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Variable Frequency AC Motor Drive Units...1P4 1.4 1P7 1.7 2P3 2.3 3P0 3.0 4P0 4.0 4P2 4.2 6P0 6.0...

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146 Variable Frequency AC Motor Drive Units 14 Bulletin 2162T and 2163T PowerFlex 40 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171 These combination variable frequency AC motor drive units are specifically designed for use in CENTERLINE motor control centers. Each unit contains a high performance, microprocessor-controlled, variable frequency AC drive and either a fusible disconnect switch or a circuit breaker. They also: Include isolated logic and power. Include fan(s) and venting where required. See page 245. Include UL Class CC or J time delay fuses. These fuses provide both branch circuit protection and drive input protection. The drive input fuses are provided in series with the circuit breaker in Bulletin 2163T units. Include control circuit transformer (CCT). The CCT is sized to provide power for all standard pilot devices and any required fan(s). Produce a three-phase, pulse width modulated (PWM) adjustable frequency output and voltage output for exceptional control of motor speed and torque. Are digitally programmable with access to mode programming, providing precise and repeatedly accurate setup, control and operation and adaptability to handle a variety of applications. Bulletin 2162T and 2163T use normal duty PowerFlex 40 drives. Each unit is provided as a NEMA Wiring Class I, Type A unit with terminals mounted on the drive chassis for connection of remote pilot devices, input signals, etc. For NEMA Type 3R and NEMA Type 4 enclosure construction, contact your local Rockwell Automation Sales Office or Allen-Bradley distributor. Bulletin 2164Q, 2164R, 2165Q and 2165R Manual Drive Bypass and PowerFlex 70 or PowerFlex 700 Drive . . . . . . . . . 176 These combination variable frequency drive units are specially designed for use in CENTERLINE motor control centers. The configuration consists of two interlocked components, one containing the bypass circuitry and one containing a PowerFlex 70 (Bulletin 2164Q or 2165Q) or PowerFlex 700 (Bulletin 2164R or 2165R) variable frequency drive. The bypass component contains a fusible or circuit breaker disconnect, control circuit transformer, six-pole manually operated bypass switch, pull-apart terminal blocks and bypass contactor (Bulletin 100 contactor) with a Bulletin 193 overload relay. The drive compartment contains the respective PowerFlex variable frequency drive (see product descriptions on Bulletins 2162Q, 2162R, 2163Q and 2163R for specific PowerFlex 70 and 700 features) less control circuit transformer and disconnecting means. This configuration allows for the drive to be taken offline and replaced as needed with minimal disruption to the application process. When in bypass mode the serviceable drive component meets NFPA 70E hazard/Risk Level 0. The bypass component is provided as a NEMA Class II wiring, Type B unit. Terminals mounted on the drive chassis are provided for the connection of remote devices, input signals, etc. Also A Human Interface Module must be specified. “Drive On” and “Bypass On” pilot lights and HAND-OFF-AUTO selector switch, HAND START and HAND STOP push buttons must be specified. Control Platform Type (Bulletin 2164Q, 2165Q) or Control Interface Type (Bulletin 2164R, 2165R) must be specified for Bulletins 2164R and 2165R. Bulletin 2164Q and 2165Q use normal duty PowerFlex 70 drives. Bulletin 2164R and 2165R use normal duty PowerFlex 700 drives. For all NEMA Type 3R and NEMA Type 4 applications, contact your local Rockwell Automation Sales Office or Allen-Bradley distributor. For Options, Modifications and Accessories, see pages 187–193 Discount Schedule A6
Transcript
Page 1: Variable Frequency AC Motor Drive Units...1P4 1.4 1P7 1.7 2P3 2.3 3P0 3.0 4P0 4.0 4P2 4.2 6P0 6.0 6P6 6.6 010 10.5 9P9 9.9 012 12 012 12.2 017 17 019 19 024 24 Discount Schedule A6

146

Variable Frequency AC Motor Drive Units

14

Bulletin 2162T and 2163TPowerFlex 40 Drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171These combination variable frequency AC motor drive units are specifically designed for use in CENTERLINE motor control centers. Each unit contains a high performance, microprocessor-controlled, variable frequency AC drive and either a fusible disconnect switch or a circuit breaker.They also:• Include isolated logic and power.• Include fan(s) and venting where required. See page 245.• Include UL Class CC or J time delay fuses. These fuses provide both branch

circuit protection and drive input protection. The drive input fuses are provided in series with the circuit breaker in Bulletin 2163T units.

• Include control circuit transformer (CCT). The CCT is sized to provide power for all standard pilot devices and any required fan(s).

• Produce a three-phase, pulse width modulated (PWM) adjustable frequency output and voltage output for exceptional control of motor speed and torque.

• Are digitally programmable with access to mode programming, providing precise and repeatedly accurate setup, control and operation and adaptability to handle a variety of applications.

Bulletin 2162T and 2163T use normal duty PowerFlex 40 drives.Each unit is provided as a NEMA Wiring Class I, Type A unit with terminals mounted on the drive chassis for connection of remote pilot devices, input signals, etc. For NEMA Type 3R and NEMA Type 4 enclosure construction, contact your local Rockwell Automation Sales Office or Allen-Bradley distributor.Bulletin 2164Q, 2164R, 2165Q and 2165R Manual Drive Bypass and PowerFlex 70 or PowerFlex 700 Drive . . . . . . . . . 176These combination variable frequency drive units are specially designed for use in CENTERLINE motor control centers. The configuration consists of two interlocked components, one containing the bypass circuitry and one containing a PowerFlex 70 (Bulletin 2164Q or 2165Q) or PowerFlex 700 (Bulletin 2164R or 2165R) variable frequency drive. The bypass component contains a fusible or circuit breaker disconnect, control circuit transformer, six-pole manually operated bypass switch, pull-apart terminal blocks and bypass contactor (Bulletin 100 contactor) with a Bulletin 193 overload relay. The drive compartment contains the respective PowerFlex variable frequency drive (see product descriptions on Bulletins 2162Q, 2162R, 2163Q and 2163R for specific PowerFlex 70 and 700 features) less control circuit transformer and disconnecting means. This configuration allows for the drive to be taken offline and replaced as needed with minimal disruption to the application process. When in bypass mode the serviceable drive component meets NFPA 70E hazard/Risk Level 0.The bypass component is provided as a NEMA Class II wiring, Type B unit. Terminals mounted on the drive chassis are provided for the connection of remote devices, input signals, etc. Also• A Human Interface Module must be specified.• “Drive On” and “Bypass On” pilot lights and HAND-OFF-AUTO selector

switch, HAND START and HAND STOP push buttons must be specified.• Control Platform Type (Bulletin 2164Q, 2165Q) or Control Interface Type

