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tHe World leader in PiPe JoininG solutions
upstream oil systems
The World leader in PiPe Joining SoluTionSuPstream oil systems
taBle of contents
2 Innovation
4 Partnership
6 Upstream oil systems
8 Pipe Joining solutions
16 Upstream oil Piping applications
World class innovation means that we’re solving your problem,
before you know you've got one.
World class Partnership means you’ve got the most experienced and capable
team in the industry working to ensure your success.
since 1919, Victaulic has led the industry by
developing innovative pipe joining solutions that
improve safety, reduce risk and compress schedules;
delivering real value to the owners, engineers,
contractors and maintenance personnel who have
come to depend on them. Whether you’re planning
your next maintenance outage or specifying your
next facility, Victaulic ingenuity and experience
can protect your bottom line.
gasket
hoUsIng
gRoove
Bolt/nUt
gRoove
Globally accePtedthe american society of mechanical engineers (asme) established the B31 pressure piping code committees to promote safety in pressure piping design and construction around the globe through published engineering criteria.
Victaulic standard ips couplings and grooved fittings may be utilized on asme B31.1 power piping code and asme B31.3 process piping applications within their published temperature and pressure parameters and are manufactured from ductile iron that conforms to astm a-536 and astm a-395 specifications. they also meet the requirements of ansi/aWWa c-606 for use on for use on grooved end fittings and pipe grooved in accordance with this standard.
for more information regarding the conformance of ips grooved couplings and fittings to asme B31.1 power piping code, request publication 26.06, and asme B31.3 process piping, request publication 26.11.
[ 1 ]
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TITLE
DWG NO. REV
HOUSING, CASTING,4"/114,3mm, STYLE 177
AY
1:1
H-040-177-002 FDO NOT SCALE DRAWING SIZE SHEETD 2 OF 2
REV CCD DESCRIPTION APPRBY
28MAR2008
DATE
3° ±1°.06 [1.5]SIS 2 MAX
DIMENSIONSDRAFTFILLETS AND RADIISURFACE FINISH
TOLERANCES.X [X].XX [X.X].XXX [X.XX]ANGLES
±.06 [1.5]±.03 [0.8]±.015 [0.38]±1°
GENERAL CASTING NOTESDIMENSIONS ARE IN INCHES WITHMILLIMETERS IN BRACKETS.
UNLESS OTHERWISE SPECIFIED:
A RELEASED FOR PROTOTYPE --- MVPAY
200828MAR
CONFIDENTIAL TRADE SECRET
THE INFORMATION CONTAINED HEREIN IS A TRADE SECRET AND THE CONFIDENTIAL PROPERTY OFVICTAULIC COMPANY OF AMERICA. ANY UNAUTHORIZED USE, REPRODUCTION, MODIFICATION,
DESTRUCTION, DISCLOSURE, OR TRANSFER TO ELECTRONIC OR OTHER MEDIA OR THEFT MAY RESULTIN DISCIPLINARY ACTION, PROSECUTION OR THE RECOVERY OF DAMAGES. ALL COPIES ARE TO BE
PERMANENTLY DESTROYED OR RETURNED TO VICTAULIC AFTER USE.
WORLD HEADQUARTERSP.O. BOX 31
EASTON, PA 18044-0031R
FM
B B
SECTION B-B
A
A
SECTION A-A2:1
2.08652.98
1.63041.40
1.09027.69
.1804.57
.1804.57
.94023.88*
3°
.194.8
R 1.4236.1
R .389.7
R .133.3
.117 ±.0102.97 ±0.25
.370 ±.0109.40 ±0.25
.1253.18
7.82198.6
6.74171.2
1.0827.4
30°.082.0
3°
.760 +.000-.045
19.30 +0.00-1.14
.3810
.256
R .133.3.65
16.5*
DUCTILE IRON IN ACCORDANCE WITH VICTAULIC EI-107
MATERIAL DESCRIPTION
D
DSECTION D-D20°
10°
RAISED LOGO AS SHOWN PER
DRAWING P-000-000-069
RAISED LOGO AS SHOWN
PER DWG D-P-000-000-052.19 [5] RAISED CHARACTERSAS SHOWN
R .5915.0
1.2632.0
.1253.18
5°
1.9148.5*
* DIMENSONS TAKEN AT THEORETICAL INTERSECTIONS
FOUNDRY SYMBOL, DATE CODE, PATTERN IMPRESSION NUMBERTO BE INDENTED IN THIS AREA
R .399.8
COUNTRY OF ORIGINAS SPECIFIED ON PURCHASE ORDER TO BE .13 [3] INDENTEDCHARACTERS LOCATED IN THIS AREA.
