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Variable Resistor
Adjustable resistors
A resistor may have one or more fixed tapping points so that the resistance can be changed by
moving the connecting wires to different terminals. Some wirewound power resistors have a
tapping point that can slide along the resistance element, allowing a larger or smaller part of the
resistance to be used.
Where continuous adjustment of the resistance value during operation of equipment is required,
the sliding resistance tap can be connected to a knob accessible to an operator. Such a device is
called arheostatand has two terminals.
Potentiometers
A common element in electronic devices is a three-terminal resistor with a continuously
adjustable tapping point controlled by rotation of a shaft or knob. These variable resistors are
known aspotentiometerswhen all three terminals are present, since they act as a continuously
adjustablevoltage divider. A common example is a volume control for a radio receiver.[9]
Accurate, high-resolution panel-mounted potentiometers (or "pots") have resistance elements
typically wire wound on a helical mandrel, although some include a conductive-plastic resistance
coating over the wire to improve resolution. These typically offer ten turns of their shafts tocover their full range. They are usually set with dials that include a simple turns counter and a
graduated dial. Electronic analog computers used them in quantity for setting coefficients, and
delayed-sweep oscilloscopes of recent decades included one on their panels.
Resistance decade boxes
A resistance decade box or resistor substitution box is a unit containing resistors of many values,
with one or more mechanical switches which allow any one of various discrete resistances
offered by the box to be dialed in. Usually the resistance is accurate to high precision, ranging
from laboratory/calibration grade accuracy of 20 parts per million, to field grade at 1%.
Inexpensive boxes with lesser accuracy are also available. All types offer a convenient way of
selecting and quickly changing a resistance in laboratory, experimental and development work
without needing to attach resistors one by one, or even stock each value. The range of resistance
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provided, the maximum resolution, and the accuracy characterize the box. For example, one box
offers resistances from 0 to 24 megohms, maximum resolution 0.1 ohm, accuracy 0.1%.
Special devices
There are various devices whose resistance changes with various quantities. The resistance
ofthermistorsexhibit a strong negative temperature coefficient, making them useful for
measuring temperatures. Since their resistance can be large until they are allowed to heat up due
to the passage of current, they are also commonly used to prevent excessivecurrent surgeswhen
equipment is powered on.Metal oxide varistorsdrop to a very low resistance when a high
voltage is applied, making them useful for protecting electronic equipment by absorbing
dangerousvoltage surges. One sort of photo detector, thephoto resistor, has a resistance which
varies with illumination.
Thestrain gauge, invented byEdward E. SimmonsandArthur C. Rugein 1938, is a type of
resistor that changes value with applied strain. A single resistor may be used, or a pair (half
bridge), or four resistors connected in aWheatstone bridgeconfiguration. The strain resistor is
bonded with adhesive to an object that will be subjected tomechanical strain. With the strain
gauge and a filter, amplifier, and analog/digital converter, the strain on an object can be
measured.
A related but more recent invention uses aQuantum Tunnelling Compositeto sense mechanicalstress. It passes a current whose magnitude can vary by a factor of 1012 in response to changes in
applied pressure.
CAPACITOR
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Capacitor, device for storing an electrical charge, sometimes called a condenser. In its simplest form a
capacitor consists of two metal plates separated by a non-conducting layer called the dielectric. The
dielectric may be air, plastic, waxed paper, or another substance such as the mineral mica. When one
plate of a capacitor is charged using a battery or other source of direct current, the other plate becomes
charged with the opposite sign; that is, positive if the original charge is negative, and negative if the
original charge is positive.
The electrical size of a capacitor is its capacitance, that is the amount of electric charge it can hold per
unit potential difference across its platesC = Q/V. The SI unit of capacitance is the farad (F). Because
this is such a large unit, capacitors commonly have their size expressed in F (1 microfarad = 10 -6 F) or pF
(1 picofarad = 10-9
F). The capacitance of a parallel plate capacitor can be calculated from the
relationship:
where A is the area of the plates, d is the distance between them, 0 is the permittivity of free space,
and r is the relative permittivity of the dielectric between the two plates.
Capacitors can hold a limited amount of electric charge. As more and more charge is added to the plates
of a capacitor, the potential difference between the plates increases. Eventually this potential difference
becomes so great that the atomic structure of the dielectric breaks down, and charge leaks through it.
