H0330900 Rev- Installation Instructions Versa Plumb ® Kits Installation Instructions WARNING FOR YOUR SAFETY - ONLY the plumbing pieces in the Versa Plumb kits as shown in figures 3, 4, and 5 are intended for “do it yourself” (DIY) homeowner installation. Any pool equipment such as heaters, filters, pumps, etc. must be installed and serviced by a contractor who is licensed and quali- fied in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. In the event no such state or local requirement exists, the service provider or maintainer must be a professional with sufficient experience in pool equipment service and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, serious injury, or death. Improper installation and/or operation will void the warranty. WARNING These instructions address the installation of the Jandy ® Versa Plumb Kits only. In order to prevent risk of electrical shock, carbon monoxide poisoning, explosion, or fire, which could result in property damage, serious injury or death, installation and servicing of any pool equipment other than the Jandy Versa Plumb Kits must be done only by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product is installed where such state or local requirements exist. In the event no such state or lo- cal requirement exists, the service provider or maintainer must be a professional with sufficient experience in pool equipment service and maintenance so that all of the instructions in the specific products’ manual can be followed exactly. These instructions are to be used with the following Versa Plumb Kits: VPK-CVSTD -- CV Standard, Versa Plumb Kit VPK-CVSLR -- CV Solar, Versa Plumb Kit VPK-CSSTD -- CS Standard, Versa Plumb Kit 1. Introduction This document gives instructions for using the layout template provided in this kit to install and plumb the Versa Plumb kit for your pool/spa equipment pad. The instructions were written with safety as the priority and must be followed exactly. Not following the written procedure or taking shortcuts may increase the risk of personal injury. Read through the instructions completely before starting the procedure. Before starting the procedure, use the parts list at the back of these instructions to identify the parts that are in your kit. If any parts are missing from the kit please call your local Jandy distributor for assistance. For technical assistance, please contact our Technical Support Department at 1.800.822.7933. 2. Ordering Information To order or purchase parts for the Versa Plumb system, contact your nearest Jandy dealer or distributor. If they cannot supply you with what you need, call Zodiac Pool Systems, Inc. at 1.800.822.7933. In Canada call Zodiac Pool Systems Canada, Inc. Customer Support Department at 1.888.647.4004.
Transcript
H03
3090
0 R
ev-
Installation Instructions
Versa Plumb® Kits Installation Instructions
WARNINGFOR YOUR SAFETY - ONLY the plumbing pieces in the Versa Plumb kits as shown in figures 3, 4, and 5 are intended for “do it yourself” (DIY) homeowner installation. Any pool equipment such as heaters, filters, pumps, etc. must be installed and serviced by a contractor who is licensed and quali-fied in pool equipment by the jurisdiction in which the product will be installed where such state or local requirements exist. In the event no such state or local requirement exists, the service provider or maintainer must be a professional with sufficient experience in pool equipment service and maintenance so that all of the instructions in this manual can be followed exactly. Before installing this product, read and follow all warning notices and instructions that accompany this product. Failure to follow warning notices and instructions may result in property damage, serious injury, or death. Improper installation and/or operation will void the warranty.
WARNINGThese instructions address the installation of the Jandy® Versa Plumb Kits only. In order to prevent risk of electrical shock, carbon monoxide poisoning, explosion, or fire, which could result in property damage, serious injury or death, installation and servicing of any pool equipment other than the Jandy Versa Plumb Kits must be done only by a contractor who is licensed and qualified in pool equipment by the jurisdiction in which the product is installed where such state or local requirements exist. In the event no such state or lo-cal requirement exists, the service provider or maintainer must be a professional with sufficient experience in pool equipment service and maintenance so that all of the instructions in the specific products’ manual can be followed exactly.
These instructions are to be used with the following Versa Plumb Kits:
1. Introduction This document gives instructions for using the layout template provided in this kit to install and plumb the Versa Plumb kit for your pool/spa equipment pad.
The instructions were written with safety as the priority and must be followed exactly. Not following the written procedure or taking shortcuts may increase the risk of personal injury. Read through the instructions completely before starting the procedure.
