Vishwakarma Institute of Technology B.E. (Mechanical Engineering)

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Vishwakarma Institute of Technology, Pune – 411 037

Department of Mechanical Engineering

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Structure and Syllabus of B.E. (Mech), Pattern ‘E11’, Issue 1, Rev 0, dated 28/07/2012

Bansilal Ramnath Agarwal Charitable Trust’s

Vishwakarma Institute of Technology (An Autonomous Institute affiliated to University of Pune)

Structure and Syllabus of

B.E. (Mechanical Engineering) Pattern ‘E11’

Effective from Academic Year 2012-13

Prepared by: - Board of Studies in Mechanical Engineering

Approved by: - Academic Board, Vishwakarma Institute of Technology, Pune

Signed by,

Chairman – BOS Chairman – Academic Board

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Content Sr. No.

Subject Code

Title Page No.

1 Program Educational Objectives of B.E. ( Mechanical Engineering)

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2 Course Structure - Module III 8

3 Course Syllabi for courses - Module III

3.1 ME21101 Mathematics 9 3.2 ME20103 Kinematics and Mechanisms 11 3.3 ME20105 Machine Drawing Computer Aided Drafting 13 3.4 ME20107 Metallurgy and Material Science 15 3.5 HS20108 Technical Writing 18 3.6 ME20201 Mathematics 20 3.7 ME20203 Kinematics and Mechanisms 21 3.8 ME20305 Machine Drawing Computer aided Drafting 23 3.9 ME20307 Metallurgy and Material Science 25

3.10 ME24401 Mini Project 26 3.11 ME24301 Workshop Practice 26 3.12 @ Elective –Soft Skills 3.13 ME20401 $ Comprehensive Viva Voce 3.14 @ Institute Elective

4 Course Structure - Module IV 29

5 Course Syllabi for courses - Module IV

5.1 ME20102 Strength of Machine Elements 30 5.2 ME20104 Mechanical Design 32 5.3 ME20106 Thermal Engineering 35 5.4 ME20108 Fluid Mechanics 37 5.5 ME20202 Strength of Machine Elements 39 5.6 ME20204 Mechanical Design 40 5.7 ME20306 Thermal Engineering 41 5.8 ME20308 Fluid Mechanics 42 5.9 HS20307 General Seminar II 44

5.10 ME24402 Mini Project 46 5.11 ME24302 Creativity and Project Development 46 5.12 @ Energy Audit 5.13 ME20402 $ Comprehensive Viva Voce 5.14 @ Institute Elective

6 Course Structure - Module V 48

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7 Course Syllabi for courses - Module V

7.1 ME31101 Manufacturing Techniques 49 7.2 ME30103 Design of Machine Elements 51 7.3 ME30105 Metrology and Measurement Techniques 54 7.4 ME30107 Heat Transfer 56 7.5 ME31201 Manufacturing Techniques 59 7.6 ME30203 Design of Machine Elements 60 7.7 ME30305 Metrology and Measurement Techniques 61 7.8 ME30307 Heat Transfer 63 7.9 ME34401 Mini Project 64

7.10 @ Institute Level 7.11 ME30403 $ Comprehensive Viva Voce 7.12 ME37301 $ Seminar

8 Course Structure - Module VI 66

9 Course Syllabi for courses - Module VI

9.1 ME30102 Theory of Machines 67 9.2 ME30104 Internal Combustion Engines 69 9.3 ME30106 Fluid Machinery and Fluid Power Engineering 72 9.4 ME30108 Computational Methods in Mechanical engineering 74 9.5 ME30202 Theory of Machines 76 9.6 ME30204 Internal Combustion Engines 78 9.7 ME30306 Fluid Machinery and Fluid Power Engineering 80 9.8 ME30308 Computational Methods in Mechanical engineering 81 9.9 @ Institute Level

9.10 ME30404 $ Comprehensive Viva Voce 9.11 ME37302 Project Stage I 83 10 Course Structure - Module VII 85

11 Course Syllabi for courses - Module VII

Elective Group I 11.1a ME42101 Kinematic Analysis & Synthesis 86 11.1b ME42103 Tribology 88 11.1c ME42105 Design of Composite Materials 90 11.1d ME42107 Machine Tool Design 92

Elective Group II 11.2a ME42109 Heat Exchange Devices 94 11.2b ME42111 Turbo machines 96 11.2c ME42113 Thermal Power Plants 98 11.2d ME42115 Energy Conservation And Management 100 11.3 ME40101 Design of Mechanical Systems 102 11.4 ME40103 CAD/CAM/CAE 105

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Elective Group I 11.5a ME42201 Kinematic Analysis & Synthesis 108 11.5b ME42203 Tribology 108 11.5c ME42205 Design of Composite Materials 109 11.5d ME42207 Machine Tool Design 109

Elective Group II 11.6a ME42209 Heat Exchange Devices 110 11.6b ME42211 Turbo machines 111 11.6c ME42213 Thermal Power Plants 112 11.6d ME42215 Energy Conservation And Management 114 11.7 ME40301 Design of Mechanical Systems 115 11.8 ME40303 CAD/CAM/CAE 117 11.9 ME47303 Project Stage II 119 12 Course Structure - Module VIII 121

13 Course Syllabi for courses - Module VIII

Elective Group III 13.1a ME42102 Finite Element Method 122 13.1b ME42104 Optimization Techniques 124 13.1c ME42106 Reverse Engineering and Rapid Prototyping 126 13.1d ME42108 Simulation of Mechanical Systems 128

Elective Group IV 13.2a ME42110 Robotics 130 13.2b ME42112 Mechatronics 132 13.2c ME42114 Operation Research 134 13.2d ME42116 Instrumentation and Automatic Controls 136 13.3 ME40106 Vibration Analysis 138 13.4 ME40108 Refrigeration and Air-conditioning 140

Elective Group III 13.5a ME42202 Finite Element Method 142 13.5b ME42204 Optimization Techniques 144 13.5c ME42206 Reverse Engineering and Rapid Prototyping 145 13.5d ME42208 Simulation of Mechanical Systems 146

Elective Group IV 13.6a ME42210 Robotics 147 13.6b ME42212 Mechatronics 148 13.6c ME42214 Operation Research 149 13.6d ME42216 Instrumentation and Automatic Controls 150 13.7 ME40306 Vibration Analysis 151 13.8 ME40308 Refrigeration and Air-conditioning 152 13.9 ME47304 Project Stage III 153

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14 Course Structure for Honors in B.E. ( Mechanical Engineering)

15 Course Syllabi for courses offered as Honors

15.1 ME28101 Workshop Technology 15.2 ME38101

ME38103 Automobile Engineering OR Gas Dynamics and Jet Propulsion

15.3 ME38102 ME38104

Theory of Elasticity OR Renewable Energy Systems

15.4 ME48101 Computational Fluid Dynamics 15.5 ME48102 Cryogenics 15.6 ME48103 Group Selection Credits 16 Course Structure for Minor in B.E. ( Mechanical

Engineering)

17 Course Syllabi for courses offered as Minor (For Industrial/Production Engineering students)

17.1 ME29101 Basic Heat Transfer 17.2 ME39101 Internal Combustion Engines 17.3 ME29102 Introduction to Turbo machines 17.4 ME49101 Refrigeration and Air-conditioning 17.5 ME49102 Automobile Engineering 17.6 ME49103 Group Selection Credits 18 Course Syllabi for courses offered as Minor (For Chemical

Engineering students)

18.1 ME29103 Machine Design Basics 18.2 ME39103 Basic Manufacturing Processes 18.3 ME29104 Industrial Fluid Power 18.4 ME49103 Refrigeration and Air-conditioning 18.5 ME49104 Theory of Machines and Machine Design 18.6 ME49105 Group Selection Credits 19 Course Syllabi for courses offered as Minor (For E&TC, Elex,

IT, CS, Instru. Engineering students)

19.1 ME29105 Machine Design Basics 19.2 ME39105 Basic Manufacturing Processes 19.3 ME29106 Fluid Mechanics and Fluid Power 19.4 ME49105 Thermodynamics and Heat Transfer 19.5 ME49106 Theory of Machines and Machine Design 19.6 ME49107 Group Selection Credits 20 ACADEMIC INFORMATION 155

o $ Please Refer Academic Information o ! Please Refer F.E. Structure & Syllabi Booklet o @ Please Refer GP-PD-OE Structure & Syllabi Booklet

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Program Educational Objectives (PEO)

B.E. (Mechanical Engineering) PEO No. Description of the Objective

1 Graduates will demonstrate basic knowledge in mathematics, science and

engineering.

2 Graduates will demonstrate the ability to design and conduct experiments,

interpret and analyze data, and report results.

3 Graduates will demonstrate the ability to design a mechanical system or a thermal

system or a process that meets desired specifications and requirements.

4 Graduates will demonstrate the ability to function on engineering and science

laboratory teams, as well as on multidisciplinary design teams.

5 Graduates will demonstrate the ability to identify, formulate and solve mechanical

engineering problems.

6 Graduates will demonstrate an understanding of their professional and ethical

responsibilities.

7 Graduates will be able to communicate effectively in both verbal and written

forms.

8 Graduates will have the confidence to apply engineering solutions in global and

societal contexts.

9 Graduates should be capable of self-education and clearly understand the value of

lifelong learning.

10 Graduates will be broadly educated and will have an understanding of the impact

of Engineering on society and demonstrate awareness of contemporary issues.

11 Graduates will be familiar with modern engineering software tools and equipment

to analyze mechanical engineering problems.

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M

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III

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STRUCTURE MODULE III

Subject No.

Subject Code Subject Name

Teaching Scheme (Hrs/week) Credits Lect. Tutorial Practical

S1 ME21101 Mathematics 3 0 0 3 S2 ME20103 Kinematics and Mechanisms 3 0 0 3

S3 ME20105 Machine Drawing Computer Aided Drafting 3 0 0 3

S4 ME21107 Metallurgy and Material Science 3 0 0 3

S9 HS20108 Technical Writing 2 0 0 1 T1 ME21201 Mathematics 0 1 0 1 T2 ME20203 Kinematics and Mechanisms 0 1 0 1

P1 ME20305 Machine Drawing Computer Aided Drafting 0 0 2 1

P2 ME21307 Metallurgy and Material Science 0 0 2 1

MP3 ME24401 Mini project 0 0 2 2 SD3 ME24301 Workshop Practice 0 0 2 1

GP3 HS25301 HS25303 Elective –Soft Skills 0 0 2 1

CVV1 ME20401 Comprehensive Viva Voce 1

OE3 ME26101

Institute Elective (Irrespective of Module) Electrical and Electronics Engineering

2 0 0 2

Total 16 2 8 23

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HS20101 :: ENGINEERING MATHEMATICS Credits: 04 Teaching Scheme: - Theory 3 Hrs/Week, Tutorial 1 Hr/Week Prerequisites: Nil

Objectives: • Mathematical understanding so as to apply to mechanical engineering problems. • Outcome 1, 9

Unit I (7 Hrs)Unit I Linear Differential equations of higher order

Homogeneous Linear differential equations of Second Order, Higher Order Homogeneous and Non Homogeneous Linear Differential Equations with Constant Coefficients, Solutions by undetermined coefficients and Variation of Parameter method ,Euler – Cauchy Equation, Application of system of ordinary differential equations by Matrix method . Unit II (7 Hrs)Series solutions of differential equations and Special functions

Power Series Method, Theory of Power Series Method, Legendre’s Equations, Legendre’s Polynomials P )(xn , Frobenius Method, Bessel’s Equation. Bessel Functions J )(xν , Bessel Functions of the Second Kind Y )(xν , Sturm-Liouville problems. Orthogonal Functions, Orthogonal Eigen function Expansions. Unit III (7 Hrs)Fourier and Laplace Transform

Fourier integrals, Fourier cosine and sine transforms., Fourier transforms. Introduction to Laplace Transform and its properties. Laplace Transform of Unit step function, Delta function and periodic function. Inverse Laplace Transform Application of Laplace Transform to to Engineering Problems. Unit IV (7 Hrs)

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Probability and Statistics

Probability and rules of probability, Random variables, Probability distributions, Mean and variance of distributions, Bionomial,Poission,Hypergeometric and Normal distributions. Random sampling, Estimation of parameters, confidence intervals, testing of hypothesis, decisions, statistical quality control, acceptance sampling, Goodness of fit, chi-square test, Regression and correlation analysis. Unit V (7 Hrs)Applications of Partial Differential equations

Classification of Partial Differential Equations. The heat and Wave equations. The equation of Laplace. Applications involving Bessel functions, Laplace and Fourier transform techniques for solving Partial Differential Equations. Unit VI (7 Hrs)Vector Calculus

Vector and scalar functions and fields, Derivative, Gradient of a scalar field, Directional derivative, Divergence and curl of a vector field, vector identities, Irrotational and solenoidal vectors and potential functions, line and surface integrals, Green’s, Stoke’s and Gauss theorems and applications to Engineering Problems.

Text Books

1. “Advanced Engineering Mathematics”, Erwin Kreyszig, (8th Edition), John Wiley and sons, inc., 2003.

2. “Higher Engineering Mathematics”, Dr. B.S. Grewal, (36th Edition), Khanna Publishers, Delhi. 2000.

Reference Books

1. “Advanced Calculus”, Murray R. Spiegel [Schaum’s out line series].

2. “Calculus and analytic Geometry” (6th Edition), Thomas, G. B. and Finney, Wesley/Narosa, 1985.

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ME20103 :: KINEMATICS AND MECHANISMS Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: • Study of fundamentals of kinematics and dynamics of machinery and mechanisms. • To make students understand analytical and graphical methods of analysis of

mechanisms. • To introduce the students to static and dynamic analysis of I. C. Engines. • To introduce the students to friction in mechanisms.

Unit I (8 Hrs)Terminology, Definitions and Assumptions

A. Links, kinematic pairs, kinematic constraints, kinematic chains, mechanisms, machine, degree of freedom of pairs and mechanisms, four link chains and their inversions, four-bar, single-slider and double-slider chains. Numericals and Applications. Mechanisms with lower pairs: Universal (Hooke’s) Joint, Steering mechanisms – Principle of correct steering, Ackerman steering mechanism, Davis steering mechanism. B. Grubler and Kutzbach criteria, Grashof’s Law. Ratchets and Escapement mechanisms, Swinging / Rocking mechanisms, Indexing mechanisms, Approximate and Exact Straight line mechanisms. Unit II (10 Hrs)Graphical Velocity Analysis of Mechanisms

A. Instantaneous centre of velocity, Aronhold-Kennedy theorem of three centers, velocity analysis using method of instantaneous centers, angular velocity ratio theorem. Definition of velocity, angular velocity of a rigid body, relative velocity, velocity analysis of mechanisms by graphical (Velocity Polygon) method. Friction in turning pairs, Friction circle, Friction axis, Friction in mechanisms. B. Indices of merit (mechanical advantage), centrodes. Rubbing velocity at turning pairs. Unit III (8 Hrs)

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Graphical Acceleration Analysis of Mechanisms

A. Definition of acceleration, angular acceleration of a link, relative acceleration, acceleration polygon, Coriolis component of acceleration, acceleration analysis of mechanisms by graphical ( Acceleration Polygon) method. B. Instantaneous center of acceleration, Klein’s construction. Unit IV (7Hrs)Analytical Velocity and Acceleration Analysis of Mechanisms

A. Vector loop closure equations, Velocity and acceleration analysis by vector method, Chace solutions, method of kinematic coefficients. Velocity and acceleration analysis of mechanisms by complex algebra method. Velocity and acceleration analysis of slider-crank mechanism by analytical method. B. Graphical Differentiation and Integration Unit V (7Hrs)Inertia Force Analysis

A. Radius of gyration of rigid bodies, Theory of Compound Pendulum, Two point mass statically equivalent system, two point mass dynamically equivalent system, and correction couple. Static and Dynamic (Inertia) force analysis of I. C. Engine mechanism, Determination of torque at the crank shaft to overcome the connecting rod inertia (Graphical and Analytical approach). B. Bi-filler and Tri-filler suspension. Inertia of geared systems.

Text Books

1. “Theory of Machines and Mechanisms (Third edition)”, John Uicker Jr., Gordon R. Pennock and J. E. Shigley, Oxford University Press.

2. “Theory of Machines”, S. S. Rattan, Tata McGraw-Hill Publication 3. “Theory of Machines and Mechanisms”, Amitabh Ghosh and A. K. Mallik, Affiliated

East-West Press Pvt Ltd.

Reference Books

1. “Theory of Machines”, Thomas Bevan, CBS Publications. 2. “Machines and Mechanisms Applied Kinematic Analysis”, David H. Myszka,

Pearson Education, Asia. 3. “Design of Machinery”, R. L. Norton, McGraw-Hill. Additional Reading 1. “Theory of Machines”, R.S. Khurmi, Khanna Publications.

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Credits: 02 Teaching Scheme: - Theory 2 Hrs/Week Prerequisites: Nil

Objectives: • To become conversant with the machine elements. • To Learn, Read, Draw and understand production drawing. • To Learn Computer Aided Drafting.

Unit I (8 Hrs)AutoCAD and Auto LISP

AutoCAD: Introduction, Drawing, Modify, View, Drawing Settings and Aids ,Assist commands, Saving and plotting Auto LISP: Data types, User input and output, Math operators and functions, Trigonometric functions, logical operator, String function, Data conversion functions, List filtering functions, Decision making and looping Unit II (8 Hrs)Screwed fasteners

Introduction , thread nomenclature , Forms of threads, thread series, Threads Designation, Multi-start threads, Right and left hand threads, Representation of threads , Bolts, Nuts, Set-Screws, Stud, Locking arrangements for Nuts, Foundation bolt . Unit III (8 Hrs)Tolerances, Limits and Fits

ISO system of tolerancing Tolerance chart, hole base and shaft base system of tolerancing, Limits, Basic types of fits (clearance, transition and interference) Judging type of fit from dimensions and specified tolerance and applications. Numericals on above topics. Unit IV (8 Hrs)Geometrical Tolerances and Surface Roughness

ME20105 :: MACHINE DRAWING AND COMPUTER AIDED DRAFTING

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Geometrical Tolerances: Need of Geometrical Tolerances, Terminology, Tolerances for Single Features such as Straightness, Flatness, Circularity, Cylindricity. Tolerances for Related Features such as Parallelism, Perpendicularity, Angularity, Concentricity, Tolerance Symbol and Value, Indicating Geometrical Tolerances on drawings. Surface Finish: Introduction, Surface Roughness Number, Machine symbols, Indication of Surface Roughness, Range of Roughness obtainable with different manufacturing processes. Unit V (8 Hrs)Riveted, Welded, and Pin Joints

Riveted Joints: Introduction, Rivets and riveting, Rivet Head, Definition, Classification of riveted heads Welded Joints: Introduction, Welded Joints and symbol, Dimensions of welds, Rules to be observed while applying symbols, Welding process designations. Pin Joints: cotter and knuckle joints, Keys. Unit VI IS Convention, Dimensioning Techniques (Self Study)

Measuring instruments like Vernier Calipers, Micrometer, Depth Gauge, Height Gauge, and Dial Gauge.

Text Books

1. “Machine Drawing”, K.L. Narayana, P. Kannaiah and K. Venkata Raddy, New Age International Ltd.

2. “Engg. Graphics and design with computer applications”, David I. Cooke and Robert N. McDongal, Holt Sounders International edition.

3. “Machine Drawing”, Ajit Singh, Tata Mc Graw Hill Publications.

Reference Books

1. “Iinside Auto CAD”, D. Rakers and H. Rice, New riders/Micro tech Asian edition. 2. IS Code: SP46 3. “Machine Tool Design handbook”, CMTI, Tata McGraw Hill Publication.

Additional Reading

1. “Design data”, P.S.G. College of Technology, Coimbtore. 2. “Westermann Tables for metal Trade”, Wiley Publication 3. “Poduction Drawing”, K.L. Narayan, P. KannaiahandK. Venkata Reddy, New ages

international Ltd. 4. AutoCAD Reference Manual. 5. Auto LISP reference Manual. 6. Auto LISP in Plain English, ‘George O. Head’

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Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: : Nil

Objectives: • To study engineering materials, their properties and testing.