Capacitors can conduct direct current for only an instant but are able to act as conductors in alternating-
current circuits, as they constantly charge and discharge as the direction of the current constantly
changes. This property makes them useful when direct current must be prevented from entering some
part of an electric circuit. Fixed-capacity and variable-capacity capacitors are used with coils in resonant
circuits in radios and other electronic equipment.
Because the dielectric of a capacitor may break down, there is a limit to the potential difference that
may be applied across a capacitor. Capacitors are therefore labelled not only with their capacitance but
also with their working potential difference in order to prevent breakdown of the dielectric in use.
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BUZZER
A buzzer or beeper is anaudiosignaling device, which may bemechanical,electromechanical,
orelectronic. Typical uses of buzzers and beepers includealarms,timersand confirmation of
user input such as a mouse click or keystroke.
Piezoelectric disk beepe
Mechanical:
Ajoy buzzeris an example of a purely mechanical buzzer.
Electromechanical:
Early devices were based on an electromechanical system identical to anelectric bellwithout the
metal gong. Similarly, arelaymay be connected to interrupt its own actuatingcurrent, causing
thecontactsto buzz. Often these units were anchored to a wall or ceiling to use it as a sounding board.
The word "buzzer" comes from the rasping noise that electromechanical buzzers made.
Electronic
Apiezoelectricelement may be driven by anoscillatingelectronic circuit or other audio signal source.
Sounds commonly used to indicate that a button has been pressed are a click, a ring or a beep.
Electronic buzzers find many applications in modern days.
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RESISTOR
A resistor is a two-terminalelectronic componentthat produces avoltageacross its terminals
that isproportionalto theelectric currentthrough it in accordance withOhm's law:
V= IR
A typical axial-lead resistor
Resistors are elements ofelectrical networksand electronic circuits and are ubiquitous in most
electronic equipment. Practical resistors can be made of various compounds and films, as well
asresistance wire(wire made of a high-resistivity alloy, such as nickel-chrome).
The primary characteristics of a resistor are theresistance, thetolerance, the maximum working
voltage and thepowerrating. Other characteristics includetemperature coefficient,noise,
andinductance. Less well-known iscritical resistance, the value below which power dissipation
limits the maximum permitted current, and above which the limit is applied voltage. Critical
resistance is determined by the design, materials and dimensions of the resistor.
Resistors can be integrated intohybridandprinted circuits, as well asintegrated circuits. Size,
and position of leads (or terminals), are relevant to equipment designers; resistors must bephysically large enough not to overheat when dissipating their power.
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Partially exposed Tesla TR-212 1 k carbon film resistor
UNITS
Theohm(symbol:) is theSIunit ofelectrical resistance, named afterGeorg Simon Ohm.
Commonly used multiples and submultiples in electrical and electronic usage are the milliohm(1x10
3), kilohm (1x103), and megohm (1x106).
Theory of operation
Ohm's law
The behavior of an ideal resistor is dictated by the relationship specified in Ohm's law:
Ohm's law states that the voltage (V) across a resistor is proportional to the current (I) through it
where the constant of proportionality is the resistance (R).
Equivalently, Ohm's law can be stated:
This formulation of Ohm's law states that, when a voltage (V) is maintained across a resistance
(R), a current (I) will flow through the resistance.
This formulation is often used in practice. For example, if V is 12voltsand R is 400ohms, a
current of 12 / 400 = 0.03ampereswill flow through the resistance R.
Series and parallel resistors
Resistors in aparallelconfiguration each have the same potential difference (voltage). To find
their total equivalent resistance (Req):
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The parallel property can be represented in equations by two vertical lines "||" (as in geometry) to
simplify equations. For two resistors,
The current through resistors inseriesstays the same, but the voltage across each resistor can be
different. The sum of the potential differences (voltage) is equal to the total voltage. To find their
total resistance:
A resistor network that is a combination of parallel and series can be broken up into smaller parts
that are either one or the other. For instance,
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However, many resistor networks cannot be split up in this way. Consider acube, each edge of
which has been replaced by a resistor. For example, determining the resistance between two
opposite vertices requires additional transforms, such as theY- transform, or elsematrix
methodsmust be used for the general case. However, if all twelve resistors are equal, the corner-
to-corner resistance is 56 of any one of them.
The practical application to resistors is that a resistance of any non-standard value can be
obtained by connecting standard values in series or in parallel .
Power dissipation
The power dissipated by a resistor (or the equivalent resistance of a resistor network) is
calculated using the following:
All three equations are equivalent. The first is derived fromJoule's first law. Ohms Law derives
the other two from that.
