Vertical Machining Center

Please contact our company when the product is resold or exported.Please do not resell/retransfer these products/technology to any party and also not use/allow to use them for any activities, which are disturbing international peace and security.Please follow the procedures for the export or transfer of these products/technology under Foreign Exchange and Trade Law for export abroad.The specification and size etc. of the product might change without prior notice.The numerical value etc. of the description is not guaranteed in this catalogue.Please do not use machine in an inappropriate operating environment such as the covers not attached or safety devices that do not function.

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U.S.A.

Germany

China

China

Thailand

India

NTC AMERICA Corporation46605 Magellan Dr. Novi, MI. 48377, U.S.A.TEL. +1-248-560-1200 FAX. +1-248-560-0215NIPPEI TOYAMA EUROPE GmbHEisenstrasse3, 65428 Ruesselsheim, GermanyTEL. +49-6142-796-600 FAX. +49-6142-820-610NIPPEI TOYAMA SHANGHAI TRADING Co., Ltd.Room No.1105 Tomson Financial Building, 710 Dongfang Road, Pudong, Shanghai, 200122, ChinaTEL. +86-21-58303721 FAX. +86-21-58303723NIPPEI TOYAMA SHANGHAI TRADING Co., Ltd. Beijing OfficeD809 room, Yong-He Plaza, East An Ding Meng avenue28, Beijing 100007, ChinaTEL. +86-10-8419-5197 FAX. +86-10-8419-5199NIPPEI TOYAMA (THAILAND) CO.,LTD.Kulab Building 5th floor A4, 12/555 Bangna-Trad Road,KM 5.5, Bangkaew, Bangplee, Samutprakarn 10540, ThailandTEL. +66-2-316-1178 FAX. +66-2-743-0707Nippei Toyama India Private LimitedPlot No.A-64, H-Block, Midc Pimpri, Pune-411 018, IndiaTEL. +91-20-27480587 FAX. +91-20-27480588

International Department641 Nojiri,Nanto City,Toyama 939-1595,JapanTEL. +81-763-22-1265 FAX. +81-763-22-1266

Head OfficeOmori Bellport Bldg. -B,6-26-2 Minamioi,Shinagawa-ku,Tokyo 140-8571,JapanTEL. +81-3-5471-7701 FAX. +81-3-5471-7711

Branches:Tokyo,Ohta,Nagoya,Toyama,Osaka,Hiroshima

Toyama Plant100 Fukuno,Nanto City,Toyama 939-1595,JapanTEL. +81-763-22-2161 FAX. +81-763-22-2743

Fukuno Plant641 Nojiri,Nanto City,Toyama 939-1502,JapanTEL. +81-763-22-2165 FAX. +81-763-22-6218

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Outline of Company

EstablishedC a p i t a l

July 19456,014.55million yenURL(JP) http://www.komatsu-ntc.co.jp

URL(EG) http://www.komatsu-ntc.comNAC TF http://www.ntcamerica.comNAC MC http://www.ntcmc.com

Copyright © 2009 Komatsu NTC Ltd. All rights reserved.Date of issue 2009.11

KME240910

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WideOpen

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L O N G - S T R O N G - W I D E O P E N

Suitable for machining workpieces such as railway, water pipe, oil pipe and large plazma TV panel etc.

■Stylish operation panel

■Short lead ballscrew & Y axis boxway ■ATC magazine located on the rear side for loading and unloading tools

■Z axis boxway■Heavy duty geared spindle 2 steps

■Wideopen inside spiral conveyors 　 on the front and rear sides

X Axis Long Stroke & Heavy Duty

*In case of calculation on direct motor

■ X axis stroke 3,050mm (120")

■ Y axis stroke 800mm (31.5")

■ Z axis stroke 600mm (23.6")

■ Table size 3,100 x 600mm (122" x 23.6")

■ Table surface 22mm 3T-Slots

Heavy Duty Machining Center for Long Workpieces

V E R T I C A L M A C H I N I N G C E N T E R

Travel 　 　 Table 　 Spindle 　 　 　 Feed Rate 　 ATC 　

X axis travelY axis travelZ axis travelWork areaTable surfaceSpindle speed STDSpeed stepSpindle inside diameterSpindle torqueRapid traverse rate (X & Z axis)Rapid traverse rate (Y axis)Type of tool shankMaximum tool diameterMaximum tool diameter (w/o adjacent tools)

Items Unit Standard Specificationsmm (inch)mm (inch)mm (inch)mm (inch)type

min-1(rpm)type

mm (inch)N.m (lbs.ft)mm (inch)/minmm (inch)/min

typemm (inch)mm (inch)

3,050 (120)800 (31.5)600 (23.6)

3,100×600 (122×23.6)22mm 3T-Slots30～4,0002 step

φ100 (3.93)536 (395) *[Direct motor 64/47 (85/62)]

12,000 (472.4)10,000 (393.7)BT50/CAT50160 (6.3)220 (8.7)

Easy set up & loading or unloading of long workpieces in large h i g h p e r f o rmance work envelope.