Unit I (7 Hrs)Introduction to Material Science

A. Classification of Engineering Materials, Future Trends. Structures and their property relationship in relation to engineering materials Indexing of planes and directions. Plastic deformation - Mechanisms. Deformation of Single crystal and Polycrystalline materials. Numerical based on it. Imperfections in crystals. Dislocations, work hardening. Cold and Hot working of metals. B. Equilibrium diagrams; Related terms and definitions Hume Rothery's rule of solid solubility. Cooling curves, Plotting of equilibrium diagrams, Isomorphous system. Coring. Eutectic systems, Partial eutectic systems. Uses of eutectic alloys. Unit II (7 Hrs)Steels

A. Introduction to Metallography, micro and macro examination, metallurgical microscope, etching. Steels: iron-iron carbide equilibrium diagram, Critical temperatures, Allotropy, cooling curve and volume changes of pure iron. Microstructure, non-equilibrium cooling of steel, widmanstatten structure, structure property relationship. B. Classification and applications of steels, specifications of some commonly used steels like BIS, EN, AISI, SAE. Unit III (8 Hrs)Heat treatments of Steels

A. Introduction to heat treatment furnaces and Furnace atmospheres, Transformation products of austenite, Time-temperature- transformation diagrams, Critical cooling rate, Continuous cooling transformation diagrams. Heat treatment of steels Quenching media, Annealing" Normalizing" Hardening" Retention of austenite" Effects of retained

ME21107 :: METALLURGY AND MATERIAL SCIENCE

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austenite" Elimination of retained austenite, Tempering" Secondary hardening, Temper embrittlement, Quench cracks, Hardenability testing".

B. Defects due to heat treatment and remedial measure. Unit IV (8 Hrs)Surface Hardening and Isothermal Treatments

A. Carburising, heat treatment after carburising, Nitriding, Carbonitriding, Tuffride and Sursulf process. Commercial heat treatment practice of gears of different sizes, tools, springs. Isothermal heat treatments such as austempering, patenting, isoforming, martempering, ausforrning. B. Flame hardening and Induction hardening. Surface modification treatments like PVD, CVD, Ion implantation, etc. Unit V (10 Hrs)Alloy Steels and Non-Ferrous Alloys

A. Alloy Steels - Effects of alloying elements, classification of alloying elements. Stainless Steels, Sensitization of stainless steel, weld decay of stainless steel. Tool steels and tool materials, Heat treatment of high-speed steel. Special purpose steels with applications. Copper alloys - Brasses, Bronzes-: Tin, Aluminium, Beryllium, Silicon Copper nickel alloys, Nickel - Silver, Aluminium and aluminium alloys. Solders, Bearing materials and their applications, Precipitation hardening alloys. High Temperature materials such as Nimonics, Super alloys, Ti-alloys etc. B. Cast irons- Classification, Gray cast iron, White cast iron, Malleable cast iron" Ductile Iron, Chilled and alloy cast irons. Effects of various parameters on structures and properties of cast irons, Heat treatments of cast iron. Applications of cast irons for different components of machine tool, automobiles, pumps etc.

Text Books

1. “Material science and metallurgy for Engineers”, Kodgire V. D., Everest Publishing House, Pune.

2. “Engineering Materials”, K. G. Bundinski and M. K. Bundinski, Prentice Hall of India Pvt. Ltd, New- Delhi.

3. “An introduction to physical metallurgy”, Avner, TMH publication.

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Reference Books

1. “Metallurgy for Engineers”, Rollason E. C., ELBS Publishing.

2. “Physical Metallurgy for Engineers”, Clark and Varney W. R., East-West Press Pvt. Ltd., New Delhi.

3. “The science of engineering materials”, Donald R. Askeland and Pradeep Phule, Thomson series.

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FF No. : 654


Objectives: • To enhance reading and writing skills. • To guide the students with apt expressions in English language (both words and

sentence construction) and to develop the students confidence level • Mapping with PEOs: I, II, III, V : (j, k, n, o, p)

Unit I (4 + 2 = 6 Hrs)[A] Definition, Structure and types of reports. [B] Home Assignments related to the above topics.

Unit II (5 + 2 = 7 Hrs)[A] Importance of references, glossary and bibliography. How to write and insert them in

reports. [B] Home Assignments related to the above topics.

Unit III (5 + 2 = 7 Hrs)[A] Use and types of charts and illustrations in report writing [B] Home Assignments related to the above topics (minimum 25 sentences on each

topic).

Unit IV (5 + 2 = 7 Hrs)[A] Various report writing techniques [B] Home Assignments related to the above topics.

Unit V (5 + 2 = 7 Hrs)[A] A detail study of any report (non technical and technical) [B] Home Assignments related to the above topics.

HS20108 :: TECHNICAL WRITING

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Text Books

1. “Techniques of writing memos , reports and business letters “ Courtland L Bovee 2005 Jaico Publiishing house Mumbai

2. “ Project Report writing “ MK Rampal , SL Gupta 2010 Galgotia Publishing company Delhi

Reference Books

1. “ The effective presentation “ Asha Kaul 2005 Sage Publications Delhi 2. “ Business communication and report writing “ R.C Sharma and KrishnaMohan

2nd edition , 2000 , Tata McGrawhill publishing company

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Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites:

Objectives: • Same as the theory course

Unit I 2 assignments

Unit II 2 assignments

Unit III 2 assignments

Unit IV 2 assignments

Unit V 2 assignments

Unit VI 2 assignments

ME21201 :: ENGINEERING MATHEMATICS

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ME20203 :: KINEMATICS AND MECHANISMS Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: : Nil

Objectives: • To make the student understand the fundamentals of kinematics and dynamics of

machines and mechanisms and various methods of mechanism analysis. • To introduce the student to various mechanisms commonly used in mechanical

systems and their working and analysis. • To introduce students to friction in mechanisms.

List of Tutorials

Unit I A. A journal containing the record of the following:

1. An experiment on finding radius of gyration of a connecting rod using theory of compound pendulum.

2. An experiment on finding radius of gyration of a body by using either the method of Bi-filler or Tri-filler suspension.

3. Assignments : i. Computer programme for velocity and acceleration analysis of slider -

crank mechanism. ii. Computer programme for displacement, velocity and acceleration

analysis of a single Hooke’s joint. iii. Problems on Inertia Force Analysis of I. C. Engine mechanism by

analytical method. iv. Problems on Friction.

Unit II B. Five (Half Imperial Size) drawing sheets containing graphical solutions as

follows :

1. Problems on drawing at least Four (04) typical mechanisms, of which Two (02) must be Straight-Line mechanisms, in different positions (One Sheet).

2. Problems on velocity analysis by the instantaneous center method (One Sheet).

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3. Problems on acceleration analysis (involving Coriolis component of acceleration) by acceleration polygon method (Two Sheets).

4. Problems on inertia force analysis of an I.C. Engine mechanism by graphical method (One Sheet).

Text Books

1. “Theory of Machines and Mechanisms (Third edition)”, John Uicker Jr., Gordon R. Pennock and J. E. Shigley, Oxford University Press.

2. “Theory of Machines”, S. S. Rattan, Tata McGraw-Hill Publication

Reference Books

1. “Theory of Machines”, Thomas Bevan, CBS Publications. 2. “Machines and Mechanisms Applied Kinematic Analysis”, David H. Myszka,

Pearson Education, Asia. 3. “Design of Machinery”, R. L. Norton, McGraw-Hill. 4. “Theory of Machines and Mechanisms”, Amitabh Ghosh and A. K. Mallik,

Affiliated East-West Press Pvt Ltd.

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ME20305 :: MACHINE DRAWING AND COMPUTER GRAPHICS Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week Prerequisites: Nil

Objectives: • To make conversant with the machine element. • To Learn Read, Draw and understand production Drawing. • To Learn Computer Aided Drafting.

List of Practical Unit I One assignment based on IS conventions. One assignment based on drawing the standard components like various Nuts, Bolts, Washers, Different Screws , Seals, Locking pins etc. Unit II Part and Assembly Drawing Part and Assembly Drawing of eccentric, lathe tail stock, air valve, screw jack, connecting rod, safety valve etc (Any one component). Unit III Assignment involving Tolerances, Geometrical tolerances and Surface finish

Unit IV Programming in Auto LISP

a. Programming for standard Machine Components.(Nuts, bolts, threads, etc.,) b. Programmes involving Decision Making and looping. (Drawing different types of bolts, rivets etc) Unit V

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One assignment on Dismantling, Assembly and Measurement of dimensions of a simple mechanical assembly like Tailstock, Vice, Valves, Carburetor etc. General study of measuring instruments used for measuring the dimensions, Dismantling and assembly sequence, Qualitative observation of fits between different mating parts, Application and working of the studied assembly, Use BOM A detailed report on the above assignment is to be submitted in the form of a journal. One Full Imperial sheet of details and assembly of this assignment should be prepared on CAD.

Text Books

1. “Machine Drawing”, K.L. Narayana, P. Kannaiah and K. Venkata Raddy, New Age International Ltd.

2. “Engg. Graphics and design with computer applications”, David I. Cooke and Robert N. McDongal, Holt Sounders International edition.

3. “Machine Drawing”, Ajit Singh, Tata Mc Graw Hill Publications.

Reference Books

1. “Iinside Auto CAD”, D. Rakers and H. Rice, New riders/Micro tech Asian edition. 2. IS Code: SP46 3. “Machine Tool Design handbook”, CMTI, Tata McGraw Hill Publication.

Additional Reading

1. “Design data”, P.S.G. College of Technology, Coimbtore. 2. “Westermann Tables for metal Trade”, Wiley Publication 3. “Poduction Drawing”, K.L. Narayan, P. KannaiahandK. Venkata Reddy, New ages

international Ltd. 4. AutoCAD Reference Manual. 5. Auto LISP reference Manual. 6. Auto LISP in Plain English, ‘George O. Head’

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ME21307 :: METALLURGY AND MATERIAL SCIENCE Credits: 01 Teaching Scheme: - - Laboratory 2 Hr/Week Prerequisites: : Nil

Objectives: •

List of Practical

1. Specimen preparation for micro examination. 2. Study and drawing of microstructures of mild steel, medium carbon steel, eutectoid steel and hypereutectoid steel. 3. Study and drawing of microstructures of white, malleable, grey and nodular cast iron. 4. Study and drawing of microstructures of alpha brass, alpha-beta brass, aluminum bronze, tin bronze and bearing metal. 5. Study and drawing of microstructures of hardened steel, tempered steel. 6. Hardening of steel- study of effect of carbon on hardness of hardened steel. 7. Tempering of steels - study of effect of temperature on hardness of tempered steel. 8. Study of change in microstructure on annealing and normalizing of tempered steel. 9. Jominy Hardenability test on steel sample.

Text Books

1. "Material science and metallurgy for Engineers", Kodgire V. D., Everest Publishing House, Pune.

2. “Engineering Materials”, K. G. Bundinski and M. K. Bundinski, Prentice Hall of India Pvt. Ltd, New- Delhi.

Reference Books

1. "Metallurgy for Engineers", Rollason E. C., ELBS Publishing.

2. "Physical Metallurgy for Engineers", Clark and Varney W. R., East-West Press Pvt. Ltd., New Delhi.

3. "An introduction to physical metallurgy", Avner, TMH publication. 4. “The science of engineering materials”, Donald R. Askeland and Pradeep Phule,

Thomson series.

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ME24401 :: Mini Project

Credits: 01 Teaching Scheme: - Practical 2 Hrs/Week

Prerequisite : Nil Objectives:

• To train the students to apply their engineering knowledge to real life problem solving.

ME24301 :: WORKSHOP PRACTICE Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week Prerequisites: : Nil

Objectives: • To give ‘hands on experience’ of crafts-man ship, machining, and assembly. • To make students familiar with different Work Trades. • To develop quality and safety consciousness amongst the students. • To develop respect towards labour work amongst the student.

List of Practical Turning

Introduction and demonstrations of different lathe operations such as knurling, grooving, drilling, boring, reaming, threading, etc., safety precautions. Practical: One composite job involving the above mentioned operations. Foundry

Introduction, uses of different foundry tools, sand preparation, mould preparation, metal pouring, safety precautions, etc. Practical: One job of casting. Demonstrations

CNC machining: Demonstration on a CNC lathe machine Machine Part Assembly: Demonstration and exercise on assembly of machine parts in a group of students.

Note: - Students should wear safety apron and safety shoes during the practical.

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Text Books

1. “Workshop Technology Vol. I, II”, H. S. Bawa, Tata McGraw-Hill, New Delhi 2. “Principles of Foundry Technology”, P. L. Jain, Tata McGraw-Hill New Delhi, 5th

Edition 1995

Reference Books

1. “Production Technology”, HMT, Tata McGraw Hill, New Delhi, 1st Edition 1987 2. “Maintenance Engineering Handbook”, Lindley R. Higgins, McGraw-Hill Inc.1995

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STRUCTURE MODULE IV

Subject No.


Teaching Scheme (Hrs/ week) Credits Lect. Tutorial Practical

S5 ME20102 Strength of Machine Elements 3 0 0 3

S6 ME20104 Mechanical Design 3 0 0 3 S7 ME20106 Thermal Engineering 3 0 0 3 S8 ME20108 Fluid Mechanics 3 0 0 3

T3 ME20202 Strength of Machine Elements 0 1 0 1

T4 ME20204 Mechanical Design 0 1 0 1 P3 ME20306 Thermal Engineering 0 0 2 1 P4 ME20308 Fluid Mechanics 0 0 2 1 P5 HS20307 General Seminar II 0 0 2 1

MP4 ME24402 Mini project 0 0 2 2

SD4 ME24302 Creativity and Project Development 0 0 2 1

* GP4 HS25302 HS25304 HS25306

Energy Audit 0 0 2 1

CVV2 ME20402 Comprehensive Viva Voce 1

** OE3 ME26102

Institute Elective (Irrespective of Module) Electrical and Electronics Engineering

2 0 0 2

Total 14 2 10 23

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ME20102 :: STRENGTH OF MACHINE ELEMENTS Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: • Study to determine stresses, strains, and displacements, produced by the loads. • To prepare theoretical foundation for subjects like Machine design and Stress

analysis. • To introduce students to design of simple machine parts.

Unit I (8 Hrs)Simple Stress And Strain

A. Concept of stress and strain, types of stresses and strains, Thermal stresses and strains, Hooke’s law, Poisson’s ratio, Modulii of elasticity, stress strain diagram for ductile and brittle material; material strengths, proof stress. B. Factor of safety, relationship between elastic constants.

Unit II (8 Hrs)Stresses in Beams

Bending and Shear Stresses:

A. Theory of Simple Bending, Flexure formula, Area center and moment of inertia of common cross sections (rectangular section, T section, Channel section, I section) with respect to centroidal and parallel axis, bending stress distribution, moment of resistance and section modulus. Shear Stresses: Shear stress distribution, shear stress distribution diagram for common cross sections, Maximum and average shear stresses. B. Shear connection between flange and web.

Unit III (8 Hrs)Principal Stresses and Strains

A. Stresses on oblique plane, Principle planes and planes of maximum shear, Principle stresses and maximum shear stresses, Mohr’s circle for two dimensional state of stress, maximum absolute shear stress. B. Principle Strains

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Unit IV (10 Hrs)Torsion in Circular Shafts, Slope and Deflection of Beam

A. Stresses, strains and deformations in solid and hollow shafts, derivation of torsion equation. Stresses due to combined torsion, bending and axial force on shafts. Slope and Deflections of Beams Relation between bending moment and slope, slope and deflection of determinate beams, Double integration method (Macaulay method). Derivation of formulae for slopes and deflections for standard cases. B. Mechanical properties of Engineering Materials – creep, stress concentration, static, dynamic and cyclic loads, Fatigue failure and endurance limit, selection of materials – Cast Iron, BIS system of designation of steels, Plain carbon steels, free cutting steels, Alloy steels, Overseas standards, Cast steel, Aluminum alloys, Die casting alloys, weighted point method for material selection. Unit V (6 Hrs)Strain Energy and Impact

A. Concept of strain energy, derivation and use of expressions for deformation of axially loaded members under gradual, sudden, and impact loads, strain energy due to self load. Axially Loaded Columns: Concept of buckling of columns, Derivation of Euler’s formula for buckling load for column with hinged ends. Concept of equivalent length for various end conditions. Limitations of Euler’s formula. Rankine buckling load. Johnson’s buckling load. Safe load on column. B. Introduction To Contact Stresses

Text Books

1. “Mechanics of Material”, Gere and Temoshenko, CBS Publishers 2. “Strength of Materials”, S. Ramamrutham, Dhanpat Rai Publishing Company 3. “Strength of Materials”, Singer and Pytel, Harper and Row Publications

Reference Books 1. “Introduction to Mechanics of Solids”, E. P. Popov, Prentice Hall Publishers 2. “Mechanics of Structures Vol I”, Junnarkar and Advi, Charotar Book Co 3. “Mechanical Engineering Design”, Shigley J. E. and Mischke C. R., McGraw Hill Inc

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ME20104 :: MECHANICAL DESIGN Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: • To know the design procedure of various machine elements • To know various design standards • To develop ability of static and dynamic analysis of structures

Unit I (8 Hrs)Design Process

A. Design Process: Machine Design, Traditional design methods, Basic procedure of Machine Design, Design of Simple Machine parts: Factor of safety, Service factor, modes of Failure, Theories of failure: Maximum Normal stress Theory, Maximum shear stress Theory, Distortion Energy Theory. Design of simple machine parts - Cotter joint, Knuckle joint and Levers, Eccentric axial loading, Stresses in curved beams. B. Requisites of design engineer, Design of machine elements, Sources of Design data , Use of standards in design, Selection of preferred sizes, Design Synthesis, Creativity in design. Unit II (8 Hrs)Shafts, Keys and couplings

A. Transmission shaft, Shaft design on strength basis, Shaft design on torsional rigidity basis, A.S.M.E. code for shaft design, design of Hollow shaft on strength basis, design of Hollow shaft on torsional rigidity basis, Design of Key, Design of Flange Couplings. B. Design of shaft on the basis of lateral rigidity – Castigliano’s theorem. Design of Square, Flat keys, saddle, sunk, feather and Woodruff keys and Splines. Unit III (9 Hrs)Threaded joints

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A. Basic types of screw fastenings-Cap screws and set screws, Bolts of uniform strength, Locking devices, I.S.O. Metric screw threads, Bolts under tension, Eccentrically loaded bolted joint in shear, Eccentric load perpendicular to axis of bolt, Eccentric load on circular base, Torque requirement for bolt tightening,

Power screws: Forms of threads, Multiple threaded screws, Terminology of Power screws, Torque analysis with square, trapezoidal and Acme threads, Self locking screw, Efficiency of Square Threaded Screws, Efficiency of Self-Locking Screws, Collar friction torque, Design of screw and Nut, Design of Screw jack and C-Clamp.

B. Dimensions of standard fasteners, Design of cylinder bolts and turn buckle. Differential and compound Screws, Recirculating Ball Screws. Unit IV (8 Hrs)Welded Joints and Design for Fluctuating Loads

A. Welded Joints: Stresses in butt and fillet welds, Strength of butt parallel and transverse fillet welds, Axially loaded unsymmetrical welded joint, Eccentric load in plane of welds, Welded joint subjected to bending and torsional moments. Design for Fluctuating Loads: Stress concentration – causes and remedies, Fluctuating stresses, Fatigue failure, S-N curve, Endurance limit, Notch sensitivity, Endurance strength modifying factors, Reversed stresses, Design for finite and infinite life, Solderberg and Goodman diagrams, Modified Goodman diagram, and Fatigue design of shaft under combined stresses. B. Advantages and limitations of welded joints Butt and fillet welds. Cumulative damage in fatigue failure. Unit V (7 Hrs)Mechanical Springs

A. Types, Applications and materials of springs, Stress and deflection equations for helical Springs, Style of ends, Design of helical springs, Design against Fluctuating Load, springs in series and Parallel, Concentric helical springs. B. Helical torsion Spring, Surge in spring, Muti-leaf Spring, Nipping of leaf Springs, Shot peening.

Text Books

1. “Design of Machine Elements”, Bhandari V. B., 3rd Edition, Tata McGraw Hill Education Private Ltd, New Delhi

2. “Design of Machine Elements”, Sharma C. S., Purohit Kamlesh, Prentice Hall of India Pvt. Ltd. New Delhi.