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The total amount of heat energy released is the integral of the power over time:
If the average power dissipated is more than the resistor can safely dissipate, the resistor may
depart from its nominal resistance and may become damaged by overheating. Excessive power
dissipation may raise the temperature of the resistor to a point where it burns out, which could
cause a fire in adjacent components and materials. There are flameproof resistors that fail (open
circuit) before they overheat dangerously.
Note that the nominal power rating of a resistor is not the same as the power that it can safely
dissipate in practical use. Air circulation and proximity to a circuit board, ambient temperature,
and other factors can reduce acceptable dissipation significantly. Rated power dissipation may begiven for an ambient temperature of 25 C in free air. Inside an equipment case at 60 C, rated
dissipation will be significantly less; a resistor dissipating a bit less than the maximum figure
given by the manufacturer may still be outside thesafe operating areaand may prematurely fail.
CONSTRUCTION
Lead arrangements
Through-holecomponents typically have leads leaving the body axially. Others have leads
coming off their body radially instead of parallel to the resistor axis. Other components may
beSMT(surface mount technology) while high power resistors may have one of their leads
designed into theheat sink.
Carbon composition
Carbon composition resistors consist of a solid cylindrical resistive element with embedded wire
leads or metal end caps to which the lead wires are attached. The body of the resistor is protected
with paint or plastic. Early 20th-century carbon composition resistors had uninsulated bodies; the
lead wires were wrapped around the ends of the resistance element rod and soldered. The
completed resistor was painted for color coding of its value.
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A single in line (SIL) resistor package with 8 individual, 47 ohm resistors. One end of each resistor is connected to a separate pin and the
other ends are all connected together to the remaining (common) pin - pin 1, at the end identified by the white dot.
The resistive element is made from a mixture of finely ground (powdered) carbon and an
insulating material (usually ceramic). A resin holds the mixture together. The resistance is
determined by the ratio of the fill material (the powdered ceramic) to the carbon. Higher
concentrations of carbon, a weak conductor, result in lower resistance. Carbon composition
resistors were commonly used in the 1960s and earlier, but are not so popular for general usenow as other types have better specifications, such as tolerance, voltage dependence, and stress
(carbon composition resistors will change value when stressed with over-voltages). Moreover, if
internal moisture content (from exposure for some length of time to a humid environment) is
significant, soldering heat will create a non-reversible change in resistance value. These resistors,
however, if never subjected toovervoltagenor overheating were remarkably reliable considering
the component's size[1]
They are still available, but comparatively quite costly. Values ranged from fractions of an ohm
to 22 megohms. Because of the high price, these resistors are no longer used in most
applications. However, carbon resistors are used in power supplies and welding controls[1].
Resistors with wire leads for through-hole mounting
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Carbon film
A carbon film is deposited on an insulating substrate, and a helix cut in it to create a long, narrow
resistive path. Varying shapes, coupled with theresistivityof carbon, (ranging from 90 to
400 nm) can provide a variety of resistances.
[2]
Carbon film resistors feature a power ratingrange of 0.125 W to 5 W at 70 C. Resistances available range from 1 ohm to 10 megohm. The
carbon film resistor has anoperating temperaturerange of -55 C to 155 C. It has 200 to 600
volts maximum working voltage range. Special carbon film resistors are used in applications
requiring high pulse stability.
Thick and thin film
Thick film resistors became popular during the 1970s, and mostSMD(surface mount device)
resistors today are of this type. The principal difference between thin film and thick film resistors
is not the actual thickness of the film, but rather how the film is applied to the cylinder (axial
resistors) or the surface (SMD resistors).
Thin film resistors are made bysputtering(a method ofvacuum deposition) the resistive material
onto an insulating substrate. The film is then etched in a similar manner to the old (subtractive)
process for making printed circuit boards; that is, the surface is coated with aphoto-sensitive
material, then covered by a pattern film, irradiated withultravioletlight, and then the exposed
photo-sensitive coating is developed, and underlying thin film is etched away.
Thick film resistors are manufactured using screen and stencil printing processes[1].
Because the time during which the sputtering is performed can be controlled, the thickness of the
thin film can be accurately controlled. The type of material is also usually different consisting of
one or more ceramic (cermet) conductors such astantalum nitride(TaN),ruthenium
dioxide(RuO2),lead oxide(PbO),bismuth ruthenate(Bi2Ru2O7),nickel chromium(NiCr),
and/orbismuth iridate(Bi2Ir2O7).
