VIBGUARD® Viewer
Advanced Monitoring System
New Seminar – Certified with Exam
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VIBGUARD® Viewer Certified Seminar
► Professionals
Training for professionals
which are able to install
VIBGUARD system on their
own
► Qualification
Certificate holders can prove
their knowledge and beeing
qualified to install the
system.
► Standardisation
Having one standard for
VIBGUARD Viewer
professionals all over the
world
First steps into a new world
1. Day •HW Basics
• Installation
• SW Basics
2. Day
• Setup &
•Analyses
3. Day •Advanced
• Setup &
•Analyses
4. Day •Kinematic
model
• Findings
•Reports
5. Day •Test
•Questions
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Basics
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Basics
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Why using VIBGUARD® ?
► fast
Powerful processors, optimized measurement routines and intelligent data
management
► synchronous
measures continuously and simultaneously on up to 20 channels. This allows
it to be used to monitor even complex machines with many variable operating
parameters.
► autonomous
Data recording, evaluation and alarming are all included in the VIBGUARD
module.
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Why using VIBGUARD® ?
► flexible
The measurement channels can be configured to measure vibration and
process values. The digital high and low pass filters can be set as required to
derive the appropriate overall values.
► safe
protects your systems from sudden failure by seamless recording and
evaluation of all status parameters.
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• Real Time Protection
► Protection turbomachinery
according to certain standards
(API, SIL) – i.e. switching off
these machines within
microseconds
► Based on the vibration values of
preinstalled displacement
probes
► Sometimes signals of the
displacement probes are
available on buffered outputs for
perform optional condition
monitoring
• Condition Monitoring
► Periodical (can be handheld) or
permanent connection to
vibration transmitters or buffered
output of protection systems
► Condition Monitoring allows for
the analysis of the machine's
condition during operation
► Condition Monitoring systems
can also provide switching
outputs but they are per se not
complying with protection
standards
• Protection vs. Condition Monitoring
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Where using VIBGUARD® ?
► Don't oversell VIBGUARD® as a
real time protection system!
► Some of our competitors offer
both in one system (Bently,
Emerson CSI)
• Therefore:
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Where using VIBGUARD® ?
Where using VIBGUARD® ?
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Where using VIBGUARD® ?
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Where using VIBGUARD® ?
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Where using VIBGUARD® ?
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Where using VIBGUARD® ?
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Where using VIBGUARD® ?
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VIBGUARD® Viewer
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VIBGUARD® Viewer Utility
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Software
► Client application / Single user
Hardware:
• Processor: Dual core 2,4 GHz or better.
• Memory: min 3 GB RAM, recommended 4 GB RAM or more.
• Disk space: 5 GB free.
• Operating system:
• Windows XP Professional (SP3)
• Windows 7 Professional
Ports:
• HTTP port 42424 and 42425 for Single user version
• HTTP port 8080 or 8081 or 2 free ports respectivly for server
connection
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Software
► Server application
Hardware:
• Processor: Quad core 3 GHz or better, i7 2,7 GHz or better
• Memory: min. 6 GB RAM, recommended 16 GB or more.
• Disk space: 15 GB free.
• Operating system:
• Windows 7 Professional 64 bit (SP1)
• Windows server 2008 R2
• Windows Server 2003 64 bit
Ports:
• HTTP port 8080 or 8081 or 2 free ports respectivly for client
connection.TCP port 25 and 110 for Email center.
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Overall Monitoring Trending / Boundary Values
factory management
broadband values (machine vibration,
bearing condition)
depends on operating state
Diagnostic Monitoring Condition Diagnostics
for maintenance
frequency selective values
signal diagnostics (amplitude- and
timesignal)
time triggered
depends on operating state
Event / Warning / Alarm with exceedance of limit values
time and event triggered
measurements of alarmsignals with
chronological synchronism (further
diagnosis)
validation (alarm criteria)
display of advice, logging
Simultanous Parallel Data Aquisition
Continuous Group
1 sec
minutes … hours
Trending Group
Diagnostic Group
event
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Monitoringconcept of VIBGUARD®
Communication
VIB 8.151 VIBGUARD Viewer,
Single user version
VIB 8.161 Licence
for 8 device credits
► Single User
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Communication
► Client/Server (Multiuser)
VIB 8.155 VIBGUARD Viewer,
Client server version
VIB 8.161 Licence
for 8 device credits
VIB 8.155 VIBGUARD Viewer,
Client server version (This
includes 1 client)
VIB 8.156 VIBGUARD Viewer
Client Server, 1 additional
floating user licence
VIB 8.156 VIBGUARD Viewer
Client Server, 1 additional
floating user licence
*From now on points will be refered to as
Credits. This is equivalent to the PC-License
in OMNITREND®
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Introduction fundamentals
► Workspace: Data object, that contains
all measurements and config.