3. “A text book of Machine Design”, Khurmi R. S. and Gupta J. K. , S Chand and Co. Ltd., New Delhi

Reference Books

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1.“Design of Machine Elements”, Spotts M. F. and Shoup T. E., Prentice Hall Int 2. “Mechanical Engineering Design”, Shigley J. E. and Mischke C. R. 6th Edition,

Tata McGraw Hill Pub. Co. Ltd., Delhi 3.“Machine Design”, Kannaiah P., SCITECH Publication Pvt. Ltd. ,Chennai

Additional Reading

1. “Machine Components Design”, Willium C. Orthwein, West Publishing Co. and Jaico Publications House

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Objectives: • To expose the students to fundamentals of Thermodynamics based on which

Thermodynamic systems work/operate. • Application of the said fundamentals in some of the Thermodynamic systems from

the perspective of theoretical development supported by hands on experience. Unit I (8 Hrs)First Law of Thermodynamics

Reversible and Irreversible Processes, Macro and microscopic approach, Principle of conservation of Mass and Energy, Continuity equation, First law of thermodynamics, Joules experiment, Application of first law to flow and non-flow processes and cycles. Concept of internal energy, flow energy and enthalpy, Application of steady flow energy equation to nozzles, turbines, pumps, compressors, and heat exchangers. Unit II (8 Hrs)Second Law of Thermodynamics

Limitations of First Law of Thermodynamics, Clausius statement and Kelvin-Plank statement of Second Law of Thermodynamics, Equivalence of Kelvin-Plank statement and Clausius statement, Perpetual Motion Machine II, Carnot theorem, Carnot Cycle for heat engine, Refrigerator and Heat Pump. Unit III (8 Hrs)Ideal Gas Properties and Processes

Concept of Entropy. Ideal Gas definition, Gas Laws, Equation of Static Specific Gas constant and Universal Gas constant, Specific heat, Constant Pressure, Constant Volume, Isothermal, Adiabatic, Polytropic and Throttling Processes on P-V and T-S diagrams. Unit IV (8 Hrs)Properties of Steam and Vapour Processes

ME20106 :: THEMAL ENGINEERING

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Formation of steam, Phase changes, Properties of steam, Use of Steam Tables, Non-flow and Steady flow vapour processes, change of properties, work and heat transfer, study of P-V, T-S and H-S diagrams for steam, Use of Mollier diagram, Dryness fraction and its determination, Vapour Power Cycles. Performance of Boiler (equivalent evaporation, boiler efficiencies, energy balance, boiler draught). Unit V (8 Hrs)Reciprocating Air Compressor

Single stage compressor: Computation of work done, isothermal efficiency, volumetric efficiency, free air delivery, theoretical and actual indicator diagram. Multistage compressors: Need of multistage, computation of work done, volumetric efficiency, condition for maximum efficiency, inters cooling and after cooling, theoretical and actual indicator diagram. Unit VI Self Study

Thermodynamic system, surroundings and boundary, thermodynamic properties, thermodynamic processes. Temperature and temperature scale. Introduction to Availability. Study of steam calorimeters. Use of compressed air, classification, constructional details of single and multistage compressors. Classification, constructional details of low pressure boilers, mountings and accessories.

Text Books

1. “Engineering Thermodynamics”, P. K. Nag, Tata McGraw Hill Publications 2. “Engineering Thermodynamics”, Rayner Joel, ELBS Longman 3. “Thermal Engineering” Ballaney P. L., Khanna Publishers

Reference Books

1. “Thermodynamics- An Engineering Approach”, Y Cengel and Boles, Tata McGraw Hill Publications

2. “Thermal Engineering”, R. K. Rajput, Laxmi Publications. 3. “Thermodynamics and Heat Engines”, Kothandaraman and Domkundwar

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ME20108 :: FLUID MECHANICS Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: • Students should learn in this subject the fundamental properties of fluids,

various aspects of fluid flow. Unit I (8 Hrs)Fluid Kinematics

Definition of fluid, Density, Specific gravity, Sp. weight, Dynamic and kinematic viscosity, vapor pressure, compressibility, total pressure, stream lines, path lines, streak lines, velocity, acceleration. Unit II (8 Hrs)Fluid Dynamics

Continuity Equation, Euler’s equation along a streamline, potential flow, lift, Bernoulli’s equation and its applications Pitot tube, Venturimeter, Orifice meter. Unit III (8 Hrs)Momentum Equation

1-D momentum equation and its application to fixed and moving plates, flat and curved vanes, extension to 2-D,introduction to Navier-Stokes equation. Unit IV (8 Hrs)Laminar Flow

Definition, Relation between pressure and shear stress, Laminar flow through round pipe, fixed parallel plates, Dimensional Analysis,Dimensions of physical quantities, Dimensional homogeneity, Buckingham Pi Theorem, Important dimensionless numbers. Unit V (8 Hrs)Turbulent flow

Major and Minor losses in pipe flow, Darcy-Weisbach equation, Moody’s chart, Definition of turbulent flow, velocity distribution, Development of boundary layer on a flat plate. Laminar and Turbulent boundary layers, Separation of Boundary layers, drag.

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Unit VI Self Study

Lift and Drag, Siphon, transmission power through pipes, Pipes in series and pipes in parallel.

Text Books

1. “Hydraulics, Fluid Mechanics and Machinery”, Modi and Seth, Standard Book House, New Delhi

2. “Hydraulics, Fluid Mechanics and Fluid Machinery”, Ramamrutham, Dhanpat Rai publishing Company

Reference Books

1. “Enginering Fluid Mechanics”, K. L. Kumar, Eurasia Publishing House 2. “Fluid Mechanics”, A. K .Jain, Khanna Publishers 3. “Fluid Mechanics and Fluid Machines”, Som and Biswas, Tata McGraw Hill,

New Delhi.

Additional Reading

1. “Problems in Fluid Mechanics”, Subramanyam, Tata McGraw Hill, New Delhi 2. “Fluid Mechanics”, R. K. Rajput, S.Chand Publishers 3. “Engineering Fluid Mechanics”, Garde and Mirajkar, Nem Chand and Brothers,

Roorkee

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ME20202 :: STRENGTH OF MACHINE ELEMENTS Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: : Nil

Objectives: • Study to determine stresses, strains, and displacements, produced by the loads. • To prepare theoretical foundation for subjects like Machine design and Stress

analysis. • To introduce students to design of simple machine parts.

List of Tutorials

1. Assignment on selection of Factor of safety. 2. Assignment on Relationship between elastic constants. 3. Assignment on calculation of bending and shear stress. 4. Assignment on Shear connection between flange and web. 5. Assignment on computation of Principle stress. 6. Assignment on properties of Engineering Materials. 7. Assignment on Buckling of columns. 8. Assignment on contact stresses.

Text Books

1. “Mechanics of Material”, Gere and Temoshenko, CBS Publishers 2. “Strength of Materials”, S. Ramamrutham, Dhanpat Rai Publishing Company 3. “Strength of Materials”, Singer and Pytel, Harper and Row Publications

Reference Books

1. “Introduction to Mechanics of Solids”, E. P. Popov, Prentice Hall Publishers 2. “Mechanics of Structures Vol I”, Junnarkar and Advi, Charotar Book Co 3. “Mechanical Engineering Design”, Shigley J. E. and Mischke C. R., McGraw Hill Inc

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ME20204 :: MECHANICAL DESIGN Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: Nil

Objectives: • To know the design procedure of various machine elements • To know various design standards • To develop ability of static and dynamic analysis of structures

List of Tutorials 1. Design of Cotter joint/ Knuckle Joint / Levers 2. Design of Couplings 3. Design of Screw Jack/ C-Clamp 4. Design of spring Tutorial assignments shall be completed and submitted as term work in the form of a journal.

Text Books

1.“Design of Machine Elements”, Bhandari V. B., 3rd Edition, Tata McGraw Hill Education Private Ltd, New Delhi



Reference Books



Additional Reading


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ME20306 :: THERMAL ENGINEERING Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week Prerequisites: Nil


Thermodynamic systems work/operate. • Application of the said fundamentals in some of the Thermodynamic systems from

the perspective of theoretical development supported by hands on experience.

List of Practical 1. Determination of calorific value using gas calorimeter. 2. Determination of calorific value using Bomb calorimeter. 3. Trial on Flue gas analysis using gas analyzer. 4. Trial on reciprocating air compressor. 5. Determination of dryness fraction of steam using throttling calorimeter or throttling

and separating calorimeter. 6. Demonstration and study of boiler mountings and accessories. 7. Trial on boiler to determine boiler efficiency, equivalent evaporation 8. Energy balance of any one thermal system. 9. Visit to any process/manufacturing industry which uses boiler and report thereof 10. Study of Package boiler. 11. Measurement of alternative fuel properties. 12. Trial for performance determination of Refrigerator and Heat pump.

Text Books

1. “Engineering Thermodynamics”, P. K. Nag, Tata McGraw Hill Publications 2. “Engineering Thermodynamics”, Rayner Joel, ELBS Longman 3. “Thermal Engineering” Ballaney P. L., Khanna Publishers

Reference Books

1. “Thermodynamics- An Engineering Approach”, Y Cengel and Boles, Tata McGraw Hill Publications

2. “Thermal Engineering”, R. K. Rajput, Laxmi Publications. “Thermodynamics and Heat Engines”, Kothandaraman and Domkundwar

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ME20308 :: FLUID MECHANICS Credits: 01 Teaching Scheme: - Laboratory 1 Hr/Week Prerequisites: Nil

Objectives: • Students should learn in this subject the fundamental properties of fluids, various

aspects of fluid flow. List of Practical

1. Study of variation in viscosity with temperature of an oil. 2. Study of different Pressure measuring devices. 3. Flow net by Electrical Analogy Method. 4. Verification of Bernoulli’s Theorem. 5. Calibration of Venturimeter 6. Measurement of major and Minor losses. 7. Flow through Pipes. 8. Reynolds’s experiment. 9. Calibration of Notch 10. Hale Shaw’s Apparatus 11. Verification of Impulse Momentum Equation 12. Impact of Jet

Text Books


2. “Hydraulics, Fluid Mechanics and Fluid Machinery”, Ramamrutham, Dhanpat Rai publishing Company

Reference Books

1. “Enginering Fluid Mechanics”, K. L. Kumar, Eurasia Publishing House 2. “Fluid Mechanics”, A. K .Jain, Khanna Publishers 3. “Fluid Mechanics and Fluid Machines”, Som and Biswas, Tata McGraw Hill,

New Delhi.

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Additional Reading

1. “Problems in Fluid Mechanics”, Subramanyam, Tata McGraw Hill, New Delhi 2. “Fluid Mechanics”, R. K. Rajput, S.Chand Publishers 3. “Engineering Fluid Mechanics”, Garde and Mirajkar, Nem Chand and Brothers,

Roorkee

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FF No. : 654


Objectives: • To improve pronunciation. • To improve oral communication. • To guide the students with apt expressions in English language (both words and

sentence construction). • To improve reading, writing and listening skills. • To make the students confident and impressive in front of a group. • Mapping with PEOs: I, II, III, V : (j, k, n, o, p)

List of Demonstration and Practical Sessions

Sr. No. Name of the Experiment Mode of Conduct

1. Introductory Session Student activities in groups: Each

student must present any technical

topic for 15 min followed by an

evaluation by the teacher for 10 min

using evaluation criterion. All other

non participating must attend and can

give suggestions. Each student will

give minimum of two presentations

per semester.

2. Presentations by 4 – 5 students (1st Topic) 3. Presentations by 4 – 5 students (1st Topic)

4. Presentations by 4 – 5 students (1st Topic) 5. Presentations by 4 – 5 students (1st Topic) 6. Presentations by 4 – 5 students (1st Topic) 7. Presentations by 4 – 5 students (1st Topic) 8. Presentations by 4 – 5 students (2nd Topic) 9. Presentations by 4 – 5 students (2nd Topic) 10. Presentations by 4 – 5 students (2nd Topic) 11. Presentations by 4 – 5 students (2nd Topic) 12. Presentations by 4 – 5 students (2nd Topic)

Text Books 1. “Developing communication skills “ – Krishna Mohan and Meera Banerji , 2008

Mcmilan Publishers Delhi 2. “Speaking and writing for effective business communication “Francis Sounderaraj

2009 , Mcmilan Publishers India ltd, delhi 3. “Technical writing and professional communication for non native speakers of

English “ – International edition 1991 – Thomas N Huckin & Leslie A Olsen –

HS20307 :: GENERAL SEMINAR II

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2nd edition Tata McGrawhill publishing company. 4. Technical communications - A practical approach 2007 “ – William Sanborn

Pfeiffer & TVS Padmaja – 6th edition Dorling Kindersley ( India ) Pvt ltd , Delhi.

Reference Books

1. “ Cambridge English for engineering “ Mark Ibbotson , Cambridge university press Delhi

2. “ Professional presentations “ Malcolm Goodale , Cambridge university press 2009

3. “ Technical Report Writing Today “ – 8th edition ( Indian Adaptation 2004 Daniel G Roirdon , Steven E Penley Biztantra publications New Delhi

4. “ English for success “ E Sureshkumar , P Srihari , J Savitri – Cambridge University Press India Pvt ltd , 2010 , Delhi

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ME24402 :: Mini Project Credits: 01 Teaching Scheme: - Practical 2 Hrs/Week



ME24302 :: CREATIVITY AND PROJECT DEVELOPMENT Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week Prerequisites: None

Objectives: Prepare the students to develop creativity

List of Practicals

1. Developing Simple Models of components - 2 weeks 2. Models of more involved components -2 weeks 3. Making simple systems (assembly of components) – 2 weeks 4. Complex systems - 2 weeks 5. Project Plan - 2 weeks 6. Industrial Visit – 2 weeks

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STRUCTURE MODULE V

Subject No. Subject Code Subject Name

Teaching Scheme (Hrs/ week) Credits

Lect. Tutorial Practical

S1 ME31101 Manufacturing Techniques 3 0 0 3 S2 ME30103 Design of Design Elements 3 0 0 3

S3 ME31105 Metrology and Measurement Techniques 3 0 0 3

S4 ME30107 Heat Transfer 3 0 0 3 T1 ME31201 Manufacturing Techniques 0 1 0 1

T2 ME30297 ME30298 Design of Machine Elements(Tut) 0 1 0 1

P1 ME31305 Metrology and Measurement Techniques 0 0 2 1

P2 ME30307 Heat Transfer 0 0 2 1

MP5 ME34401 Mini Project 0 0 2 2

* PD1 ME33301 ME33303

Institute Level IPR to Engineers Design and Manufacturing Specifications of Centrifugal Pumps for Reliability

0 0 2 1

CVV3 ME30403 Comprehensive Viva Voce 0 0 0 1

SM1 ME37301 Seminar 0 0 1 2

- - Total 12 2 11 22

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ME31101 :: MANUFACTURING TECHNIQUES


Objectives: To learn the various manufacturing methods

Unit I (8 Hrs)Machining Processes

A. Introduction to machining, Types of Machining operations, Operations performed on Lathe, Drilling Machine and milling Machine, Construction and working of Lathe, Functions of different parts, Construction and working of Sensitive Drilling M/c, Construction and working of Radial Drilling M/c, Concept of cutting speed, Feed, calculations of Machining time, calculations of change Gears for threading operation, Indexing in milling m/c, Working of Universal Dividing head, simple, compound and differential indexing. B. Back Gear Mechanism, Tail stock construction and working, Taper turning methods, Twist drill geometry. Unit II (6 Hrs)Theory of Metal Cutting

A. Cutting tool geometry, Concept of speed, feed and depth of cut and its effect on cutting forces, Merchant circle of forces, Estimation of cutting forces, Tool life and Tool cost, Measurement of cutting forces and Power required, Design of Single point and form tools. B. Machinability, Cutting fluids Unit III (8 Hrs)Casting

A. Introduction to Casting, Pattern, Pattern allowances, Pattern Materials, Types of Patterns, Sand molding procedure, Cores, core prints, Mechanization of moulding procedure, Jolt m/c, Squeeze m/c, Design of Gating System, Shell moulding, Investment Casting B. Special moulding and casting processes- Die casting, Centrifugal casting, Continuous casting. Unit IV (10 Hrs)

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Mechanical Working of Metals

A. Hot working, Cold working processes, Forging, Press forging, Die forging, Hot Rolling and Cold Rolling, Types of Rolling Mills, Sheet metal operations: Punching, Blanking, Drawing, Punch and Die Clearance, Types of Dies. Welding, Fundamentals of Welding, Edge preparation, Classification of Welding process, Types of welding : Resistance, Gas, Electric Arc, TIG, MIG B. Wire Drawing process, Extrusion, Hot spinning process, Coining, Embossing, Bending operation, Perforating, Notching operations. Wire Drawing process, Extrusion, Hot spinning process, Coining, Embossing, Bending operation, Perforating, Notching, Submerged arc welding. Unit V (8 Hrs)Jigs and Fixtures

A. Introduction, Definitions, elements, basic principles. Introduction to locators and clamping – basic principles, types. Types of jigs and fixtures. B. A case study on Jigs and Fixtures

One industrial visit to at least one manufacturing Industry pertaining to contents of the subject is essential. Students have to submit visit report of the same.

Text Books

1. “Production Technology”, P. C. Sharma, Khanna Publishers 2. “Elements of Workshop Technology Vol I, II”, Hajara Choudhari, Bose S. K., Asia

Publishing House 3. “Workshop Technology Vol I, II, III”, Chapman W. A. J., ELBS Publishers

Reference Books

1. “Production Technology”, R. K. Jain, Khanna Publishers 2. “Production Technology”, HMT, Tata McGraw Hill Publishing Co 3. “Materials and Processes in manufacturing”, Degarmo, Black and Kosherth, 8th

Edition Prentice Hall of India

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ME30103 :: DESIGN OF MACHINE ELEMENTS Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: To obtain the knowledge of design methodology

Unit I (8 Hrs)Spur Gears

A. Number of teeth and face width, Types of gear tooth failure, Desirable properties and selection of gear material, Constructional details of gear wheel, Force analysis, Beam strength (Lewis) equation, Velocity factor, Service factor, Load concentration factor, Effective load on gear, Wear strength (Buckingham’s) equation, Estimation of module based on beam and wear strength, Estimation of dynamic tooth load by velocity factor and Buckingham’s equation. B. Classification of gears, Selection of types of gears, Standard systems of gear tooth. Methods of gear lubrication, Introduction to addendum modification and its advantages. Unit II (9 Hrs)Helical and Bevel Gears

A. Helical Gears: Transverse and normal module, Virtual no of teeth, Force analysis, Beam and wear strengths, Effective load on gear tooth, Estimation of dynamic load by velocity factor and Buckingham’s equation, Design of helical gears. Bevel Gears: Straight tooth bevel gear terminology and geometric relationship, Formative number of teeth, Force analysis, Design criteria of bevel gears, Beam and wear strengths, Dynamic tooth load by Velocity factor and Buckingham’s equation, Effective load, Design of straight tooth bevel gears. B. Selection of materials for bevel gears, Introduction to spiral bevel gears and hypoid gears and comparison with straight tooth bevel gears, Lubrication and mounting of bevel gears, Bearing reactions, Types of failures in bevel gears. Unit III (9 Hrs)Friction Clutches and Brakes

A. Classification and selection of friction clutches, Torque transmitting capacities and design of single-plate, multi-plate, Cone and Centrifugal clutches, Brakes: Energy absorbed by brake, Block brake, Band Brake, Internal expanding shoe brake, Temperature rise in brake operation.

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B. Types of friction materials, their advantages, limitations and selection criteria, Concept of temperature rise in clutch operation. Design of Disk brake. Unit IV (6 Hrs)Belts , Chain and Rope drives

A. Types of belts, belt construction, geometric relationships, analysis of belt tensions, condition for maximum power, characteristics of belt drives, Belt tensioning methods Chain drives, roller chain, power rating of roller chains, sprocket wheel, and design of chain drive. B. Rope drives, Construction of wire ropes, Lay of wire ropes, Stresses in wire rope, Selection of wire ropes, Rope drum construction and design. Geometric relationships, polygonal effect in Chains, chain lubrication, silent chain. Unit VI (8 Hrs)Rolling and Sliding Contact Bearing

A. Rolling contact bearings Types of rolling contact Bearings, Static and dynamic load carrying capacities, Stribeck’s equation, Equivalent bearing load, Load-life relationship, Selection of bearing life, Taper roller bearing, Design for cyclic loads and speed, Bearing with probability of survival other than 90%. Sliding Contact Bearing Hydrodynamic journal bearing: Reynold’s equation, Raimondi and Boyd method, temperature rise, Bearing design – selection of parameters. B. Constructional details of bearing, Bearing materials, Types of lubricants , Bearing failure causes and remedies, Comparison of rolling and sliding contact bearing Hydrostatic Bearing: Viscous flow through rectangular slot, hydrostatic step bearing, energy losses in hydrostatic bearing.