The resistance of both thin and thick film resistors after manufacture is not highly accurate; they
are usually trimmed to an accurate value by abrasive orlaser trimming. Thin film resistors are
usually specified with tolerances of 0.1, 0.2, 0.5, or 1%, and with temperature coefficients of 5 to
25 ppm/K.
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Thick film resistors may use the same conductive ceramics, but they are mixed
withsintered(powdered) glass and some kind of liquid so that the composite can bescreen-
printed. This composite of glass and conductive ceramic (cermet) material is then fused (baked)
in an oven at about 850 C.
Thick film resistors, when first manufactured, had tolerances of 5%, but standard tolerances have
improved to 2% or 1% in the last few decades. Temperature coefficients of thick film resistors
are high, typically 200 or 250 ppm/K; a 40kelvin(70 F) temperature change can change the
resistance by 1%.
Thin film resistors are usually far more expensive than thick film resistors. For example, SMD
thin film resistors, with 0.5% tolerances, and with 25 ppm/K temperature coefficients, when
bought in full size reel quantities, are about twice the cost of 1%, 250 ppm/K thick film resistors.
Metal film
A common type of axial resistor today is referred to as a metal-film resistor. Metal electrode
leadless face (MELF) resistors often use the same technology, but are a cylindrically shaped
resistor designed for surface mounting. Note that other types of resistors (e.g., carbon
composition) are also available in MELF packages.
Metal film resistors are usually coated with nickel chromium (NiCr), but might be coated with
any of the cermet materials listed above for thin film resistors. Unlike thin film resistors, the
material may be applied using different techniques than sputtering (though that is one such
technique). Also, unlike thin-film resistors, the resistance value is determined by cutting a helix
through the coating rather than by etching. (This is similar to the way carbon resistors are made.)
The result is a reasonable tolerance (0.5, 1, or 2%) and a temperature coefficient that is generally
between 50 and 100 ppm/K.[4]
. Metal film resistors possess good noise characteristics and low
non-linearity due to a low voltage coefficient. Also beneficial are the components efficient
tolerance, temperature coefficient and stability.
Metal Oxide film
Metal-Oxide film resistors resemble Metal film types, but are made of metal oxides such as tin
oxide. This results in a higher operating temperature and greater stability/reliability than Metal
film. They are used in applications with high endurance demands.
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Wire wound
Wire wound resistors are commonly made by winding a metal wire, usuallynichrome, around a
ceramic, plastic, or fiberglass core. The ends of the wire are soldered or welded to two caps orrings, attached to the ends of the core. The assembly is protected with a layer of paint, molded
plastic, or anenamelcoating baked at high temperature. Because of the very high surface
temperature these resistors can withstand temperatures of up to +450 C[1]. Wire leads in low
power wirewound resistors are usually between 0.6 and 0.8 mm in diameter and tinned for ease
of soldering. For higher power wirewound resistors, either a ceramic outer case or an aluminum
outer case on top of an insulating layer is used. The aluminum-cased types are designed to be
attached to a heat sink to dissipate the heat; the rated power is dependent on being used with a
suitable heat sink, e.g., a 50 W power rated resistor will overheat at a fraction of the power
dissipation if not used with a heat sink. Large wirewound resistors may be rated for 1,000 watts
or more.
Types of windings in wire resistors:
1 - Common
2 -Bifilar
3 - Common on a thin former
4 -Ayrton-Perry
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Because wirewound resistors arecoilsthey have more undesirableinductancethan other types of
resistor, although winding the wire in sections with alternately reversed direction can minimize
inductance. Other techniques employbifilar winding, or a flat thin former (to reduce cross-
section area of the coil). For most demanding circuits resistors withAyrton-Perry windingare
used.
Applications of wirewound resistors are similar to those of composition resistors with the
exception of the high frequency. The high frequency of wirewound resistors is substantially
worse than that of a composition resistor.
Foil resistor
The primary resistance element of a foil resistor is a special alloy foil several micrometresthick.