* upon request for the stroke more than 3,050mm (120")

3 2

Facemi l l

Dr i l l (SKH)

Endmi l l

Tap

7886 (310.5) 470(18.5)

2400 (94.4)2400 (94.4)

1706 (67.1)

3240 (127.5)

1795 (70.6)

4100 (161.4)

4300 (169.3)

270

200（7.9）

(10.6)120 (4.7)

1740 (68.5)

1740 (68.5)

(800ST)

(31.5ST)

3113 (122.5)

3775 (148.6)280 (11)

800 (31.5)300

(11.8)

Z:600

(23.6) 340

(13.3)

1450

(57)

460(18.1)

Y:800 (31.5)

770(30.3)

4415 (173.8)190 (7.4)

100 (3.9)

6000 (236.2) 1100313 (43.3)(12.3)

85

(3.3) X:3050 (120)

4800 (188.9) 1525 (60)1525 (60)

Moving area

Moving area

Moving area

Moving area

Moving area

ZV8000 Cutting Capability ZV8000 External Dimensions Unit: mm (inch)

Pull-Stud Dimensions Unit: mm (inch)

Table and Machining Area Dimensions Unit: mm (inch) T-Slot Table Dimensions Unit: mm (inch)

*Accurate data and actual results obtained under static testing conditions in temperature controlled environment as a JIS-standard. Therefore the data and results might differ from cutting conditions under a diverse environment.

Superior machine design over a bridge type machine for cost and space savings

BT50

Materials

S48CS45CFC25

Tool Diametermm (inch)

Ф160 (6.3") 8-bladeФ125 (4.9") 8-bladeФ160 (6.3") 8-blade

Cut Depthmm (inch)

Cut Widthmm (inch)

Spindle Speedmin-1 (rpm)

Cutting Speedmm (inch)/min.

Feed Rev.SZmm (inch) /blade

Feed Ratemm (inch) /min.

6 (0.23)6 (0.23)10 (0.39)

110 (4.3)90 (3.5)110 (4.3)

300270270

150 (5.9)106 (4.1)135 (5.3)

0.300.450.30

720 (28.3)972 (38.2)648 (25.5)

Chip Volumecc (ci) /ｍin.

475 (28.9)525 (32.0)713 (43.5)

Cutt ing Capabil i ty

Materials

S45CFC25

Tool Diametermm (inch)

Ф60 (2.3)Ф60 (2.3)

Spindle Speedmin-1 (rpm)

Cutting Speedmm (inch)/min.

Feed Rev.mm (inch)/rev.

Feed Ratemm (inch) /min.

Chip Volumecc (ci) /ｍin.

132132

25 (0.98)25 (0.98)

0.52 (0.02)0.52 (0.02)

69 (2.7)69 (2.7)

195 (11.8)195 (11.8)

Cutt ing Capabil i ty

Materials

S45CFC25

Cut Depthmm (inch)

Cut Widthmm (inch)

Spindle Speedmin-1 (rpm)

Cutting Speedmm (inch)/min.

Feed Rev.SZmm (inch) /blade

Feed Ratemm (inch) /min.

25 (0.98)25 (0.98)

50 (1.96)50 (1.96)

159159

25 (0.98)25 (0.98)

0.2 (0.007)0.3 (0.011)

254 (10)382 (15)

Chip Volumecc (ci) /ｍin.

318 (19.4)478 (29.1)

Cutt ing Capabil i ty

MaterialsS45CS45C

Tool Diameter

M45 × 4.5PT1・1/2

Spindle Speed min-1 (rpm) 8681

Tool Diametermm (inch)

Ф50 (1.96) 6-bladeФ50 (1.96) 6-blade

536N・m393N・m

N・m490392

196

98

49

9.830 100 500 1000 4000

Spindle Torque Diagram

Spindle Torque

Spindle Speed　min-1 (rpm)

A

0.01 A

0.01 A

8545 0-0.1

35 0-0.1

85

23 0 -0.1

5

φ17

0 -0.1

M24

φ20

25h7

φ38 0 -0.2

10 0-0.1

8

30 0-0.35

60°

45°±15′ A

φ38

(φ1.496)