(Bulletin 2164R, 2165R) must be specified for Bulletins 2164R and 2165R.Bulletin 2164Q and 2165Q use normal duty PowerFlex 70 drives.Bulletin 2164R and 2165R use normal duty PowerFlex 700 drives.For all NEMA Type 3R and NEMA Type 4 applications, contact your local Rockwell Automation Sales Office or Allen-Bradley distributor.

For Options, Modifications and Accessories, see pages 187–193 Discount Schedule A6

Page 2: Variable Frequency AC Motor Drive Units...1P4 1.4 1P7 1.7 2P3 2.3 3P0 3.0 4P0 4.0 4P2 4.2 6P0 6.0 6P6 6.6 010 10.5 9P9 9.9 012 12 012 12.2 017 17 019 19 024 24 Discount Schedule A6

171

Variable Frequency AC Motor Drive Units

14

Catalog Number Explanation - Bulletin 2162T and 2163TPowerFlex 40 Drive

• Bulletins 2162T and 2163T use PowerFlex 40 Drives• Bulletins 2162T and 2163T are sized for Normal Duty applications• NEMA Enclosure Type 1, Type 1 with gasket or Type 12 Enclosure Type• UL Class CC or J time delay drive input fuses provide both branch circuit and drive input

protection, fuse class dependent on drive rating• Isolated logic and power produces a three-phase, pulse-width-modulated (PWM)

adjustable frequency output to vary motor speed

229

2162T A - 6P0 K B - 38 - 14HBA32163T A - 6P0 K B - 38CA - 14HBA3

Bulletin Number Wiring TypePowerFlex 40 Nominal Output

Current RatingNEMA Enclosure

TypeLine Voltage

Nominal Horsepower/kW and Circuit Breaker Type

Human Interface Module and Options

229A

Code Type

2162TPowerFlex 40 Variable Frequency AC Drive with Fusible Disconnect

2163TPowerFlex 40 Variable Frequency AC Drive with Circuit Breaker

229B

Code Wiring TypeA Type A

229D

Code NEMA Enclosure Type

K NEMA Type 1 or Type 1 with gasket

J NEMA Type 12

229F

CodeNominal Horsepower/kW Code and Circuit Breaker Type

2162T-”38” “38” Nominal Horsepower/kW code. See table on page 206

2163T-”38CA”“38_” Nominal Horsepower/kW code. See table on page 206“__CA” Circuit Breaker Type. See table on page 212

229E

Code Line VoltageN 380V [1]

[1] Units at these voltages are not UL or cUL listed.

KN 400V [1]

I 415V [1]

B 480VC 600V

229G

CodeHuman Interface Module and Options

See options section beginning on page 187

229C

Nominal Constant Current Ratings (Amperes) 380-480V Line Voltage 600V Line Voltage

Code Ratings Code Ratings 1P4 1.4 1P7 1.72P3 2.3 3P0 3.04P0 4.0 4P2 4.26P0 6.0 6P6 6.6010 10.5 9P9 9.9012 12 012 12.2017 17 019 19024 24

For Options, Modifications and Accessories, see pages 187–193Discount Schedule A6

Page 3: Variable Frequency AC Motor Drive Units...1P4 1.4 1P7 1.7 2P3 2.3 3P0 3.0 4P0 4.0 4P2 4.2 6P0 6.0 6P6 6.6 010 10.5 9P9 9.9 012 12 012 12.2 017 17 019 19 024 24 Discount Schedule A6

172

Variable Frequency AC Motor Drive Units

14

Units—2162TCombination PowerFlex 40 Variable Frequency AC Drive (VFD) Units with Fusible Disconnect, 380-480VAC• See page 146 for product description.• For specific drive applications refer to PowerFlex 40 User Manual.• All PowerFlex ratings are Normal Duty.• Branch circuit (overload) protection is provided by the internal drive overload.• See page 238 for Combination Unit Short Circuit Withstand Ratings table.• Wiring is Type A only. Drive can only accept 16 AWG control wire.• Proper placement of drive units in the MCC is essential for proper operation and life cycle of the drive. Strong

consideration should be given to placing units with drives at the bottom of the section. When more than one drive unit is placed in a section, the drive unit with the highest rating should be located at the bottom of the section.

• Do not mount transformer units below drive units. Heat from transformer units may cause drive to trip.• Internal HIM (Human Interface Module) is included. Optional door mounted HIMs can be selected on page 189.• PowerFlex 40 AC drives are cUL US (UL and cUL listed) as motor overload protective devices. An external overload

relay is not required for single motor applications. PowerFlex 40 AC drives are not intended for use with single phase motors.

230

PowerFlex 40 Space Factors with Options 231

Frame

Maximum Continuous

Output Amperes[1]

[1] Ampere ratings are at a 4kHz carrier frequency. If carrier frequencies above 4kHz are selected, the drive output current ratings must be derated. For derating information, contact your local Rockwell Automation Sales Office and/or refer to PowerFlex 40 User Manual, 22B-UM001x-EN-E.

