 / M / 107 / 0804 / E -24

VARIABLE DISPLACEMENT AXIAL PISTON PUMPS TPV 618

FLANGES AND COUPLINGS

GASOLINE OR DIESEL ENGINES

AC/DC ELECTRIC MOTORS

HYDRAULIC PILOT CONTROLS

OPTIONAL ON REQUEST

HT 16 / M / 107 / 0804 / E -24

Electric Remote Servo Controls

Via M.L. King, 6 - 41100 MODENA (ITALY)Tel: +39 059 415 711Fax: +39 059 415 729 / 059 415 730INTERNET: http://www.hansatmp.itE-MAIL: [email protected]

HYDRAULIC COMPONENTSHYDROSTATIC TRANSMISSIONS

GEARBOXES - ACCESSORIES

As HANSA-TMP has a very extensive range of products and some products have a varietyof applications, the information supplied may often only apply to specific situations. If thecatalogue does not supply all the information required, please contact HANSA-TMP. In orderto provide a comprehensive reply to queries we may require specific data regarding theproposed application.

Whilst every reasonable endeavour has been made to ensure accuracy, this publicationcannot be considered to represent part of any contract, whether expressed or implied.HANSA-TMP reserves the right to amend specifications at their discretion.

Poichè HANSA-TMP offre una gamma di prodotti molto estesa ed alcuni di questi vengonoimpiegati per più tipi di applicazioni, le informazioni riportate possono riferirsi solo a determi-nate situazioni. Se nel catalogo non sono riportati tutti i dati necessari, si prega di contattareHANSA-TMP. Al fine di poter fornire una risposta esauriente potrà rendersi necessaria la richie-sta di dati specifici riguardanti l'applicazione in questione.

Questo catalogo, pur essendo stato approntato con particolare riguardo alla precisione deidati riportati, non consiste parte di alcun contratto espresso o implicito. HANSA-TMP si riservail diritto di apportare qualsiasi modifica ai dati riportati.

For more detailed information ask for catalogue HT 150 A ...

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For more detailed information ask for catalogue HT 73 B ...

ACCESSORIES

Hydraulic Gear Pump German Standard B1Hydraulic Gear Pump German Standard B2

For more detailed information ask for catalogue HT 15 F ...

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Page 31: Variable Displacement Closed Loop System Axial Piston ...
Page 32: Variable Displacement Closed Loop System Axial Piston ...

As HANSA-TMP has a very extensive range of products and some products have a variety of applications, the information supplied may often only apply to specific situations.

If the catalogue does not supply all the information required, please contact HANSA-TMP.In order to provide a comprehensive reply to queries we may require specific data regarding the proposed application.

Whilst every reasonable endeavour has been made to ensure accuracy, thispublication cannot be considered to represent part of any contract, whether expressed or implied.

The data is this catalogue refer to the standard product. The policy ofHANSA-TMP consists of a continuous improvement of its products. It reservesthe right to change the specifications of the different products whenevernecessary and without giving prior information.

Via M. L. King, 6 - 41122 MODENA (ITALY) Tel: +39 059 415 711

Fax: +39 059 415 729 / 059 415 730INTERNET: http://www.hansatmp.it

E-MAIL: [email protected]

HYDRAULIC COMPONENTSHYDROSTATIC TRANSMISSIONSGEARBOXES - ACCESSORIES


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