Text Books

1. “Design of Machine Elements”, Bhandari V. B., 3rd Edition, Tata McGraw Hill Education Private Ltd, New Delhi



Reference Books



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Additional Reading


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ME31105 :: METROLOGY AND MEASUREMENT TECHNIQUES Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives:

Unit I (6 Hrs)Introduction

A. Meaning of Metrology, Accuracy, Precision, Errors, Types of Errors, Sources of errors, sensitivity, magnification, Uncertainty, Calibration, Line Standard, End Standard, Wavelength Standard B. Slip gauges, Sine Bar, Angle Décor, Auto Collimator Unit II (8 Hrs)Surface Finish Measurement

A. Surface Finish Measurement: Surface Texture, Meaning of RMS and CLA values, Tomlinson's Surface Meter, Taylor- Hobson Surface Meter, Grades of Roughness, Specifications. Screw Thread Metrology: External Screw Thread terminology, Floating Carriage Instruments, Pitch and flank Measurement of External Screw Thread, Measurement of Major, minor and Effective diameter Interferometry: Introduction, Flatness testing by interferometry, NPL Flatness Interferometer. B. Application of Tool Maker's Microscope, Use of Profile Projector. Unit III (8 Hrs)Quality Control

A. Meaning of Quality, Quality of Design, Quality of Conformance, Quality of Performance, Quality of Service Statistical Quality Control: Manufacturing Variability, Control Charts- attributes and Variables (X bar, R chart and XMR Chart) Sampling Inspection, OC curves. B. TQM, Steps involved in TQM, Tools used in TQM, Kaizen, Six sigma approach Unit IV (10 Hrs)Sensors and Transducers

A. Classification and characteristics of transducers, transducers for measurement of pressure, flow and temperature.

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Temperature measurement: RTD, Thermocouples, pyrometers. Optical sensors, acoustic sensors, Level measurement, strain measurement – strain gauges, theory, types, strain gauge circuits, temperature compensation, and load cells. Control Systems: Transfer functions, feed back and feed forward control systems, On-Off control and their applications. B. Displacement and position sensors: LVDT, optical encoders – translational and rotary. Open loop, closed loop control systems. Unit V (8 Hrs)Miscellaneous Measurements A. Digital Voltmeters and Multimeters, automation in Voltmeters, accuracy in DVM, Guarding techniques, Frequency, period, time interval and pulse width measurement. Comparison of Digital Instruments with Analogue Measurement. B. Methods of Force measurement, Torque measurement, Vibration measurement using Accelerometers.

Text Books

1. “Engineering Metrology”, R. K. Jain, Khanna Publication. 2. “Practical Engineering Metrology”, K. W. B. Sharp, Pitman Publication 3. “Mechanical Measurements”, Beckwith, Buck and Marangon, Narosa Publication.

Reference Books

1. “A Text book of Engineering Metrology”, I. C. Gupta, Dhanpat Rai and Sons 2. “Statistical Quality Control”, E. L. Grant and R. S. Kearenworth 3. “Measurement Systems”, E. O. Doebelin, McGraw Hill Publication

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Objectives: • To learn basic modes of heat transfer, principles of heat exchangers, extended

surfaces etc. Unit I (8 Hrs)Introduction

Applications of heat transfer in engineering field. Modes of heat transfer, Fourier’s law of heat conduction, Newton’s law of cooling, Stefan-Boltzmann’s law of radiation. Significance of thermal conductivity. Variation in thermal conductivity with temperature for metals, Non metallic solids, gases and liquids. Variable thermal conductivity (One-dimensional problems). Three dimensional heat conduction equation in Cartesian coordinate for anisotropic material for unsteady state condition, and reduction to Fourier equation, Laplace equation and Poisson’s equation. Unit II (8 Hrs)One dimensional steady state heat conduction

One dimensional steady state heat conduction through a plane wall, cylindrical wall and sphere. Analogy between heat flow and electricity, heat conduction through a composite slab, cylinder and sphere, overall heat transfer coefficient. One dimensional steady state heat conduction with heat generation: Conduction heat transfer through plane wall, solid cylinder, hollow cylinder and sphere with heat generation. Practical problems involving heat generation. Critical radius of insulation, thermal contact resistance and economic thickness of insulation. Unit III (8 Hrs)Extended Surfaces

Fins of different shapes. Derivation of differential equation for fins with constant cross section with different boundary conditions. Effectiveness and efficiency of a fin. Error in the measurement of temperature in a thermo-well. Unsteady state Heat Conduction: Approximate solutions, Analytical solutions. System with negligible internal resistance. Biot and Fourier numbers. Criteria for neglecting internal temperature gradient. Transient temperature charts.

ME30107 :: HEAT TRANSFER

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Unit IV (8 Hrs)Convection

Mechanism of convection, Classification of convection, Introduction to hydrodynamic and thermal boundary layer. Laminar and turbulent flow over and inside a surface. Convective heat transfer coefficients and their order of magnitude, Dimensional analysis of free and forced convection. Physical significance of the dimensionless parameters; Nusselt number, Reynolds number, Prandtl number, Grashoff number, Stanton number, Rayleigh number. Natural convection: Physical mechanism, Definitions, Empirical correlations for free convection heat transfer over horizontal plate, vertical plate and cylinder. Forced convection: Empirical correlation’s for heat transfer in laminar and turbulent flow over a flat plate and in a circular pipe. Unit V (8 Hrs)Heat Exchanger Characteristics and Thermal Radiation

Heat Exchanger Characteristics: LMTD and Effectiveness-NTU methods to study performance of heat exchangers. Thermal Radiation: Heat exchange by radiation between two finite black surfaces. Radiation shape factor, use of shape factor charts. Irradiation, radiosity, electrical network method of solving problems. Heat exchange between non-black bodies and Heat exchange between two infinitely parallel planes, cylinders and spheres. Radiation shields, Gas radiation, and solar radiation. Unit VI Self Study

Thermal diffusivity, Three dimensional heat conduction equation in cylindrical and spherical co-ordinates. Concept of thermal resistance and conductance. Heat sinks- types and its applications. Concept of hydraulic diameter. Classifications of heat exchangers. Compact heat exchanger.

Text Books

4. “Fundamentals of Engineering Heat and Mass Transfer”, Sachdeva R. C., Wiley Eastern Limited, 3rd Edition 1988.

5. “Heat Transfer”, J. P. Holman, McGraw Hill, 9th edition, 2004. 6. “Heat Transfer- A Basic Approach”, Ozisik M. N., McGraw Hill, I edition, 1985.

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Reference Books

1. “Fundamentals of Heat Transfer”, Frank P. Incropera and David P. De Witt, Wiley, Eastern Limited

2. “A text book on Heat Transfer” Sukhatme S. P., Orient Longmans Ltd., New Delhi, 3rd Edition, 1989.

3. “Engineering Heat Transfer”, Gupta and Prakash, Nemchand and Brothers.

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ME31201 :: MANUFACTURING TECHNIQUES Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: Nil

Objectives: • To give students ‘hands on experience’ of craftsmanship and machining.

List of Tutorials (Assignments) 1. Problem solving on Taper Turning and Threading operations on Lathe 2. Problems on Calculation of Machining Time on Lathe and Drilling Machine. 3. Study of tool angles and their functions 4. Problems on Merchant Circle of Forces. 5. Design of Blanking Die. 6. Design of Drawing Die. 7. Design of Bending Die. 8. Design of a ‘Drill Jig’ 9. Design of a Milling Fixture. 10. Discussions on more practical examples on Jigs and Fixtures. 11. Report of an Industrial visit. 12. Process charts of different mechanical components

Text Books

1. “Production Technology”, P. C. Sharma, Khanna Publishers 2. “Elements of Workshop Technology Vol I, II”, Hajara Choudhari, Bose S. K., Asia

Publishing House 3. “Workshop Technology Vol I, II, III”, Chapman W. A. J., ELBS Publishers

Reference Books

1. “Production Technology”, R. K. Jain, Khanna Publishers 2. “Production Technology”, HMT, Tata McGraw Hill Publishing Co 3. “Materials and Processes in manufacturing”, Degarmo, Black and Kosherth, 8th

Edition Prentice Hall of India

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ME30203 :: DESIGN OF MACHINE ELEMENTS Credits: 01 Teaching Scheme: - Tutorial 1 Hrs/Week Prerequisites: Nil

Objectives:

List of Tutorials 1. Practical assignment on selection of rolling contact bearing from manufacturer’s

catalog. (2 turns) 2. Practical assignment on selection of flat / Vee Belt from manufacturer’s catalog.

(2 turns) 3. “ONE” design project: The design project shall consist of two imperial size sheets – one involving assembly drawing with a part list and overall dimensions and the other sheet involving drawing of individual components. Manufacturing tolerances, surface finish symbols and geometric tolerances should be specified so as to make it working drawing. A design report giving all necessary calculations of the design of the components and assembly should be submitted in a separate file. Design projects should include selection of prime mover and design of mechanical systems comprising of machine elements: i) spur gears and or helical gears OR ii) friction clutches or brakes. (8 turns)

Text Books

1. “Design of Machine Elements”, Bhandari V. B., Tata McGraw Hill Publication Co Ltd

2. “Design of Machine elements”, Spott M. F. and Shoup T. E, Prentice Hall International

Reference Books

1.“Machine Design”, Black P. H. and O. Eugene Adams, McGraw Hill Book Co. Inc 2.“Machine Components Design”, Willium C. Orthwein, West Publishing Co. and

Jaico Publications House 3.“Design Data”, P.S.G. College of Technology, Coimbatore 4. “Theory and Problems of Machine Design”, Hall A. S., Holowenko A. R. and

Laughlin H.G., Schaum’s Outline Series

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ME31305 :: METROLOGY AND MEASUREMENT TECHNIQUES Credits: 01 Teaching Scheme: - Laboratory 2 Hr/Week Prerequisites: Nil

Objectives:

List of Practical

*The Term work should be in the form of Journal consisting of following three sections:

A) Experiments: (Any TWELVE of the following, 1-4 are compulsory)

1. Measurement of angle by sine bar / Sine center. 2. Measurement of Optical surface using Interferometer. 3. Study and Experiment on Profile Projector. 4. Study and Experiment on any type Comparator. 5. Measurement of straightness, flatness, roundness. 6. Measurement of the Surface roughness. 7. Measurement of Screw thread parameters using Floating Carriage Micrometer. 8. Measurement of Gear tooth thickness using Gear tooth Vernier caliper and Span

Micrometer. 9. Calibration of instrument using Calibration setup. 10. Alignment Test on Lathe/ Drilling! Milling Machine 11. Experiment to measure Process Capability using Statistical Process Control. 12. Calibration of Thermocouple 13. Calibration of Bourdon pressure gauge 14. Calibration of Rotameter

B) Assignments: Any Three Assignments Based on Quality Control Syllabus.

C) Industrial Visit: - A Report on Industrial visit to Metrology Department.

Text Books

1. “Engineering Metrology”, R. K. Jain, Khanna Publication. 2. “Practical Engineering Metrology”, K. W. B. Sharp, Pitman Publication

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3. “Mechanical Measurements”, Beckwith, Buck and Marangon, Narosa Publication.

Reference Books

1. “A Text book of Engineering Metrology”, I. C. Gupta, Dhanpat Rai and Sons 2. “Statistical Quality Control”, E. L. Grant and R. S. Kearenworth 3. “Measurement Systems”, E. O. Doebelin, McGraw Hill Publication

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ME30307 :: HEAT TRANSFER Credits: 01 Teaching Scheme: - Laboratory 2 Hr/Week Prerequisites: Nil

Objectives: • Fundamentals of conduction, Estimation of thermal resistance and thermal

conductivity • Estimation of equivalent thermal resistance in a circuit and temperature

distribution • Applications of fins and determination of thermal performance parameters in

addition to temperature distribution • Fundamentals of convection heat transfer and determination of heat transfer

coefficient • Determination of heat transfer coefficient for various Reynolds numbers • Fundamentals of radiation heat transfer determination of emissivity • Application and validation of Stefan-Boltzmann law • Fundamentals of heat exchangers and determination of thermal performance

parameters. List of Practical 1. Determination of thermal conductivity of insulating powder 2. Temperature distribution through a composite wall. 3. Temperature distribution along the length of a fin and determination of fin

effectiveness and fin efficiency. 4. Natural convection heat transfer from a heated vertical cylinder. 5. Heat transfer in forced convection for internal flow in a pipe. 6. Validation of Dittus-Boelter Equation 7. Determination of emissivity of a metal surface. 8. Determination of Stefan-Boltzmann constant. 9. Performance of a parallel and counter flow heat exchanger. 10. Determination of critical Heat Flux

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Text Books

1. “Fundamentals of Engineering Heat and Mass Transfer”, Sachdeva R. C., Wiley Eastern Limited, 3rd Edition 1988.

2. “Heat Transfer”, J. P. Holman, McGraw Hill, 9th edition, 2004. 3. “Heat Transfer- A Basic Approach”, Ozisik M. N., McGraw Hill, I edition, 1985.

Reference Books

1. “Fundamentals of Heat Transfer”, Frank P. Incropera and David P. De Witt, Wiley, Eastern Limited

2. “A text book on Heat Transfer” Sukhatme S. P., Orient Longmans Ltd., New Delhi, 3rd Edition, 1989.

3. “Engineering Heat Transfer”, Gupta and Prakash, Nemchand and Brothers.

Additional Reading

1. “Heat and Mass Transfer”, Nag P. K., McGraw Hill.

ME34401 :: Mini Project Credits: 01 Teaching Scheme: - Practical 2 Hrs/Week



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MO

DU

LE V

I

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STRUCTURE MODULE VI

Subject No.


Teaching Scheme (Hrs/week) CreditsLect. Tutori

alPractical

S5 ME30102 Theory of Machines 3 0 0 3

S6 ME 30104 Internal Combustion Engines 3 0 0 3

S7 ME30106 Fluid Machinery and Fluid Power Engineering 3 0 0 3

S8 ME30108 Computational Methods in Mechanical Engineering 3 0 0 3

T3 ME30202 Theory of Machines 0 1 0 1

T4 ME30204 I.C Engines (Tut) 0 1 0 1

P3 ME30306 Fluid Machinery and Fluid Power Engineering 0 0 2 1

P4 ME30308 Computational Methods in Mechanical Engineering 0 0 2 1

* PD2 ME33302ME33304

Institute Level Technology Commercialization Clean Energy Technology

0 0 2 1

CVV4 ME30404 Comprehensive Viva Voce 1 PS1 ME37302 Project Stage I 0 0 1 2 Total 12 2 7 20

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ME30102 :: THEORY OF MACHINES Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives:

Unit I (8 Hrs)Flywheels and Governors

A. Turning moment Diagrams for a four stroke Cycle single and Multi cylinder Internal combustion engine, Fluctuation of energy, Coefficient of fluctuation of energy, Flywheels for engines and Punching machines. Centrifugal Governors, Load type and Spring loaded type, Sensitivity and stability of governors, Isochronism, Hunting, Effort and Power, Controlling force, Coefficient of insensitivity.B. Applications of traditional and modern Governors, Flywheel Dimensions, Fly press etc. Unit II (10 Hrs)Cams and Followers

A. Types of cams and followers, Analysis of standard motions to the follower, Determination of cam profiles for given follower motions, Jump phenomenon, Introduction to Advanced cam curves. B. Analysis of cams with specified contours- circular arc cam, tangent cam, eccentric cam, Kinematically equivalent system. Unit III (10 Hrs)Spur Gears

A. Gears- Classification of gears, Spur Gears-terminology of gearing, conjugate action, involute and cycloidal profile, path of contact, arc of contact, contact ratio, interference, undercutting, Other Types of Gears Helical Gears: Normal and transverse module, Torque transmitted by helical gears on parallel shafts. Virtual number of teeth. Bevel Gears, Geometry, Basic Rack, Standard proportions Spiral Gears- Spiral angle, shaft angle, Efficiency of spiral gears.

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Worm and worm gears and Bevel Gears: Terminology, geometrical relationships, applications and tooth forces. Torque transmitted.

B. Methods to avoid interference and undercutting Rack shift, Effect of center distance variation, friction between gear teeth, internal gears. Unit IV (8Hrs)Gear trains

A. Types of gear trains, Velocity ratio, Tooth load, torque transmitted. Holding torque, Tabular method of problem solving B. Graphical, Analytical, Algebraic methods of Gear Train Problem Solving Gearboxes, Typical industrial gearboxes like constant mesh, synchromesh, differential gearbox, positively infinitely variable speed drives, cyclo drives, harmonic drives. Unit V (4Hrs)Introduction to Synthesis of Linkages

A. Type, Number and Dimensional Synthesis, Function Generation, Path Generation and Rigid Body Guidance, Accuracy (Precision) points, Chebychev spacing of accuracy points, Structural error. B. Two and three-position synthesis of four-bar and slider-crank mechanisms for function generation and rigid body guidance using the Pole method. Frudenstein’s theorem

Text Books

1. “Theory of Machines and Mechanisms”, John Uicker, Jr., Gordon R. Pennock and J. E. Shigley, 3rd Edition, Oxford University Press

2. “Theory of Machines”, S. S. Rattan, Tata McGraw-Hill Publication 3. “Theory of Machines”, R. S. Khurmi, Khanna Publication

Reference Books

1. “Theory of Machines” Thomas Bevan, CBS Publications. 2. “Design of Machinery”, R. L. Norton McGraw-Hill 3. “Theory of Machines and Mechanisms”, Amitabh Ghosh and A. K. Mallik, Affiliated

East-West Press Pvt Ltd.

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ME30104 :: INTERNAL COMBUSTION ENGINES Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: : Nil

Objectives: • To study basics of Internal Combustion Engine. • To study the Engine systems. • To study the IC engine combustion fundamentals. • To understand the calculations to determine the engine performance. • To acquire the knowledge about the engine pollutant and its measurement. • To know some modern trends in the Engines.

Unit I (8 Hrs)Introduction:

Engine components, Basic engine nomenclature, Engine classification, Working of four stroke and two stroke engines,Valve timing diagrams, Port timing diagrams. I.C.Engine Cycles: Air standard cycles.- Assumptions, Otto, Diesel and Dual cycles,Comparison of Otto, Diesel and Dual cycles,Fuel-air cycles - Importance, Effect of variable specific heat and dissociation ,Effect of operating variables on performance. Actual cycles. Unit II (8 Hrs)Fuel Supply Systems for S. I. and C. I. Engines:

Fuel Supply Systems for S. I. Engines: Carburetion, Mixture requirements, Simple carburetor, Theory of simple carburetor, Types of carburetors, Automobile carburetors - Solex, Carter and S. U. Carburetor. Petrol injection, MPFI system. Fuel Supply Systems for C. I. Engines: Requirements, Types, Construction and working of Bosch fuel injection pump and fuel injector, Types of nozzles, Common rail injection system, and Distributor type injection system. Unit III (8 Hrs)Engine Systems

Ignition System: Battery ignition system, Magneto ignition system, Electronic ignition system, Advantage over mechanical contact breaker point system.

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Engine Cooling System: Necessity of engine cooling, overcooling and under cooling, Types- Air cooling, Water cooling Lubrication System: Functions of lubrication system, Types - Mist lubrication system, Wet sump Lubrication, Dry sump lubrication, Oil filters. Governing System: Quality governing, Quantity governing. Exhaust system: Components of Exhaust system and its functions. Unit IV (8 Hrs)Testing and Performance of I. C. Engine

Determination of fuel consumption, air consumption, air-fuel ratio, Determination of brake power, indicated power, friction power. Determination of brake thermal efficiency, mechanical efficiency, volumetric efficiency. Determination of mean effective pressure, Energy Balance, Performance characteristics. Turbo charging: Objectives of supercharging and Turbo charging, Turbo charging of S.I. Engines and its limitations, Effects of turbo charging on performance of engine, Turbo charging- Methods, Limitations. Unit V (8 Hrs)Combustion in S. I. and C. I. Engines

Combustion in S. I. Engines: Ignition limits, Stages of combustion, Effect of engine variables on Ignition lag and flame propagation, Abnormal combustion, Detonation- Theories, Effects of engine variables on detonation, Controlling measures, Surface ignition Combustion chambers for S.I. engines. Combustion in C. I. Engines: Stages of combustion. Effect of engine variables on delay period, Diesel knock and its control, Combustion chambers for C.I. engines. Unit VI Self Study

Pollutants from S.I. engines and its measurement, Pollutants from C.I. engines and its measurement, Pollution control methods, Hybrid Vehicles.

Text Books

1. “Internal Combustion Engines”, V. Ganesan, Tata McGraw-Hill Publishing Company Ltd.

2. “A Course in Internal Combustion Engines”, M. L. Mathur and R. P. Sharma, Dhanpat Rai and Co. Pvt. Ltd.

3. “International combustion Engines”, Rajput R. K., Laxmi publications Pvt. Ltd.

Reference Books 1. “Internal Combustion Engines” R. Yadav, Central Book Depot, Allahabad 2. “Internal Combustion Engine Fundamentals”, Heywood, Tata McGraw-Hill

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Publishing Company Ltd. 3. “Automotive Engines”, Srinivasan, Tata McGraw-Hill Publishing Company Ltd.

