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CommissioningREPORT

Edition 02

Table of Contents

1. Commissioning Information ... page 2 - 3

2. General ... page 4 - 7

3. Installation ... page 7 - 18

4. Sea Trials ... page 19 - 21

5. Hybrid ... page 21- 22

6. Photos ... page 22

AS010.DOT 06.2016 / Kundendienst Seite 1 von 22

CommissioningREPORT

Edition 02 1. Commissioning InformationNote: Orange highlighted points MUST be filled out for warranty registration approval by STEYR MOTORS

1.1 Issuer

Name: Date:

Company: Phone:

Address: City:

Country: E-Mail / Fax:

1.2 Installation Approval

STEYR MOTORS does not make physical engine installations. This Commissioning Report should be regarded as a tool to systematically check and assess the installation.That does not mean that by the check and signature on this form, the responsibility is either shared or overtaken by the person/company doing the check.The responsibility for the installation remains with the installing party or company.

Installation generally meets STEYR MOTORS installation recommendations:

YES

Note: If there any Improvement points in table under chapter 1.4 listed, these should be implemented by the installing party earliest possible !

NO

Note: See Critical points in table under chapter 1.4 listed !

Signature: Place, Date:

1.3 Start of Warranty

Date of Warranty Registration [Day / Month / Year]:


CommissioningREPORT

Edition 02

1.4 General Overview of Critical- or Improvement- points:

No.

C (=Critical point) orI (=Improvement p.)

Issue Description Responsibility by

1

2

3

4

5

6

7

8

9

10

11

12

13


CommissioningREPORT

Edition 02 2. General

Selling Dealer:

Vessel Name:

Selling Distributor: OEM Model:

Vessel Builder:

Vessel Serial Number:

Type of Sale: Retail Wholesale Repetitive

2.1. Owner Contact

Name: E-Mail:

Address: Phone:

City: Country:

Home Port: Area of Operation:

2.1. Vessel Type

Hull Type: Displacement Semi-Displacement Planing

Hull Material:

Pleasure Craft:

Trawler/Cruiser Sport Yacht Sailboat

Other:

CommercialCraft:

Fast Rescue Free Fall Tender Patrol

Other:

2.2. Vessel Geometry

LOA [m]: LWL [m]:

Beam [m]: Draft [m] :

Displacement [kg]: Max . Payload [kg]

Max. Passengers: Fuel Tank Capacity [liter]:

2.3. Application InformationAS010.DOT 06.2016 / Kundendienst Seite 4 von 22

CommissioningREPORT

Edition 02

Max. expected altitude operation [m]:

Max./Min. expected ambient air temperature [°C]:

Max. expected tilt angle in operation [°]:

Max. expected Sea Water temperature [°C]:

Expected average operation hours per year:Expected percent of high load operation [%]:

Expected percent of idle operation [%]:

2.4. Engines

Engine Model (port) Engine Model (stbd)

Engine Serial Number Engine Serial Number

Marine Duty Rating

Pleasure High Output (HO)

Intermittent Duty (INT)

Medium Continuous Duty (MCD)

Wide Open Throttle-rpm (port)within Propeller Selection Range "B" [rpm]

Wide Open Throttle-rpm (stbd)within Propeller Selection Range "B"[rpm]

Extended Storage Preservation ProcedureNote: After max. 1 year engine- storage (starting from STEYR MOTORS date of invoice) engine is to preserve every year#1st Preservation Date: Issuer:

#2nd Preservation Date: Issuer:

2.5. Transmission and PropulsionConventional Shaft Drive Sterndrive Waterjet

Other:

Drive Type/ Model

Gearbox Model & Reduction

Drive Serial Number (pt)

Drive Serial Number (stbd)

Torsional Vibration Analysis performed

YES Analyst: Report No.:

NO

2.6. CouplingAS010.DOT 06.2016 / Kundendienst Seite 5 von 22

CommissioningREPORT

Edition 02 NOTE: If no genuine STEYR MOTORS Coupling installed, fill out following

Manufacturer: Model: Spline-Size:

Type: Serial No.:

2.7. PTO (=Power Take Off)NOTE: It is not allowed to take loads sideways from engine's crankshaft !

STEYR MOTORS PTO-Kit installed? YES

NO

max. power take off [kW]:

max. torque [Nm] at which engine rpm [rpm]:

2.8. Propeller

Propeller Type:

Fixed Pitch Controllable Pitch Surface Drive Jet Drive

(stbd)

Manufacturer: Model: Material:

No. of Blades: Diameter ["]: Pitch ["]:

(pt)

Manufacturer: Model: Material:

No. of Blades: Diameter ["]: Pitch ["]:

2.9. Fuel TypeNOTE: check according document "Fuel Selection STEYR MOTORS Marine engines"

Fuel type mainly in use

Fuel Type: Brand / Specification:

Sulfur Content [PPM]:

Fuel type sometimes in use

Fuel Type: Brand / Specification:

Sulfur Content [PPM]:

2.10. Oil Type

STEYR MOTORS genuine engine oil in use? YESAS010.DOT 06.2016 / Kundendienst Seite 6 von 22

CommissioningREPORT

Edition 02 NO

Note: Fill out below table!

Oil Specification:

Viscosity: ACEA-Code:

API-Code:

TBN[mg KOH/g]:

3. Installation

3.1 Engine Bed

3.1.1 Engine Base

Checked

Remarks:

3.1.2 Engine Mounts position

CheckedRear Engine Mounts installed to gearbox?

Remarks:

3.1.3 Engine Mounts adjustmentChecked Let engine sit for 48hrs then check alignment,

tighten center nut to 120NmAlignment to Sterndrive acc. Sterndrive manufacturers instruction?

Remarks:

3.1.4 Engine Installation Angle

Checked


CommissioningREPORT

Edition 02

Front / Rear down?

Remarks:

3.1.5 Space for Maintenance

Checked

Remarks:

3.2 Fuel System3.2.1 Fuel Tank

Location:

Fuel Tank height above / below engine fuel inlet [m]:

Air vent pipe existing ?

Anti siphon valve installed?

Kit "Can Fuel Level Sensor" installed? YES NO

Fuel Level Sensor 10Ohm -180Ohm

240Ohm -30Ohm

240Ohm - 33,5Ohm

Fuel Level Sensor Brand / Model:

3.2.2 Fuel Lines


CommissioningREPORT

Edition 02

Fuel Line Material(hose, pipe,etc.):

Fuel supply line inner diameter [mm]:

Fuel supply line length [m]:

Fuel return line inner diameter [mm]:

Fuel return line length [m]:

3.2.3 Extra Water Separator & Fuel Pre Filters

Brand/Model:

Capacity [l/hr]:

Micron [µm]:

Remarks:

3.3 Electrical System

3.3.1 Voltage12V

Remarks:24V

3.3.2 Isolated GND (2 Pole) system

Isolated GND system installed?

YES

NO

Resistance between 2-Pole-GND and engine-GND (by ignition OFF, min. 25kOhm (typical value >20MOhm) [Ohm]:

Remarks:


CommissioningREPORT

Edition 02

3.3.3 Starter-Battery

Battery-Type: AGM Lead Acid Lithium Ion

PORT STARBOARD

Brand/Model: Brand/Model:

Capacity [Ah]: Capacity [Ah]:

CCA [Amps]: CCA [Amps]:

MCA [Amps]: MCA [Amps]:

Cable LengthBatt - Engine [m]:

Cable LengthBatt - Engine [m]:

Cable Cross SectionBatt - Engine [mm²]:

Cable Cross SectionBatt - Engine [mm²]:

3.3.4 Auxiliary Battery

Number of Groups: Batteries per Group:


Group 1Capacity [Ah]:

Group 2Capacity [Ah]:

PORT STARBOARD

2nd alternator onengine:

2nd alternator on engine:

Brand / Model: Brand / Model:

3.3.5 Charge Distributor

PORT STARBOARDPlus- cable between starter-motor and alternator disconnected

Plus- cable between starter-motor and alternator disconnected

Brand / Model: Brand / Model:

Remarks: Remarks:


CommissioningREPORT

Edition 02 3.3.6 Heavy Loads connected

nominal power consumption [kW] Remarks:

Bow Thruster

Stern Thruster

Anchor windlass

3.3.7 Cable Layingabove expectedbilge-water level Remarks:

not close to hot parts

not exposed to mechanical wearelectrical installation acc. to DIN EN ISO 10133

3.3.8 Main-Switches & Fuses

for 12V/24V starter battery

PORT STARBOARDMain Switch,Short Circuit Current [Amps]:

Main Switch,Short Circuit Current [Amps]:

Type of Fuse: Type of Fuse:

Fuse [Amps]: Fuse [Amps]:

3.3.9 Battery installation

properly ventilated Remarks:

properly secured

battery installation acc. to DIN EN ISO 10133

installed acc. battery-suppliers instruction

3.4 Exhaust System


CommissioningREPORT

Edition 02

3.4.1 Type of Exhaust System

Wet Dry

3.4.2 Waterlock / Muffler

Brand / Model:

3.4.3 Air Vent installed (if engine below water line installed)

Yes No

Brand / Model:

3.4.4Exhaust System measurementsNote: Choose your type of exhaust system and insert measurements with total max. payload

Inner Diameter 1 (ID1) [mm] =Inner Diameter 2 (ID2) [mm] =Height 1 (H1) [mm] =Height 2 (H2) [mm]=

Inner Diameter 1 (ID1) [mm] =Inner Diameter 2 (ID2) [mm] =Height 1 (H1) [mm] =Height 2 (H2) [mm]=


CommissioningREPORT

Edition 02

Inner Diameter 1 (ID1) [mm] =Inner Diameter 2 (ID2) [mm] =Inner Diameter 3 (ID3) [mm] =Height 1 (H1) [mm] =Height 2 (H2) [mm] =Height 3 (H3) [mm] =

Inner Diameter 1 (ID1) [mm] =Height 1 (H1) [mm] =

3.4.5 Exhaust Back Pressure (measured under WOT- Wide Open Throttle)

Exhaust Back Pressure [mbar]:

WOT-rpm [rpm]:

3.5 Cooling SystemAS010.DOT 06.2016 / Kundendienst Seite 13 von 22

CommissioningREPORT

Edition 02

3.5.1 Raw water pump installed on engine

Yes No

3.5.2 Raw water filter & Raw water suction hose's

Brand / Model:

Flow Rate [l/min]:

Mesh Size [micron]:

Raw Water suction hose to filter -Inner Diameter (ID1) [mm]:Raw Water suction hose to pump -Inner Diameter (ID2) [mm]:Suction Height from Raw Water Inlet to Pump Inlet (H1) [mm]:

3.5.3 Keel Cooling System

Yes NoHigh Temperature Circuit-volume in keel cooler & piping [liter]:High Temperature Circuit- Keel cooler capacity [kW]:Low Temperature Circuit-volume in keel cooler & piping [liter]:Low Temperature Circuit-Keel cooler capacity [kW]:


CommissioningREPORT

Edition 02

3.5.4 Cooling System- STEYR MOTORS Optional Equipment

Kit: Remarks:

Hybrid-Dual Cooling SystemHybrid-Keel Cooling SystemHot Water Fitting KitExpansion Tank for Keel CoolingBlock Heating DeviceDry Run Improvement Impeller

3.6 Air Intake and Ventilation

3.6.1 Air Inlet & Outlet

Checked

Intake area [mm²] :

Outlet area [mm²]:

Remarks:

3.6.2 Ventilation Fan installed (not at air intake!)

Yes No

Checked

Capacity [m³/min]:

Remarks:

3.6.3 Location of ventilators, air intake, exhaust (water ingress prevention !)

Checked

Remarks:

3.7 Control Station(s) Configuration AS010.DOT 06.2016 / Kundendienst Seite 15 von 22

CommissioningREPORT

Edition 02

3.7.1 Type of Throttle System

mechanical throttle control electronic throttle control

CAN BUS throttle control

Number of Throttle stations:

Brand / Model:

3.7.2 Type of instruments

StandardInstrument Panel

SOLAS Instrument Panel Push Button Panel

Switch Panel SCC , SCC2 Hybrid Panel

Slave gaugesIf yes, which:

Other:

Number of stations:

3.7.3 Y- cable Fly Bridge

Yes No

Checked

1x 120Ohm CAN terminator installed

Cable- length: engine to Y-branch [m]:

Cable- length: Y-branch to Master instrument panel [m]:

Cable- length: Y-branch to Fly Bridge instrument panel [m]:

Remarks:


CommissioningREPORT

Edition 02 3.7.4 I/O-Box for SCC, SCC2

I/O-Box #1 I/O-Box #2

I/O-Box S.No.:

I/O-Box S.No.:

Connected Inputs:

Connected Inputs:

Connected Outputs:

Connected Outputs:

3.7.5 GPS installed

Checked

Interface- Type

NMEA 2000

NMEA 0183

Remarks:

3.8 Other STEYR MOTORS Option Kits


CommissioningREPORT

Edition 02 3.8.1

Checked:

Remarks:

3.8.2

Checked:

Remarks:

3.8.3

Checked:

Remarks:

3.8.4

Checked:

Remarks:

3.8.5

Checked:

Remarks:

4. Sea Trials


CommissioningREPORT

Edition 02 4.1 Checks before Sea Trials

4.1.1 Check Level of fluids

Remarks:

Engine Oil

Engine Coolant

Gearbox Oil

Hydraulic Oil

Other

4.1.2

Measure true water line level of vessel as tested;Photograph and mark points of reference

Test Weight [kg]:Remarks:

Photo:

4.1.3 Print Screen of SMO-EDT2.0 / ECU Setup

Insert Print Screen:

4.1.4 Print Screen of SMO-EDT2.0 / ECU Report


CommissioningREPORT

Edition 02

Insert Print Screen:

4.2 Recordings from Sea Trials

4.2.1 Recordings with Diesel Engine

Vessel- speed [knots]:Note: average speed !

PORT STARBOARD

Max. RPM [rpm] : Max. RPM [rpm] :

Max. Engine Coolant Temp. (ECT) [°C] :

Max. Engine Coolant Temp. (ECT) [°C] :

Max. Exhaust Temp. (EXT) [°C] :

Max. Exhaust Temp. (EXT) [°C] :

Max. Temp. Engine Compartment [°C] :

Max. Temp. Engine Compartment [°C] :

Active Service Codes: NO

YES , which:Active Service Codes:

NO

YES , which:

LOG-File Name: LOG-File Name:

4.3 Checks after Sea Trials

4.3.1 Check Leakage of fluids

Remarks:

Engine Oil

Engine Coolant

Gearbox Oil

Hydraulic Oil

Fuel

Raw Water

4.4 Instructions to Customer


CommissioningREPORT

Edition 02

Safeguarding instruction carried out YES

Manual, warranty and operation explained YES

5. Hybrid

5.1 48V Hybrid-Battery


PORT STARBOARD

Brand/Model: Brand/Model:

Capacity [Ah]: Capacity [Ah]:

CCA [Amps]: CCA [Amps]:

MCA [Amps]: MCA [Amps]:

Cable LengthBatt - HCU [m]:

Cable LengthBatt - HCU [m]:

Cable Cross SectionBatt - HCU [mm²]:

Cable Cross SectionBatt - HCU [mm²]:

GND- connection existing betw.:Hybrid Battery / HCU / Engine-GND

CHECKEDGND- connection existing betw.:Hybrid Battery / HCU / Engine-GND

CHECKED

5.2 Main-Switches & Fuses

for 48V Hybrid battery

PORT STARBOARD



Type of Fuse: Type of Fuse:

Fuse [Amps]: Fuse [Amps]:

5.3 Recordings with Hybrid Generator


CommissioningREPORT

Edition 02 HCU- setting(SPEED MODE):

LOW MID 1

MID2 HIGH

Vessel- speed [knots]:

PORT STARBOARD

Max. RPM [rpm] : Max. RPM [rpm] :

Max. HCU Temp (via SCC) [°C] :

Max. HCU Temp (via SCC) [°C] :

Max. E-Motor Temp (via SCC) [°C] :

Max. E-Motor Temp (via SCC) [°C] :

Active Service Codes:(from HCCU)

NO

YES , which:

Active Service Codes:(from HCCU)

NO

YES , which:

LOG-File Name: LOG-File Name:

6. Photos

Note: Add min. photos from:* boat* engine compartment* dashboard (Main, Flybridge)* exhaust system


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