60°
R 2.31658.83
1.61040.88*
2.75° ±.5°
.1213.07
5°
10°
.307.6
R .133.3
.575 +.000-.045
14.60 +0.00-1.14
2X R
C
DETAIL C8:1
.1804.57
INSIDE EDGE
3°R .38
9.7PAD TOCROWN
INSIDE EDGE
B CHANGED PAD DESIGN; ADDED SECTION E-E; ADDED DETAIL C; SECTION D-D WAS SECTION C-C R.030 +.015/-.000 WAS R.045 MAX; R.12 WAS R.09; (6.023) WAS 6.023; (4.625) WAS 4.609; ADDED R.44, (.30), AND 15°
--- MVPAY
200813MAY
2.75°
E
E
SECTION E-E2:1
R .133.30
R .133.3
R.030 +.015
-.0000.76 +0.38
-0.00
4.60 MIN.[116.8]INSIDE EDGE
6.023152.97
2.31658.83R
2X .030 [0.76] X 45v CHAMFERAROUND GASKET
POCKET EDGE
.2526.41*
.2396.08 .252
6.41*
.2355.97
R .123.1
.62515.88*
.62515.88*
R .092.3
R .092.3
120°
120°
REMOVED AND ROTATED 2.75v
B
B
B
B
B
R .4411.2
15°
.307.6
B
B
BC 21104 RELEASED FOR PRODUCTION;
ADDED MARKINGS "FLEXIBLE" AND "PAT."; ADDED NOTES 2, 3, AND NUMBERED CONTROL ITEMS
MVPAY
200811AUG
.13 [3] RAISED CHARACTERSAS SHOWN
.13 [3] INDENTED CHARACTERSAS SHOWN
1
7
7
2 2
6
3
5
D .012 ±.026 WAS .016 ±.021, 4.60 MIN. WAS (4.625) 21356 MVPJKB
200916JAN
E.13 [3] INDENTEDCHARACTERS AS SHOWN
E
.13 [3] RECESSEDCHARACTERS AS SHOWN
C
C
E
CD
C
E
.2666.75E
E
E
4
B D E
4
E ADDED UL AND FM MARKINGS; RELOCATED COUNTRY OF ORIGIN; 2.75°±.5° WAS 2.75°; ADDED .266; (.121) WAS .121; (2.75°) WAS 2.75°; ADDED
21744 MVPHMN
200914AUG
NOTES:
1. LOCATION OF MARKINGS ARE APPROXIMATE. MINIMUM MARKING SIZE REQUIREMENTS SHOWN.
2. = DENOTES NUMBERED CONTROL ITEM WITH CORRESPONDING DIMENSIONAL INSPECTION PER VICTAULIC INSPECTION PROCEDURE ES1025.
3. PER ES1025, KEY DIAMETER - WHEN TWO UNPAINTED HOUSINGS ARE ASSEMBLED PAD TO PAD AROUND A FIVE PART READING FIXTURE USING NON-LUBRICATED BOLTS WITH A NUT TORQUE OF 55 ft-lb, THE REQUIRED KEY DIAMETER AVERAGE IS 4.351 ±.010 [110,52 ±0,25] AND OVALITY .012 ±.026 [0,307 ±0,66].
F NOTE #3 ES1025 WAS ES-1025, ADDED "UNPAINTED", "FIVE PART READING" WAS "SPREADING", ADDED "USING NON-LUBRICATED BOLTS WITH A NUT TORQUE OF 55 ft-lb". "THE REQUIRED KEY DIAMETER AVERAGE" WAS "THE FIVE PART READING SHALL BE".
22204 MVPJKB
201029APR
minimize risk to your scHedule and your bottom line
Vertically integrated, Victaulic controls the qualifying
methods, design validation and manufacturing
process of its compounds and components.
labor managementshorten construction schedules
Victaulic estimates that jobs requiring welding applications demand up to 50% more man-hours on average over Victaulic no-flame piping solutions. average construction costs can be reduced by as much as one-third when using Victaulic products. threaded joints do not provide a reliable leak-free joint and cause loss of valuable time and productivity when installing and maintaining the systems.
simplify Maintenance
a Victaulic coupling provides a union at every joint, allowing easy access to the system and flexibility for future system expansion. maintenance, repair and operations (mro) tasks such as replacing strainers or corrupt pipe sections, or adding a tee to expand or join piping systems are easily accomplished.
learn more at victaulic.com/schedule and victaulic.com/maintenance
NU
MBE
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MEN
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SIT
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MECHANICAL CONSTRUCTION WEEKS
Shift Maximum Manpower Line
Meet or Beat Project Schedule
VictaulicPeak Man-Power
Welded Peak Man-Power
solving problems
world class innovation
[ 2 ]
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
THE
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COPY
OF
THIS
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ENGI
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A
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F
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H
I
J
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THIRD ANGLEPROJECTION
DRAWN
DATE
SCALE
TITLE
DWG NO. REV
HOUSING, CASTING,4"/114,3mm, STYLE 177
AY
1:1
H-040-177-002 FDO NOT SCALE DRAWING SIZE SHEETD 2 OF 2
REV CCD DESCRIPTION APPRBY
28MAR2008
DATE
3° ±1°.06 [1.5]SIS 2 MAX
DIMENSIONSDRAFTFILLETS AND RADIISURFACE FINISH
TOLERANCES.X [X].XX [X.X].XXX [X.XX]ANGLES
±.06 [1.5]±.03 [0.8]±.015 [0.38]±1°
GENERAL CASTING NOTESDIMENSIONS ARE IN INCHES WITHMILLIMETERS IN BRACKETS.