Nominal kW Nominal HP NEMA Type 1 and Type 1 w/ gasket NEMA 12

Delivery Program

The horsepower and kw ratings shown below are for reference only. PowerFlex

40 drive units should be sized according to the application and output ampere rating.

Space Factor Catalog Number [2]

[2] The catalog numbers listed are not complete:• Select voltage code from table on page 206 to the horsepower rating desired (e.g., 2162TA-1P4KB).• Select the number from table on page 206 that corresponds to the horsepower or kilowatt rating desired (e.g., 2162TA-1P4KB-33 or 2162TA-1P4KN-33K).

Space Factor Catalog Number [2]

380-415V[3]

[3] Units at these voltages are not UL listed or cUL listed

480V

B

1.4 0.37 0.5

1.0[4]

[4] Adding options to this catalog number could result in an increased space factor.

2162TA-1P4K_-_

1.5 [4]

2162TA-1P4J_-_

SC

2.3 0.55 - 0.75 0.75 - 1.0 2162TA-2P3K_-_ 2162TA-2P3J_-_4.0 1.1 - 1.5 2.0 2162TA-4P0K_-_ 2162TA-4P0J_-_6.0 2.2 3.0 2162TA-6P0K_-_ 2162TA-6P0J_-_10.5 3.7 5.0 2162TA-010K_-_ 2.0 [4] 2162TA-010J_-_

C12 5.5 7.5

2.0 [4]2162TA-012K_-_

2.5 [4] 2162TA-012J_-_17 7.5 10 2162TA-017K_-_ 2162TA-017J_-_24 11 15 2162TA-024K_-_ 3.0 [4] 2162TA-024J_-_

Voltage Rating Frame Drive

Rating

NEMA 1/1G NEMA 12

Base Unit

(Space Factor)

Control Station (-1,

3, 4 or 5)

Isolated Signal

Conditioner (-14N2)

Line or Load

Reactors (-14R_ _)

Isolated Signal

Conditioner (-14N2) AND Line or Load

Reactors

Base Unit

(Space Factor)

Control Station

(-1, 3, 4 or 5)

Isolated Signal

Conditioner (-14N2)

Line or Load

Reactors (-14R_ _)

Isolated Signal Conditioner

(-14N2) AND Line or Load Reactors

380, 400, 415

B

1.4A

1.0 1.5 1.5 N/A N/A1.5 1.5 1.5

N/A N/A2.3A4.0A6.0A10.5A 2.0 2.0 2.0

C12A

2.0 2.0 2.0 N/A N/A2.5 2.5 2.5

N/A N/A17A24A 3.0 3.0 3.0

480

B

1.4A

1.0 1.5 1.5 1.51.5

1.5 1.5 1.5 2.0 2.02.3A4.0A6.0A

2.010.5A 2.0 2.0 2.0

2.5 2.5C

12A2.0 2.0 2.0 2.0

2.5 2.5 2.517A24A 3.0 3.0 3.0 3.0 3.0

For Options, Modifications and Accessories, see pages 187–193 Discount Schedule A6

Page 4: Variable Frequency AC Motor Drive Units...1P4 1.4 1P7 1.7 2P3 2.3 3P0 3.0 4P0 4.0 4P2 4.2 6P0 6.0 6P6 6.6 010 10.5 9P9 9.9 012 12 012 12.2 017 17 019 19 024 24 Discount Schedule A6

173

Variable Frequency AC Motor Drive Units

14

Units—2162TCombination PowerFlex 40 Variable Frequency AC Drive (VFD) Units with Fusible Disconnect, 600VAC

• See page 146 for product description.• For specific drive applications refer to PowerFlex 40 User Manual.• All PowerFlex ratings are Normal Duty.• Branch circuit (overload) protection is provided by the internal drive overload.• See page 238 for Combination Unit Short Circuit Withstand Ratings table.• Wiring is Type A only. Drive can only accept 16 AWG control wire.• Proper placement of drive units in the MCC is essential for proper operation and life cycle of the drive. Strong

consideration should be given to placing units with drives at the bottom of the section. When more than one drive unit is placed in a section, the drive unit with the highest rating should be located at the bottom of the section.

• Do not mount transformer units below drive units. Heat from transformer units may cause drive to trip.• Internal HIM (Human Interface Module) is included. Optional door mounted HIMs can be selected on page 189.• PowerFlex 40 AC drives are cUL US (UL and cUL listed) as motor overload protective devices. An external overload

relay is not required for single motor applications. PowerFlex 40 AC drives are not intended for use with single phase motors.

232

PowerFlex 40 Space Factors with Options 233

Frame

Maximum Continuous

Output Amperes[1]

[1] Ampere ratings are at a 4kHz carrier frequency. If carrier frequencies above 4kHz are selected, the drive output current ratings must be derated. For derating information, contact your local Rockwell Automation Sales Office and/or refer to PowerFlex 40 User Manual, 22B-UM001x-EN-E.

Nominal HP NEMA Type 1 and Type 1 w/ gasket NEMA 12

Delivery Program

The HP ratings shown below are for reference only. PowerFlex 40 drive

units should be sized according to the application and output ampere rating.

Space Factor Catalog Number t [2]

[2] The catalog numbers listed are not complete:• Select voltage code from table on page 206 to the horsepower rating desired (e.g., 2162TA-1P7KC).• Select the number from table on page 206 that corresponds to the horsepower rating desired (e.g., 2162TA-1P7KC-35).

Space Factor Catalog Number [2]

B

1.7 1.0

1.0 [3]

[3] Adding options to this catalog number could result in an increased space factor.