Before starting the procedure, use the parts list at the back of these instructions to identify the parts that are in your kit. If any parts are missing from the kit
please call your local Jandy distributor for assistance. For technical assistance, please contact our Technical Support Department at 1.800.822.7933.
2. Ordering Information To order or purchase parts for the Versa Plumb system, contact your nearest Jandy dealer or distributor. If they cannot supply you with what you need, call Zodiac Pool Systems, Inc. at 1.800.822.7933. In Canada call Zodiac Pool Systems Canada, Inc. Customer Support Department at 1.888.647.4004.
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3. Versa Plumb® TemplateNOTE: The Versa Plumb layout template is sized to
specific pump, filter and heater/heat pump models. The template is based on the use of 2 inch or 2.5 inch pipe from the pool and/or spa to the pump.
• Installationoruse of equipment other than those shown on the layout template will result in different dimensions of the equipment to the edges of the template. However, following the installation steps in Section 4, will still result in proper equipment placement based on the preassembled Versa Plumb kit components.
• Lay out the template and use the perforated holes for the suction and return lines (as described in Section 4) or use the dimensions shown on the layout template (see Figures 9 and 10) to position the equipment pad. Standard equipment pads are shown on the template in the event you will not be using a full, poured pad.
• Therearethreeequipmentpadconfigurationsshown on the Versa Plumb template.
EE3000T Heat PumpCS
Filter
FHP 2.5 HP Pump
8 ft.
4 ½
ft.
Equipment Pad(8 ft. x 4 ½ ft.)
Equipment Pad(8 ft. x 4 ½ ft.)
Stealth SHPF 2.0 HP Pump
CV Filter LXi 300 Heater
3” Gas Inlet
STD or Solar
8 ft.
4 ½
ft.
Figure 1. CV Standard and CV Solar Configurations
Figure 2. CS Standard Configuration
A. Side One of the Template:Side one of the template shows two equipment pad configurations:CVStandardandCVSolar.SeeFigure15 for a more detailed drawing.
CV StandardThe following components make up the CV Standard configuration: •Stealth™ SHPF 2.0 HP Pump•CVFilter •LXi™ 300 Heater
CV SolarThe following components make up the CV Solar configuration: •StealthSHPF2.0HPPump •CVFilter •LXi300Heater. •PipeStubsforSolarSystems
B. Side Two of the TemplateSide two of the template shows one equipment pad configuration:CSStandard.SeeFigure16foramoredetailed drawing.
CS StandardThe following components make up the CS Standard configuration: •FHP2.5HPPump, •CSFilter •AE2000T-AE3000T/EE2000T-EE3000THeatPump
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Filter to HeaterConnector
Pump to FilterConnector
A. B.
Heater to ChlorinatorConnector
C.
A.
B.
C.
A. CV Standard Kit (VPK-CVSTD)
Figure 3. CV Standard Equipment Pad
WARNING
In order to prevent risk of electrical shock, fire, or Carbon Monoxide poisoning, before beginning the installation of the Jandy® Versa Plumb® Kit, be sure to do the following: • Turn off all elctrical power, gas supply and other sources of power to the pool equipment • Follow the pool filter’s installation instructions to properly drain the filter for service.
WARNING
In order to minimize the possibility of ingesting potentially toxic substances which could cause injury from illness, including death, whenever the instructions call for the use of “CPVC cement”, use a cement that has been listed by NSF or an equivalent Nationally Recognized Testing Laboratory (NRTL) or certification body. Read and follow the cement manufacturer’s danger and cautionary statements and instructions for use.
NEVER start pump while standing within five (5) feet of the filter. Starting the pump while there is pressurized air in the system can cause the filter lid to be blown off, which can cause death, serious personal injury or property damage.
Before restarting the system, consult the installation and operating manuals for each piece of equipment for proper startup procedures.
WARNING
1. Lay out the template on the equipment pad with Side 1 facing upward.
2. Position the pool suction and return lines in front of the equipment pad location.
3. Position the various equipment pad components. Bring the suction and return piping up through the perforated holes on the template.