UNLESS OTHERWISE SPECIFIED:
A RELEASED FOR PROTOTYPE --- MVPAY
200828MAR
CONFIDENTIAL TRADE SECRET
THE INFORMATION CONTAINED HEREIN IS A TRADE SECRET AND THE CONFIDENTIAL PROPERTY OFVICTAULIC COMPANY OF AMERICA. ANY UNAUTHORIZED USE, REPRODUCTION, MODIFICATION,
DESTRUCTION, DISCLOSURE, OR TRANSFER TO ELECTRONIC OR OTHER MEDIA OR THEFT MAY RESULTIN DISCIPLINARY ACTION, PROSECUTION OR THE RECOVERY OF DAMAGES. ALL COPIES ARE TO BE
PERMANENTLY DESTROYED OR RETURNED TO VICTAULIC AFTER USE.
WORLD HEADQUARTERSP.O. BOX 31
EASTON, PA 18044-0031R
FM
B B
SECTION B-B
A
A
SECTION A-A2:1
2.08652.98
1.63041.40
1.09027.69
.1804.57
.1804.57
.94023.88*
3°
.194.8
R 1.4236.1
R .389.7
R .133.3
.117 ±.0102.97 ±0.25
.370 ±.0109.40 ±0.25
.1253.18
7.82198.6
6.74171.2
1.0827.4
30°.082.0
3°
.760 +.000-.045
19.30 +0.00-1.14
.3810
.256
R .133.3.65
16.5*
DUCTILE IRON IN ACCORDANCE WITH VICTAULIC EI-107
MATERIAL DESCRIPTION
D
DSECTION D-D20°
10°
RAISED LOGO AS SHOWN PER
DRAWING P-000-000-069
RAISED LOGO AS SHOWN
PER DWG D-P-000-000-052.19 [5] RAISED CHARACTERSAS SHOWN
R .5915.0
1.2632.0
.1253.18
5°
1.9148.5*
* DIMENSONS TAKEN AT THEORETICAL INTERSECTIONS
FOUNDRY SYMBOL, DATE CODE, PATTERN IMPRESSION NUMBERTO BE INDENTED IN THIS AREA
R .399.8
COUNTRY OF ORIGINAS SPECIFIED ON PURCHASE ORDER TO BE .13 [3] INDENTEDCHARACTERS LOCATED IN THIS AREA.
60°
R 2.31658.83
1.61040.88*
2.75° ±.5°
.1213.07
5°
10°
.307.6
R .133.3
.575 +.000-.045
14.60 +0.00-1.14
2X R
C
DETAIL C8:1
.1804.57
INSIDE EDGE
3°R .38
9.7PAD TOCROWN
INSIDE EDGE
B CHANGED PAD DESIGN; ADDED SECTION E-E; ADDED DETAIL C; SECTION D-D WAS SECTION C-C R.030 +.015/-.000 WAS R.045 MAX; R.12 WAS R.09; (6.023) WAS 6.023; (4.625) WAS 4.609; ADDED R.44, (.30), AND 15°
--- MVPAY
200813MAY
2.75°
E
E
SECTION E-E2:1
R .133.30
R .133.3
R.030 +.015
-.0000.76 +0.38
-0.00
4.60 MIN.[116.8]INSIDE EDGE
6.023152.97
2.31658.83R
2X .030 [0.76] X 45v CHAMFERAROUND GASKET
POCKET EDGE
.2526.41*
.2396.08 .252
6.41*
.2355.97
R .123.1
.62515.88*
.62515.88*
R .092.3
R .092.3
120°
120°
REMOVED AND ROTATED 2.75v
B
B
B
B
B
R .4411.2
15°
.307.6
B
B
BC 21104 RELEASED FOR PRODUCTION;
ADDED MARKINGS "FLEXIBLE" AND "PAT."; ADDED NOTES 2, 3, AND NUMBERED CONTROL ITEMS
MVPAY
200811AUG
.13 [3] RAISED CHARACTERSAS SHOWN
.13 [3] INDENTED CHARACTERSAS SHOWN
1
7
7
2 2
6
3
5
D .012 ±.026 WAS .016 ±.021, 4.60 MIN. WAS (4.625) 21356 MVPJKB
200916JAN
E.13 [3] INDENTEDCHARACTERS AS SHOWN
E
.13 [3] RECESSEDCHARACTERS AS SHOWN
C
C
E
CD
C
E
.2666.75E
E
E
4
B D E
4
E ADDED UL AND FM MARKINGS; RELOCATED COUNTRY OF ORIGIN; 2.75°±.5° WAS 2.75°; ADDED .266; (.121) WAS .121; (2.75°) WAS 2.75°; ADDED
21744 MVPHMN
200914AUG
NOTES:
1. LOCATION OF MARKINGS ARE APPROXIMATE. MINIMUM MARKING SIZE REQUIREMENTS SHOWN.
2. = DENOTES NUMBERED CONTROL ITEM WITH CORRESPONDING DIMENSIONAL INSPECTION PER VICTAULIC INSPECTION PROCEDURE ES1025.