2162TA-1P7K_-_1.5 [3]

2162TA-1P7J_-_

PE in U.S.,

SC in Canada

3.0 1.5 - 2.0 2162TA-3P0K_-_ 2162TA-3P0J_-_4.2 3.0 2162TA-4P2K_-_ 2162TA-4P2J_-_6.6 5.0 2162TA-6P6K_-_ 2.0 [3] 2162TA-6P6J_-_

C9.9 7.5

2.0 [3]2162TA-9P9K_-_

2.5 [3] 2162TA-9P9J_-_12.2 10 2162TA-012K_-_ 2162TA-012J_-_19.0 15 2162TA-019K_-_ 3.0 [3] 2162TA-019J_-_

Voltage Rating Frame Drive

Rating

NEMA 1/1G NEMA 12

Base Unit

(Space Factor)

Control Station

(-1, 3, 4 or 5)

Isolated Signal

Conditioner (-14N2)

Line or Load

Reactors (-14R_ _)

Isolated Signal

Conditioner (-14N2) AND Line or Load

Reactors

Base Unit

(Space Factor)

Control Station

(-1, 3, 4 or 5)

Isolated Signal

Conditioner (-14N2)

Line or Load

Reactors (-14R_ _)

Isolated Signal Conditioner

(-14N2) AND Line or Load Reactors

600

B

1.7A

1.0 1.5 1.5 1.51.5 1.5 1.5 1.5 2.0 2.03.0A

4.2A6.6A 2.0 2.0 2.0 2.0

2.5 2.5C

9.9A2.0 2.0 2.0 2.0 2.0

2.5 2.5 2.512.2A19A 3.0 3.0 3.0 3.0 3.0

For Options, Modifications and Accessories, see pages 187–193Discount Schedule A6

Page 5: Variable Frequency AC Motor Drive Units...1P4 1.4 1P7 1.7 2P3 2.3 3P0 3.0 4P0 4.0 4P2 4.2 6P0 6.0 6P6 6.6 010 10.5 9P9 9.9 012 12 012 12.2 017 17 019 19 024 24 Discount Schedule A6

174

Variable Frequency AC Motor Drive Units

14

Units—2163TCombination PowerFlex 40 Variable Frequency AC Drive (VFD) Units with Circuit Breaker, 380-480VAC• See page 146 for product description.• For specific drive applications refer to PowerFlex 40 User Manual.• All PowerFlex ratings are Normal Duty.• Branch circuit (overload) protection is provided by the internal drive overload.• See page 238 for Combination Unit Short Circuit Withstand Ratings table.• Wiring is Type A only. Drive can only accept 16 AWG control wire.• Proper placement of drive units in the MCC is essential for proper operation and life cycle of the drive. Strong

consideration should be given to placing units with drives at the bottom of the section. When more than one drive unit is placed in a section, the drive unit with the highest rating should be located at the bottom of the section.

• Do not mount transformer units below drive units. Heat from transformer units may cause drive to trip.• Internal HIM (Human Interface Module) is included. Optional door mounted HIMs can be selected on page 189.• PowerFlex 40 AC drives are cUL US (UL and cUL listed) as motor overload protective devices. An external overload

relay is not required for single motor applications. PowerFlex 40 AC drives are not intended for use with single phase motors.

234

PowerFlex 40 Space Factors with Options 235

Frame

Maximum Continuous

Output Amperes[1]

[1] Ampere ratings are at a 4kHz carrier frequency. If carrier frequencies above 4kHz are selected, the drive output current ratings must be derated. For derating information, contact your local Rockwell Automation Sales Office and/or refer to PowerFlex 40 User Manual, 22B-UM001x-EN-E.

Nominal kW Nominal HP NEMA Type 1 and Type 1 w/ gasket NEMA 12

Delivery Program

The HP and kW ratings shown below are for reference only. PowerFlex 40 drive units

should be sized according to the application and output ampere rating.

Space Factor Catalog Number t [2]

[2] The catalog numbers listed are not complete:• Select voltage code from table on page 206 to the horsepower rating desired (e.g., 2163TA-1P4KB).• Select the number from table on page 206 that corresponds to the horsepower rating desired (e.g., 2163TA-1P4KB-33).• Select the appropriate suffix from table on page 212 to identify the circuit breaker type (e.g., 2163TA-1P4KB-33CA).

Space Factor Catalog Number [2]

380-415V [3]

[3] Units at these voltages are not UL listed or cUL listed.

480V

B

1.4 0.37 0.5

1.0 [4]

[4] Adding options to this catalog number could result in an increased space factor.

2163TA-1P4K_-_

1.5 [4]

2163TA-1P4J_-_

SC

2.3 0.55 - 0.75 0.75 - 1.0 2163TA-2P3K_-_ 2163TA-2P3J_-_4.0 1.1 - 1.5 1.5 - 2.0 2163TA-4P0K_-_ 2163TA-4P0J_-_6.0 2.2 3.0 2163TA-6P0K_-_ 2163TA-6P0J_-_

10.5 3.7 5.0 2163TA-010K_-_ 2.0 [4] 2163TA-010J_-_

C

12 5.5 7.5

2.0 [4]

2163TA-012K_-_2.5 [4] 2163TA-012J_-_

17 7.5 10 2163TA-017K_-_ 2163TA-017J_-_

24 11 15 2163TA-024K_-_ 3.0 [4] 2163TA-024J_-_

Voltage Rating Frame Drive

Rating

NEMA 1/1G NEMA 12

Base Unit (Space Factor)

Control Station (-1,

3, 4 or 5)

Isolated Signal

Conditioner (-14N2)

Line or Load Reactors (-14R_ _)

Isolated Signal Conditioner (-14N2) AND Line or Load

Reactors

Base Unit (Space Factor)

Control Station (-1,

3, 4 or 5)

Isolated Signal

Conditioner (-14N2)

Line or Load

Reactors (-14R_ _)