Since their introduction in the 1960s, foil resistors have had the best precision and stability of
any resistor available. One of the important parameters influencing stability is the temperature
coefficient of resistance (TCR). The TCR of foil resistors is extremely low, and has been further
improved over the years. One range of ultra-precision foil resistors offers a TCR of 0.14 ppm/C,
tolerance 0.005%, long-term stability (1 year) 25 ppm, (3 year) 50 ppm (further improved 5-
fold by hermetic sealing), stability under load (2000 hours) 0.03%, thermal EMF 0.1 V/C,
noise -42 dB, voltage coefficient 0.1 ppm/V, inductance 0.08 H, capacitance 0.5 pF.[5]
Ammeter shunts
Anammeter shuntis a special type of current-sensing resistor, having four terminals and a value
in milliohms or even micro-ohms. Current-measuring instruments, by themselves, can usually
accept only limited currents. To measure high currents, the current passes through the shunt,
where the voltage drop is measured and interpreted as current. A typical shunt consists of two
solid metal blocks, sometimes brass, mounted on to an insulating base. Between the blocks, and
soldered or brazed to them, are one or more strips of lowtemperature coefficient of
resistance(TCR)manganinalloy. Large bolts threaded into the blocks make the currentconnections, while much-smaller screws provide voltage connections. Shunts are rated by full-
scale current, and often have a voltage drop of 50 mV at rated current. Such meters are adapted
to the shunt full current rating by using an appropriately marked dial face; no change need be
made to the other parts of the meter.
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Grid resistor
In heavy-duty industrial high-current applications, a grid resistor is a large convection-cooled
lattice of stamped metal alloy strips connected in rows between two electrodes. Such industrial
grade resistors can be as large as a refrigerator; some designs can handle over 500 amperes ofcurrent, with a range of resistances extending lower than 0.04 ohms. They are used in
applications such asdynamic brakingandload bankingforlocomotivesand trams, neutral
grounding for industrial AC distribution, control loads for cranes and heavy equipment, load
testing of generators and harmonic filtering for electric substations.
The term grid resistoris sometimes used to describe a resistor of any type connected to
thecontrol gridof avacuum tube. This is not a resistor technology; it is an electronic circuit
topology.
Measurement
The value of a resistor can be measured with anohmmeter, which may be one function of
amultimeter. Usually, probes on the ends of test leads connect to the resistor. A
simpleohmmetermay apply a voltage from a battery across the unknown resistor (with an
internal resistor of a known value in series) producing a current which drives a meter movement.
The current flow, in accordance withOhm's Law, is inversely proportional to the sum of the
internal resistance and the resistor being tested, resulting in an analog meter scale which is very
non-linear, calibrated from infinity to 0 ohms. A digital multimeter, using active electronics, may
instead pass a specified current through the test resistance. The voltage generated across the test
resistance in that case is linearly proportional to its resistance, which is measured and displayed.
In either case the low-resistance ranges of the meter pass much more current through the test
leads than do high-resistance ranges, in order for the voltages present to be at reasonable levels
(generally below 10 volts) but still measurable.
Measuring low-value resistors, such as fractional-ohm resistors, with acceptable accuracy
requiresfour-terminal connections. One pair of terminals applies a known, calibrated current to
the resistor, while the other pair senses the voltage drop across the resistor. Some laboratory
quality ohmmeters, especially milliohmmeters, and even some of the better digital multimeters
sense using four input terminals for this purpose, which may be used with special test leads. Each
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of the two so-calledKelvin clipshas a pair of jaws insulated from each other. One side of each
clip applies the measuring current, while the other connections are only to sense the voltage
drop. The resistance is again calculated usingOhm's Lawas the measured voltage divided by the
applied current.
Resistor making
Most axial resistors use a pattern of colored stripes to indicate resistance.Surface-mountresistors
are marked numerically, if they are big enough to permit marking; more-recent small sizes are
impractical to mark. Cases are usually tan, brown, blue, or green, though other colors are
occasionally found such as dark red or dark gray.
Early 20th century resistors, essentially uninsulated, were dipped in paint to cover their entire
body for color coding. A second color of paint was applied to one end of the element, and a color
dot (or band) in the middle provided the third digit. The rule was "body, tip, dot", providing two
significant digits for value and the decimal multiplier, in that sequence. Default tolerance was
20%. Closer-tolerance resistors had silver (10%) or gold-colored (5%) paint on the other end.
Four-band resistors
Four-band identification is the most commonly used color-coding scheme on resistors. It consists
of four colored bands that are painted around the body of the resistor. The first two bands encode
the first two significant digits of the resistance value, the third is a power-of-ten multiplier or
number-of-zeroes, and the fourth is thetolerance accuracy, or acceptable error, of the value. The
first three bands are equally spaced along the resistor; the spacing to the fourth band is wider.
Sometimes a fifth band identifies the thermal coefficient, but this must be distinguished from the
true 5-color system, with 3 significant digits.