Additional Reading

1. “Internal Combustion Engines”, Domkundwar and Domkundwar, Dhanpat Rai and Co. Pvt. Ltd.

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ME30106 :: FLUID MACHINERY AND FLUID POWER ENGINEERING


Objectives: • Students should learn in this subject the working principles and construction of

different rotating fluid machinery, application of different Hydraulic and Pneumatic circuits.

Unit I (8 Hrs)Axial and Centrifugal Compressors and Pumps

Introduction, axial and centrifugal machines, Velocity Triangles and their analysis, work done, efficiency, losses. Unit II (8 Hrs)Impulse Turbines

Pelton turbine, design procedure, Work done and Efficiencies of Pelton Turbines, Impulse stage in steam turbines. Unit III (8 Hrs)Reaction Turbines

Degree of reaction, Kaplan and Francis turbines, gas turbines, Centrifugal head, Various efficiencies, losses, Work done and Efficiencies of Reaction Turbines. Unit IV (8 Hrs)Source of Power and Fluid Power Control

Fluid Power Systems, advantages, Applications, Principle of working, Construction of Gear Pumps, Vane Pumps, Necessity of Fluid control, Pressure Control Valves, Flow Control Valves, and Direction Control Valves. Unit V (8 Hrs)

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Industrial Circuits and System Design

Actuators types, Types of Cylinders, Simple Circuits (Regeneration, Speed Control, Sequencing, Synchronizing, fail safe, unloading, actuator locking circuit) Design of Hydraulic circuit for practical application, Selection of different Components such as Reservoir, Valves, Actuators, Filters, Pumps. Unit VI Self Study

Principle of working and construction of Reaction Turbines(Francis), Draft Tube, principle of Governing of Turbines, Governing Mechanisms, Main and Operating Characteristics, Unit Quantities, Shape Number Symbols for hydraulic and pneumatic circuits, Accumulators types, design procedure and applications.

Text Books


2. “Fluid Power with application”, Esposito A., Prentice Hall 3. “A treatise on Turbomachines”, Prithviraj D., Scitech Publications

Reference Books

1. “Theory of Hydraulic Machinery”, Vasandani V. P., Khanna Publishers, Delhi 2. “Basic Fluid Power”, Pease D. A., Prentice Hall 3. Vickers Manual on Industrial Hydraulics

Additional Reading

1. “Hydraulic Machines”, Lal J., Metropolitan Book Co., Delhi. 2. “Hand Book of Pumps”, Karassic, Tata McGraw Hill Ltd. Delhi 3. “Oil Hydraulics-Principle and Maintenance”, Majumdar,Tata McGraw Hill 4. “Industrial Hydraulics”, Pipenger J. J., McGraw Hill

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ME30108 :: COMPUTATIONAL METHODS IN MECHANICAL ENGINEERING


Objectives: • The primary objective is to present a wide range of numerical methods for solving

the kind of problems that are encountered by students of Mechanical engineering. • The secondary objective is to guide them as to how computer programs in C/C++

and MATLAB are to be written for solving small problems which they are normally expected to solve manually.

Unit I (7 Hrs)Numerical Solution of Algebraic And Transcendental Equations

A. Bisection Method, Regula-Falsi Method, Newton-Raphson Method Errors and approximations: Types of Errors, Absolute, Relative, Algorithmic, Truncation, Round off Errors. Error Propagation, Concept of Convergence, Relevance to Numerical Methods, Direct and Iterative Methods. B. Modified Newton Raphson Method, Secant Method, and Successive Approximation Method. Unit II (7 Hrs)Solution of Linear Simultaneous Equations

A. Homogeneous/Non-homogeneous systems, Gauss Elimination, Gauss-Jordan, Gauss-Seidel Methods. B. Matrix Inversion Method, LU- Decomposition Method.

Unit III (10 Hrs)Interpolation, Curve Fitting and Numerical integration

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A. Interpolation: Langrange’s Interpolation, Newton’s forward, backward and divided difference method. Curve Fitting: Using least square criteria Linear regression, Geometric curve, Exponential curve, polynomial of mth degree, Numerical integration: Trapezoidal Rule, Simpson 1/3rd and 3/8th Rule, Weddle’s Rule, Gauss Quadrature Two Point Formula, Double Integration. B. Central difference methods of interpolation, multiple linear regressions, Gauss Quadrature Three Point Formula. Unit IV (8 Hrs)Numerical Differentiation and Solution of ODE’s

A. Numerical Differentiation: Forward and Backward Difference Methods Numerical Solution of Ordinary Differential Equation Taylor Series Method, Euler Method, Modified Euler Method, Predictor-Corrector Methods – Milne’s Method, Runge Kutta 2nd and 4th order method, Simultaneous Differential Equations and Second Order Differential Equations B. Numerical Differentiation using Central Methods, Runge Kutta higher order methods

Unit V (8 Hrs)Numerical Solution of Partial Differential Equation

A. Finite Difference Method, Laplace’s Equation. Poisson’s Equation, One and Two Dimensional Heat Equations, Wave Equation B. Finite Element Method and applications in 1D

Text Books

1. “Numerical Methods for Engineers”, Chapra S.C. and Canal R. P., 4th Ed., Tata McGraw Hill Pub. Co. Ltd., New Delhi

2. “Numerical Methods”, Balagurusamy E., Tata McGraw Hill Pub. Co. Ltd., New Delhi

3. “Theory and Problems in Numerical Methods with programs in C and C++”, Veerarajan T., Ramchandran T., Tata McGraw Hill Co. Ltd. New Delhi

Reference Books

1. “Numerical Methods for Scientific and Engineering Computations”, Jain M. K., Iyengar S. R. K. and Jain R. K., 5th Ed., New Age International Ltd, New Delhi

2. “Applied Numerical Methods for Engineers using MATLAB and C”, Schilling R. J. and Harries S. L., Thomson Asia Pvt. Ltd., Singapore

3. “Applied Numerical Methods”, Gourdin A., Boumahrat M., Prentice Hall of India Ltd, New Delhi

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ME30202 :: THEORY OF MACHINES Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: Nil

Objectives: • To make the student understand the fundamentals of Transmission Elements like

belt, Friction clutches, Brakes and Dynamometers, Direct contact Transmission Elements like Gears and Cams.

• To introduce the student to Synthesis of Mechanisms using Graphical and analytical methods

List of Tutorials

C. A journal containing the record of the following; 1. Study of belt drive systems and measurement of slip. 2. Study of various types of friction clutches and to measure torque-transmitting

capacity. 3. Study of various types of brakes and dynamometers and to measure the power

transmitted. 4. Study of various types of cam and follower systems and Verification of cam

jump phenomenon. 5. Study of various types of gearboxes such as Industrial gearbox, Synchromesh

gearbox, Differential gearbox, PIV gearbox.

D. Five (Half Imperial Size) drawing sheets containing graphical solutions of;

1. To draw cam profiles for various types of follower motions. 2. Problems on 2 and 3 position synthesis of 4 bar and slider crank 3. Graphical methods of synthesis of mechanisms. (One Sheet). 4. To draw conjugate profile for any general type of gear tooth. (One Sheet). 5. To generate involute gear tooth profile and to study the effect of undercutting

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and rack shift using models. (One Sheet). 6. To study epicyclic gear trains and to measure torques- torque transmitted and

holding torques. Graphical and Analytical methods

*Industrial Visit to understand kinematic principles of Gear Manufacturing / Collecting Information on Gear manufacturing.

Text Books

1. “Theory of Machines and Mechanisms”, John Uicker, Jr., Gordon R. Pennock and J. E. Shigley, 3rd Edition, Oxford University Press

2. “Theory of Machines”, S. S. Rattan, Tata McGraw-Hill Publication

3. “Theory of Machines and Mechanisms”, Amitabh Ghosh and A. K. Mallik, Affiliated East-West Press Pvt Ltd.

Reference Books

1. “Theory of Machines” Thomas Bevan, CBS Publications. 2. “Machines and Mechanisms Applied Kinematic Analysis”, David H. Myszka,

Pearson Education, Asia. 3. “Design of Machinery”, R. L. Norton McGraw-Hill

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ME30204 :: INTERNAL COMBUSTION ENGINES Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: : Nil

Objectives: • To study the Engine systems. • To know and practice the engine testing methods. • To know and practice engine pollution measurement

List of Tutorials

1. Study and demonstration of Bosh fuel injection pump and injector. 2. Study and demonstration of carburetors. 3. Study of electronic ignition system. 4. Study of alternative fuels for I. C. engines. 5. Study and demonstration of a common rail injection system 6. Trial on diesel engine to determine variable load performance and energy balance. 7. Variable speed trial on petrol/diesel engine. 8. Trial on multi-cylinder petrol engine - Morse Test. 9. Trial on I.C. engine to plot Pressure- Crank angle diagram. 10. Performance trial on a variable compression ratio engine. 11. Study and Demonstration of exhaust gas analyzer. 12. Study and Demonstration of smoke meter.

Text Books 1. “Internal Combustion Engines”, V. Ganesan, Tata McGraw-Hill Publishing Company

Ltd. 2. “A Course in Internal Combustion Engines”, M. L. Mathur and R. P. Sharma,

Dhanpat Rai and Co. Pvt. Ltd. 3. “International combustion Engines”, Rajput R. K., Laxmi publications Pvt. Ltd.

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Reference Books 1. “Internal Combustion Engines” R. Yadav, Central Book Depot, Allahabad 2. “Internal Combustion Engine Fundamentals”, Heywood, Tata McGraw-Hill

Publishing Company Ltd. 3. “Automotive Engines”, Srinivasan, Tata McGraw-Hill Publishing Company Ltd. Additional Reading 1. “Internal Combustion Engines”, Domkundwar and Domkundwar, Dhanpat Rai and

Co. Pvt. Ltd.

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ME30306 :: FLUID MACHINERY AND FLUID POWER

ENGINEERING Credits: 01 Teaching Scheme: - Practical 2 Hrs/Week Prerequisites: Nil Objectives:

• Students should learn in this subject the working principles and construction of different Pumps, their use in the application Hydraulic and Pneumatic circuits

List of Practical 1. Trial on Centrifugal Pump 2. Trial on Centrifugal Blower 3. Trial on Pelton Turbine 4. Trial on Francis Turbine 5. Trial on Gear Pump 6. Trial on Vane Pump 7. Study of Compressed air generation and distribution systems 8. Study of Filters, Regulator and Lubricator 9. Study of Shuttle valve/Quick Exhaust valve/Twin pressure valve /Pneumatic Clamp 10. Demonstration of working of Pressure/Direction/ Flow control valves 11. Visit to Hydro power plant 12. Visit to Gas turbine power plant. Text Books


2. “Fluid Power with application”, Esposito A., Prentice Hall 3. “A treatise on Turbomachines”, Prithviraj D., Scitech Publications

Reference Books 1. “Theory of Hydraulic Machinery”, Vasandani V. P., Khanna Publishers, Delhi 2. “Basic Fluid Power”, Pease D. A., Prentice Hall 3. Vickers Manual on Industrial Hydraulics

Additional Reading 1. “Hydraulic Machines”, Lal J., Metropolitan Book Co., Delhi. 2. “Hand Book of Pumps”, Karassic, Tata McGraw Hill Ltd. Delhi 3. “Oil Hydraulics-Principle and Maintenance”, Majumdar,Tata McGraw Hill 4. “Industrial Hydraulics”, Pipenger J. J., McGraw Hill

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ME30308 :: COMPUTATIONAL METHODS IN MECHANICAL ENGINEERING

Credits: 01 Teaching Scheme: - Laboratory 2 Hr/Week Prerequisites: Nil

Objectives: • The primary objective is to present a wide range of numerical methods for solving

the kind of problems that are encountered by students of science, mathematics and engineering.

• The secondary objective is to guide them as to how computer programs in C/C++ and MATLAB are to be written for solving small problems which they are normally expected to solve manually.

List of Practical

Programming assignments with applications in Mechanical Engineering on following topics using C / C++ and MATLAB OR any other equivalent Software;

1. Algebraic and Transcendental equations 2. Linear simultaneous equations(2 practical turns) 3. Interpolation(2 practical turns) 4. Curve Fitting 5. Numerical integration 6. Numerical Differentiation 7. Ordinary Differential Equation 8. Partial Differential Equation (2 practical turns)

Comments:

Programming assignments shall be completed and submitted as term work in the form of a journal comprising of flowcharts, program listing and results. Text Books 1. “Numerical Methods for Engineers”, Chapra S. C. and Canal R. P., Tata McGraw

Hill Pub. Co. Ltd., New Delhi 2. “Numerical Methods”, Balagurusamy E., Tata McGraw Hill Pub. Co. Ltd., New

Delhi 3. “Theory and Problems in Numerical Methods with programs in C and C++”,

Veerarajan T., Ramchandran T., Tata McGraw Hill Co. Ltd. New Delhi

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Reference Books 1. “Numerical Methods for Scientific and Engineering Computations”, Jain M. K.,

Iyengar S. R. K. and Jain R. K., 5th Ed., New Age International Ltd, New Delhi 2. “Applied Numerical Methods for Engineers using MATLAB and C”, Schilling R. J.

and Harries S. L., Thomson Asia Pvt. Ltd., Singapore 3. “Applied Numerical Methods”, Gourdin A., Boumahrat M., Prentice Hall of India

Ltd, New Delhi

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ME37302 :: PROJECT STAGE-I Credits: 02 Teaching Scheme: - Practical 1 Hrs/Week Prerequisite : Nil Objectives:


The project work could be of the following nature: Design/development and Fabrication of models, machines, and prototypes based on new ideas, robotic and automation systems, Experimental set ups, test rigs/ equipments, Thermal Systems Energy audit/conservation studies Extensive computational analysis of problems relevant to mechanical engineering, CAD/CAM/CAE Modelling/simulation of product(s), mechanism(s) or system(s) and its validation or comparison with available bench marks / results The project work shall be taken up individually or in a group consisting of not more than 4 students. A report containing maximum 30 pages shall be submitted based on the background, need and scope of the project, project specifications, activities involved in the project and activity plan, study of literature and basic theory, and work completed (if any). Guidelines:

• Report shall be typed or printed. • Figures and tables shall be on separate pages and attached at respective positions. • Project title and approval sheets shall be attached at the beginning of the report

followed by index and synopsis of the project. • References shall be mentioned at the end followed by appendices (if any). • When a group of students is doing a project, names of all the students shall be

included on every certified report copy. Each group of students shall submit two copies of reports to the institute and one copy shall be prepared for each individual student.

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MO

DU

LE V

II

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STRUCTURE MODULE VII

Subject No.


Teaching Scheme (Hrs/week) CreditsLect. Tutorial Practical

S1

ME42101 ME42103 ME42105 ME42107

*Elective Group I Kinematic Analysis & Synthesis Tribology Mechanics of Composite Materials Machine Tool Design

3 0 0 3

S2

ME42109 ME42111 ME42113 ME42115

**Elective Group II Heat Exchange Devices Turbo machines Thermal Power Plants Energy Conservation and Management

3 0 0 3

S3 ME40101 Design of Mechanical Systems 3 0 0 3

S4 ME40103 CAD/CAM/CAE 3 0 0 3

T1

ME42201 ME42203 ME42205 ME42207

*Elective Group I Kinematic Analysis & Synthesis Tribology Mechanics of Composite Materials Machine Tool Design

0 1 0 1

T2

ME42209 ME42211 ME42213 ME42215

**Elective Group II Heat Exchange Devices Turbo machines Thermal Power Plants Energy Conservation and Management

0 1 0 1

P1 ME41301 Design of Mechanical Systems 0 0 2 1

P2 ME40303 CAD/CAM/CAE 0 0 2 1

PS2 ME47303 Stage II (Irrespective of Module) 0 0 6 4

Total 12 2 10 20

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ME42101 :: KINEMATIC ANALYSIS AND SYNTHESIS Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: • To learn methods of kinematic analysis of complex mechanisms. • To learn graphical/analytical methods of kinematic synthesis of mechanisms.

Unit I (8 Hrs)Review of Introduction to Mechanisms and Basic Concepts

A. Geometry of motion, plane and space mechanisms, terminology, definitions and assumptions. , planar and spatial mechanisms, kinematic pairs, Relative motion, degree of freedom for spatial mechanisms, mechanical advantage, transmission angle. B. kinematic inversions, equivalent mechanisms. Examples of various types of linkages and mechanisms in actual systems. Unit II (8 Hrs)Kinematic Analysis of Planar Mechanisms

A. Position and displacement analysis - position of a point, graphical and complex- algebra method for displacement. Rotational and translation displacement. Velocity analysis - relative motion, linear and angular velocity, (Brief review). Freudenstein’s theorem, velocity analysis and acceleration analysis - using normal acceleration, auxiliary point method, Goodman’s indirect method (Only descriptive treatment). B. Computer-aided kinematic analysis. Features and Use of Mechanism simulation and analysis software packages like Working Model, ADAMS, or any similar mechanism modelling software. Unit III (8 Hrs)Curvature theory

A. Fixed and moving centrodes, oscillating circles, - velocity and acceleration, inflection points and inflection circle. Euler - Savary equation, Bobillier’s theorem, Hartman’s construction. B. Return circle, cusp points, cubic of stationary curvature, Ball’s point. Applications in dwell mechanism Unit IV (8 Hrs)Kinematic Synthesis of planar mechanisms

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A. Type, number and dimensional synthesis, function generation, path generation and rigid body guidance problems, accuracy (precision) points, Chebychev spacing, types of errors. B. Graphical synthesis for function generation and rigid body guidance with two, three and four accuracy points Synthesis using pole method, centre and circle point curves, Branch and order defects, synthesis for path generation. Unit V (8 Hrs)Analytical synthesis of four-bar and slider-crank mechanisms

A. Freudenstein’s equation, synthesis of four-bar for prescribed angular velocities and accelerations using complex numbers. Synthesis for four and five accuracy points. Kinematic Analysis of Spatial Mechanisms: Position, velocity and acceleration analysis of RGGR mechanisms, Eulerian angles theorem on angular velocities and acceleration, Denavit-Hartenberg parameters, compatibility condition. B. Introduction to Coupler Curves: Equation of coupler curve, Robert-Chebychev theorem, double points and symmetry (Introductory Approach Only). Transformation matrix method of analysis of spatial mechanisms. Application of special mechanism to robotics. Kinematic analysis of an industrial robot (Introductory treatment).

Text Books

1. “Theory of Machines and Mechanisms”, Ghosh A. and Mallik A. K., Affiliated East-West Press - 1998

2. “Kinematic Synthesis of Linkages”, Hartenberg R. S. and Denavit J., McGraw-Hill.1964

3. “Kinematic Analysis and synthesis of Mechanisms” Mallik A. K., Ghosh A. and Dittrich G., CRC Press 1994

Reference Books

1. “Theory of Machines and Mechanisms”, Uicker J. J., Pennock G. R. and J.E. Shigley, Oxford University Press, 2003

2. “Theory of Machines”, Rattan S. S., Tata McGraw Hill, 1993 3. “Design of Machinery-An Introduction to the Synthesis and Analysis of Mechanisms

and Machines”, Robert L. Norton, McGraw Hill 2002

Additional Reading

1. “Machines and Mechanisms Applied Kinematics Analysis”, Myszka D. H., Pearson Education New Delhi, 2002

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ME42103 :: TRIBOLOGY Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives:

Unit I (7 Hrs)Friction and Wear

A. Theories of friction, types of wear. B. Friction and wear in metals and non-metals. Unit II (8Hrs)Basic Equations for fluid film lubrication

A. Mechanics of fluid flow, Reynold's equation. Hydrodynamic thrust bearings. Pressure development mechanism, Plane slider bearing with exponential film profile, parallel step slider bearing, and Finite width thrust bearings, Design procedure. B. Fixed inclination and Tilting pad slider bearing. Unit III (9 Hrs)Hydrodynamic Journal and Squeeze Film Bearings

A. Hydrodynamic Bearings: Introduction, Infinitely long, infinitely short and finite length journal bearings, Design procedure Hydrodynamic Squeeze Film Bearings: Introduction, infinitely long parallel surface bearing, infinitely long journal bearing B. Hydrodynamic instability, Oil supply grooves, Special cases in hydrodynamic squeeze film bearings. Unit IV (9 Hrs)Hydrostatic Bearings

A. Hydrostatic Bearings: Introduction, Circular plate and rectangular thrust bearings Gas Lubricated Bearings: Introduction, Governing equations, infinitely long plane slider bearings, finite journal bearings. B. Hydrostatic Bearings: Annular thrust pad bearings, hydrostatic journal bearings Gas Lubricated Bearings: Slip flow, Surface roughness effects, other gas bearing types.