Isolated Signal Conditioner (-14N2) AND Line or Load

Reactors

380, 400, 415

B

1.4A

1.0 1.5 1.5 N/A N/A 1.5 1.5 1.5 N/A N/A2.3A4.0A6.0A

10.5A 2.0 2.0 2.0

C12A

2.0 2.0 2.0 N/A N/A 2.5 2.5 2.5 N/A N/A17A24A 3.0 3.0 3.0

480

B

1.4A

1.0 1.5 1.5 1.51.5 1.5 1.5 1.5 2.0 2.02.3A

4.0A6.0A

2.010.5A 2.0 2.0 2.0

2.5 2.5C

12A2.0 2.0 2.0 2.0 2.5 2.5 2.517A

24A 3.0 3.0 3.0 3.0 3.0

For Options, Modifications and Accessories, see pages 187–193 Discount Schedule A6

Page 6: Variable Frequency AC Motor Drive Units...1P4 1.4 1P7 1.7 2P3 2.3 3P0 3.0 4P0 4.0 4P2 4.2 6P0 6.0 6P6 6.6 010 10.5 9P9 9.9 012 12 012 12.2 017 17 019 19 024 24 Discount Schedule A6

175

Variable Frequency AC Motor Drive Units

14

Units—2163TCombination PowerFlex 40 Variable Frequency AC Drive (VFD) Units with Fusible Disconnect, 600VAC

• See page 146 for product description.• For specific drive applications refer to PowerFlex 40 User Manual.• All PowerFlex ratings are Normal Duty.• Branch circuit (overload) protection is provided by the internal drive overload.• See page 238 for Combination Unit Short Circuit Withstand Ratings table.• Wiring is Type A only. Drive can only accept 16 AWG control wire.• Proper placement of drive units in the MCC is essential for proper operation and life cycle of the drive. Strong

consideration should be given to placing units with drives at the bottom of the section. When more than one drive unit is placed in a section, the drive unit with the highest rating should be located at the bottom of the section.

• Do not mount transformer units below drive units. Heat from transformer units may cause drive to trip.• Internal HIM (Human Interface Module) is included. Optional door mounted HIMs can be selected on page 189.• PowerFlex 40 AC drives are cUL US (UL and cUL listed) as motor overload protective devices. An external overload

relay is not required for single motor applications. PowerFlex 40 AC drives are not intended for use with single phase motors.

236

PowerFlex 40 Space Factors with Options 237

Frame

Maximum Continuous

Output Amperes[1]

[1] Ampere ratings are at a 4kHz carrier frequency. If carrier frequencies above 4kHz are selected, the drive output current ratings must be derated. For derating information, contact your local Rockwell Automation Sales Office and/or refer to PowerFlex 40 User Manual, 22B-UM001x-EN-E.

Nominal HP NEMA Type 1 and Type 1 w/ gasket NEMA 12

Delivery Program

The HP ratings shown below are for reference only. PowerFlex 40 drive units

should be sized according to the application and output ampere rating.

Space Factor Catalog Number t [2]

[2] The catalog numbers listed are not complete:• Select voltage code from table on page 206 to the horsepower rating desired (e.g., 2163TA-1P7KC).• Select the number from table on page 206 that corresponds to the horsepower rating desired (e.g., 2163TA-1P7KC-35).• Select the appropriate suffix from table on page 212 to identify the circuit breaker type (e.g., 2163TA-1P4KB-33CA).

Space Factor Catalog Number [2]

B

1.7 1.0

1.0 [3]

[3] Adding options to this catalog number could result in an increased space factor.

2163TA-1P7K_-_1.5 [3]

2163TA-1P7J_-_

PE in U.S.,

SC in Canada

3.0 1.5 - 2.0 2163TA-3P0K_-_ 2163TA-3P0J_-_4.2 3.0 2163TA-4P2K_-_ 2163TA-4P2J_-_6.6 5.0 2163TA-6P6K_-_ 2.0 [3] 2163TA-6P6J_-_

C9.9 7.5

2.0 [3]2163TA-9P9K_-_

2.5 [3] 2163TA-9P9J_-_12.2 10 2163TA-012K_-_ 2163TA-012J_-_19.0 15 2163TA-019K_-_ 3.0 [3] 2163TA-019J_-_

Voltage Rating Frame Drive

Rating

NEMA 1/1G NEMA 12

Base Unit

(Space Factor)

Control Station

(-1, 3, 4 or 5)

Isolated Signal

Conditioner (-14N2)

Line or Load

Reactors (-14R_ _)

Isolated Signal

Conditioner (-14N2) AND Line or Load

Reactors

Base Unit

(Space Factor)

Control Station

(-1, 3, 4 or 5)

Isolated Signal

Conditioner (-14N2)

Line or Load

Reactors (-14R_ _)

Isolated Signal Conditioner

(-14N2) AND Line or Load Reactors

600

B

1.7A

1.0 1.5 1.5 1.51.5 1.5 1.5 1.5 2.0 2.03.0A

4.2A6.6A 2.0 2.0 2.0 2.0

2.5 2.5C

9.9A2.0 2.0 2.0 2.0 2.0

2.5 2.5 2.512.2A19A 3.0 3.0 3.0 3.0 3.0

For Options, Modifications and Accessories, see pages 187–193Discount Schedule A6

Page 7: Variable Frequency AC Motor Drive Units...1P4 1.4 1P7 1.7 2P3 2.3 3P0 3.0 4P0 4.0 4P2 4.2 6P0 6.0 6P6 6.6 010 10.5 9P9 9.9 012 12 012 12.2 017 17 019 19 024 24 Discount Schedule A6

187

15

Factory-Installed Options, Modifications, Accessories for Combination Variable Frequency

AC Motor Drive UnitsMultiple option numbers are separated by a dash and added to the base catalog number in ascending order.To select pilot light lens color, add letter(s) to the option number: A = amber, B = blue, C = clear, G = green, R = red, W = white (e.g., 4RG is a red ON and green OFF pilot light). Clear and white are not available for Bulletin 800T LED type pilot lights. Clear is not available on Bulletin 800F LED pilot lights. White is not available on Bulletin 800F incandescent pilot lights.

248

Option Description

PowerFlex 40, 70 and 700 Drives

PowerFlex 70 and 700 Manual

Drive Bypass Option

NumberDelivery Program2162Q

2162R2163Q2163R

2162T2163T

2164Q2164R.