φ26.18h6

(φ1.031h6)

U1"-8

φ17

(φ0.669) 6 (0.236)

4 (0.157)78.22 (3.080)

45.2(1.780)

45°±15′

30 (1.18)

φ23

(φ0.906)

0.01 Ａ(0.0004)

10.2 (0.402) 8(0.315)

35.2(1.386)

5(0.197)

60°

160

(6.3)160 (6.3)160 (6.3)12

0(4.7)

600 (23.6)

3300 (129.9)

3050 (120)（ＸStroke）

600 (23.6)

800 (31.5)（Ｙ Stroke）

100(3.9)

3100 (122) 100(3.9)

37 (1.45)

22 (0.86)

16 (0.63) 38

(1.49)

22H8C1.6

Ｔ-Slot

320 (12.5) 280 (11)600 (23.6)

300 (11.8)600 (23.6)（Ｚ Stroke）

340

(13.3)

240(9.4)

770 (30.3)

340 (13.3)460 (18.1)800 (31.5) （Ｙ Stroke）

Spindle Surface

Head

Column

CAT50

Low Speed Range: 30- 800min-1(rpm)High Speed Range:801-4000min-1(rpm)

*Actual data may vary depending upon the actual usage requirement.

0.01 Ａ(0.0004)

5 4

・Leveling pad・Manual pulse generator・Standard coolant tank with chip pan・Spindle cooling unit

・Instruction manuals・Spiral conveyors (Front/Rear one pc each)・Front cover・Installation kits

・Special coolant tank with chip conveyor・Air blow gun・Grease gun・Oil hole piping

・Tool breakage detector・Touch sensor・Special splash coolant cover・Splash gun

・Stopper block・Tap table・Linear scale・Index device

Machine SpecificationsZV8000 Machine Specificat ions

3,050 (120)800 (31.5)600 (23.6)

300～900 (11.8～35.4)3,100×600 (122×23.6)

2,500 (5,500)22mm 3T-Slots30～4,000 No.50

φ100 (3.93)12,000 (472.4)10,000 (393.7)

1～5,000 (0～196.8)X Linear guide way, Y, Z Boxway

BT/CATMAS P50T-1 （45°）

40160 (6.3)220 (8.7)400 (15.75)15 (33)

Fixed address4.512

536 (395) *[Direct motor 64/47 (85/62)]1.5 (1.9)60 (0.074)

36200±10%50/60

0.4～0.8 (52～116)450 (118.4)40 (10.6)3.6 (1.0)300 (80)

16,000 (35,200)8,400×4,415×3,113 (330×173×122)

FANUC 18iMB

mm (inch)mm (inch)mm (inch)mm (inch)mm (inch)kg (lbs)type

min-1 (rpm)type

mm (inch)mm (inch)/minmm (inch)/minmm (inch)/min

typetypedeg.pcs.

mm (inch)mm (inch)mm (inch)kg (lbs)-sec.sec.

N.m (lbs.ft)kW (HP)W (HP)kVAVHz

MPa (psi)NL/min (gal/min)

ℓ (gal)ℓ (gal)ℓ (gal)kg (lbs)mm (inch)type

X axis travelY axis travelZ axis travelTable surface to spindle noseWork areaMaximum loading capacityTable surfaceSpindle speed STDSpindle taper holeSpindle diameterRapid traverse rate (X & Z axis)Rapid traverse rate (Y axis)Jog feedrateGuide wayType of tool shankType of pull-studTool storage capacityMaximum tool diameterMaximum tool diameter (w/o adjacent tools)Maximum tool lengthMaximum tool weightTool selection systemTool to toolChip to chipSpindle torqueHydraulic pump motorLubrication pump motorElectric powerPower supply voltagePower supply frequencyAir pressureAir flow rateHydraulic tankLubrication tankCoolant tankMachine weightL × W × H (w/o tank)NC type

Travel　　　Table　　Spindle　　Feed rate　　　ATC　　　　　　　　　Motors　　Power sourcesrequired　　　Tank capacity　　WeightDimensionsNC

I tems Unit Standard Specif icat ions

NC Specifications

I tems Specif icat ionsSelf diagnosis functionAlarm history displayAlarm displayEmergency stopStored stroke limit checkAxis interlockMemory card (Flash ATA card)RS-232C interfaceMemory card interface Ethernet interface Battery for NC memory backup Battery for pulse generator backup Ladder editing function

　1　Capacity: 128MB

Operation panel sideOperation panel10 Base-TSize D alkaline battery×2Size D alkaline battery×4