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Unit V (7 Hrs)Elasto-Hydrodynamic Lubrication

A. Introduction, Hetrz contact stress theory, thermal correction factor, lubricant rheology B. Thermal correction factor, different regimes in EHL

Text Books

1. “Engineering Tribology”, Prasanta Sahoo, Prentice Hall of India, New Delhi 2. “Fundamentals of Friction and wear of Materials”, American Society of Metals. 3. “Engineering Tribology”, Stachowiak G. W., Butterworth Heinemann.

Reference Books

1. “Basic Lubrication Theory”, A. Cameron. 2. “Gas Bearings”, Grassam and Powell. 3. “Theory and Practice of Lubrication for Engineers”, Fuller D. D., Wiley International

Pub.

Additional Reading

1. Theory of Hydrodynamic Lubrication: Pinkush and Sterrolicht. 2. “The principles of lubrication”, A. Cameron, Longmans Green and Co. Ltd.

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ME42105 :: MECHANICS OF COMPOSITE MATERIALS Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives:

Unit I (8 Hrs)Introduction To Composite Materials

Definition, Historical development, constituent materials- fibers , polymeric matrix, types and classification of composite materials, properties of typical composite materials, Manufacturing methods of composite materials, applications of composite materials. Unit II (8Hrs)Micromechanical Analysis of Composite Strength and Stiffness

Micromechanics assumptions and limitations, volume and weight fractions, longitudinal strength and stiffness, transverse modulus, inplane shear modulus, poisons ratio. Unit III (8 Hrs)Elastic Behavior of Composite Lamina

Macromechanics , stress – strain relationship for Isotropic , Orthotropic , Transversely Isotropic , Monoclinic materials , Engineering constants , stress – strain relation of thin lamina , Transformation of stress and strain , Transformation of Elastic constants , Transformation relation of engineering constants. Unit IV (8 Hrs)Analysis of Laminated Composites

Laminates, basic assumptions, strain- displacement relationships, stress – strain relation, Equilibrium equations, Laminate stiffness Lamina stresses and strain, coupling effects, types of laminate configuration – Symmetric, Balanced, Antisymmetric, quasi Isotropic, Unsymmtric, Laminate Engineering constants. Unit V (8 Hrs)Failure Theories and Strength of Unidirectional Lamina

Failure modes at the microlevel , Micromechanics of failure of unidirectional Lamina ,

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Anisotropic strength and failure theories – Maximum stress theory , Maximum strain theory , Deviatoric strain energy theory (Tsai-Hill), Interactive tensor polynomial theory (Tsai-Wu), choices of failure criteria. Unit VI Composite Joints (Self study)

Hygrothermal effects in Laminates, Experimental methods for characterization and testing of composite materials.

Text Books

1. “Mechanics of composite materials and Structures”, Madhujit Mukhopadhyay, University Press (India) Pvt. Ltd.

2. “Engineering Mechanics of composite materials”, Isaac M Daniel, Ori Ishai, Oxford University Press

3. “Mechanics of composite materials”, Jones R. M., McGraw Hill Publication, New York

Reference Books

1. “An Introduction to composite materials”, D Hull, T W Clyne, Cambridge University Press U. K.

2. “Composite Materials Design and applications”, S W Tsai, Daniel Gay , S V Hoa, CRC press

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ME42107 :: MACHINE TOOL DESIGN Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives:


Trends in designing machine tools, classification of various machine tools- general purpose, special purpose, NC-CNC on the basis of kinematics, classification and choice of driving systems , considerations in design of drives Stepless Regulation Drive Design of: Electromechanical System of regulation, friction, pressure and ball variations, P.I.V. drive, Epicyclic drive. Unit II (8Hrs)Stepped Regulation Drive Design

Considerations in designing drives based on continuous or intermittent requirements of power, type and selection of motor for the drive, regulation and range of speed based on preferred number series / geometric progression, design of head stock gear box for spindle drive using ray diagram, structure diagram, nodal optimisation while designing compact gearbox. Unit III (8 Hrs)Elements of Machine Tools

Design of - Beds, Tables and columns , carriage, Machine Tool Guides of lathe, milling and drilling machines based on force analysis. Unit IV (8 Hrs)Design of Power Screws

Classification and design calculations. Spindle and their supports, bearings and their adjustments, Rigidity of spindle unit. Unit V (8 Hrs)Vibrations in Machine Tools

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Frictional behaviour and different types of lubrication system. Rigidity in machine tools Vibrations in Machine Tools : Forced and self excited vibrations in Machine tools , other types of Forced and damped vibrations , stick slip Vibrations in machine tools , vibration isolated tool holders. Unit VI Control Systems (Self study)

Electrical Control, push button control, directional control relays, thermal relays, electrical brakes, automation in feed mechanism. Hydraulic Control in machine tool positional movement, power pack for lubrication system in hydrostatic drive. Control systems for gear sliding and feed mechanism (open loop or closed loop) for NC-CNC machine using stepper motor or DC motor.

Text Books

1. “Design of Machine Tools”, Pal D. K. and Basu S. K., 4th Revised Edition, Oxford - IBH.

2. “Machine Tool Design”, Mehta, N. K., Tata McGraw Hill. 3. “Principles of Machine Tools”, Bhattacharya A. and Sen G. C., New Central

Book Agency, Calcutta.

Reference Books

1. “Machine Tool Design Hand Book”, CMTI -Tata McGraw Hill.

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ME42109 :: HEAT EXCHANGE DEVICES Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites:

• Knowledge of Basic Mechanical Engineering, Thermodynamics and Heat Transfer.

Objectives: • To understand the principle and working of various types of heat exchangers and

their design aspects. Unit I (8 Hrs)Introduction

Classification of heat exchangers based on transfer process, surface compactness, construction features, flow arrangement and heat transfer mechanisms, Introduction to TEMA standard. Unit II (8 Hrs)Basic Thermal Design Theory

Basic thermal design theory and considerations of recuperators, heat exchanger variables, P-NTU method and relationships, mean temperature difference method. Unit III (8Hrs)Heat Exchanger Surface Geometries

Plate heat exchangers, plate-fin heat exchanger, Tube-fin heat exchanger, compact heat exchangers. Unit IV (8 Hrs)Condenser, Evaporator and Superheaters

Design considerations for surface, evaporative condensers, design considerations for evaporator and superheaters, types of superheaters. Unit V (8 Hrs)Cooling Towers, Liquid Evaporating / Condensing System

Packing, spray design considerations, types of cooling towers, types of heat pipes, design considerations of heat pipes. Unit VI Self Study

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Mechanical design considerations of shell and tube type of heat exchanger, types of waste heat recovery systems from IC engines, introduction to Micro-electromechanical-systems (MEMS) based heat exchangers.

Text Books

1. “Heat Exchanger design”, Aurther P Frass, 2nd Edition, John Wiley and Sons, New York.

2. “Heat Exchangers Theory and Practice”, T. Taborek, G. F. Hewitt and N. Afgan Mcgraw Hill Book Co.

3. “Industrial Heat Exchangers a Basic guide”, Walker, Mcgraw Hill Book Co.

Reference Books

1. “Heat Exchanger Design Handbook”, Kern and Kraus. 2. “Heat Exchanger Design handbook”, Kuppan 3. “TEMA Standards”.

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ME42111 :: TURBOMACHINES Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: • Analysis and design of Turbomachines

Unit I (8 Hrs)Introduction, shape no., design considerations, Actual Flow through an Impeller and Slip-Pressure difference effect, Relative circulation effect, Vane thickness effect. Unit II (8 Hrs)Fans, compressors and pumps. Fan impeller, blade shape, volute, stages, temperature and pressure rise, vanes, diffuse, vaneless diffuser, efficiency, design. Unit III (8 Hrs)Design and flow analysis of Axial flow fans, compressors and pumps.

Unit IV (8 Hrs)Design and analysis of Hydraulic Turbines.

Unit V (8 Hrs)Steam and Gas turbines. Multistaging, losses, nozzles, impulse stage, blade profile, wet steam at low pressure stages, design. Unit VI Self Study

Characteristics curves, regulation, stall, surge, draft tube, cavitation, dimensional analysis, shape number.

Text Books

4. “A treatise on Turbomachines”, Prithviraj D., Scitech Publications 5. “Hydraulics, Fluid Mechanics and Machinery”, Modi and Seth, Standard Book

House, New Delhi

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Reference Books

4. “Turbines Compressors and Fansr”, Yahya S. M., Tata McGraw Hill 5. “Gas Turbine Theory”, Saravanamuttoo, Cohen H., and Rogers GFC, Pearson

Additional Reading

5. “Theory of Hydraulic Machinery”, Vasandani V. P., Khanna Publishers, Delhi 6. “Hydraulic Machines”, Lal J., Metropolitan Book Co., Delhi.

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ME42113 :: THERMAL POWER PLANTS Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: • To gain knowledge on different types of power plants along with thermal utilities

like boilers, Nozzles and condensers and fuels used for Thermal power plants. Unit I (10 Hrs)Power Plants

Schematic Diagrams and relative merits of Steam, Gas, Diesel and Hydro Power Plants, Factors affecting Selection of site, Nuclear Power Plants Classification, Types of Various Reactors with working of various Components. Variable Load Problems Of Power Plants

Load duration, load curves, demand factor, average factor, capacity factor, reserve factor, diversity factor, plant use factor, construction of load duration curves, effect of variable load on power plant design and operation. Unit II (10 Hrs)High Pressure Boilers

High pressure boilers types, construction and working, Principle of Fluidized bed combustion, Types of fluidized bed combustion boilers (CFBCB, PFBCB). Improved Rankine Cycle

Rankine Cycle with Reheating and Regeneration, Steam Power Plants with Process Heating (reheating, regeneration and combined reheat regeneration). Unit III (4 Hrs)Essential Components

DM Plant, Air Preheater, superheater, fuel treatment unit, nuclear safety standards. Unit IV (8 Hrs)Steam Condensers

Necessity of condensers, types of condensers, Dalton’s law of partial pressures, condenser vacuum and vacuum efficiency, condenser efficiency, air pumps, capacity of air extraction pumps, types of cooling towers, cooling water requirements.

Unit V (8 Hrs)

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Economics of Power Generation

Selection of power plant from site to waste disposal, life cycle costing, Fuel costs, Present worth concept, Project proposal preparation. Unit VI Self Study Unit

Present status of Power generation in India. Nuclear Power plants In India. Waste Disposal of nuclear power plants, VVER nuclear power plants. Equipments used for handling, storage, and preparation & feeding, burning of fuels for coal fired boilers, Ash handling & dust collection, recent trends in FBCB.

Text Books

1. “A Course in Power Plant Engineering”, 5th Edition, Arora, and Domkundwar, Dhanpat Rai and Co

2. “Power Plant Engineering”, P. K. Nag, Tata Mcgraw Hill, New Delhi 3. “Steam and gas turbines and power plant engineering”, Yadav R., Central

publishing house

Reference Books

1. “Power Plant Engineering”, Rajput R. K. , Laxmi Publication, New Delhi 2. “Power Plant Engineering”, Sharma P. C., S. Kataria and sons, New Delhi 3. “Modern Power Plant Engineering”, Wesisman and Eckart,Prentice Hall of India

Additional Reading

1. “Handbook of Power Plant Engineering”, Elliot T.C.,McGraw Hill Book Co. 2. “Power Plant Engineering”, Wakil M. M., Tata McGraw Hill and Co., New Delhi 3. “Introduction to Power Plant Technology”, Rai G. D. ,Khanna Publishing

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ME42115 :: ENERGY CONSERVATION AND MANAGEMENT Credits: 04 Teaching Scheme: - Theory 3 Hrs/Week, Tutorial 1 Hr/week Prerequisites: Nil

Objectives: • To create awareness about rational use of energy • To enable students understand operational aspects of Industrial systems (Energy

producing/Consuming) • To create awareness of National policies and acts. • To create awareness of standardization of energy appliances. • To introduce energy economics.


Energy and environment, need for renewable and energy efficiency, need and importance of energy conservation and management. Energy consumption patterns and energy conservation opportunities in Indian industry, agriculture, commercial and residential sectors. Unit II (8 Hrs)Energy Auditing

Methodology, analysis and reporting. Portable and on-line instruments used for energy auditing. Unit III (8 Hrs)Costing of Utilities

Determination of cost of steam, compress air and electricity. Methods of financial analysis :

1) Simple payback period 2) Time value of money (future value, net present value) 3) Return on investment (ROI) 4) Internal rate of return (IRR)

Unit IV (8 Hrs)Industrial Thermal Systems

Energy conservation in refrigeration and air conditioning system, compressed air system. Energy conservation in steam generation and supply system. Boiler performance, Boiler

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efficiency. Star rating of refrigerators and air-conditioners.

Unit V (8 Hrs)Insulation

Materials of insulations form of insulations, desirable properties of insulations, and economic thickness of insulation.

Refractories

Types, characteristics, examples, waste selection, application. Unit VI Self Study

Electrical systems and Lighting: Energy conservation in motors, energy efficient motors, power factor improvement, variable speed drive. Illumination levels, fixtures, timers, energy-efficient illumination.

Text Books

1. “Energy Conservation related booklets published by National Productivity Council (NPC)”, New Delhi

2. “Petroleum Conservation Research Association (PCRA)”, New Delhi 3. “Energy Conservation related booklets published by Bureau of Energy Efficiency

(BEE)”, Ministry of Power, Govt. of India, New Delhi

Reference Books

1. “The Efficient use of Energy (Butterworths)”, IGC Dryden, Editor 2. “Energy Management Handbook (Wiley)”, W.S. Turner, Editor 3. “Energy Conservation Guide Book”, Patrick Steven R., Patric Dale R., and Fordo

Stephen, The Fairmont Press Inc.

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ME40101 :: DESIGN OF MECHANICAL SYSTEMS Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: • To know design of gears and pressure vessels. • Develop ability of designing the components with manufacturing considerations • To know statistical and optimum design

Unit I (6 Hrs)Worm Gears

Worm and worm gear terminology and geometrical relationship, Types of worm and worm gears, Standard dimensions, Force analysis of worm gear drives, Friction in Worm gears and its efficiency, Worm and worm-wheel material, Strength and wear ratings of worm gears, Thermal consideration in worm gear drive ,Types of failures in worm gearing, Methods of lubrication and Manufacturing. Unit II (6 Hrs)Design of Cylinders and Pressure vessels

Thick and thin cylinders – Thin cylindrical and spherical vessels – Lame’s equation – Clavarino’s and Birnie’s equations – Design of hydraulic and pneumatic cylinders – Auto frettage and compound cylinders – Gasketed joints in cylindrical vessels. Modes of failures in pressure vessels. Unfired pressure vessels – Classification of pressure vessels as per I. S. 2825 – categories and types of welded joints – weld joint efficiency – Corrosion, erosion and protection vessels, stresses induced in pressure vessels, materials of construction. Thickness of cylindrical and spherical shells and design of end closures as per code – Nozzles and Openings in pressure vessels –Reinforcement of openings in shell and end closures. Area compensation method, Types of vessel supports. Unit III (8 Hrs)Design of Material Handling System

Material handling system concept: Basic principles, objectives of Material Handling, unit load and containerization. Belt conveyors, capacity of conveyors, rubber covered and fabric ply belts, belt tensions, Conveyor pulleys, belt idlers, tension take up systems, power requirement of horizontal belt conveyors for frictional resistance of idlers and pulleys. Unit IV (6 Hrs)

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Optimum Design and Statistical considerations

Objectives of optimum design –Johnson’s Method of Optimum Design (MOD). Adequate and optimum design. Primary, subsidiary and limit equations – Optimum design with normal specifications of simple machine elements like tension bar, transmission shaft, helical spring–Introduction to optimum design with redundant specifications. Statistical consideration in design : Frequency distribution – Histogram and frequency polygon – Normal distribution – Units of measurement of central tendency and dispersion – Standard variable – population combinations – Design and natural tolerances –Design for assembly- Statistical analysis of tolerances – Mechanical reliability and factor of safety. Unit V (8 Hrs)Design of I.C. Engine components

Design of Cylinder, piston and piston ring, connecting rod, Design of crank shaft, design of rocker arm, valve spring and push rod. Unit VI Self study

Design for manufacture and Assembly General principles of design for manufacture and assembly (DFM and DMFA). Principles of design of castings and forgings – Design for machining – Design for powder metallurgy – Design for welding.

Aesthetic and ergonomic considerations in design of products : Basic types of product forms – Designing for appearance – Shape, features, materials and finishes, proportions symmetry, contrast etc. – Morgan’s colour code. Ergonomic considerations - Relation between Man, machine and environmental factors. Design of displays and controls. Practical examples of products or equipments using ergonomic and aesthetic design principles. Design in relation to patents, trade mark and copy right.

Text Books

1. “Design of machine elements”, Bhandari V. B., 3rd Edition, Tata McGrow Hill Education Private Ltd., New Delhi

2. “Mechanical System Design”, Patil S. P., Jaico Publishing House, Mumbai 3. ”Mechanical Handling of Materials”, Ray T. K., Asian Book Pvt. Ltd., Delhi

Reference Books

1. IS-2825-1969 code for unfired pressure vessels

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2. “The Mechanical Design Process”, David G. Ullman, 3rd Ed. McGraw Hill Publication Co. Ltd., Delhi

3. “Design of Machine elements”, Spott’s M. F. and Shoup T. E., Prentice Hall International.

Additional reading

1. “Machine Components Design I and II”, Willium C. Orthwine, West-Pub. Co. a Jaico Pub. House.

2. “Design Data”, P.S.G. College of Technology, Coimbatore. 3. “Process Equipment Design”, Joshi M. V., Mahajani V. V., MacMillan India Ltd.,

Delhi 4. “A text book of Machine Design”, Khurmi R. S. and Gupta J. K., S. Chand and Co.

Ltd. , New Delhi 5. “Theory and Design of Pressure vessels”, John F Harvey, CBS publishers and

distributors, Delhi

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ME40103 :: CAD/CAM/CAE Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: • To become aware of application of computers in development of geometric

models using Computer Aided Design and use of these models for Design and Analysis, Planning and Organizing Manufacturing Activity and the Control of Machines for manufacturing the product.

• To introduce concepts in Computer Aided Design and Analysis. • To introduce concepts in Planning and Organizing Manufacturing Activity and

the Control of Machines. Unit I (8 Hrs)Computer Graphics

Introduction to Basic Transformations - Translation, Rotation, Scaling, Reflection, Homogenous Coordinate system , Concatenated Transformation, Mapping of Geometric Models, Inverse Transformations. Projections - Orthographic, Isometric, Oblique, Perspective. Unit II (9 Hrs)Geometric Modelling

Curves

Introduction to Parametric representation of curves and its advantages. Analytic Curves- Line, Circle, Parabolas, Hyperbolas, Ellipses, Conics. Synthetic Curves- Hermite Cubic Spline, Bezier Curve, B-Spline Curve. Surfaces

Introduction to Parametric representation of Surfaces. Analytic Surfaces-Plane, Ruled, Tabulated, Revolved surfaces. Synthetic Surfaces- Bezier Surface, B-Spline Surface Solids

Introduction to different volume modelling techniques - Constructive Solid Geometry, Boundary Representation, Pure Primitive instancing, Spatial Occupancy Enumeration, Feature Based Modelling. Unit III (9 Hrs)Finite Element Analysis

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Introduction to Finite Element Modelling, Coordinate and Shape function, Potential Energy Approach, Galerkin’s Approach, Assembly of Global Stiffness Matrix and Load Vector, Properties of Stiffness Matrix , Finite Element Equations. One dimensional Finite Element Analysis

Linear bar element, Quadratic bar element, frame element. Development of Finite Element Models of discrete systems like Linear elastic spring, Torsion of Circular Shaft, Fluid flow through pipe, One-dimensional conduction with convection. Unit IV (6 Hrs)Two Dimensional Finite Element Analysis

Three noded triangular elements, four noded quadrilateral elements. Development of Finite Element Models for plane stress, plain strain, Axisymmetric stress analysis applications. Unit V (8 Hrs)Computer Aided Manufacturing

Introduction, Integrating CAD, NC and CAM, Preparing CAD data for NC, The Basic components of NC System, Machine Axes and Coordinate system, Positioning System, NC Motion Control System, Point-to-Point and Continuous Path Machining, The NC Procedure, Machine Zero, Job Zero, Manual part Programming (G and M code), The APT Language. Unit VI (Self Study) Computer Aided Process Planning The Planning Function, Retrieval and Generative Process planning System, Benefits of CAPP. Computer Aided Quality Control and Inspection Introduction, Terminology in QC, The Computer in QC, Contact and No contact Inspection Method ,Computer Aided Testing ,Integration of CAQC with CAD/CAM Rapid Prototyping Overview of Rapid Prototyping, the Basic Process (RP Sequence), Rapid Prototyping Techniques , Applications of Rapid Prototyping , Benefits of RP

Text Books

1. “Mastering CAD/CAM”, Ibrahim Zeid, Tata McGraw Hill 2. “Automation, production systems and computer integrated manufacturing” Groover

M. P., Prentice Hall of India 3. “Introduction to finite elements in engineering”, Chandrupatla T. R. and Belegunda

A. D., Prentice Hall of India

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Reference Books

1. “CAD/CAM - theory and practice”, Ibrahim Zeid, Tata McGraw Hill 2. “Applied finite elements analysis”, Segerling L. J., John Wiley and Sons. 3. “Rapid Prototyping”, Gebhardt A., Hanser Publisher.