3. PER ES1025, KEY DIAMETER - WHEN TWO UNPAINTED HOUSINGS ARE ASSEMBLED PAD TO PAD AROUND A FIVE PART READING FIXTURE USING NON-LUBRICATED BOLTS WITH A NUT TORQUE OF 55 ft-lb, THE REQUIRED KEY DIAMETER AVERAGE IS 4.351 ±.010 [110,52 ±0,25] AND OVALITY .012 ±.026 [0,307 ±0,66].
F NOTE #3 ES1025 WAS ES-1025, ADDED "UNPAINTED", "FIVE PART READING" WAS "SPREADING", ADDED "USING NON-LUBRICATED BOLTS WITH A NUT TORQUE OF 55 ft-lb". "THE REQUIRED KEY DIAMETER AVERAGE" WAS "THE FIVE PART READING SHALL BE".
22204 MVPJKB
201029APR
[ 3 ]
safetyPerformance engineeringowner’s Perspective
today, owners must pay attention to all aspects of safety related costs – from the safety records of their contractors, including hiring and subcontracting, to the decision of whether to shut down during inclement weather. shutdowns create tremendous pressure to finish, and the probability of injury greatly increases.
safety and Joint Reliability
many owners are requiring construction bidders to have an experience modifier rate (emr) of 1.0 or lower. this rate has become the entry point for qualifying responsible contractors. By reducing hazards such as the open flames and toxic fumes associated with welding, companies using Victaulic technology can reduce their emr to the lower levels, eliminate indirect costs and significantly increase their profitability.
learn more at victaulic.com/safety
solving the Industry’s toughest Piping Issues
Victaulic not only manufactures couplings for joining pipe, it also provides solutions for the industry’s toughest challenges. Whether it’s high pressures, extreme temperatures or corrosive services,
Victaulic develops specialized solutions to address piping’s most difficult systems.
at the heart of a victaulic coupling is the gasket
Victaulic boasts the largest and most experienced team of engineers in the industry. utilizing the most advanced nonlinear finite element analysis, the research and development team predicts the performance of materials in different configurations to understand performance in field conditions. Vertically integrated, Victaulic controls the qualifying methods, design validation and manufacturing process of its compounds and components.
learn more at victaulic.com/gaskettechnology
[ 3 ]
Innovation at Victaulic doesn’t stop at product development. In 2012 Victaulic Virtual Truck Loading Software received the TSI Innovator of the Year award. This patent-pending software optimizes truck loading of prefabricated Victaulic product leading to reduced freight costs and greater construction site efficiency.
Plan aHead and select exPerienced Partners early
Victaulic works with your business from design through
installation to ensure your project is completed on time
and within budget.
modeling / Planning servicesVictaulic provides no-cost value analysis, specification updates, as-built modeling quotations and coordinated bill of materials.
specification Update – ensuring proper specification of product for your situation
Prefabrication – for key pieces of equipment so pipe is joined under controlled conditions to ensure consistency and productivity. once delivered to the site the equipment is quickly put into service using a minimal number of field joints.
Material evaluation – by material take-off, bill-of-material comparison or equipment connection package comparison
as-Built Modeling Quotations – can include pad and equipment layouts, pipe routing layouts, plan and section, layout and isometrics, cut sheets, bills-of-material, and job site visits
2D and 3D coordination Packages – available for download, Victaulic offers two and three-dimensional symbol and data packages to facilitate system design and layout, supporting a variety of top tier software providers.
delivering value
world class partnership
[ 4 ]
[ 5 ]
integrated supply chainlean constructionempowered service – an integrated supply chain is about process control, whether in-house or upstream, and access to information required by the customer when it’s needed. from sourcing of raw materials through production to delivery, Victaulic integration means best in class service throughout the life of your project.
Dependable consistency – With foundries and manufacturing facilities worldwide, Victaulic is uniquely positioned in the industry to leverage global capacities and logistics to meet the demands of global customers.
Bag & tag, coordinated shipments – Victaulic will provide your package of couplings, valves and fittings, bagged and tagged by isometric or plan-and-section drawing along with pipe cut sheets. delivery is made only when and where you need, minimizing material handling and storage.
learn more at victaulic.com/projectmanagement
Prefabrication concepts can increase throughput by removing bottlenecks.
When incorporated into a project’s build strategy, the prefabrication of Victaulic systems in the fabrication shop can increase productivity beyond what is achievable in the field.