► Server: Central serviceprogram
► Client: Graphic user interface
► DAP: Device Access Point. Interface
for data transfer between meas.
device and server
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Introduction fundamentals
View of System-Administrator
View of Administrator
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View of Users
Service Location
Attach to Service Location
- Service Location is the basis for using VIBGUARD® Viewer
- Click right mouse button and choose Attach to Service Location
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Workspace
New Workspace
- Create New Workspace
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User Setup
Setup new users (system-admin)
- Click right mouse button on workspace and choose new user
- Activate Receive system TODOs
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Perspectives
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Different perspectives of VIBGUARD Viewer
- The Software is devided into five main perspectives.
- Analysis perspective
- Configuration perspective
- Reporting perspective
- Reporting Admin perspective
- Administration perspective
Perspectives
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Different perspectives of VIBGUARD Viewer
- The Administration perspective consits of three main windows, including the Master Tree, the Device
Instance Editor (Device and Meas. Config.) and the views window.
Perspectives
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Reset perspective in VIBGUARD Viewer
- If you need to set back all windows to their origin position use Reset Perspective
Preferences
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Change global settings in the preferences
Session settings
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Session settings will take place as long as VIBUARD Viewer is open
Device and Task Templates
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Templates in VIBGUARD Viewer
- The Configuration of the VIBGUARD and the used Measurement Tasks is based on userdefined
templates
- For different applications or usage of more than one device there is a need of multiple configuration
setups (device templates), including information such as network settings and measurement
configuration
- A pool of task templates (meas. tasks) has to be created by the customer for his special needs
Task Templates
Measurements cannot be compared
Measurements can be compared
Task Templates
- On workspace the user has to create a pool with standard task templates.
- machines of the same type use same standard templates out of the pool and the meas. can be
compared.
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First steps into a new world
1. Day •HW Basics
• Installation
• SW Basics
2. Day
• Setup &
•Analyses
3. Day •Advanced
• Setup &
•Analyses
4. Day •Kinematic
model
• Findings
•Reports
5. Day •Test
•Questions
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Task Templates
Task Templates
- predefined measurement setups for parameter and diagnosis signals
- administration through „Task templates“
- „Task Template Editor“ shows all tasks which are childs of the selected task template
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Task Templates
Measurements cannot be compared
Measurements can be compared
Task Templates
- On workspace the user has to create a pool with standard task templates.
- machines of the same type use same standard templates out of the pool and the meas. can be
compared.