For example, green-blue-yellow-red is 56104 = 560k 2%. An easier description can be as
followed: the first band, green, has a value of 5 and the second band, blue, has a value of 6, and
is counted as 56. The third band, yellow, has a value of 104, which adds four 0's to the end,
creating 560,000 at 2% tolerance accuracy. 560,000 changes to 560k 2% (as a kilo- is
103).
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Each color corresponds to a certain digit, progressing from darker to lighter colors, as shown in
the chart below.
TRANSISTOR
A transistor is asemiconductordeviceused toamplifyand switchelectronicsignals. It is made
of a solid piece ofsemiconductormaterial, with at least three terminals for connection to an
external circuit. A voltage or current applied to one pair of the transistor's terminals changes the
current flowing through another pair of terminals. Because the controlled (output)powercan be
much more than the controlling (input) power, the transistor providesamplificationof a signal.
Today, some transistors are packaged individually, but many more are found embedded
inintegrated circuits.
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Assorted discrete transistors. Packages in order from top to bottom: TO-3, TO-126, TO-92, SOT-23
The transistor is the fundamental building block of modernelectronic devices, and is ubiquitous
in modern electronic systems. Following its release in the early 1950s the transistor
revolutionised the field of electronics, and paved the way for smaller and
cheaperradios,calculators, andcomputers, amongst other things.
History
PhysicistJulius Edgar Lilienfeldfiled the first patent for a transistor inCanadain 1925,describing a device similar to aField Effect Transistoror "FET".
[1]However, Lilienfeld did not
publish any research articles about his devices, nor did his patent cite any examples of devices
actually constructed. In 1934, German inventorOskar Heilpatented a similar device.
From 1942Herbert Matarexperimented with so-calledDuodiodes while working on a detector
for a DopplerRADARsystem. The duodiodes built by him had two separate but very close
metal contacts on the semiconductor substrate. He discovered effects that could not be explained
by two independently operating diodes and thus formed the basic idea for the later point contacttransistor.
In 1947,John BardeenandWalter BrattainatAT&T'sBell Labsin theUnited Statesobserved
that when electrical contacts were applied to a crystal ofgermanium, the output power was larger
than the input. Solid State Physics Group leaderWilliam Shockleysaw the potential in this, and
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over the next few months worked to greatly expand the knowledge of semiconductors. The
term transistorwas coined byJohn R. Pierce.[3]
According to physicist/historianRobert Arns,
legal papers from the Bell Labs patent show that William Shockley and Gerald Pearson had built
operational versions from Lilienfeld's patents, yet they never referenced this work in any of their
later research papers or historical articles.
A replica of the first working transistor.
The name transistoris aportmanteauof the term "transfer resistor".
The first silicon transistor was produced byTexas Instrumentsin 1954.[6]
This was the work
ofGordon Teal, an expert in growing crystals of high purity, who had previously worked at Bell
Labs.[7]The firstMOStransistor actually built was by Kahng and Atalla at Bell Labs in 1960.
Importance
The transistor is the key active component in practically all modernelectronics, and is
considered by many to be one of the greatest inventions of the twentieth century.[9]
Its
importance in today's society rests on its ability to bemass producedusing a highly automated
process (semiconductor device fabrication) that achieves astonishingly low per-transistor costs.
Although several companies each produce over a billion individually packaged (known
asdiscrete) transistors every year,[10]the vast majority of transistors now produced are
inintegrated circuits(often shortened toIC, microchips or simply chips), along
withdiodes,resistors,capacitorsand otherelectronic components, to produce complete
electronic circuits. Alogic gateconsists of up to about twenty transistors whereas an advanced
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microprocessor, as of 2009, can use as many as 2.3 billion transistors (MOSFETs).[11]
"About 60
million transistors were built this year [2002] ... for [each] man, woman, and child on Earth."[12]
The transistor's low cost, flexibility, and reliability have made it a ubiquitous device.
Transistorizedmechatroniccircuits have replacedelectromechanical devicesin controllingappliances and machinery. It is often easier and cheaper to use a standardmicrocontrollerand
write acomputer programto carry out a control function than to design an equivalent mechanical
control function.
Uses
Thebipolar junction transistor, or BJT, was the most commonly used transistor in the 1960s and
70s. Even after MOSFETs became widely available, the BJT remained the transistor of choice
for many analog circuits such as simple amplifiers because of their greater linearity and ease of
manufacture. Desirable properties of MOSFETs, such as their utility in low-power devices,
usually in theCMOSconfiguration, allowed them to capture nearly all market share for digital
circuits; more recently MOSFETs have captured most analog and power applications as well,
including modern clocked analog circuits, voltage regulators, amplifiers, power transmitters,
motor drivers, etc.