By removing bottlenecks associated with welding in a fabrication shop, Victaulic estimates that fab shop workers can groove and assemble Victaulic systems at the rate of approximately 50 diameter inches per man-hour.
virtual truck loading software
Victaulic estimates that projects can save up to two-thirds on shipping costs because, unlike welded or threaded systems, Victaulic prefabricated parts can be laid flat for transportation.
fabricate pipe at your convenience – Victaulic provides comprehensive cut sheets to simplify fabrication in the shop or in the field.
vIctaUlIc faBRIcatIon cell vIRtUal tRUck loaDIng softwaRe
[ 5 ]
“ We have used the Victaulic grooved system extensively for customer operations. When we tried welding or threading to join our systems we found numerous challenges that the Victaulic system eliminated. New construction projects went in 1⁄3 faster allowing us to begin generating revenue earlier than anticipated.”
gene Mccann, oPeRatIons ManageR allIance fIelD seRvIces llc
Victaulic grooved systems have been the system
of choice since 1919.
exPerience you can count on
upstream oil systems
[ 6 ]
aPPlications:
QeP eneRgy coMPany Mandaree, North Dakota
The contractor and owner of QEP faced tight construction schedules due to increased drilling activity as well as having other jobs in various stages of construction. Working with our Construction Piping Services group and local contractors and consultants, the treaters were constructed off-site and installed in the field using a minimum number of field joints.
tesoRo oIl RefIneRy Los Angeles, California
Due to increasing demands and more stringent environmental regulations Tesoro had to install and replace a water loop that circled the refinery. After a thorough study of various joining methods Victaulic was selected because of the breadth of product from a single supplier and because of the safety advantages of the system.
MeRIt eneRgy Sundown, Texas
Merit Energy needed high pressure water flood systems installed quickly and cost effectively. Few systems could match the high pressure capabilities of the Victaulic Style HP-70ES coupling with its 2500 psi | 17250 kPa rating. Working with Victaulic Construction Piping Services products were staged to reduce on-site handling and to expedite final completion of the system.
chesteRfIelD oIl BatteRy Hobbs, New Mexico
For Apache Corporation construction of a new oil battery provided the opportunity to evaluate the best pipe joining methods for oil and water lines. Apache required a system that was not only dependable, but also easy to maintain. When it came time to specify and purchase the piping system Apache selected Victaulic.
J. cleo thoMPson Means Andrews, Texas
Constructing a central tank battery and five new satellite locations at its oil handling facility required coordinated construction schedules to ensure the system went on-line and was receiving oil as quickly as possible. Working with Victaulic and its Construction Piping Services team to create detailed drawings and a comprehensive materials list allowed the project to finish ahead of schedule.
west fIRe eneRgy Snipe Lake, Saskatchewan, Canada
Speed was of paramount importance to Westfire Energy when installing for brand new well headers. Past experience with threaded joints led Westfire on a search for faster joining technologies. Using Victaulic installation-ready Style 107 rigid couplings allowed the system to be installed in half the time.
Bulk SystemsCentral Gathering FacilitiesDesilters/DesandersElectric Treater Hook-upsFlow LinesFree Water KnockoutGun BarrelHeater TreatersInjection LinesMud LinesProduced Water LinesProduction HeadersSalt Water DisposalSecondary RecoverySeparator/Water KnockoutSkim and Volume TanksSuction/Discharge ManifoldsTank BatteryTank Hook-upsTertiary RecoveryWell Head Hook-ups
[ 7 ]
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comPlete solutions for uPstream oil systems
Victaulic continues to develop products to meet the rigorous demands
and challenging environments of the oil field industry. designed to make
pipe joining faster, easier and more economical, Victaulic couplings,
valves, fittings, and specialty products allow engineers and owners
to build complete piping systems from a single source.
pipe joining solutions
[ 8 ]
advanced Groove system (aGs)installation-ready® couplingsadvance groove system products are designed with a patented groove profile for large diameter, high pressure services. the two-piece coupling design — up to 60" | 1525 mm — facilitates installation and maintenance when required.
featURes anD BenefIts
› sizes range from 14 – 72" | 350 – 1825 mm for pressures up to 350 psi | 2400 kpa
› full line of couplings, fittings, valves and strainers
› flexible and rigid couplings available
› ideal for water and non-abrasive services
Victaulic installation-ready couplings use the same groove profile and have the same performance characteristics of original groove system couplings. installation-ready couplings install up to 90 percent faster than welded systems and in 50 percent less time than standard groove couplings.
featURes anD BenefIts
› no loose parts to lose or drop; eliminates spare parts on job site
› the fastest way to mechanically join 2 – 8" | 50 – 200 mm systems
› Bolt pad-to-bolt pad installation for visual verification of joint integrity
[ 9 ]
pipe joining solutions
[ 10 ]
Plain end steel systemWhere pipe preparation is impractical or where a quick repair may be required the Victaulic plain end piping system is the choice of many installers. the plain end coupling has hardened, sharpened teeth that firmly grip the outside diameter (od) of the pipe.