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Signalpaths
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Configuration
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Creating Device Template
Configuration of Channels
and Measurement Groups Creating Task templates and
assigning them to the
channels
Creation of Machine Tree
and Kinematic Data
Device Setup
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Setup Device-General
- Device Instance defines the access on VIBGUARD® hardware
- entering the name of the VIBGUARD® hardware (user defined)
- the small info-symbol on the right, opens several register for additional adjustments (e.g.network)
- <Get serial> finds serial number and version of VIBGUARD® hardware (communicationtest)
Device Setup
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Save changes
- Always save changes by Ctrl+S or by click onto the disk icon
- little * marks tabs with unsaved changes
Measurement Configuration
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Setup Measurement Configuration
- measurement configuration defines the channel configuration on VIBGUARD® hardware
- configuration of used channels and the necessary sensor control tasks
- definition of Continuous / Trending / Diagnostic groups and measurement tasks
- this device configuration can be used as „Template“
Configuration
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Creating Device Template
Configuration of Channels
and Measurement Groups Creating Task templates and
assigning them to the
channels
Creation of Machine Tree
and Kinematic Data
Measurement Configuration
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Creating a Channel Group
- add channel (Window with Channel Pool opens)
- the chosen channels leave Channel Pool, when they are used
Measurement Configuration
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Channel Group Settings- General
- Measurement Settings individual or for whole Channel Group
- Additional settings for alarm confirmation, adaptive storage, reference speed, release conditions and
operating states
Measurement Configuration
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Channel Group Settings- Release Conditions
- Release Conditions enable the signal measurements by using Release Parameters
- by clicking the edit button all the available parameters for Release Condition show up on the left side
(under the Channel Group)
- the parameters can be set via drag&drop
Measurement Configuration
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Channel Group Settings- Adaptive Storage
- Adaptive Storage is used for data reduction by using Delta Values
- the delta value can be set for different parameters in use (see drop down menu)
Measurement Configuration
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Sensor assigning
- a sensor has to be correlated to every used channel
- window for sensorselection opens
- multiple choice for several channels at the same time is possible (using ctrl button)
Measurement Configuration
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Continuous overall values Group
- in Continuous Group, definition of overall measurements
- select the Channels that will be used for this Group
Measurement Configuration
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Continuous overall values Group
► just for measuring trend values
► one velocity and one acceleration overall measurement for each channel
possible
► tacho pulse and digital in channels have to be assigned to this group when
they are in use
► measurement tasks have to be created first task template pool
Measurement Configuration
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Channel Assignment to Continuous / Trending / Diagnostic Groups
- it is possible to assign one or multiple channels to each group
- the Channel Groups with overall measurements may be different to those with diagnostic
measurements
- this leads to a fast definition of measurement tasks (single/multiple groups possible)
Configuration
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Creating Device Template
Configuration of Channels
and Measurement Groups Creating Task templates and
assigning them to the
channels
Creation of Machine Tree
and Kinematic Data
Measurement Configuration
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Definition of Measurement Tasks
- in Continuous Group, definition of overall measurements (broadband – overall)
- the measurement tasks can be created in the Views or directly through the channel configuration
Measurement Configuration
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Assignment of Measurement Tasks for Continuous / Trending / Diagnostic Groups
- the specific tasks have to be assigned to the channels of the individual groups
- possible for a single channel, several channels or the whole group
- measurement tasks have to be defined first (the user can also use standard setups)
Configuration
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Creating Device Template
Configuration of Channels
and Measurement Groups Creating Task templates and
assigning them to the
channels
Creation of Machine Tree
and Kinematic Data
Projects
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Setup Project
- using several projects will give you the chance to group machines and/or locations.
- users can be linked to different projects with different rights
Machine Tree
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Setup Database-Tree
- like in OMNITREND the structure can be found in the layers > Location > Train > Machine and
have to be setup the same way.
Configuration
perspective
Machine Tree
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Assigning Measurement Channels
- the physical VIBGUARD-Channels have to be attached to the measuring points in the structure of
the Machine Tree
- measuring points can be set as single or grouped, using drag&drop
Configuration
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Creating Device Template
Configuration of Channels
and Measurement Groups Creating Task templates and
assigning them to the
channels
Creation of Machine Tree
and Kinematic Data
Configuration Upload
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Upload of System Configuration to VIBGUARD
- the config. data will be compiled and transfered
Configuration Upload
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Upload Measuring Configuration to VIBGUARD
- the config. data with the measurement setups will be compiled and transfered
