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Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow...

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Page 1: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

Ver.1.1

☞subject to be changed without prior notice

Page 2: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

SMT EUROPE

Page 3: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

1. SMT LINE Configuration (External PSA)

① Loader② Screen Printer③ Chip Mounter④ Chip Mounter⑤ Chip Mounter⑥ Pre-Reflow AOI⑦ REFLOW ⑧ PSA : N2 Generator⑨ Un-Loader

N70-e Series Reflow

Is developed to realize ultra low energy consumptionfollowing environment policy of TSM.

1 2 3 4 5 6 7

8

9

Page 4: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ Comparison between Dual & Twin

Dual Twin

Appearance

FeaturesSingle Reflow

Two lanes with same reflow profileDouble Reflow

Two lanes with different reflow profile

Control PC 1 PC 2 PC

PCB Width50~250mm / 50~250mm

(max. 340mm)50~250mm / 50~250mm

(max. 300mm)

AdvantageHigher productivity

Can be used as single lane for big board

Higher productivityIndependent operation

Space savingFlexibility

Page 5: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ TWIN structure (TSM patent : 10-1268319 2013.5.22)

Page 6: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ Outer Dimension (example : 9 Zone TWIN)

Page 7: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

2. Key Technologies

■ Ultra Energy Saving

■ lowest N₂ consumption and even ppm level control for all zones

■ Rppm (Real time O2 ppm Profile Monitoring)

■ RTPM (Real time Temperature Profile Monitoring System)

■ Single Interface of database with customer server

■ FMS(Flux Management System)

■ MMI Display in 3 parts

■ User-friendly Display Menu

Page 8: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

◈ Insulation to be able to optimize heat efficiency

◈ decrease loss of energy by minimizing change of temperature inside oven

◈ 10.5kW when stabilized (based on standard N70-e93M)

■ Ultra Energy Saving(I)

Realize stable temp profile even with the lowest power consumption

2. Key Technologies

0

10.000

20.000

30.000

40.000

50.000

60.000

70.000

80.000

TIME 0:19 0:39 0:59 1:19 1:39 1:59

Peak: 71kW

AVG: 10.5kW

※Power consumption is accumulated for 2 hours including start-up power.

33kW

Page 9: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

◈ Minimized N₂ consumption to keep

set ppm in Reflow through N₂ flow rate

method

(O₂ flow rate method causes energy loss by

consuming equal quantitative N₂ regardless

set ppm)

Reduce dramatically N₂ consumption by ppm control through N₂ flow rate method

■ Ultra Energy Saving(II)

Set ppm 500ppm 1,000ppm 2,000ppm 3,000ppm

avg. N₂Flow rate

per set ppm(L/min)

O₂ flow rate method 220 220 220 220

N₂ flow rate method

reduction ratio

195 160 135 120

11.4% 27.3% 38.6% 45.5%

0

50

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150

200

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0

1000

2000

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9000

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31

41

51

61

71

81

91

101

111

121

131

141

151

161

171

181

191

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221

231

241

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O2 PPM 순시 유량

160

135120

195

2. Key Technologies

Based on TRN-e93M

Page 10: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

N₂ flow rate method Test 1 Test 2 Test 4 Test 5

REFLOW

ppm set (SV) 500 1,000 2,000 3,000

ppm measure (PV) 500ppm±20% 1000ppm±20% 2000ppm±20% 3000ppm±20%

avg. N2 flow rate (L/min) 195 160 135 120

◈ It’s possible to change O₂ ppm setting easily. ESP supplies N₂ to Reflow as much as consumed in

Reflow and it make air compressor run much less, which results in saving energy cost.

(O₂ flow rate method causes energy loss by generating and supplying equal quantitative N₂ at maximum

regardless set ppm)

Reduce power consumption of air compressor through synchronized PSA

■ Ultra Energy Saving(III)

PSA

Purity (ppm) 40 100 150 170

Swing Time(Sec) 60 120 140 160

PSA Air consumption(L/H) 133,000 78,300 70,000 64,500

Consumption (kwh) of air comp (20Hp) 15 9 8 7

Energy saving (%) – vs 500ppm - 41 47 52

2. Key Technologies

Page 11: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

maintain ppm for all zones with minimum N₂ consumption

■ lowest N₂ consumption and even ppm level control for all zones

◈ automatic control system of N₂ flow rate

◈ keep ppm through balance using different pressure

with minimum N₂ supply by upgraded All Zones EvenPpm Control System

◈ anti hunting by completely closed oven structure

(N₂ goes out only through entrance and exit conveyor)