featURes anD BenefIts
› no special pipe end preparation necessary
› sizes from 1 – 12" | 25 – 300 mm for pressures up to 750 psi | 5175 kpa
› full line of plain end fittings available
comPlete solutions for uPstream oil systems
Grooved end fittingsGrooved end Valvesfittings with grooved ends weigh substantially less than flanged bends and install in one-third the time of weld bends. a variety of coatings can be applied to grooved fittings. fittings with coatings are not compromised during installation since no heat is generated during the joining process.
featURes anD BenefIts
› pre-groove fittings eliminate on-site preparation and reduce scheduled maintenance time by up to 65%
› can be easily coated for corrosion protection
Victaulic grooved end valves weigh one-third less than equivalent flange valves for easier handling and installation. Victaulic grooved valves feature iso standard mounting flanges to accept most types of actuators.
featURes anD BenefIts
› grooved end valves available in butterfly, ball, check and plug configurations for carbon steel or stainless steel systems from 1½ –24" | 40 –600 mm
› Valves available coated for severe services
› nace 1000 psi | 6900 kpa ball valve available
[ 11 ]
pipe joining solutions
[ 12 ]
stainless steel systemsHdPe Plain end systemfaster, easier and safer than welded stainless systems, Victaulic has two distinct joining systems for quickly joining type 304 or 316 stainless steel pipe from ½ – 18" | 15 – 450 mm.
gRooveD featURes anD BenefIts
› cold form system requires no heat and eliminates the fumes and hazards of welding
› available for systems up to 750 psi | 5175 kpa vIc-PRess featURes anD BenefIts
› small diameter stainless system from ½ – 2" | 15 – 50 mm
› Joins pipe in seconds
› for pressures up to 500 psi | 3450 kpa
Victaulic hdpe plain end products eliminate the need for special equipment and crews. hdpe couplings can be installed in a matter of minutes using standard socket wrenches. no special pipe end preparation is required and once the coupling is installed you have visual verification of proper installation.
featURes anD BenefIts
› sizes from 2 – 20" | 50 – 500 mm
› hdpe plain end couplings are stronger than the pipe they join
› transition coupling available for joining hdpe to steel piping
fiberglass reinforced Plastic PipeHigh Pressure systemsthe style 296-a coupling mechanically joins frp pipe, reducing installation time by up to 75%, while eliminating the weather concerns associated with butt and wrap joining.
featURes anD BenefIts
› eliminates weather concerns; can join frp pipe in any weather condition
› sizes from 1 – 12" | 25 – 300 mm for pressures up to 150 psi | 1035 kpa
› grooved end pipe available from a variety of manufacturers
style hp-70 and hp-70es are rigid couplings that are designed specifically for the rigors of oil piping systems.
style hP-70 featURes anD BenefIts
› rated to 1000 psi | 6900 kpa
› sizes from 2 – 12" | 50 – 300 mm
› coupling housing clamps into bottom of groove to create a rigid joint
style hP-70es featURes anD BenefIts
› rated to 2500 psi | 17250 kpa
› sizes from 2 – 12" | 50 – 300 mm
› features “es” gasket design with integral central leg to protect coated and lined piping systems
[ 13 ]
[ 14 ]
pipe joining solutions
Pipe end Preparationpipe end preparation can add significant time and cost to your piping projects. and once the pipe is prepared the pipe needs to be connected to the rest of the system.
only one joining technology is specifically designed to minimize the time required to assemble and get pipe in service. combining the efficiencies of roll grooving pipe with the safety, reliability and ease of installation of Victaulic couplings will minimize the time and effort to complete your next piping project.
Victaulic has been in the tool business for over 65 years with the introduction of cut grooving tools in 1945 and roll grooving tools in the 1950s.
the table below, based on an independent industry
standard, shows the significant installation time
advantage that the groove systems provide when
compared to threaded systems.
0.5
1.0
1.5
2.0
2.5
3.0
3.5
NOMINAL PIPE SIZE inches/mm
¾20
Man hours based on MCAA times with no factor applied.
125
1½40
250
2½65
380
4100
6150
MAN
HOU
RS P
ER J
OIN
T
Roll GroovedThreaded
comPlete solutions for uPstream oil systems
[ 15 ]
cut Grooving toolsfeatURes anD BenefIts
› cut grooves maintain smooth inner flow path while removing less metal than threaded joints
› direct groove pipe sized ¾ – 24" | 20 – 600 mm
cut groove profile (exaggerated for clarity). the groove created removes less metal than threading.
roll Grooving toolsfeatURes anD BenefIts
› patented enhanced tracking rolls avoid pipe walk-off
› available in manual, field and shop models
› direct groove pipe sized ¾ – 72" | 20 – 1825 mm
roll groove profile (exaggerated for clarity). the small dimple created on interior pipe wall has minimal effect on pressure or flow.