BC 548 transistor
The BC548 is a general purpose silicon, NPN, bipolar junctiontransistorfound commonly in
European electronic equipment. It is electrically similar to the North American2N3904and
Japanese 2SC1815 but has different lead assignments.
If theTO-92package is held in front of one's face with the flat side facing toward you and the
leads downward, (see picture) the order of the leads, from left to right is collector, base, emitter.
Note that the pin assignment of the complementary PNP device BC558 is exactly the same.
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BC548 transistor
Historical roots
Before the silicon "BC" devices were developed, the oldergermaniumtechnology "OC" series
devices were used. These generally date between about 1958-1970. The most commonly
encountered are the glass encapsulated OC44, OC45,OC71and OC75. These were very low
power devices with a Vcbo generally in the 12-16 volt range and Ic values of less than 50mA.
The OC44 and OC45 were the first common British/Europeanradio frequencydevices with an ft
around 1 MHz. The OC71 and OC75 were audio devices with an ft of about 150 kHz. A "power"
version, the OC25, with an Ic of 3 Amperes was sometimes seen in aTO-3package. All of these
earlier germanium devices were generally PNP, although NPN versions were made. These older
germanium devices containedindium, a metal with a very low melting point which limited the
power dissipation of the devices to a very low level and rendered them unreliable in harshenvironments, such as use in aircraft where wide temperature variations are encountered. The
silicon technology based "BC" devices appeared and superseded the older germanium based
devices. The doped silicon from which the newer devices were fabricated could withstand much
greater temperature variations and allowed much greater power dissipations. The main limiting
factor of the newer siliconBJTswasthermal runaway, a condition where the current gain
("beta") of a BJT increases as it gets hotter. This increases the collector current (Ic) despite the
base current being constant. An increase in Ic makes the chip "die" hotter, increasing the "beta"
and thus Ic, and so on until the transistor is cooled externally or it burns out. Thisthermal
runawaycan be overcome by using an emitter resistor in combination with a voltage divider
providing the base bias current, or by using a resistor between the collector and the base (sliding
bias), we call all these measures againstthermal runawayBipolar transistor biasing.
Specification
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The exact specs of a given device depend on the manufacturer. It is important to check the
datasheet for the exact device and brand you are dealing with. Philips and Telefunken are two
manufacturers of the BC548.
Vcbo = 30 Volts, Ic = 100mA, Ptotal = 50 mW and ft = 300 MHz
Relationship to the family of BC devices
The BC548 is a member of a larger group of similarly numbered transistors. Its complement is
the BC558, which is similar to the North American2N3906and the Japanese 2SA1015. The
BC548 is flanked by two similar transistors, the BC547 and the BC549. These are similar to the
BC548 but the 547 has a greater Vcbo of 50 volts and the 549 has the same Vcbo of 30 volts but
a lower noise figure. The 547 and 549 have complementary PNP versions numbered 557 and
559. A 556 device also exists with a Vcbo of 80 volts, which device finds extensive use in
thecurrent mirrorinput stages of medium quality audio amplifiers with relatively high rail
voltages. A family of older "BC" transistors predates the TO-92 BC54x series, the BC107, 108
and 109, (with complements BC177, 178 and 179). These are generally housed in the TO-18
metal package, the same as what the North American2N2222uses. These older transistors have
similar characteristics as the TO-92 BC5xx devices and are generally interchangeable. For
example, a damaged BC178 could be replaced with a BC558, taking the usual precautions to
ensure that the three leads are correctly oriented.
The BC337, 338 and 339 are a range of higher current, slower devices with complementary PNP
versions BC327, 328 and 329. These are similar to the North American 2N2222 and 2N2907 in
Ic and ft values and have the same Vcbo ratings as the BC547, 548 and 549. The BC635, 637
and 639 possess an Ic value of 1A, a Vcbo of between 45 and 80 volts and an ft of 50 to
130 MHz. These devices have a different lead configuration, with the collector lead in the
middle. The complementary PNP versions are BC636, BC638 and BC640. There are many other
devices based on the BC54x family, such as the surface-mount versions of the BC547, 548 and
549, the BC847, 848 and 849.