Additional Reading

1. “Rapid Prototyping Primer”, William Palm, Penn State University available at http://www.mne.psu.edu/lamancusa/rapidpro/primer/chapter2.htm#whatis#whatis

2. “Mathematical Elements for Computer Graphics”, Roger D. F. and Adams J., McGraw Hill Co Ltd New York

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ME42201 :: Kinematic Analysis of Mechanisms Credits: 01 Teaching Scheme: - Tutorial 1 Hr/We

Prerequisites: Nil

Objectives: • Same as theory course

List of Tutorials

1. Two assignments from unit 1 2. Two assignments from unit 2 3. Two assignments from unit 3 4. Two assignments from unit 4 5. Two assignments from unit 5 6. Two assignments from unit 6

ME42203:: Tribology

Credits: 01 Teaching Scheme: - Tutorial 1 Hr/We

Prerequisites: Nil


List of Tutorials


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ME42205 :: Mechanics of Composite Materials Credits: 01 Teaching Scheme: - Tutorial 1 Hr/We

Prerequisites: Nil


List of Tutorials


ME42207 :: Machine Tool Design

Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week

Prerequisites: Nil


List of Tutorials


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ME42209 :: HEAT EXCHANGE DEVICES Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: Nil

Objectives: • To give exposure to thermal design procedure and standards

List of Tutorials

7. Assignment on Design of Heat Exchanger using basic design theory. 8. Assignment on Heat Transfer Enhancement Techniques used in Heat Exchangers. 9. Trial and performance analysis of Shell and Tube Heat Exchanger 10. Trial and performance analysis of Compact Heat Exchanger

Text Books

1. “Heat Exchanger design”, Aurther P Frass, 2nd Edition, John Wiley and Sons, New York.

2. “Heat Exchangers Theory and Practice”, T. Taborek, G. F. Hewitt and N. Afgan Mcgraw Hill Book Co.

3. “Industrial Heat Exchangers a Basic guide”, Walker, Mcgraw Hill Book Co.

Reference Books

1. “Heat Exchanger Design Handbook”, Kern and Kraus. 2. “Heat Exchanger Design handbook”, Kuppan 3. “TEMA Standards”.

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ME42211 :: TURBOMACHINES Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: Nil

Objectives: • Analysis and design of Turbomachines

List of Tutorials

1. Impeller Analysis. 2. Efficiency Calculations 3. Fan Design/Analysis 4. Diffuser Design/Analysis 5. Pump Design/Analysis 6. Centrifugal Compressor Design/Analysis 7. Kaplan Turbine Design/Analysis 8. Francis Turbine Design/Analysis 9. Impulse Turbine Design/Analysis 10. Gas Turbine Design/Analysis 11. Cavitation 12. Dimensional Analysis

Text Books

1. “A treatise on Turbomachines”, Prithviraj D., Scitech Publications 2. “Hydraulics, Fluid Mechanics and Machinery”, Modi and Seth, Standard Book

House, New Delhi

Reference Books

1. “Turbines Compressors and Fansr”, Yahya S. M., Tata McGraw Hill 2. “Gas Turbine Theory”, Saravanamuttoo, Cohen H., and Rogers GFC, Pearson

Additional Reading

1. “Theory of Hydraulic Machinery”, Vasandani V. P., Khanna Publishers, Delhi 2. “Hydraulic Machines”, Lal J., Metropolitan Book Co., Delhi.

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ME42213 :: THERMAL POWER PLANTS Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: Nil

Objectives: • To give exposure to practical power plants and their components

List of Tutorials

1. Report based on visit to one Power plant thermal / Nuclear / combined cycle. 2. Trail on steam turbine power plant to determine

a) Plant Efficiency , Rankine Efficiency Vs Load b) Steam consumption and Specific Steam consumption Vs Load c) Rate of Energy Input Vs Load d) Heat Rate and Incremental heat Rate Vs Load

3. Trial on Diesel power plant to determine a) Plant Efficiency Vs Load b) Total fuel consumption Vs Load c) Rate of Energy Input Vs Load d) Heat Rate and Incremental heat Rate Vs Load

4. Report on Power plant instrumentation (Hydro/Nuclear/Thermal). 5. Study of fluidized bed combustion boilers. 6. Study of steam turbines – constructional details of impulse and reaction turbines.

Text Books

1. “A Course in Power Plant Engineering”, Arora, and Domkundwar, Dhanpat Rai and Co

2. “Power Plant Engineering”, P. K. Nag, Tata Mcgraw Hill, New Delhi 3. “Steam and gas turbines and power plant engineering”, Yadav R., Central

publishing house

Reference Books

1. “Power Plant Engineering”, Rajput R. K. , Laxmi Publication, New Delhi 2. “Power Plant Engineering”, Sharma P. C., S. Kataria and sons, New Delhi 3. “Modern Power Plant Engineering”, Wesisman and Eckart,Prentice Hall of India

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Additional Reading

1. “Handbook of Power Plant Engineering”, Elliot T.C.,McGraw Hill Book Co. 2. “Power Plant Engineering”, Wakil M. M., Tata McGraw Hill and Co., New Delhi 3. “Introduction to Power Plant Technology”, Rai G. D. ,Khanna Publishing

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ME42215 :: ENERGY CONSERVATION AND MANAGEMENT Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Prerequisites: Nil

Objectives: • To give exposure to practical power plants and their components

List of Tutorials

1. Report on Energy Conservation Act (Revised 2010). 2. Report on BIS/BEE Star rating System with practical example like Air-conditioner,

Refrigerator, Electric water Heater, Television etc. 3. Case Study of an Industrial Energy Conservation Project (Including cost aspect) 4. Report on portable and online Instruments used in Energy auditing.

Text Books

1. “Energy Conservation related booklets published by National Productivity Council (NPC)”, New Delhi

2. “Petroleum Conservation Research Association (PCRA)”, New Delhi 3. “Energy Conservation related booklets published by Bureau of Energy Efficiency

(BEE)”, Ministry of Power, Govt. of India, New Delhi

Reference Books

1. “The Efficient use of Energy (Butterworths)”, IGC Dryden, Editor 2. “Energy Management Handbook (Wiley)”, W.S. Turner, Editor 3. “Energy Conservation Guide Book”, Patrick Steven R., Patric Dale R., and Fordo

Stephen, The Fairmont Press Inc.

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ME41301 :: DESIGN OF MECHANICAL SYSTEMS Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week Prerequisites: Nil

Objectives: • To know design of gears and pressure vessels • To develop the ability of designing the machine components with manufacturing

considerations • To know statistical and optimum design

List of Practical

The term work shall consist of ONE design project. The design project shall consist of two imperial size sheets - one involving assembly drawing with a part list and overall dimensions and the other sheet involving drawings of individual components, manufacturing tolerances, surface finish symbols and geometric tolerances should be specified so as to make it working drawing. A design report giving all necessary calculations of the design of components and assembly should be submitted in a separate file. Projects shall be in the form of design of mechanical systems such as-

o System involving worm gear box, o Pressure vessel , o I C Engine Design, o Material Handling System, o Reciprocating Compressor Design, etc.

Assignments:

Three assignments based on any one of the following topics from each of the three groups. A Case study approach is to be used.

Group I: Sr. No. 1 to 3, Group II: Sr. No. 4 to 6, Group III: Sr. No. 7 to 9.

1. Modern engineering materials and their applications / evaluation methods for material selection.

2. Piping design. 3. Aesthetic and Ergonomic Considerations in Design 4. Value engineering 5. Concurrent engineering 6. Reverse engineering. 7. Design for manufacturing and assembly.

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8. Design of Crankshaft for IC engine 9. Designs in relation to patents, trade mark and copy right.

Note: -Assignments will be treated as part of term work.

Text Books

1. “Design of machine elements”, Bhandari V. B., 3rd Edition, Tata McGrow Hill Education Private Ltd., New Delhi

2. “Mechanical System Design”, Patil S. P., Jaico Publishing House, Mumbai 3. ”Mechanical Handling of Materials”, Ray T. K., Asian Book Pvt. Ltd., Delhi

Reference Books

1. IS-2825-1969 code for unfired pressure vessels 2. “The Mechanical Design Process”, David G. Ullman, 3rd Ed. McGraw Hill

Publication Co. Ltd., Delhi 3. “Design of Machine elements”, Spott’s M. F. and Shoup T. E., Prentice Hall

International.

Additional reading

1. “Machine Components Design I and II”, Willium C. Orthwine, West-Pub. Co. a Jaico Pub. House.

2. “Design Data”, P.S.G. College of Technology, Coimbatore. 3. “Process Equipment Design”, Joshi M. V., Mahajani V. V., MacMillan India Ltd.,

Delhi 4. “A text book of Machine Design”, Khurmi R. S. and Gupta J. K., S. Chand and Co.

Ltd. , New Delhi 5. “Theory and Design of Pressure vessels”, John F Harvey, CBS publishers and

distributors, Delhi

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ME40303 :: CAD/CAM/CAE Credits: 01 Teaching Scheme: - Laboratory 2 hrs/week Prerequisites: Nil

Objectives: • To become aware of application of computers in development of geometric

models using Computer Aided Design and use of these models for Design and Analysis, Planning and Organizing Manufacturing Activity and the Control of Machines for manufacturing the product.

• To introduce concepts in Computer Aided Design and Analysis. • To introduce concepts in Planning and Organizing Manufacturing Activity and

the Control of Machines.

List of Practical 1. Write a program to fit Bezier / B-Spline curve for given control points. OR Write a

program to find points on Bezier / B-Spline surfaces. (4 Hours) 2. Solid Modeling and Parametric Solid Modeling of any one mechanical component.

(2 Hours) 3. Part Modeling, Assembly Modeling and preparation of Working Drawings from

assembly model (6 Hours) 4. Surface modeling (2 Hours) 5. Write a programme for 1D problem using Finite Element Method of any one

mechanical component. (4 Hours) 6. Solve two 2D/3D problems (using FEA software for any mechanical components and

interpreting the results (4 Hours) 7. Programming and Manufacturing of one job on CNC Machine (4 Hours)

Text Books

1. “Mastering CAD/CAM”, Ibrahim Zeid, Tata McGraw Hill 2. “Automation, production systems and computer integrated manufacturing” Groover

M. P., Prentice Hall of India 3. “Introduction to finite elements in engineering”, Chandrupatla T. R. and Belegunda

A. D., Prentice Hall of India

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Reference Books

1. “CAD/CAM - theory and practice”, Ibrahim Zeid, Tata McGraw Hill 2. “Applied finite elements analysis”, Segerling L. J., John Wiley and Sons. 3. “Rapid Prototyping”, Gebhardt A., Hanser Publisher.

Additional Reading

1. “Rapid Prototyping Primer”, William Palm, Penn State University available at http://www.mne.psu.edu/lamancusa/rapidpro/primer/chapter2.htm#whatis#whatis

2. “Mathematical Elements for Computer Graphics”, Roger D. F. and Adams J., McGraw Hill Co Ltd New York

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ME47303 :: PROJECT STAGE-II Credits: 04 Teaching Scheme: - Practical 2 Hrs/Week Prerequisite : Nil Objectives:





included on every certified report copy. • Each group of students shall submit two copies of reports to the institute and one

copy shall be prepared for each individual student.

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MO

DU

LE V

III

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STRUCTURE MODULE VIII

Subject No.


Teaching Scheme (Hrs/week) Credits Lect. Tutorial Practical

S5

ME42102ME42104ME42106ME42108

*Elective Group III Finite Element Method Optimization TechniquesReverse Engineering and Rapid Prototyping Simulation of Mechanical Systems

3 0 0 3

S6

ME42110ME42112ME42114ME42116

**Elective Group IV Robotics Mechatronics Operation Research Instrumentation and Automatic Controls

3 0 0 3

S7 ME40106 Vibration Analysis 3 0 0 3

S8 ME40108 Refrigeration and Air-conditioning 3 0 0 3

T3

ME42202ME42204ME42206ME42208

*Elective Group III Finite Element Method Optimization TechniquesReverse Engineering and Rapid Prototyping Simulation of Mechanical Systems

0 1 0 1

T4

ME42210ME42212ME42214ME42216

**Elective Group IV Robotics Mechatronics Operation Research Instrumentation and Automatic Controls

0 1 0 1

P3 ME40306 Vibration Analysis 0 0 2 1

P4 ME40308 Refrigeration and Air-conditioning 0 0 2 1

PS3 ME47304 Stage III (Irrespective of Module) 0 0 8 6

Total 12 2 12 22

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ME42102 :: FINITE ELEMENT METHOD


Objectives: • To create an environment for the students to learn the mathematical background of

the Finite Element Method (FEM) • Use the method to solve 1D and 2D problems. • Understand steps involved in the solution of a problem using FEA software. • To develop capabilities of using existing commercial FEM software.

Unit I (8 Hrs)Fundamental Concepts

A. Stresses and equilibrium, boundary conditions, strain displacement relation, temperature effect, potential energy and equilibrium, Galerkin’s method, Integral formulation for Numerical Solution-Variational method, Collocation method, Galerkin’s method. B. Saint Venant’s principle, Von Mises stress, Gaussian Elimination, Stress and strain relations, plane stress and plain strain, Potential energy method. Unit II (8 Hrs)One Dimensional Problems

A. Linear element, Solution by Galerkin’s method, solution for nodal residual equation, Obtaining elemental stiffness and load matrices form the above equation. Assembly of the above matrices for obtaining Global stiffness and Load matrix. Application of the above equation for Problems like, Beam Analysis, temperature distribution analysis, Voltage distribution analysis, etc. B. Quadratic shape functions.

Unit III (8 Hrs)Two Dimensional Finite Elements

A. Linear triangular and Bilinear Rectangular elements, Shape function for the same. Local co-ordinate system, significance of natural co-ordinate system, Natural co-ordinate systems for linear element, Linear Triangular element. B. Local co-ordinate system for Bilinear Rectangular elements.

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Unit IV (8 Hrs)Two Dimensional FEA Modelling

A. FEA modeling, Const. strain triangles-Isoperimetric representation, potential energy method, stiffness and force terms, stress calculations, temperature effect. Problem modeling and boundary conditions. B. Application of the above equation to Torsion of Non Circular cross section, Electromagnetic static FEA for finding magnetic flux density in air gap. Unit V (8 Hrs)Two Dimensional FEA Applications

A. Differential equation for Axisymmetric field problems, solution by Galerkin’s method, obtaining elemental stiffness and load matrices. Problems by using triangular elements. Quadratic Shape functions. B. One case study on Axisymmetric FEA

Text Books

1. “Applied Finite Element Analysis”, Segerlind L. J., John Wiley and Sons New York. 2. “Concepts and Applications of Finite Element Analysis”, Cook R D., Malkus D. S.

and Plesha M. E., New York. John Wiley and Sons. 3. “Textbook Of Finite Element Analysis”, Seshu P., New Delhi. Prentice Hall of India.

Reference Books

1. “Theory and Problems of Finite Element Analysis”, Buchanan G. R., Mcgraw Hill Inc. New York, 1994.

2. “Finite Element Method-Linear Static and Dynamic Finite Element Analysis”, Hughes Thomas J., New York. Dover Pub., 2007

3. “Finite Element Analysis-thermo mechanics of solids”, Nicholson David W: New York. CRC Press, 2003.

Additional Reading

1. “Finite Element Analysis in Engineering Design”, Rajasekaran S., Wheeler Publication, Allahabad.

2. “Schaum's Otlines Finite Element analysis”, Buchanan George R., New Delhi. Tata Mc Graw Hill Publication Co.

3. “Fundamentals of Finite Element Analysis”, Hutton David V., New Delhi. Tata Mcgraw-Hill Publishing Company Ltd.

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ME42104 :: OPTIMIZATION TECHNIQUES Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites:

• Preferred:

• Objectives:

•

Unit I (8 Hrs)One-Dimensional Optimization

Interval halving, Fibonacci, golden search method. Unit II (8 Hrs)Two-Dimensional Optimization

Two-dimensional optimization Gradient based methods: conjugate gradient, steepest descent, examples. Unit III (8 Hrs)Linear Programming

Model formation, graphical, simplex, dual simplex. Unit IV (8 Hrs)Constrained Optimization

Lagrange multipliers, Direct Search Method, linearization methods. Unit V (8 Hrs)Introduction to Evolutionary Algorithms

Genetic algorithm, Fuzzy logic, Neural network. Unit VI (Self Study)

Review of Mathematics, calculus, linear algebra, function of several variables, extrema, and constrained extrema.

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Text Books

1. “Optimization: Theory and Practice”, Mohan Joshi and Kannan Moudgalya, Narosa Publishing House, Bombay.

2. “Optimization: concepts and application engineering”, Ashok Belegundu and Tirupathi Chandrupatla, Pearson Education Asia, Delhi.

3. “Engineering Optimization”, Singiresu S. Rao, New Age International (P) Ltd., Bombay.

Reference Books

1. “Neural Networks, Fuzzy Logic, and Genetic Algorithms: Synthesis and Applications”, Rajasekaran G., G. A. Vijaylakshmi Pai, PHI.

2. “Operations Research: Applications and Algorithms”, Winston W. L., Duxbury Press.

3. “Methods of Optimization”, Walsh G. R.., Wiley.

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ME42106 :: REVERSE ENGINEERING AND RAPID PROTOTYPING

Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites:

• Preferred:

• Objectives:

•

Unit I (7 Hrs)Introduction to Rapid Prototyping

Prototype Fundamentals, Historical Development, Fundamentals of Rapid Prototyping, Advantages of Rapid Prototyping, Commonly Used Terms, Classifications of Rapid Prototyping System. Rapid Prototyping Process Chain: Process Chain, Data Conversion and Transmission, Checking and Preparing, Building, Post processing. Unit II (9 Hrs)Liquid and Solid Based Rapid Prototyping Systems

Liquid-Based Rapid Prototyping Systems: Stereo lithography Apparatus (SLA), Solid Ground Curing (SGC), Solid Creation System (SCS), Solid Object Ultraviolet-Laser Printer (SOUP), Two Laser Beams, Rapid Freeze Prototyping, Micro fabrication. Solid-Based Rapid Prototyping Systems: Laminated Object Manufacturing (LOM), Fused Deposition Modeling (FDM), Paper Lamination Technology (PLT), Multi-Jet Modeling System (MJM). Unit III (9 Hrs)Powder-Based Rapid Prototyping Systems and Rapid Prototyping Data Formats

Powder-Based Rapid Prototyping Systems: Selective Laser Sintering (SLS), Three-Dimensional Printing (3DP), Laser Engineered Net Shaping (LENS), Direct Shell Production Casting (DSPC), Rapid Prototyping Data Formats: STL Format, STL File Problems, Consequences of Building a Valid and Invalid, Tessellated Model. Unit IV (7 Hrs)

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Introduction to Reverse Engineering

Meaning, Use, RE-The generic processs, Phase 1–scanning, Contact Scanners, Noncontact Scanners, Phase 2–Point Processing, Phase 3–Application Geometric Model Development, Reverse Engineering–Hardware and Software. Unit V (8 Hrs)Methodologies and Techniques for Reverse Engineering

Computer Vision and Reverse Engineering, Coordinate Measuring Machines, Active Illumination 3-D Stereo, Data Collection, Mesh Reconstruction, Surface Fitting. Unit VI (Self Study)

Applications and Examples of RP in Design, Engineering, Analysis and Planning, Manufacturing and Tooling, Aerospace Industry, Automotive Industry, Relationship Between Reverse Engineering and Rapid Prototyping, Legal Aspects of Reverse Engineering.

Text Books

1. “Engineering Design and Rapid Prototyping”, Kamrani Ali K. and Emad Abouel Nasr, Springer.