Hole cutting toolsfeatURes anD BenefIts
› permits hole placement where needed along the pipe line
› hot tap unit allows tapping into steel pipe systems under pressures up to 500 psi | 3450 kpa
applicationsCouplings Fittings ValVes/strainers tools
small diameter
victaulic product Benefits
› Able to install under adverse conditions (i.e. low light, dry, hot, cold, etc.)
› No fire, fume or hazard costs
› Minimize time required for change-outs and scheduled maintenance
› Compatible with most coatings
styl
e 10
7 i
r r
igid
cou
plin
g*
styl
e H
p-70
rig
id c
oupl
ing*
styl
e H
p-70
es r
igid
cou
plin
g*
styl
e 99
pla
in e
nd c
oupl
ing*
styl
e W
07 a
Gs r
igid
cou
plin
g*
styl
e W
77 a
Gs f
lexi
ble
cou
plin
g*
styl
e W
741 a
Gs v
ic-f
lang
e ad
apte
r
styl
e 89
/489
rig
id c
oupl
ing
for
ss
styl
e 99
5n H
dpe
cou
plin
g*
styl
e 99
7 H
dpe
-to-
stee
l c
oupl
ing*
styl
e 99
4 H
dpe
fla
nge
adap
ter
styl
e 29
6-a
fr
p c
oupl
ing
Gro
oved
end
fittin
gs*
"es"
ends
eal f
ittin
gs
coa
ted
fitt
ings
plai
n en
d fi
ttin
gs*
aGs f
ittin
gs*
stai
nles
s st
eel fi
ttin
gs
ser
ies
700 B
utte
rfly
val
ve
vic-
300 M
aste
rsea
l val
ve
ser
ies
763 s
s B
utte
rfly
val
ve
ser
ies
723 d
iver
ter
valv
e
ser
ies
726 B
all va
lve
ser
ies
726s s
tain
less
Bal
l va
lve
ser
ies
712 s
win
g ch
eck
valv
e
ser
ies
712s
ss s
win
g ch
eck
valv
e
ser
ies
716
/716
H c
heck
val
ve
ser
ies
W71
5 a
Gs v
ic-c
heck
val
ve
ser
ies
732 W
ye s
trai
ner*
rol
l Gro
ovin
g
cut
Gro
ovin
g
vic-
pre
ss 3
04 p
lain
end
ss
Wellhead Hook-ups • • • • • • • • • • • • • • • • • • • • • • •Flow Lines • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Production Headers • • • • • • • • • • • • • • • • • • • • • • • • • • •Tank Battery • • • • • • • • • • • • • • • • • • • • • • • • • • •
Salt Water Disposal • • • • • • • • • • • • • • • • • • • • • • • • • • •Bulk Systems • • • • • • • • • • • • • • • • • • • • • • • • • • •
Tank Hook-ups • • • • • • • • • • • • • • • • • • • • • • • • • • • •Secondary Recovery • • • • • • • • • • • • • • • • • • • • • • • • • • •
Tertiary Recovery • • • • • • • • • • • • • • • • • • • • • • • • • • •Produced Water Lines • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Heater Treaters • • • • • • • • • • • • • • • • • • • • • • • • • • • •Central Gathering Facilities • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Desilters/Desanders • • • • • • • • • • • • • • • • • • • • • • • • • • • •Electric Treater Hook-ups • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Free Water Knockout • • • • • • • • • • • • • • • • • • • • • • • • • • • •Gun Barrel • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Injection Lines • • • • • • • • • • • • • • • • • • • • • • • • • • • •Mud Lines • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Separator/Water Knockout • • • • • • • • • • • • • • • • • • • • • • • • • • • •Skim and Volume Tanks • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Suction/Discharge Manifolds • • • • • • • • • • • • • • • • • • • • • • • • • • • •
[ 16 ]
* available with galvanized finish.
Couplings Fittings ValVes/strainers toolssmall diameter
victaulic product Benefits
› Able to install under adverse conditions (i.e. low light, dry, hot, cold, etc.)