2165Q2165R

Push Buttons [1],[2], [3]

[1] When three (3) or less pilot devices are selected Bulletin 800T pilot devices are supplied except selector switches are Bulletin 800H devices. When more than three (3) pilot lights are selected, 800F pilot devices are supplied.

[2] Options 1, 1E, and 3E are not available with communication module 14GC, 14GD, 14GE, 14GR.[3] Extra space may be required for Bulletin 2162Q, 2163Q, 2162T, 2163T, refer to specific drive selection pages for specific space factor adders.

DRIVE START–DRIVE STOP [4]

[4] Option -3F is mutually exclusive with option -1, -1E, -3, and -3E.

[5],

[5] For Bulletin 2162T and 2163T, option -1, -3, and -3F are mutually exclusive with each other

-1

SC

JOG [4] -1EPush Buttons and Selector Switch [1] HAND-OFF-AUTO, HAND START-HAND STOP [6]

[6] Push button and selector switch and pilot lights must be specified for Bulletin 2164Q, 2165Q, 2164R and 2165R units.

[6] -1F

Selector Switch [1],[2],[3]

AUTO–MANUAL (speed select) [4] [5] -3

FORWARD–REVERSE [4] -3E

HAND–OFF–AUTO [4] [5] -3F

Pilot Lights (Transformer Type for 800T, full voltage 800F)[1], [3]

Standard typeRUN -4_RUN-AT SPEED -4_ _BYPASS ON-DRIVE ON [6] [6] -4_ _

LED typeRUN -4L_RUN-AT SPEED -4L_ _BYPASS ON-DRIVE ON [6] [6] -4L _ _

Push-to-Test standard typeRUN -5_RUN–AT SPEED -5_ _BYPASS ON-DRIVE ON [6] [6] -5_ _

Push-to-Test LED typeRUN -5L_RUN-AT SPEED -5L_ _BYPASS ON-DRIVE ON [6] [6] -5L_ _

Discount Schedule A6

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188

Factory-Installed Options, Modifications, Accessories for Combination Variable Frequency AC Motor Drive

15

Multiple option numbers are separated by a dash and added to the base catalog number in ascending order.250

PowerFlex 40, 70 and 700 Drives

PowerFlex 70 and 700 Manual

Drive Bypass Delivery Program

Option Option Number Description

2162Q2163Q2162R2163R

2162T2163T

2164Q2164R

2165Q2165R

DeviceNet Communication Modules (mutually exclusive)

-11DSA2For use with contactors and starters to provide DeviceNet inputs and outputs. (4) 120V inputs and (2) 120V outputs. Not to be used with options 7FEC_ or 7FC_. Available for 110V-120V control only.

[1]

[1] When DeviceNet communication is required, select DeviceNet Communication Module (Option 14GD) and DeviceNet Starter Auxiliary (Option 11DSA2 or 11DSA3).

[1]

SC

-11DSA3For use with contactors and starters to provide DeviceNet inputs and outputs. (4) 24VDC inputs and (2) 240VAC (max), 30VDC (max) outputs. Not to be used with 7FEC_ or 7FC_. Available for 110V-120VAC or 220V-240VAC control voltage.

[1] [1]

Communication Module[2]

[2] Communication modules (options -14GC, 14GD, 14GE, and 14GR) are mutually exclusive on Bulletins 2162Q, 2162R, 2163Q, 2163R, 2164Q, 2164R, 2165Q, 2165R, 2162T and 2163T.

-14GC ControlNet Communication Module, Mounted Internal to Drive. Includes one 1786-TPYS tap, supplied loose for customer mounting

[3]

[3] For Bulletin 2162T and 2163T, when 14GC, 14GD or 14GE is specified with Human Operator Interface Module (Option 14HBA3 or 14HC2S) speed control on the Human Interface Module is not functional.

-14GD DeviceNet communication module, mounted internal to drive [3] [1] [1]

-14GE Ethernet communication module. Mounted internal to drive. [3]

-14GR Remote I/O communication module, mounted internal to drive

Discount Schedule A6

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189

Factory-Installed Options, Modifications, Accessories for Combination Variable Frequency AC Motor Drive

15

Multiple option numbers are separated by a dash and added to the base catalog number in ascending order.251

Option Option Number Description

PowerFlex 40, 70 and 700 Drives

PowerFlex 70 and 700

Manual Drive Bypass Delivery

Program2162Q2163Q2162R2163R

2162T2163T

2164Q2164R

2165Q2165R

Human Interface Module (HIM) [1]

(mutually exclusive)

[1] A Human Interface Module (HIM) must be selected, except on Bulletin 2162T and 2163T. Optional door mounted HIMs are available for 2162T and 2163T units. Bulletin 2162T and 2163T drives include an integral HIM as standard. Bulletin 2162T and 2163T drives include a viewing window over the integral HIM module when optional HIM is not selected.

-14HBA0 No HIM (blank plate) Mounted in bezel on the door. HIM is removable. NEMA 1, 1G only. Cable to drive is included.

SC

-14HBA3 LCD display, full numeric keypad -14HBA5 LCD display, programmer only -14HA0 No HIM (blank plate) Mounted inside unit on drive.

Available on NEMA Type 1, 1 with gasket and 12. Includes viewing window on door.

[2]

[2] Not available on Bulletin 2162R and 2163R with size code 300.

-14HA3 LCD display, full numeric keypad [2]

-14HA5 LCD display, programmer only [2]

-14HC2S LCD display, digital keypad Door mounted. HIM is not removable. Cable to drive is included. NEMA Type 12 Only.

