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Table of Contents Chapter No Title Page No 1 Stones – Bricks – Concrete Blocks 1.1 Characteristics Of Good Building Stone 1 1.2 Testing of Stones 2 1.3 Deterioration Of Stones 8 1.4 Durability of Stones 9 1.5 Preservation of Stones 9 1.6 Selection of Stones 10 1.7 Bricks 10 1.8 Classification of bricks 11 1.9 Manufacturing Of Bricks 13 1.10 Testing of Bricks 19 1.11Fire-Clay Bricks Or Refractory Bricks 22 2 Lime – Cement – Aggregates – Mortar 2.1 Lime Mortar 24 2.2 Composition Of Cement Clinker 25
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Table of Contents

Chapter No Title Page No

1 Stones Bricks Concrete Blocks

1.1 Characteristics Of Good Building Stone 1

1.2 Testing of Stones 2

1.3 Deterioration Of Stones 8

1.4 Durability of Stones 9

1.5 Preservation of Stones 9

1.6 Selection of Stones 10

1.7 Bricks 10

1.8 Classification of bricks 11

1.9 Manufacturing Of Bricks 13

1.10 Testing of Bricks 19

1.11Fire-Clay Bricks Or Refractory Bricks 22

2 Lime Cement Aggregates Mortar

2.1 Lime Mortar 24

2.2 Composition Of Cement Clinker 25

2.3 Hydration Of Cement 28

2.4 Rate Of Hydration 29

2.5 Manufacture Of Cement 29

2.6 Testing of Cement 32

2.7 Types Of Cement 45

2.8 Testing Of Aggregates 50

3 Concrete

3.1 Concrete 59

3.2 Ingredients 59

3.3 Manufacturing Process 59

3.4 Ready Mixed Concrete (RMC) 66

3.5 Properties of Fresh Concrete: 68

3.6 Properties Of Hardened Concrete 69

3.7 Mix Design 70

3.8 High Strength Concrete 71

3.9 High Performance Concrete 71

3.10 Self Compacting Concrete 72

4

3.11 Durability of Concrete

Timber And Other Materials

72

4.1 Timber

75

4.2 Market Forms of Timber

75

4.3 Plywood

75

4.3.1 Types

75

4.3.2 Grades

76

4.3.3 Applications

76

4.4 Veneer

79

4.4.1 Types of Veneer

80

4.4.2 Advantages of using veneers

80

4.5 Thermocol

81

4.6 Panels of Laminates

81

4.6.1 Types

81

4.6.2 Sizes

81

4.6.3 Applications

81

4.7 Steel

82

4.7.1 Manufacturing Methods

82

4.7.2 Properties and Uses

83

4.7.3 Properties of Steel

83

4.8 Aluminum

87

4.8.1 Applications

90

4.8.2 Other names

91

4.8.3 The selective use of ACP

91

4.9 Composition

92

4.10 Characteristics Of An Ideal Pain

96

4.10.1 Preparation Of Paint

96

5

Modern Materials

5.1 Glass

5.1.1 Constituents

98

98

5.1.2 Manufacture

99

5.1.3 Classification

101

5.1.4 Commercial Forms

101

5.2 Ceramic

103

5.3 Fibre glass reinforced plastic

103

5.4 Clay products

104

5.4.1 Clay And Its Classifications

104

5.4.2 Physical Properties Of Clays

105

5.5 Fire-Clay Or Refractory Clay

106

5.6 Composite materials

107

5.7 Applications of laminar composites

109

5.8 Fibre textiles

109

5.9 Reinforced Earth

109

CE6401 CONSTRUCTION MATERIALS L T P C

3 0 0 3

OBJECTIVES:

To introduce students to various materials commonly used in civil engineering construction and their properties.

UNIT I STONES BRICKS CONCRETE BLOCKS 9

Stone as building material Criteria for selection Tests on stones Deterioration

and Preservation of stone work Bricks Classification Manufacturing of clay bricks Tests on bricks Compressive Strength Water Absorption Efflorescence Bricks for special use Refractory bricks Cement, Concrete blocks Light weight concrete blocks.

UNIT II LIME CEMENT AGGREGATES MORTAR 9

Lime Preparation of lime mortar Cement Ingredients Manufacturing process Types

and Grades Properties of cement and Cement mortar Hydration Compressive strength

Tensile strength Fineness Soundness and consistency Setting time Industrial byproducts Fly ash Aggregates Natural stone aggregates Crushing strength Impact strength Flakiness Index Elongation Index Abrasion Resistance Grading Sand Bulking.

UNIT III CONCRETE 9

Concrete Ingredients Manufacturing Process Batching plants RMC Properties of

fresh concrete Slump Flow and compaction Factor Properties of hardened concrete Compressive, Tensile and shear strength Modulus of rupture Tests Mix specification Mix proportioning BIS method High Strength Concrete and HPC Self compacting Concrete Other types of Concrete Durability of Concrete.

UNIT IV TIMBER AND OTHER MATERIALS 9

Timber Market forms Industrial timber Plywood Veneer Thermacole Panels of

laminates Steel Aluminum and Other Metallic Materials Composition Aluminium composite panel Uses Market forms Mechanical treatment Paints Varnishes

Distempers Bitumens.

UNIT V MODERN MATERIALS 9

Glass Ceramics Sealants for joints Fibre glass reinforced plastic Clay

products Refractories Composite materials Types Applications of laminar composites

Fibre textiles Geomembranes and Geotextiles for earth reinforcement.

TOTAL: 45 PERIODS

OUTCOMES:

On completion of this course the students will be able to

compare the properties of most common and advanced building materials.

understand the typical and potential applications of these materials

understand the relationship between material properties and structural form

understand the importance of experimental verification of material properties.

TEXT BOOKS:

1. Varghese.P.C, "Building Materials", PHI Learning Pvt. Ltd, New Delhi, 2012.

2. Rajput. R.K., "Engineering Materials", S. Chand and Company Ltd., 2008.

3. Shetty.M.S., "Concrete Technology (Theory and Practice)", S. Chand and

Company

Ltd.,2008.

4. Gambhir.M.L., "Concrete Technology", 3rd Edition, Tata McGraw Hill Education, 2004

(CE 6401) (Construction Materials)

5. Duggal.S.K., "Building Materials", 4th Edition, New Age International , 2008.

REFERENCES:

1. Jagadish.K.S, "Alternative Building Materials Technology", New Age International,

2007.

2.Gambhir. M.L., & Neha Jamwal., "Building Materials, products, properties and systems", Tata McGraw Hill Educations Pvt. Ltd, New Delhi, 2012.

3. IS456 2000: Indian Standard specification for plain and reinforced concrete, 2011

4. IS49262003 : Indian Standard specification for readymixed concrete, 2012

5. IS3831970: Indian Standard specification for coarse and fine aggregate from

natural

Sources for concrete, 2011

6. IS15421992: Indian standard specification for sand for plaster, 2009

Chapter 1

Stones Bricks Concrete Blocks

Stone as building material Criteria for selection Tests on stones Deterioration and

Preservation of stone work Bricks Classification Manufacturing of clay bricks Tests on bricks Compressive Strength Water Absorption Efflorescence Bricks for special use Refractory bricks Cement, Concrete blocks Light weight concrete blocks.

1.1 Characteristics Of Good Building Stone

A good building stone should have the following qualities.

Appearance: For face work it should have fine, compact texture; light-coloured stone is preferred as dark colours are likely to fade out in due


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