Download Measuring Data
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Getting Measuring Data from VIBGUARD manually
- data can be transfered automatically through the DAP (Device Access Point) in intervals or
manually by the user
- manual and automatic data transfer is not possible at the same time
Analysis
Quick View
Analysis
perspective
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Analysis
65
Zoom-In-Out via Zoom Window
- holding left mouse button dragging window from left upper side to right lower side to zoom in
- holding left mouse button and drag window from left side down to upside right to zoom out
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Analysis
Plot options
- click on right mouse button choosing „Plot options“
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First steps into a new world
1. Day •HW Basics
• Installation
• SW Basics
2. Day
• Setup &
•Analyses
3. Day •Advanced
• Setup &
•Analyses
4. Day •Kinematic
model
• Findings
•Reports
5. Day •Test
•Questions
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Signalpaths
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Measurement Configuration
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Monitoring Concept
- Continuous Group: values for machine vibration(v_rms) and noise(a_rms, a_0p)
- Trending Group: signals for machine vibration(v-spectrum) and noise(a-spectrum)
- Diagnostic Group: special diagnostic signals (a-env.-spectrum, a-timesignal, v-timesignal)
Measurement Configuration
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Settings in Trending Group
► same procedures as in Continous overall values Group, but different kind of
measurement tasks
► Trending Group uses signal measurements such as spectra and time wave
form
► task templates have to be created
Measurement Configuration
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Settings in Trending Group – Interval
- definition of measurement conditions of signal measurements inTrending-Group
- measurements can be defined as time dependend (including starting time) or as continuous
measurement (as fast as possible). Measurements are interrupted in intervals (depends on the time
used for saving the measurement results)
Measurement Configuration
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Settings in Trending Group – Persistence
- definition of saving terms for measurements
- saving can be defined as time- or alarm dependend
- alarm dependend refers just to alarms out of Trending Group
Analysis
73
Tool Bar Display Options
- „Mouse over“ through the white triangle on the right side of the plot opens the Tool Bar
- Tool Bar includes cursor/ display / trending options (e.g. scatterband)
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Analysis
74
Tool Bar Display Options (Smoothing)
- „Mouse over“ through the white triangle on the right side of the plot opens the Tool Bar
- through the option smoothing an average function is set over the trend
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Analysis
75
Tool Bar Display Options (Scatterband)
- „Mouse over“ through the white triangle on the right side of the plot opens the Tool Bar
- the option scatterband discribes the trend data through the standard devation
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Analysis
Cursorfamilies
- <Shift> <M> opens another cursor-family, e.g. if a harmonic cursor-family is opened an additional
sideband-family can be opened.
- cursor with no use, can be erased through the right mouse button („Remove Cursor“)
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Analysis
Deleting measurements with no use out of plot
- clicking right mouse button over cursor opens a new menu. Through this menu single measurement
points can be erased (points under main cursor or between main cursor and delta cursor)
- Attention!!! This way of deleting leads to a deleting of physical measurement data!!!
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Analysis
Using Application Clipboards
- the Application Clipboard is the pool for screen dumps ( e.g. for reporting)
- screen dumps are created through the „Capture Image“ function
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Analysis
Display of several Plots at the same Time
- choosing all plots of interest while holding <Strg>
- „Change the graph layout“ function arranges the plots over another or side by side
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Analysis
Display Graph in a new Tab
- the next graph being displayed (Quick View) can be opened in a new tab (for better structure on
screen and faster switching between plots)
- click right mouse button, while mouse cursor is over plot
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Analysis
Choosing multiple Measurements for Waterfallplot
- choose data (multi select) through view „Legend“
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Analysis
Waterfallplot
- using „Mouse over“ function on the right of plot. Additional menu opens, choose „Open waterfall“
- getting trend over specific frequency using the main cursor
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Analysis
Waterfallplot
- using „Mouse over“ function on the right of plot. Menu opens, choose „Open Cursor Trend“
- Cursor Trend marked by the main cursor in the graph is shown as seperate plot.
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Configuration
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Creating Device Template
Configuration of Channels
and Measurement Groups Creating Task templates and
assigning them to the
channels
Creation of Machine Tree
and Kinematic Data
Task Templates
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Task Templates
- predefined measurement setups for parameter and diagnosis signals
- administration through „Task templates“
- „Task Template Editor“ shows all tasks which are childs of the selected task template
Task Templates
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Measurements cannot be compared
Measurements can be compared
Task Templates
- On workspace the user has to create a pool with standard task templates.
- machines of the same type use same standard templates out of the pool and the meas. can be
compared.
Alarmsettings
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Alarmsettings – Alarm thresholds in Continuous Group
- definition of thresholds for overall measurements
- thresholds can be setup for single tasks through „Task Settings“.