› No fire, fume or hazard costs
› Minimize time required for change-outs and scheduled maintenance
› Compatible with most coatings
styl
e 10
7 i
r r
igid
cou
plin
g*
styl
e H
p-70
rig
id c
oupl
ing*
styl
e H
p-70
es r
igid
cou
plin
g*
styl
e 99
pla
in e
nd c
oupl
ing*
styl
e W
07 a
Gs r
igid
cou
plin
g*
styl
e W
77 a
Gs f
lexi
ble
cou
plin
g*
styl
e W
741 a
Gs v
ic-f
lang
e ad
apte
r
styl
e 89
/489
rig
id c
oupl
ing
for
ss
styl
e 99
5n H
dpe
cou
plin
g*
styl
e 99
7 H
dpe
-to-
stee
l c
oupl
ing*
styl
e 99
4 H
dpe
fla
nge
adap
ter
styl
e 29
6-a
fr
p c
oupl
ing
Gro
oved
end
fittin
gs*
"es"
ends
eal f
ittin
gs
coa
ted
fitt
ings
plai
n en
d fi
ttin
gs*
aGs f
ittin
gs*
stai
nles
s st
eel fi
ttin
gs
ser
ies
700 B
utte
rfly
val
ve
vic-
300 M
aste
rsea
l val
ve
ser
ies
763 s
s B
utte
rfly
val
ve
ser
ies
723 d
iver
ter
valv
e
ser
ies
726 B
all va
lve
ser
ies
726s s
tain
less
Bal
l va
lve
ser
ies
712 s
win
g ch
eck
valv
e
ser
ies
712s
ss s
win
g ch
eck
valv
e
ser
ies
716
/716
H c
heck
val
ve
ser
ies
W71
5 a
Gs v
ic-c
heck
val
ve
ser
ies
732 W
ye s
trai
ner*
rol
l Gro
ovin
g
cut
Gro
ovin
g
vic-
pre
ss 3
04 p
lain
end
ss
Wellhead Hook-ups • • • • • • • • • • • • • • • • • • • • • • •Flow Lines • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Production Headers • • • • • • • • • • • • • • • • • • • • • • • • • • •Tank Battery • • • • • • • • • • • • • • • • • • • • • • • • • • •
Salt Water Disposal • • • • • • • • • • • • • • • • • • • • • • • • • • •Bulk Systems • • • • • • • • • • • • • • • • • • • • • • • • • • •
Tank Hook-ups • • • • • • • • • • • • • • • • • • • • • • • • • • • •Secondary Recovery • • • • • • • • • • • • • • • • • • • • • • • • • • •
Tertiary Recovery • • • • • • • • • • • • • • • • • • • • • • • • • • •Produced Water Lines • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Heater Treaters • • • • • • • • • • • • • • • • • • • • • • • • • • • •Central Gathering Facilities • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Desilters/Desanders • • • • • • • • • • • • • • • • • • • • • • • • • • • •Electric Treater Hook-ups • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Free Water Knockout • • • • • • • • • • • • • • • • • • • • • • • • • • • •Gun Barrel • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Injection Lines • • • • • • • • • • • • • • • • • • • • • • • • • • • •Mud Lines • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Separator/Water Knockout • • • • • • • • • • • • • • • • • • • • • • • • • • • •Skim and Volume Tanks • • • • • • • • • • • • • • • • • • • • • • • • • • • •
Suction/Discharge Manifolds • • • • • • • • • • • • • • • • • • • • • • • • • • • •* available with galvanized finish.
MB-705 0164 Rev D 10/2013Victaulic is a registered trademark of Victaulic company. © 2013 Victaulic company. all rights reserVed.
victaulic.com
NORTH & SOUTH AMERICA
US & WORLD HEADQUARTERS
P.O. Box 31 Easton, PA 18044-0031 USA
4901 Kesslersville Road Easton, PA 18040 USA
1 800 PICK VIC 1 800 742 5842 (within North America) 1 610 559 3300 1 610 250 8817 (fax)
CENTRAL & SOUTH AMERICA
P.O. Box 31 Easton, PA 18044-0031 USA
4901 Kesslersville Road Easton, PA 18040 USA
610 559 3300 610 559 3608 (fax)
CANADA
123 Newkirk Road Richmond Hill, ON L4C 3G5
905 884 7444 905 884 9774 (fax)
EUROpE, AfRICA, MIDDLE EAST & INDIA
UNITED KINGDOM
Units B1 & B2, SG1 Industrial Park Cockerell Close, Gunnels Wood Road Stevenage, Hertfordshire, SG 1 2NB (UK)
44 0 1438 310 690 44 0 1438 310 699 (fax)
EUROpE
Prijkelstraat 36 9810 Nazareth, Belgium
32 9 381 15 00 32 9 380 44 38 (fax)
MIDDLE EAST
P.O. Box 17683 Unit XB 8 Jebel Ali Free Zone Dubai, United Arab Emirates
971 4 883 88 70 971 4 883 88 60 (fax)
INDIA
Victaulic Piping Products, India Priv. Ltd. Indialand Global Industrial Park Plot 4, Hinjewadi, Phase I, Mulshi Pune 411057 (India)
91 20 67 919 300 91 20 67 919 361 (fax)
ASIA, AUSTRALIA & NEW zEALAND
ASIA
Unit 06-10, Floor 3A A Mansion 291 Fumin Road Shanghai, China 200031
86 21 6170 1222 86 21 6170 1221 (fax)
AUSTRALIA & NEW zEALAND
7 Chambers Road Unit 1 Altona North, Victoria Australia 3025
1 300 PIC VIC 1 300 742 842 (within Australia)
61 3 9392 4000 61 3 9392 4096 (fax)
asme and the asme logo are registered trademarks of the american society of mechanical engineers. astm and the astm logo are registered trademarks of the asmt international. ansi and the ansi logo are registered trademarks of the american national standards institute.
Victaulic locations WorldWide
upstream oil systems