4. Connect the pump to the suction lines (pool only or pool/spa combo) using CPVC cement. The length of pipe into the suction port of the pump should be a minimum of four times the pipe diameter.
5. Use CPVC cement and connect the pump to the filterusingthesweepelbowwiththe½”NPTplugcomponentofthekit,markedas“A”onthetemplate.Thispositionsthefilter.
6. UseCPVCcementandconnectthefiltertotheheater using the straight length of pipe with union nutsonbothends,markedas“B”onthetemplate.This positions the heater.
7. Attachthecheckvalve(markedas“C”onthetemplate) to the outlet of the heat pump making sure theflowarrowpointsinthecorrectdirection.
8. If desired, attach the salt chlorinator spool to the check valve and then run the return line from the spool to the trench using CPVC cement.
NOTE Also included in the Versa Plumb Kit are two additional 3-way valves and a spare 12” of pipe for your use in the event that you add additional components on the return system.
4. Installation Instructions
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B.1 Piping and Valve Connections to the Solar Stub-Outs
IMPORTANT
To avoid the potential hazard to the user, the United States Consumer Products Safety Commision has determined that the temperature of the water at the INLET to a pool or spa must not exceed 122°F (50°C).
NOTE: The water in a spa should never exceed 104°F (40°C). Water temperatures between 100°F (38°C) and 104°F (40°C) are considered safe for a healthy adult. Lower water temperatures are recommended for young children and when spa use exceeds 10 minutes.
Solar collector panels MUST drain down completely when the circulating pump is off. To allow this, the solar collector panels must be installed at an elevation higher than the pool surface, and the solar collector panels MUST be provided with an automatic air relief/vacuum-breaker valve at the top of the collector panel(s).
NOTE The check valve and the Jandy valve actuator (shown in figure 5) are not included in the CV Solar Versa Plumb Kit.
1. Install a check valve and piping (see Figure 5).
2. Install the Jandy valve actuator onto the Jandy 3-portdivertervalve(seeFigure5).
Filter to Heater Connector with Solar Stubbs
Pump to FilterConnector
A. B.
Heater to ChlorinatorConnector
C.
A.
B.
C.
Figure 4. CV Solar Equipment Pad
B. CV Solar (VPK-CVSLR)
1. Lay out the template on the equipment pad with Side 1 facing upward.
2. Position the pool suction and return lines in front of the equipment pad location.
3. Position the various equipment pad components. Bring the suction and return piping up through the perforated holes on the template.
4. Connect the pump to the suction lines (pool only or pool/spa combo) using CPVC cement. The length of pipe into the suction port of the pump should be a minimum of four times the pipe diameter.
5. Use CPVC cement and connect the pump to the filterusingthesweepelbowwiththe½”NPTplugcomponentofthekit,markedas“A”onthetemplate.Thispositionsthefilter.
6. UseCPVCcementandconnectthefiltertotheheater using the provisional solar assembly component with union nuts on both ends, marked as “B”onthetemplate.Thispositionstheheater.
7. Attachthecheckvalve(markedas“C”onthetemplate) to the outlet of the heat pump making sure theflowarrowpointsinthecorrectdirection.
8. If desired, attach the salt chlorinator spool to the check valve and then run the return line from the spool to the trench using CPVC cement.
NOTE Also included in the Versa Plumb® Kit are two additional 3-way valves and a spare 12” of pipe for your use in the event that you add additional components on the return system.
WARNING
To prevent equipment damage and/or scald hazards to the user, only solar collector panels with automatic air relief/vacuum breaker valves should be used. Solar collector panels MUST drain down when the circulation pump is off.
Read all manufacturer’s equipment installation instructions and safety information before installation, testing, or operation of the system.
Release all air from the system before testing. Water pressure for test must not exceed 35 psi. Water temperature for test must not exceed 100°F (38°C).
NEVER start pump while standing within five (5) feet of the filter. Starting the pump while there is pressurized air in the system can cause the filter lid to be blown off, which can cause death, serious personal injury or property damage.