◈ block air input from entrance and exit by special curtain

◈ PID method

automatic ppm control System, Full close loop Control

◈ separate digital panel for even ppm control system

◈ stable operation at lower N₂ pressure (4bar)

Option

2. Key Technologies

Page 12: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ MMI Display in 3 parts (Reflow MMI, RTPM, RPPM)

MMI

RTPM

RPPM

◈ enable Multi tasking of 3 functions

◈ easy monitoring and access to programs

through user-friendly screen and menu

◈ real time process control on single

screen by advanced RTPM and RPPM

2. Key Technologies

Page 13: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ User-friendly MMI (I)

▣ Maintenance alarm

◈ Define maintenance plan by user& give message and alarm on timefor each factor

◈ Configurable up to 10 messages(easy management of maintenancecycle)

2. Key Technologies

▣ Temp monitoring

◈ Graphic display of Reflow temp &change to green if reached to settemperature

◈ If out of set temp & tolerance,changing color to red and alarm

(display tolerance in specification)

Reflow status

Red color if out of set temp & tolerance

Page 14: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

▣ Calibration

◈ Auto Calibration of thermometerand oximeter (for N2 Reflow)

▣ Help menu

◈ Quick guide from help menu

◈ Easy access to manual for operation of Reflow

■ User-friendly MMI (II)

2. Key Technologies

Page 15: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ Rppm (Real time O₂ ppm Profile Monitoring) Option TSM Patent : 10-1213641

◈ No need O₂ ppm profile on model change -> reduce loss of production time

Provide real time O₂ ppm for all zones

◈ Improve soldering quality by keeping even O₂ ppm level

◈ Monitoring O₂ ppm of Reflow in real time without additional ppm measuring equipment

◈ Possible to analyze based on product and time -> O₂ Profile graph, database & spec

◈ Check ppm for all zones using one O₂ Analyzer in a short time (possible to set cycle time)

2. Key Technologies

Page 16: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

RTPM is solution for

◈ realize stable quality through

real time management

real-time temp

of Reflow zones?

analyze difference

between setting

and actual temp?

manage spec

and data?

compare actual data

with profile data?

Solution is

RTPM

■ RTPM (Real time temperature profile monitoring system I)

Monitoring real time temperature of all zones

traceability?

2. Key Technologies

Page 17: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ RTPM (linked with T-Profiler)

◈ profile memory for each board->Database

◈ no need profile on model change ->reduce loss of production

◈ archive Reflow operation data (standard every min.)

◈ check real time graph of Reflow temp ->Spec management

◈ Communication with customer host -> provide Reflow data

◈ linked with Reflow MMI -> feedback Temp & Alarm

◈ linked with T-Profiler developed by TSM

<T-Profiler>

◈ real time judgment of SPEC OK/NG

during profile

◈ to be used to verify RTPM

◈ multi channel temp profile sensor(4CH)

2. Key Technologies

Page 18: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

◈ provide all information related to Reflow(RPPM, RTPM & Reflow operation status) to customer

server through Single Interface for integrated management

■ Single Interface of integrated data with customer server

TSMReflow

SingleInterface

Customerserver

2. Key Technologies

Page 19: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ FMS

◈ High capable FMS optimized for TSM reflow collects flux efficiently and requires less cleaning

Improve collection of flux by installation of high capable FMS

◈ FMS decreases flux dramatically, and it increases quality level

◈ Easily and quickly taking FMS out Reflow for maintenance and putting it back with One Touch Docking

reduces time of machine stop for PM and increase productivity

2. Key Technologies

Page 20: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ high-powered and robust motor and special heater