Alarm

　Safeguarding

Data input/output

　Battery　Ladder editing tool

Controllable axes 4(X, Y, Z, 4)Controllable axes 5(X, Y, Z, 4, 5)Cylindrical interpolationPolar coordinate interpolationF1-digit feedAutomatic corner overrideWork coordinate systems addition　Work coordinate system presetPolar coordinate commandOptional block skipPattern data inputSmall-dia.deep hole drilling cycleTool offsetTool offset memory CNumber of tool offsetProgrammable mirror imageCoordinate rotationScalingAI feed forward controlAI contour controlAI high precision contour control (RISC board required)High speed remote buffer B

NTC standard macro programInterruptive custom macroManual absolute ON/OFFProgram restartManual handle interruptionManual guide IBackground editingRegistered programsTape storage length

　Play backStored limit check　Ethernet interfaceData serverWork number searchLadder editing softwarePersonal computer

Simultaneously controllable 4(X, Y, Z, 4)Simultaneously controllable 4(X, Y, Z, 4)G7.1G15, G16　　G54.1 P1～P48G54.1 P1～P300G92.1G15, G169pcs　　G45～G48Geometry/wear　D/H code200, 400, 499, 999pcsG50.1, G51.1G68, G69G50, G51Prediction 15 blockPrediction 40 blockPrediction 600 block

　Pocketing cycle etc　　　　　　200, 400, 1,000pcs640m (256KB)1,280m (512KB)2,560m (1,024KB)　23　128MBDigital switch 1 or 2 digitsFor windows

Controlled axesInterpolation　Feed function　Coordinatesystem　Coordinate and dimensionProgram compositionProgrammingsupport functionTool offsetfunction

　CoordinateconversionHigh-speedmachining

　

Custom macro　Manual operationAutomaticoperationDisplay and settingTape storageand editing

　Safeguarding　Data input/outputProgram selectionLadder editing tool　

I tems Specif icat ions

Optional AccessoriesStandard Accessories

FANUC 18iMB Standard FANUC 18iMB Standard

I tems Specif icat ions

FANUC 18iMB Options

*NC type may be subject to change without advanced notice

*In case of calculation on direct motor

Controllable axes 3 (X, Y, Z)Least input incrementMax. programmable dimensionPositioning, linear, circular Interpolation Single direction positioningHelical interpolation Skip functionFeed per minuteFeed rate overrideRapid traverse overrideJog overrideOverride cancel Dwell Automatic corner overrideAutomatic reference position return Reference position return check 2nd reference position return Work coordination system selection Local coordinate system Machine coordinate system Work coordinate system Plane selection Absolute/incremental commandInch/metric conversion Decimal point inputS5 digits Spindle override T8 digits Tool life management M8 digits Multiple M codes in one blockProgram numberSequence numberOptional block skipCanned cycle Synchronous tap Random angle chamfering, corner RTool length compensation Cutter compensation C Number of tool offsetProgrammable data input Feed forward controlCustom macro BJog feedHandle feedProgram number searchSequence number searchMirror image Machine lockZ axis lockM.S.T lockDry run Single blockOptional stopColor LCD 10.4"Standard MDIRun hour and parts count displayMemory protectPeriodic maintenance screenRegistered programsTape storage lengthExtended part program editing

Simultaneously controllable 3 (X, Y, Z) 0.001mm/0.0001inch±8 digitsG00, G01, G02/G03G60G02, G03G31G940～200 %0, 1, 5, 50, 100%1～5,000mm/min.M codeG04

G28, G29G27G30G92G52G53G54～G59 (6sets)G17, G18, G19G90, G91

G20, G21　Spindle speed direct designation50～120%　By run hour or count of tool use　Max. 3M codes availableO4 digitsN5 digits1 pcG73, G74, G76, G80～G89G84 Max. 2,000min-1　G43, G44, G49G40～G4299pcsG10 Parameter setting possibleG08　#100～#199, #500～#999　x 1, x 10, x100　　CRT/MDI setting or M codeAll axes soft keyZ axis soft keyMST function lock soft key　　Program stop by M01　　

　　125pcs320m (128KB)　

Control axesControl unit　Interpolation

　Feed function

　

Referencepoint return　Coordinatesystem　

　Coordinate anddimension　

Spindle functionTool function　MiscellaneousfunctionProgramcomposition　Programmingsupport functionTool offsetfunction

　High-speed machiningCustom macroManualoperationAutomaticoperation

Program testfunction

　Operation panel　Display and setting　Tape storageand editing

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