- for setting global thresholds „Task Template“ has to be used
Alarmsettings
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Alarmsettings – Band Alarms in Trending / Diagnostic Group
- setup of alarm thresholds similar as in Continuous Overall Group
- band, harmonic-band and sideband alarms can be setup relative or absolute
- narrow or broadbands are possible
Diagnostic Group
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Diagnostic Group
► signal measurements: Spectra, Timewaveform, Envelope Spectra
► triggered on alarms according to continous overall/trending measurements
► time triggered
► using digital in (signal out of the machine control) as trigger
Measurement Configuration
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Settings in Diagnostic Group – Measurement Trigger
- definition of measurement terms for signal measurements in Diagnostic Group
- Measurements can refer to alarms out of Continuous/ Trending Group, time interval or digital input
ToDo`s
ToDo`s
- Giving instructions/assignments to the whole group or just for certain users
- beeing informed of alarms and sensorfaults => system ToDo's
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First steps into a new world
1. Day •HW Basics
• Installation
• SW Basics
2. Day
• Setup &
•Analyses
3. Day •Advanced
• Setup &
•Analyses
4. Day •Kinematic
model
• Findings
•Reports
5. Day •Test
•Questions
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Configuration
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Creating Device Template
Configuration of Channels
and Measurement Groups Creating Task templates and
assigning them to the
channels
Creation of Machine Tree
and Kinematic Data
Bearing Frequencies
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Import of Bearing Data
- get your bearing data from OMNITREND
- click File / Import / …
Kinematics
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Setup new Kinematic Model
- attach through „Simple Maschine“
- add bearings out of the catalogues
- attach new frequency-sets (absolute/relative frequency markers)
Bearing Frequencies
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Setup new Bearing
- if using a bearing that's not in the catalogues, you can set up a new bearing manually
- defenition of bearings through geometric data or relative bearing frequencies
Kinematics
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Definition of Gear Box Kinematics
- basic gear box models are pre-defined
- combination of several gear boxes possible
Kinematics
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Adding Kinematic Models to Project
- adding one kinematic model to master tree (machine layer)
Kinematics
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Linking Kinematic Models to machine train
- the kinematic models of the single machines get linked on machine train level
- defenition of machine order and reference speed location
Kinematic Frequencies
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Display Kinematic Frequencies in Measurement Plot
- open in „Analysis Perspective“
- activate/deactivate through checkboxes in view „Frequency Marker“
Findings
Findings
- Unusual events can be documented, e.g. bearing failure
- Click right mouse button and choose „New Finding“
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Findings
Findings
- Change name of the new finding.
- Put pictures via drag&drop to the image gallery
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Findings
Findings
- Specific diagnostic codes have to be generated by the user
- For Correction Recommendation, codes have also to be setup by the user
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Findings
Findings
- By checking the Record history, all changes will be documented
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Report
Alarm Report
- VIBGUARD Viewer has some standard alarm reports by default
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Report
Alarm Report
- Just choose the alarm types, timeintervall for data and click finish
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Report
Alarm Report
- Just choose the alarm types, timeintervall for data and click finish
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Report
Reset Alarms
- in View window choose desired device, click right mouse button – show device alarms
- in the Online Device View (upper window) press the Alarm reset button
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HTML Page
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Additional Systeminformation
- type in ip adress of your device in webbrowser. Requested User/Password: user3/user3
- system status information, online visualisation and data transfer for config. files are now available
HTML Page
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Update your Device
► via Data transfer, send data
► different updates are possible: config, kernel and http updates
► choose desired files to upload
► after upload system reset
Configuration
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Creating Device Template
Configuration of Channels
and Measurement Groups Creating Task templates and
assigning them to the
channels
Creation of Machine Tree
and Kinematic Data
Prerequesites
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Self preparation
► make sure to have the right power supply on site
► make sure that an ip address will be allocated for the VIBGUARD
► make sure to have the right tools and cables
► make sure to have the right cable end sleeves (min. lenght 1 cm)
► at least find a nice and cozy place for your Online System
Server installation
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Systeminformation
- start the server setup.exe, follow the setup instructions
- the install path will be different to the data path
Server installation
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Installation options
- server and dap server have to be installed first, email center is an additional option
- therefore the checkboxes have to be activated click install signs turn from grey to yellow
- starting the server the signs will turn green
Client installation
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Installation options
- start the client setup.exe, follow the setup instructions
- the install path will also be different to the data path (see server installation)
Registration and Licensing
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Request of Licensefile
- choose email or online activation and fill in the requested information
- license file (xxxxx.lic) will be sent via email / or directly implemented using the online activation
www.pruftechnik.com
www.VIBGUARD.com
Thank you for your attention