-14HC3S LCD display, full numeric keypad -14HC5S LCD display, programmer only

Discount Schedule A6

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190

Factory-Installed Options, Modifications, Accessories for Combination Variable Frequency AC Motor Drive

15

Multiple option numbers are separated by a dash and added to the base catalog number in ascending order.252

Option Option Number Description

PowerFlex 40, 70 and 700 DrivesPowerFlex 70 and 700

Manual Drive Bypass

Delivery Program

2162Q2163Q

2162R2163R

2162T2163T

2164Q2165Q

2164R2165R

Encoder Feedback -14ENC1 Encoder Feedback Module, 12V [1]

[1] Available only for Bulletin 2162R, 2163R, 2164R and 2165R units, except units with size code 300.

SC

I/O Control Interface Type[2]

[2] Control type MUST be selected for Bulletin 2162R, 2163R, 2164R and 2165R.

-14DA1C 24 VDC Control Voltage Interface with Vector Control [1] [1]

SC

-14DA1D 120 VAC Control Voltage Interface with Vector Control [1] [1]

-14DA1E 24 VDC Control Voltage with Sensorless Vector Control [3]

[3] Available only for Bulletin 2162R and 2163R with size code 300.

-14DA1F 120 VAC Control Voltage with Sensorless Vector Control [3]

Enhanced Control Platform Type[4]

[4] Enhanced control option MUST be specified.

-14C0 Enhanced control for PowerFlex 70 drive units

-14G0 Enhanced control for PowerFlex 70 drive units with DriveGuard Safe-off Option

Analog Output Isolation -14N2 Provides a DC signal that is proportional to the drive DC output signal. The signal is fully isolated from the drive output, line power and ground.

[5]

[5] Space factor adder may be required for Bulletin 2162T and 2163T. See pages 172-175.

SCUngrounded Power System -14PSUG

This option disconnects internal drive protective devices which are referenced to ground. This option is required if the drive will be used on an ungrounded power system or a power system which is grounded through any impedance.

[6]

[6] For size code 300, Bulletin 2162R and 2163R, option -14PSUG changes delivery program to Engineered. Contact your local Rockwell Automation Sales Office for availability.

Discount Schedule A6

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191

Factory-Installed Options, Modifications, Accessories for Combination Variable Frequency AC Motor Drive

15

A load reactor (connecting a reactor on the load side of the drive) should be considered as a means to address one or more of the following issues:1.)Multi-motor applications (one drive feeding more than one motor).2.)A low voltage insulation class motor applied on a long cable length.3.)575V motor applications (other than short cable length applications).

A load reactor is NOT required for applications where:1.)Line voltage is 230V or less.2.)A Bulletin 1204 terminator unit is utilized.3.)An Allen-Bradley controlled matched solution is being applied (e.g., a 1850V CIV motor is used for a cable length of 600 ft. [185 m]or less in a 575V application).

A line reactor (connecting a reactor on the line side of the drive) should be considered as a means to address one or more of the following issues:1.)Applications with severe power line transient disturbances degrading the power quality of the incoming power line (e.g., arcing during power line switching, arc welder applications, or switching of a system power factor correction capacitor bank at the main service [especially if the PFCC bank is switched by a vacuum contactor]).2.)Applications utilizing improvement of power line harmonic content.–However, due to the built-in DC link reactor internal to the Allen-Bradley IGBT-based PWM drives, a line reactor will usually have little effect on the improvement of power line harmonic distortion.3.)Applications exposed to excessive high voltage transients due to lightning.–However, a surge protective device unit for the total MCC is recommended for such applications (e.g., catalog #2100-SPKB-1, catalog #2100-SPKC-1, etc.).

Applications with both line and load reactors are not recommended without first contacting your local Rockwell Automation Sales Office. While this application is not detrimental to the drive itself, it may produce erroneous drive operation caused by effects of common mode current. These effects can be influenced by drive HP, carrier frequency, motor load and output cable length. Contact your local Rockwell Automation Sales Office when both line and load reactors are deemed necessary for the application.Additional recommendations are available in the specific IGBT-based PWM inverter user manual. Consult these manuals for restrictions regarding drive carrier frequency, motor cable length and motor insulation class (inverter class motors). Information on the use of reactors and the use of Bulletin 1204 terminators can also be found in the user manuals.Multiple option numbers are separated by a dash and added to the base catalog number in ascending order.

253

Option Option Number Description

PowerFlex 40, 70 and 700 Drives

PowerFlex 70 and 700 Manual Drive

Bypass Delivery Program2162Q

2162R2162T

2163Q2163R2163T

2164Q2164R

2165Q2165R

Line or Load Reactors [1]

[1] Line and load reactors are mutually exclusive, as space factor adders may be required see page 192.

-14R_[2] (See space factor adders on page 192)

[2] The option numbers listed are not complete:Select LX for line reactor or XL for load reactors (e.g., 14RLX).• For Bulletin 2162R and 2163R, size code 300 drive units (150HP Heavy Duty at 480V and 200HP at 480V), select the drive supplementary unit identification code (01-99) (e.g.,

14RLX01). The supplementary unit identification code must begin with “01” and increase sequentially with multiple drive units (“02,” “03,” “04,” etc.). Each drive unit is to have a unique supplementary unit identification code that correlates with the same identification code on the supplementary unit. See page 148 for catalog number.

3% impedance line or load reactor.

480V

0.5-1 HP

SC

1.5-2 HP3-5 HP7.5 HP10 HP15 HP

20-25 HP30 HP40 HP

50-60 HP75 HP100 HP125 HP

150 HP[3]

[3] For 150 hp, 480 V, Heavy Duty, Bulletin 2162R and 2163R units, refer to footnote [2], [4] and [5].

600V

1 HP

PE in U.S.,

SC in Canada

2 HP3-7.5 HP

10 HP15 HP

20-25 HP30 HP40 HP

50-60 HP75 HP100 HP125 HP150 HP

Load Reactor Only [4],[5]

[4] Load reactors for Bulletin 2162R and 2163R, size code 300 drive units (150HP Heavy Duty at 480V and 200HP at 480V) are separate units from the drive units. The load reactors require an additional section mounted to the right of the section with the drive. The reactor will be mounted in a supplementary drive unit in the bottom of the additional section. The two (2) sections will be one (1) shipping block. Not available in back-to-back construction.