◈ special heater with high efficiency

suitable for high temperature

◈ longer lifetime with strong durability

compared to normal heater

◈ stable and high quality motor

with high power of 300w/450w

and strong torque has triple

sealed structure and contributes

keeping O₂ ppm with minimum

N₂ consumption by preventing

N₂ leakage loss

2. Key Technologies

Page 21: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

◈ minimize power at 1st step by multi-stepcontrol of heater

◈ easy and comfortable setting and selectionof multi-step type

◈ save cost with lower contracted power

■ convenient & cost effective

avg. 10.5kW

◈ automatic start-up by reservation◈ set starting date and time

3. Additional features

-

5.000

10.000

15.000

20.000

25.000

30.000

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40.000

45.000

50.000

TIM

E0

:00:5

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:01:5

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:02:5

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:42:5

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:43:5

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:44:5

80

:45:5

80

:46:5

8

1st : 45kWh

2nd : 40kWh

AVG. 10.5kW

Page 22: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ stable profile at lower blowing speed

◈ even air speed at low motor rpm

◈ high quality soldering by lower blowing speed and

less vibration

◈ suitable for fine pitch by minimum air speed

(parts not blown off)

◈ stable profile because of less variation of air speed

m/sAfter

6

4

2

0

0

2

4

6 m/sBefore

3. Additional features

Page 23: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ Non-stop Cleaning System Process

Exchange with extra FM

YES

working time 5 min,time for stabilization 30 min

full of Flux

FM pollutedNo

powder

Clean/exchangeDrawer

FM Drawer Check

less Flux

Flux

Flux type

clean plastic Case

liquid

Operation

Non-stop Cleaning

Re-start

3. Additional features

Page 24: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

◈ attach Pre-heater over entrance curtain (controlled by independent controller)

◈ able to use as pre-heating zone

◈ improve ventilation of flux

■ prevent flux remaining at entrance

3. Additional features

Page 25: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ lower temperature variation inside oven

◈ minimize influence of convection by small size of special heat-treated steel

◈ minimize △t on PCB by narrow rail

◈ minimize deformation after long time operation by using rail for high temperature

3. Additional features

Page 26: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ high quality soldering / anti-adsorption

◈ anti-corrosion plate : SUS plate

Cooling zoneReflow zone

◈ high quality soldering

optimized hot air circulation structure for SMT

◈ anti-adsorption and easy maintenance :

Tefron coating plate

3. Additional features

Page 27: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ special customized nozzle

◈ achieve high quality soldering by providing special customized nozzle

◈ no corrosion by flux and easy maintenance on SUS plate

◈ no flux adsorption on Tefron plate

special customized(Option)

normal

Option

3. Additional features

Page 28: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ stable control unit of high spec

◈ quick trouble shooting

◈ buy on open market for replacement

◈ high-end Maker PLC with high quality

◈ replace only damaged part among kit

Omron PLC

◈ Auto tuning

◈ Sampling 50ms / time base PID control

◈ Individual SW Data Monitoring & Loading

(Loading Cable : option)

Controller

◈ control blowing speed by inverter on heating zone and

cooling zone

◈ no blowing off problem for fine chip

◈ control speed of blow motor on PC MMI

Fuji Inverter

3. Additional features

Page 29: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ minimize heat deflection

◈ Anti Warp conveyor is standard

◈ minimize that PCB Board is being bent by heat

◈ prevent drop of bent PCB inside oven

3. Additional features

Page 30: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ no PCB stuck

TSM(O)

타사

competitor(X)

3. Additional features

◈ slope between Chain and Pin

◈ minimize PCB board stuck

◈ Self-alignment

Page 31: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

■ safety and prevention (Blower Motor)

◈ Blower Fan Motor of world class qualified in quality and performance

◈ protect motor by overheat detection sensor

◈ Blower Fan Motor with less defect ratio → increasing productivity by higher reliability

◈ operating at 140℃

Sensor to detect overheat

3. Additional features

Page 32: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

4. Nitrogen generator (ESP series)

Spec Unit

Input pressure Mpa 0.65 (6.5kgf/㎠)

Output pressure Mpa 0.4 (5kgf/㎠)

Output purity ppm 200

Output diameter Inch 16mm(16A)

Voltage V 220V 60Hz

Operation temp ℃ 5~35℃

Operation

humidity

% 30~80%

Control power V DC24V

Noise dB[A] 65

Option -Cabinet Type

-Monitoring (RS-485)

-Flow Sensor output

Possible to operate on either Reflow PC monitor or ESP Touch panel

Page 33: Ver.1 - smtsamsung · Comparison between Dual & Twin Dual Twin Appearance Features Single Reflow Two lanes with same reflow profile Double Reflow Two lanes with different reflow profile

THANK YOU


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