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Victaulic Vortex Pickling Lines

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Victaulic Vortex pickling lines presentation about watermist/hybrid protection of pickling lines used at the 2010 NFPA Convention
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IWMA June 2010, Las Vegas NV Victaulic Vortex™ Next Generation Fire Suppression System VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED.
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Page 1: Victaulic Vortex Pickling Lines

IWMAJune 2010, Las Vegas NV

Victaulic Vortex™ Next Generation Fire Suppression

System

VICTAULIC IS A REGISTERED TRADEMARK OF VICTAULIC COMPANY. © 2014 VICTAULIC COMPANY. ALL RIGHTS RESERVED.

Page 2: Victaulic Vortex Pickling Lines

Victaulic Vortex• Benefits of Designing with

Vortex

– Used in special hazard applications currently protected by:

• Carbon Dioxide• Halon 1301• Clean Agent fire

suppression systems– replacement or

alternative system

– Environmentally friendly– Resource Friendly– Simple Activation and

Control– Engineered Design– Prepackaging Capable

Page 3: Victaulic Vortex Pickling Lines

Victaulic Vortex• What is it?

– Hybrid total flooding system per FM 5580

– Incorporates the beneficial features of:• NFPA 750 - Water Mist • NFPA 2001 - Clean Agent Gas System

– Both are proven FM and UL tested systems since the early 1990’s

– Vortex is based on both of these proven technologies

Page 4: Victaulic Vortex Pickling Lines

Victaulic Vortex

• How it works as an inert gas

– Nitrogen gas actively dilutes the oxygen level to quickly suppress small fires

• How it works as a water mist system– Atomized water absorbs heat from the fire to

vaporize as steam

Page 5: Victaulic Vortex Pickling Lines

Victaulic Vortex

• Installations Include:– Data Processing Centers– Electrical Cable Vaults– Personnel Protection– Engine Test Cells– Power Generation– Mechanical Rooms

Page 6: Victaulic Vortex Pickling Lines

Steel Mill – Pickling Lines

• Remove impurities, contaminants, stains, rust and scale.

• Acids– Hydrochloric– Sulfuric– Nitric– Hydrofluoric

Page 7: Victaulic Vortex Pickling Lines

Pickling Lines

• Polypropylene Tanks• Electrodes • Scrubbers• Drive Rollers (conveyors)

– Bearings– Motors

Page 8: Victaulic Vortex Pickling Lines

Pickling Line - Layout

Page 9: Victaulic Vortex Pickling Lines

Pickling Lines – Existing Fire Protection

• Prior to Vortex Introduction– Personnel Fire Watch– CO2 Extinguishers

• Proposed Fire Protection– Deluge Sprinkler System– Water Canon

Page 10: Victaulic Vortex Pickling Lines

Pickling Lines – Fire Testing

• Mock Up Testing

Page 11: Victaulic Vortex Pickling Lines

Pickling Line – Mockup Testing

Page 12: Victaulic Vortex Pickling Lines

Pickling Line – Mockup Testing

Page 13: Victaulic Vortex Pickling Lines

Pickling Line – Mockup Testing

• Exterior Surface Fires– Extinguished by deluge system– Extinguished by Vortex

• Internal Tank Fires– Deluge Ineffective – Extinguished by Vortex

• Electrodes– Fires are undetected until burned through

Page 14: Victaulic Vortex Pickling Lines

Pickling Line – Fire Damage

Page 15: Victaulic Vortex Pickling Lines

Pickling Line – Mockup Testing

Page 16: Victaulic Vortex Pickling Lines

Pickling Line – Mockup Testing

Page 17: Victaulic Vortex Pickling Lines

Mock Up – Fire Testing

Page 18: Victaulic Vortex Pickling Lines

Pickling Line – Mockup Testing

• Exterior Surface Fires– Vortex Local Application

• Protect areas with sources of ignition– Bearings– Electrodes– Scrubbers

• Interior Tank Fires– Total Flood

Page 19: Victaulic Vortex Pickling Lines

Pickling Line – Mockup Testing

Full Scale Mockup – Tank w/ Lids60’ long x 6-1/2’ wide x 6’ tall

Page 20: Victaulic Vortex Pickling Lines

Mockup Testing – Bearings Area

• Grease– Propane Torch– Heptane Soaked Wicks

• Polypropylene– Preheated– Propane Torch

Page 21: Victaulic Vortex Pickling Lines

Mockup Testing – Electrode Area

• Electrode Fires– Polypropylene Preheated– Propane Torch

Page 22: Victaulic Vortex Pickling Lines

Vortex for Pickle Lines

• Why Vortex?– Low pressure allows use of non-corrosive piping and

emitters– Directed spray pattern– Pattern “throw” distance– Very low H2O quantities

• Corrosion Resistance– HCl– HF– HNO3

Page 23: Victaulic Vortex Pickling Lines

Vortex for Pickle Lines• Materials

– ABS Pipe and Fittings– PTFE– PTFE and PVDF– Hastelloy C276– CPVC Pipe and Fittings– PVC Conduit

• Location– Overhead cranes– Cover lifters– Interferences

Page 24: Victaulic Vortex Pickling Lines

Vortex System Integration

• Controls– Main control panel– Remote I/O panels– Remote Annunciators

• Detection– Heat– Flame

• Field devices• Vortex system

Page 25: Victaulic Vortex Pickling Lines

Control Panel - Typical

Page 26: Victaulic Vortex Pickling Lines

Remote I/O Enclosures

Page 27: Victaulic Vortex Pickling Lines

Heat Detector with PTFE Thermowell

Page 28: Victaulic Vortex Pickling Lines

Heat Detector Mounting

Page 29: Victaulic Vortex Pickling Lines

Multispectrum IR Detector with316 Stainless Steel Housing

Page 30: Victaulic Vortex Pickling Lines

Manual Pull Stations and Indicator Lamps – NEMA 4X Enclosure

Page 31: Victaulic Vortex Pickling Lines

Pickling Line – Nitrogen Storage

(3) Tube Bulk Storage (36’ x 22”)– Rated Capacity 43,632 scfN2

– Primary & Reserve

Page 32: Victaulic Vortex Pickling Lines

316 Stainless Steel Vortex Emitter ABS N2 Pipe and CPVC H2O Pipe / PTFE Tubing

Page 33: Victaulic Vortex Pickling Lines

PTFE / PVDF Vortex Emitter


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