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AdBlue ® SYSTEM SITE STARTER THE TOTAL SYSTEM SOLUTION FFS-0400 09-16 franklinfueling.com Use this system setup diagram to help you place your next order for a complete diesel exhaust fluid compatible system. IMPORTANT NOTES • All products are composed of DEF/AdBlue ® compatible materials including stainless steel and various compatible elastomers. • Diesel exhaust fluid will freeze at approximately -11 °C (12 °F). To prevent freezing of fluid in colder climate installations, we suggest the recirculation system detailed here. A TS-550 evo ™ tank gauge paired with temperature sensors installed using the recirculation tee assembly will ensure automated recirculation and prevent freezing. • X in part number = variable product length. FEATURING THE DEF RECIRCULATION SYSTEM & UPP ™ BRAND PIPE A fully DEF/AdBlue ® compatible system from a single manufacturer. A COMPLETE DIESEL EXHAUST FLUID SYSTEM SOLUTION HANGING HARDWARE TANK PROBES, SENSORS & CONTROLS VENT & FILL LINES Description Model Description Model 42. ¾" automatic nozzle DURADEF-LB 46. ¾" break away valve BRK34SS-N 43. ¾" automatic nozzle with miss-filling prevention spout DURADEF-MPD 47. ¾" BSPP x 1" BSPP swivel break away valve OMNIDEF1X34P 44. Miss-filling prevention device DEF-MPD 48. ¾" NPT x 1" BSPP hose FLDEF2XXXXX-2N-3P 45. ¾" NPT hose FLDEF2XXXXX-2N-2N Description Model 37. TS-550 evo, conditions T550EDP/C 38. Three-phase 380-415 Volt control box, 220 Volt coil 401220966 39. Stainless steel float TSP-SSP 40. Inventory probe LL2-XXX-I 41. 4" probe install kit TSP-K4AS* R 32 mm PRIMARY VENT LINE 110/90 mm FILL LINE 41 40 39 37 38 *Includes TSP-UVPK probe head protective cover (shown). 42 43 44 45 45 48 46 47 AdBlue® is a registered trademark of the German Association of the Automotive Industry (VDA). This tee setup is used inside the dispenser sump to connect the discharge and return lines. The setup also facilitates adequate exposure of the temperature sensor to the DEF liquid for an accurate temperature reading. 25 TANK SUMP RETURN LINE DETAIL DISPENSER SUMP RECIRCULATION TEE ASSEMBLY TEMPERATURE SENSOR DETAIL RETURN LINE DISCHARGE LINE 1 2 The included ½" compression fitting allows you to thread the temperature sensor into the pipework system to collect the temperature of the DEF liquid. 21 This line returns the DEF liquid back to the tanks. TANK SUMP DISCHARGE LINE DETAIL This line discharges the DEF liquid out to the dispenser sump. 104” - 168” (2,640 mm - 4,265 mm) Description Model Description Model 1. 6" temperature sensor with ½" NPT compression fitting FMP-TEM 19. 1½" NPT close nipple 407423002 2. 1" BSPT male x ½" NPT female bushing 408143001 20. 1" NPT x 2" NPT quick disconnect coupler with ball valve DEF10SSBVKIT 3. 32 mm BSPT female termination fitting 82.032 SS BSPT 21. ½" NPT plug SSSHP-050 4. 32 mm electrofusion tee fitting 08-032-EIF 22. ½" NPT female x 2" NPT male bushing SSHB-200-050 5. 32 mm electrofusion coupler 02-032-L 23. 2" NPT tee SST-200 6. 1 ½" BSPT male x 1" BSPT male bushing 408142001 24. 2" NPT close nipple 407423001 7. 1½" BSPT shear valve (1" outlet) 663100021* 25. Variable length, three phase, 50Hz submersible turbine pump kit 403476901*** 8. 32 mm electrofusion 90° elbow coupler 03-032-EIF 26. 40/32 mm electrofusion reducer 49-040-032 9. 40/32 mm electrofusion reducer (test port) 49-040-032-TP 27. 32 mm primary pipe, 100 m coil 001-032-100-E 10. 40 mm electrofusion entry seal 302-040 28. 32 mm stub 05-032-L 11. 40 mm electrofusion secondary coupler 02.40(SC) 29. 32 mm round flange 06.32 12. 40/32 mm secondary contained pipe 001-040-032-XXX-E** 30. 32 mm gasket for stub 07.32 13. 1" NPT male x 1" BSPT transition nipple 408144001 31. 90 mm primary pipe, 6 m stick / 110 mm secondary sleeve, 6 m stick 001-090-006-E / 110-006-SC-E 14. 1" ball valve 100965A 32. 110/90 mm electrofusion entry seal 304-110-090-TP 15. 1" NPT EZ male x 1" NPT EZ female flex DEF10XXXEFMXEZF 33. 90 mm electrofusion coupler 02.90 16. 1" NPT male x 1½" NPT reducing nipple 408141001 34. 90 mm stub 05-090-L 17. 1½" NPT check valve 403408931 35. 90 mm round flange 06.90 18. 1½" NPT 90° elbow SSE90-150 36. 90 mm gasket for stub 07.90 *Requires mounting bracket (P/N 66320000) and stabilizer bar kit based on dispenser model. 3 4 5 6 7 8 9 9 10 10 2 1 13 4 8 11 11 11 10 9 5 3 14 15 16 17 19 13 11 10 9 5 3 22 23 24 12 12 18 20 10 26 27 5 28 29 30 31 32 33 34 35 36 3 **For XXX, use 050 for 50 m coil, or 100 for 100 m coil. ***Several other STP kits are available to meet the needs of specific markets and applications.