[5] Bulletin 2162R and 2163R, size code 300 rated units have approximately 3% of inherent line reactance.

-14RXL _ _ [2] 3% impedance load reactor for size code 300, Bulletin 2162R and 2163R drive units 480V 150HP[3]

200 HPPE-II

Discount Schedule A6

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192

Factory-Installed Options, Modifications, Accessories for Combination Variable Frequency AC Motor Drive

15

Space Factor Adders for Line or Load Reactors

Space Factor Adders for Bulletins 2162Q and 2163Q480V 255 600V 256

NEMA Type Rating Code Space Factor Adder NEMA Type Rating Code Space Factor Adder

1, 1G

1P1

0.51, 1G

0P9

0.5

2P1 1P73P4 2P75P0 3P98P0 6P1011 9P0014 011052 [1]

[1] See unit pages for space factor adders.

041 [1]065 052

12034 0.5

12027

0.5065 [1] 032

Space Factor Adders for Bulletins 2164Q and 2165Q480V 257 600V 258

NEMA Type Rating Code Space Factor Adder NEMA Type Rating Code Space Factor Adder

12

5P0

0.5 12

3P9

0.58P0 6P1011 9P0014 011

Space Factor Adders for Bulletins 2162R and 2163R480V 259 600V 260

NEMA Type Rating Code Space Factor Adder NEMA Type Rating Code Space Factor Adder

1, 1G

027 [1]

[1] Bulletin 2163R only.

0.51, 1G

022 [1]

0.5

034 027040 032052 041

065 [2]

[2] Bulletin 2162R requires 1.0 space factor adder and Bulletin 2163R requires 0.5 space factor adder.

0.5, 1.0 052 [3]

[3] Bulletin 2162R only.

12

1P1 [1]

0.5

121P7 - 3P9 [1]

2P1 [1] 027

3P4 [1] 032

5P0 [1]

034040

Space Factor Adders for Bulletins 2164R and 2165R480V 261 600V 262

NEMA Type Rating Code Space Factor Adder NEMA Type Rating Code Space Factor Adder

1, 1G034

0.5

1, 1G 0270.5065

12027

12014 032034040

Discount Schedule A6

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193

Factory-Installed Options, Modifications, Accessories for Combination Variable Frequency AC Motor Drive

15

Multiple option numbers are separated by a dash and added to the base catalog number in ascending order.263

PowerFlex 40, 70 and 700

Drives

PowerFlex 70 and 700

Manual Drive Bypass Delivery

Program

Option Option Number Description

2162Q2162R2162T

2163Q2163R2163T

2164Q2164R

2165Q2165R

Grounded Unit Door [1]

[1] Also available on Bulletin 2160R units.

-79GD Hinge mounted ground strap mounted on hinge of unit door. Unit door grounding strap for IEC requirements.

SC

Unit Load Connector

-79L Specify on plug-in units for sections with unplated vertical unit load ground bus Unplated copper

-79LT Specify on plug-in units for sections with tin plated vertical unit load ground bus Tin plated cooper

Unit Ground Stab— Specify on plug-in units for sections with vertical

plug-in ground bus. Unplated copper unit ground stab can also be used with steel vertical ground bus.

Copper alloy-79U Unplated copper-79UT Tin plated cooper

Auxiliary Contacts

-98 [2]

[2] The maximum number of auxiliary contacts that can be supplied internally is two (2), in any combination. Contacts actuate with movement of unit handle to ON or OFF position only. Contacts are not designed to actuate as a result of a circuit breaker trip. For such applications, auxiliary contacts mounted internally (98X or 99X) must be selected. Auxiliary contacts are supplied unwired.

Normally Open—One (1) N.O. mounted on operating mechanism (operates with movement of external handle only)

-98X [3]

[3] The maximum number of auxiliaries that can be supplied is two (2). These are form C contacts. Each form C contact includes one N.O. and one N.C. contact. Internal auxiliary contacts (98X or 99X) are wired to a 3-point floating terminal block.

Normally Open—One (1) N.O. mounted internally. Circuit breaker units only.

-99 [2] Normally Closed—One (1) N.C. mounted on operating mechanism (operates with movement of external handle only)

-99X [3] Normally Closed—One (1) N.C. mounted internally. Circuit breaker units only.T-Handle -111 T-Handle latch on unit door. Not available on 2160R units.Control Circuit Wiring — Type MTW (TEW) 90°C #16 AWG copper wire, VW1 rated

Control Wire Markers

-751D Brady Datab wire markers at each end of the control wires. Not available in Canada.

-751HS Heat shrink type wire markers SC (+2 days)

-751S Sleeve type wire marker

SC

French Legend Plates -860F Legend plates printed in French are available on all pilot devices.

Specify 860F when pilot device options are selected.Spanish Legend Plates -860S Legend plates printed in Spanish are available on all pilot devices.

Specify 860S when pilot device options are selected.

Unit Door Nameplates [1] —

Door Nameplate ScrewsPlated steel nameplate screws. Provided when cardholder or nameplates are not selected.

Card Holder for Unit Doors 1.125'' x 3.625'' plastic card holders with blank cards

SC-II1.125″ × 3.625″ engraved 3-line nameplate or 4-line nameplate

Acrylic plate (available in U.S. only). Nameplate is white with black letters or black with white letters.Phenolic plate. Nameplate is white with black letters or black with white letters.

Stainless Steel Nameplate Screws [1]

— Stainless steel nameplate screws for unit nameplates (2 per unit)

Export Packing Below Deck —

Container is skid mounted and packaged in clear plastic. Packing is not watertight or waterproof. Extended storage may require space heater and other considerations. For sections, see page 28.

SC (+2 days)

Discount Schedule A6


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