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Filter to HeaterConnector
Pump to FilterConnector
A. B.
Heater to ChlorinatorConnector
C.
A.
B.C.
C. CS Standard (VPK-CSSTD)
Figure 8. CS Standard Equipment Pad
Figure 6. Diverter Valve Position (Solar Disabled)
Figure 7. Diverter Valve Position (Solar Enabled)
Figure 5. Connections from Versa Plumb® piping to the Solar Connector
From Solar Collector Cells
Check Valve
To Heater From Filter
Diverter Position (Solar Disabled)
To Solar Collector Cells
From Solar Collector Cells
Check Valve
To Heater From Filter
Diverter Position (Solar Enabled)
To Solar Collector Cells
From Solar Collector Cells
Check Valve*
Heater
Filter
3 Port Diverter Valve with Actuator Controlled by
Solar Controller*
*Check Valve and Jandy Valve Actuator not included in kit.
To Solar Collector Cells
1. Lay out the template on the equipment pad with Side 2 facing upward.
2. Position the pool suction and return lines in front of the equipment pad location.
3. Position the various equipment pad components. Bring the suction and return piping up through the perforated holes on the template.
4. Connect the pump to the suction lines (pool only or pool/spa combo) using CPVC cement. The length of pipe into the suction port of the pump should be a minimum of four times the pipe diameter.
5. Use CPVC cement and connect the pump to the filterusingthesweepelbowwiththe½”NPTplugcomponentofthekit,markedas“A”onthetemplate.Thispositionsthefilter.
6. UseCPVCcementandconnectthefiltertotheheatpumpusingtheflangetailpiecewithunionnut,markedas“B”onthetemplate.UseCPVCcementandgluetheflangetailpiecedirectlyintothestandard tail piece on the heat pump inlet port. This positions the heat pump.
7. Attachthecheckvalve(markedas“C”onthetemplate) to the outlet of the heat pump making sure theflowarrowpointsinthecorrectdirection.
8. If desired, attach the salt chlorinator spool to the check valve and then run the return line from the spool to the trench using CPVC cement.
NOTE Also included in the Versa Plumb Kit are two additional 3-way valves and a spare 12” of pipe for your use in the event that you add additional components on the return system.
3. Install the solar controller (not shown) per the manufacturer’s instructions and connect to the JandyvalveactuatorontheJandy3-portdivertervalve. The Jandy valve actuator must be adjusted to provide the diverter positions shown in Figures 6 and 7 in conjunction with the solar controller.
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C. CS Standard Kit (VPK-CSSTD)Description QtyFilter to Heater Connector 1Heater to Chlorinator Connector 1Pump to Filter Connector 112” Pipe 1Salt Water Chlorinator Spool 13-Way Valve 2Versa Plumb Template 1Installation Instructions 1
Filter to HeaterConnector
12 in. Pipe Salt Chlorinator Spool 3-Way Valve (Qty. 2)
Pump to FilterConnector
Heater to ChlorinatorConnector
Figure 11. CS Standard Kit
Filter to HeaterConnector
12 in. Pipe Salt Chlorinator Spool 3-Way Valve (Qty. 2)
Pump to FilterConnector
Heater to ChlorinatorConnector
Filter to HeaterConnector
with Solar Stubbs
12 in. Pipe 3-Way Valve (Qty. 2)
Pump to FilterConnector
Heater to ChlorinatorConnector
Salt Chlorinator Spool
Figure 9. CV Standard Kit
5. Parts List
A. CV Standard Kit (VPK-CVSTD)Description QtyFilter to Heater Connector 1Heater to Chlorinator Connector 1Pump to Filter Connector 112” Pipe 1Salt Water Chlorinator Spool 13-Way Valve 2Versa Plumb® Template 1Installation Instructions 1
B. CV Solar Kit (VPK-CVSLR)Description QtyFilter to Heater Connector 1Heater to Chlorinator Connector 1Pump to Filter Connector 112” Pipe 1Salt Water Chlorinator Spool 13-Way Valve 2Versa Plumb Template 1Installation Instructions 1