Advantages
The key advantages that have allowed transistors to replace their vacuum tube predecessors in
most applications are
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Small size and minimal weight, allowing the development of miniaturized electronic devices. Highly automated manufacturing processes, resulting in low per-unit cost. Lower possible operating voltages, making transistors suitable for small, battery-powered
applications.
No warm-up period for cathode heaters required after power application. Lower power dissipation and generally greater energy efficiency. Higher reliability and greater physical ruggedness. Extremely long life. Some transistorized devices have been in service for more than 50 years. Complementary devices available, facilitating the design ofcomplementary-symmetrycircuits,
something not possible with vacuum tubes.
Insensitivity to mechanical shock and vibration, thus avoiding the problem ofmicrophonicsin audioapplications.
Limitations
Silicon transistors do not operate at voltages higher than about 1,000volts(SiCdevices can beoperated as high as 3,000 volts). In contrast, electron tubes have been developed that can be
operated at tens of thousands of volts.
High power, high frequency operation, such as that used in over-the-airtelevision broadcasting, isbetter achieved in electron tubes due to improvedelectron mobilityin a vacuum.
Silicon transistors are much more vulnerable than electron tubes to anelectromagneticpulsegenerated by a high-altitudenuclear explosion.
LED
A light-emitting diode (LED) (pronounced/l i di/,L-E-D[1]
) is asemiconductorlight source.
LEDs are used as indicator lamps in many devices, and are increasingly used forlighting.
Introduced as a practical electronic component in 1962,[2]early LEDs emitted low-intensity red
light, but modern versions are available across thevisible,ultravioletandinfraredwavelengths,
with very high brightness. When a light-emittingdiodeis forward biased (switched
on),electronsare able torecombinewithelectron holeswithin the device, releasing energy in the
form ofphotons. This effect is calledelectroluminescenceand thecolorof the light
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(corresponding to the energy of the photon) is determined by theenergy gapof the
semiconductor. An LED is often small in area (less than 1 mm2), and integrated optical
components may be used to shape its radiation pattern.[3]
LEDs present manyadvantagesover
incandescent light sources includinglower energy consumption, longerlifetime, improved
robustness, smaller size, faster switching, and greater durability and reliability. LEDs powerful
enough for room lighting are relatively expensive and require more precise current and heat
managementthan compactfluorescent lampsources of comparable output.
Light-emitting diodes are used in applications as diverse as replacements foraviation
lighting,automotive lighting(particularly brake lamps, turn signals andindicators) as well as
intraffic signals. The compact size, the possibility of narrow bandwidth, switching speed, and
extreme reliability of LEDs has allowed new text and video displays and sensors to be
developed, while their high switching rates are also useful in advanced communications
technology.InfraredLEDs are also used in theremote controlunits of many commercial
products including televisions, DVD players, and other domestic appliances.
SWITCH
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Inelectronics, a switch is anelectrical componentthat can break anelectrical circuit,
interrupting thecurrentor diverting it from one conductor to another.[1][2]
The most familiar form
of switch is a manually operatedelectromechanicaldevice with one or more sets ofelectrical
contacts. Each set of contacts can be in one of two states: either 'closed' meaning the contacts are
touching and electricity can flow between them, or 'open', meaning the contacts are separated
and nonconducting.
A switch may be directly manipulated by a human as a control signal to a system, such as a
computer keyboard button, or to control power flow in a circuit, such as alight switch.
Automatically-operated switches can be used to control the motions of machines, for example, to
indicate that a garage door has reached its full open position or that a machine tool is in a
position to accept another workpiece. Switches may be operated by process variables such as
pressure, temperature, flow, current, voltage, and force, acting assensorsin a process and used to
automatically control a system. For example, athermostatis a temperature-operated switch used
to control a heating process. A switch that is operated by another electrical circuit is called
arelay. Large switches may be remotely operated by a motor drive mechanism. Some switches
are used to isolate electric power from a system, providing a visible point of isolation that can be
pad-locked if necessary to prevent accidental operation of a machine during maintenance, or to
prevent electric shock.
In Circuit Theory
In electronics engineering, an ideal switch describes a switch that:
has no current limit during its ON state has infinite resistance during its OFF state has no voltage drop across the switch during its ON state has no voltage limit during its OFF state has zerorise timeandfall timeduring state changes switches only once without "bouncing" between on and off positionsPractical switches have loss and limitations. The ideal switch is often used in circuit analysis as it
greatly simplifies the system of equations to be solved, however this can lead to a less accurate
solution.
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