2. “Rapid Prototyping: Principles and Applications”, Chua C. K., Leong K. F. and Lim C. S, World Scientific Publishing Co. Pvt. Ltd..

3. “Reverse Engineering: An Industrial Perspective”, Vinesh Raja and Kiran J. Fernandes (Eds.), Springer.

Reference Books

1. “Rapid Prototyping”, Gebhardt A., Hanser Publisher. 2. “Reverse Engineering”, Ingle Kathryn A., McGraw Hill Publication Ltd. 3. “Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital

Manufacturing”, Ian Gibson, David W. Rosen and Brent Stucker, Springer. Additional Books:

1. “Rapid Prototyping: Principles and Applications”, Rafiq Noorani, Wiley Publications Ltd.

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ME42108 :: SIMULATION OF MECHANICAL SYSTEMS Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites:

• Preferred:

• Objectives:

•

Unit I (8 Hrs)Introduction to Simulation

A system and its model, Simulation of an inventory problem, the basic nature of simulation, When to simulate, Need of Simulation in Engineering, Building a Simulation Model, Basic Simulation Methodology. Unit II (8 Hrs)Simulation of Continuous Systems

Numerical integration vs. continuous system simulation, Selection of an integration formula, Simulation of a servo system, Simulation of a water reservoir system, Analog vs. digital simulation. Unit III (8 Hrs)Discrete System Simulation

Fixed time-step vs. event-to-event model, On simulating randomness, Generation of random numbers, Generation of non-uniformly distributed random numbers, Monte-Carlo computation vs. stochastic simulation. Unit IV (8 Hrs)Simulation of Queuing and Inventory Control System

Simulation of Queuing Systems: Rudiments of queuing theory, Simulation of a single-server queue, Simulation of a two-server queue, Simulation of more general queues. Inventory Control and Forecasting: Elements of inventory theory, More complex inventory models, Generation of Poisson and Erlang variables, and Forecasting and regression analysis.

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Unit V (8 Hrs)Design and Evaluation of Simulation Experiments

Length of simulation runs, Variance reduction techniques, Experimental layout, Validation. Unit VI Self Study

Simulation Languages: Continuous and discrete simulation languages, Continuous simulation languages Block-structured continuous simulation languages, Expression-based languages Discrete-system simulation languages, SIMSCRIPT, GPSS, SIMULA Factors in selection of a discrete system simulation language.

Text Books 1. “System Simulation with Digital Computer”, Deo Narsingh, Prentice Hall of

India. 2. “System Simulation”, Geoffrey Gordon, Prentice Hall of India. 3. “Simulation Modeling and Analysis”, Law A. M., Kelton W. D., McGraw Hill

Inc New York.

Reference Books 1. “Simulation”, Sheldon M. Ross, Academic Press, Elsevier Publication. 2. “Computer Simulation of Compression-Ignition Engine Processes”, Ganesan V.,

Universities Press India Ltd. 3. “Computer Simulation of Flow and Heat Transfer”, Ghoshdastidar P. S., Tata

McGraw Hill.

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ME42110 :: ROBOTICS Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites:

Objectives: • To study basics of robot kinematics, dynamics, control, design and applications.

Unit I (8 Hrs)Introduction to Robotics

Automation and Robotics, Robots-Anatomy, Structure and classification, Robot performance – Resolution, Accuracy and Repeatability, Homogeneous transform, D-H parameters, Euler angles. Unit II (8 Hrs)Robot Kinematics and Dynamics

Direct kinematics of a manipulator, workspace, Inverse kinematics, Geometric and Algebraic approaches to inverse kinematics, Lagrange – Euler formulation of dynamic equations of a manipulator. Unit III (8 Hrs)Trajectory Planning and Manipulator Control

Introduction to Trajectory Planning, Path description / generation, joint space and Cartesian space schemes. Manipulator Control – Linear control of manipulators, 2nd order control systems, control law partitioning, modeling and control of a single joint, introduction to force control. Unit IV (8 Hrs)End effectors, sensors and vision systems

End Effectors – Types, mechanical/ vacuum / magnetic / adhesive grippers, tools as end effectors, Gripper selection and design. Need of sensors in a robotic system, Functional classification, types of sensors based on working principle, desirable features, sensing devices used in robot workcells , sensor characteristics and selection, Remote Center Compliance (RCC) device. Need of vision in a robotic system. Unit V (8 Hrs)

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Robotic System design and applications

Correlation between the robot design and the task to be performed, Manipulator Mechanism design, kinematic configuration, redundant and closed chain structures, Actuation schemes, position and force sensing. Robot applications in material handling, machine loading / unloading, assembly, inspection and processing. Robot Operation: Hydraulic, pneumatic and electrical actuators, characteristics and comparison. Unit VI Self Study

Robot programming, lead through programming, motion interpolation, branching, Robot languages, structure, WAIT, DELAY, SIGNAL commands, motion, end effector and sensor commands, subroutines.

Text Books

1. “Introduction to Robotics – Mechanics and Control”, John J. Craig, Pearson Education Inc.

2. “Industrial Robotics - Technology, Programming and Applications” Groover M. P., Weiss M., Nagel R. N., Odrey N. G., McGraw Hill.

Reference Books

1. “Introduction to Robotics – Analysis, Systems and Applications”, Saeed Niku, Prentice Hall of India 2003.

2. “Robotics and Control”, Mittal R. K. and Nagrath I. J., Tata McGraw Hill Publishing Co. 2003.

3. “Robotics - Control , Sensing, Vision and Intelligence”, Fu K. S., Gonzalez R. C., Lee C. S. G., McGraw Hill

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ME42112 :: MECHATRONICS Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil


Thermodynamic systems work/operate. • Application of the said fundamentals in some of the Thermodynamic systems

from the perspective of theoretical development supported by hands on experience.

Unit I (8 Hrs)Introduction to Mechatronics

A. Mechatronic system, measurement systems, control systems and response of systems. Measurement systems : static characteristics Flow measurement: Rotameter, anemometer and comparison of characteristics of different flow meters. Pressure measurement: Mcleod gauges. B. Comparison of characteristics of different pressure measuring devices. Unit II (7 Hrs)System Models

A. Mathematical models, introduction to mechanical, electrical, fluid and thermal systems. Rotational and transnational systems, electro – mechanical, hydraulic, mechanical systems. Control Systems: Open loop, closed loop systems, transfer functions, feed back and feed forward control systems and their applications. B. Hydraulic mechanical Systems Unit III (9 Hrs)System Response

A. System Response, modeling of dynamic systems, dynamic response of first order, second order systems to step, ramp and impulse inputs. Transfer functions, Bode plots, stability of systems. Control Actions: On–Off, proportional, proportional + integral, P + D. proportional + integral + derivative control actions. B. Control systems Components: Transmitters, controllers/ pressure/ flow/level/ temperature/ limit/ proximity/ magnetic switches and relays.

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Unit IV (9 Hrs)Signal Processing

A. Analog signal processing: Introduction, principle, passive circuits, operational amplifiers - characteristics and specifications. Op – amp circuits for inverting, non-inverting, difference amplifiers, integrator, differentiator, comparator and sample and hold applications (no analytical treatment.) Digital Signal Processing: Timing diagrams, sequential logic, flip flops, D flip flop, JK flip flop, master slave flip flop. Applications of flip flop, decade counters, Schmitt trigger, 555 timers. B. A/D and D/A converters. Unit V (7 Hrs)Programming Logic Controllers

A. Relay logic, basic structure, input/output processing, timers, internal relays and counters, shift resisters, ladder diagram and programming. B. Selection of PLCs, introduction to microcontroller.

Text Books

1. “Measurement System–Application and Design”, Doebelin E. O., Manik D. N., Tata McGraw Hill, New Delhi.

2. “Mechatronics–Electronics Control Systems in Mechanical and Electrical Engineering”, Bolton W., Pearson – Education (Singapore) Pvt. Ltd.

3. “A Textbook of Mechatronics”, Rajput R. K, S. Chand and Co. Ltd.

Reference Books

1. “Instrumentation – Devices and Systems”, Rangan C. S., Sarma G. R. and Mani V. S., Tata McGraw Hill, New Delhi.

2. “Introduction to Mechatronics and Measurement Systems”, Histand B. H., Alciatore D. G.

3. “Process Control Instrumentation Technology”, Johnson C. D. Prentice Hall of India Pvt Ltd., New Delhi.

Additional Reading 1. “Mechatronics – Principles, concepts and applications”, Mahalik N. P., Tata

McGraw Hill, New Delhi. 2. “Mechatronics Systems Design”, Kolk R. A. and Shetty D., Vikas Publishing

Manual, Delhi.

3. “Kinematic Linkage Design”, Hall A. S., Prentice Hall Publication

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ME42114 :: OPERATIONS RESEARCH Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: • To make the students understand the concepts & broad principles of contents of

the course • Aim is to provide insight of the subject • Sensitizes the students of the importance of course in real life environment

Unit I (8 Hrs)Linear Programming

A. Linear Programming, Formulation of LP Problem, Standard Form, Solution using Simplex Method. Duality. Special Conditions in LPP. Economic Interpretation of Dual, Solution of LPP using Duality concept, Dual Simplex Method. Sensitivity Analysis. Big M method Two phase method. B. Solution of LPP using TORA & Solver in Excel. Unit II (8 Hrs)Integer Programming and Goal Programming

A. Integer Programming: Branch & bound, cutting plane method. Goal Programming: Goal Programming-Definition, Introduction, Problems. B. Case studies based on Integer Programming & Goal Programming. Unit III (8 Hrs)Inventory models & Dynamic Programming

A. Dynamic Programming: Introduction, application, capital budgeting, different problems solved by dynamic programming. Inventory models: Classification, costs involved, ABC Analysis, EOQ, Purchase Model with shortages, Purchase Model without shortages, Production Model with shortages, Production Model without shortages, Quantity Discounts. B. Case studies based on Inventory models & Dynamic Programming. Unit IV (8 Hrs)Replacement Model & Theory of Games

A. Replacement Model: Replacement of capital equipments that deteriorates with time, time value of money (a) remains same (b) changes with constant rates during period,

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Equipment renewal policy, Individual Replacement, Group Replacement Policies, Problems. Game Theory: Game theory Introduction, Terminology, Two -person zero sum game, minimax and maximin principle, Saddle Point, Games with pure and mixed strategies, Dominance property, Solutions with Graphical methods. B. Case studies on Replacement Models & Game Theory: L.P. method, approximation method. Unit V (8 Hrs)Queuing Theory & Simulation

A. Queuing Theory: Introduction, terminology, Poisson single and multi channel queuing system models: M/M/1 Model, M/M/C Model, M/Ek/1 Model. Simulation: Definition, Introduction, Application, Monte Carlo Simulation. Applications of Simulation. B. Simulation software, Building Model on Simulation Software, Running the simulation, Understanding the results.

Text Books

1. “Operations Research”, Paneerselvam, Prentice Hall of India 2. “Operations Research”, Gupta & Hira, S. Chand & Co.

Reference Books

1. “Operation Research and Introduction”, Taha H. A., McMillian ISBN-0-02-418940-5

2. “Introduction to Operation Research”, Hiller and Liebermann, McGraw Hill 5th Edition

3. “Operations Research”, Sharma S. D., Kedarnath Ramnath and Co.

Additional reading

1. “Operations Research Theory and Application”, Sharma J. K., Pearson Education Pvt. Ltd ,2nd Edition, ISBN-0333-92394-4

2. “Operations Research”, Kanthi Swarup, Sultan Chand and Sons. 3. “Principles of Operations Research-Theory and Practice”, Philips, Ravindram and

Soleberg, Prentice Hall International

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ME42116 :: INSTRUMENTATION AND AUTOMATIC CONTROL Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites:

• Objectives:

• Know the fundamentals of electrical measurement. • Understanding of basic components of feedback control system. • To study the standard inputs and response of first, second order systems. • Mapping with PEOs:

Unit I (8 Hrs)Introduction to Measurement

A. Static and Dynamic characteristics of instruments, dead zone, hysteresis, threshold, resolution, input and output impedance, loading effects, fundamentals of Measurements, classification of errors and error analysis, calibration. B. Problem on static characteristics. Unit II (8 Hrs)Analog Indicating Instruments

A. DC measuring instruments, PMMC galvanometer, voltmeters, ammeters, ohmmeters, etc. Power measurement using wattmeters and energy meter. Analog multimeter and measurements. Extension of voltmeter and ammeter ranges. AC indicating instruments, DC Potentiometers, self-balancing potentiometers. Moving iron instruments. B. Problem on static voltmeters and ammeters. Unit III (8 Hrs)Introduction to control systems

A. Basic Concepts of control systems with examples: Feed-back, Open-loop, closed loop. Representation of physical Systems-electrical and mechanical translational systems systems, F-V and F-I analogies. Differential equations and Transfer functions, Block Diagram Algebra, Signal Flow graph, Conversion of Block Diagram to Signal Flow Graph. B. Modeling of mechanical rotational systems and electromechanical systems. Unit IV (8 Hrs)Time domain analysis of control systems

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A. Impulse response of a system, first order systems, second order systems and their response to impulse and step inputs, time domain specifications of first and second order systems, static error coefficients. B. Response of first order systems to ramp input, dynamic error coefficients. Unit V (8 Hrs)Frequency domain analysis of control systems

A. Frequency response and frequency domain specifications, correlation between frequency and time domain specifications, Bode Plot, construction of actual and asymptotic Bode plots, stability analysis, Determination of transfer function from Bode plot. B. Determining value of gain for marginal stability gain and phase margins.

Text Books

1. “Electrical and Electronic Measurements and Instrumentation”, Sawhney A. K., Dhanpat Rai and Sons Publications.

2. “Modern Control Engineering”, Ogata K., Pearson education India. 3. “Control Systems Engineering”, Nagarth I. J., and Gopal M., New age International

Publishers India.

Reference Books

1. “Measurement System Application and Design”, Doebelin E. O., McGraw-Hill International Publications.

2. “Automatic control systems”, Kuo B. C., Prentice, Hall of India. 3. “Control systems engineering”, Norman S. Nise, John Wiley and Sons, Inc,

Singapore.

Additional Reading

1. “Network and Systems”, D Roy Choudary, New Age International.

2. “Electronic Instrumentation and Measurement Techniques”, Cooper W. D. and Helfrick A. D., Prentice Hall of India Publications.

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Objectives: • To Study dynamics of mechanical systems and machines.

Unit I (8 Hrs)Gyroscope

A. GYROSCOPE: Principles of gyroscopic action, precession, gyroscopic couple, effect of gyroscopic couple on ships, aero plane and vehicles etc. B. Gyro based Instruments, Applications Unit II (8 Hrs)Balancing

A. Balancing: Balancing of rotating masses in one and several planes, balancing of reciprocating masses in single and multi cylinder engines—inclined, radial and Vee type. Primary and secondary balancing analysis. Concept of direct and reverse cranks. Static and dynamic balancing machines. B. Study of an actual Dynamic balancing machine used for Automobile wheel alignment and balancing. Unit III (8 Hrs)Free Vibration

A. Introduction to vibration: Elements of a vibratory system, S.H.M., degrees of freedom and modeling of a system, Concept of linear and non-linear systems, equivalent spring, damper and inertia for linear and torsional systems. Single degree of freedom system: Undamped free vibration, natural frequency, initial conditions, damped free vibrations , over damped , critically damped and under damped vibrations, logarithmic decrement , viscous damping and dry friction / Coulombs damping. B. Study of an actual Single DOF System with and without damping.

Unit IV (8 Hrs)Forced Damped Vibration

A. Forced Damped Vibration: Single degree of freedom system, rectilinear and torsional forced vibrations --- harmonic excitation, excitation due to reciprocating and rotating unbalance, magnification factor,

ME40106 :: VIBRATION ANALYSIS

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resonance, phase angle, base excitation, force and motion transmissibility, vibration isolation. Two Degrees of Freedom System Free Vibrations: Introduction, Formulation of equations, elastic and inertial couplings, stiffness and mass matrix, characteristics matrix and determinant, natural frequencies and mode shapes, orthogonality of mode shapes, principal coordinates, two and three rotor system. B. Study of an actual Multi DOF System with and without damping.

Unit V (8 Hrs)Vibration Measurements and Whirling of Shafts

A. Measurement of displacement, velocity, acceleration, frequency and damping. Different types of pick-ups, exciters, vibration meter, periodic motion and Fourier analysis, FFT Spectrum Analyzer, Introduction to vibration monitoring of machines. B. Critical Speed: whirling of horizontal and vertical shafts carrying single rotor. Damped and undamped systems.

Text Books

1. “Theory of Machines and Mechanisms”, Shigley J. E. and Uicker J. J., International Edition , McGraw Hill Inc

2. “Mechanical Vibrations”, Grover G. K., Nem Chand and Bros 3. “Theory of Machines” R. S. Khurmi, Khanna Publications.

Reference Books 1. “Mechanical Vibrations”, Seto W. W., Schaum Publishing Co, New York. 2. “Mechanics of Machines”, Hannah and Stephans, Edward Aronold Publication 3. “Elements of Mechanical Vibrations”, Meirovitch, Tata McGraw Hill

Additional Reading

1. “Mechanical Vibrations”, Rao S. S., Addison Wiley Publishing Co, World Student Series.

2. “Theory of Machines” Thomas Bevan, CBS Publications. 3. “Theory of Mechanism and Machines”, Ghosh and Malik, East West Pvt. Ltd

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ME40108 :: REFRIGERATION AND AIR-CONDITIONING Credits: 03 Teaching Scheme: - Theory 3 Hrs/Week Prerequisites: Nil

Objectives: • To learn fundamental concepts of practical refrigeration and air conditioning

systems and their load calculation. • To learn about different refrigerants and concept of ODP, GWP, TEWI.

Unit I (8 Hrs)Simple Vapour Compression System

Limitations of Carnot and Reversed Brayton Cycle, development of vapour compression cycle (VCC), effect of operating parameters on VCC, use of p-h charts, actual vapour compression cycle and method to improve COP of SSS Vapour Compression Cycle. Introduction to multistage compression systems Classification, Single stage compression with two evaporators, two stage compression with liquid intercooler Unit II (8 Hrs)Vapour Absorption System

Introduction, simple vapour absorption system, practical vapour absorption system, COP of an ideal vapour absorption system, water ammonia system, and lithium bromide absorption system Unit III (8 Hrs)Refrigerants

Desirable properties of refrigerants, classification of refrigeration, secondary refrigerants, alternative refrigerants for CFC’s and HCFC’s ozone depletion potential (ODP) Global warming potential (GWP), Total equivalent warming impact (TEWI), Montreal protocol, Kyoto protocol. Unit IV (8 Hrs)Components o Refrigeration ad Air Conditioning System

Centrifugal, scroll compressors, air and water cooled condensers, flooded and direct expansion evaporators, capillary tubes, automatic expansion valves, thermostatic expansion valves. Unit V (8 Hrs)

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Psychrometry

Introduction, Psychrometric properties, use of Psychrometric chart Psychrometric processes, adiabatic saturation temp., evaporative cooling, bypass factor of coil, Thermodynamics of human body with environment Unit VI Self Study

Introduction to multi-stage compression and evaporation, Alternative refrigerants, Temperature switch, Unitary and Central air-conditioning plants.

Text Books

1. “Refrigeration and Air conditioning”, Khurmi R. S., Gupta J. K., S. Chand Publication (Fifth edition)

2. “Refrigeration and Air conditioning”, Arora C. P., Tata McGraw Hill Co., New Delhi

3. “Refrigeration and Air conditioning”, Dossat Ray J, Wiley Eastern Limited

Reference Books

1. “Refrigeration and Air conditioning”, Arora S. C. and Domkundwar S., Dhanpatrai and Sons, New Delhi

2. “Refrigeration and Air conditioning”, Manohar Prasad, Wiley Eastern Limited 3. “Refrigeration and Air conditioning”, Anantanrayanan, Tata McGraw Hills Co.,

New Delhi

Additional Reading

1. “Energy approach to Air-conditioning”, Edward Pita, Wiley Eastern Ltd.

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ME42202 :: FINITE ELEMENT METHOD Credits: 01 Teaching Scheme: - Tutorial 1 Hrs/Week Objectives:

•

List of Tutorials

1. Integral formulation for numerical solution by variational or Galerkin’s method 2. Analysis of simply supported beam by weighted residual method 3. Analysis of simply supported beam by direct stiffness method 4. Evaluation of shape functions for linear triangular element 5. Evaluation of shape functions for bilinear rectangular element 6. Evaluation of element matrices for heat transfer from two dimensional fin 7. Solution of the torsion problem for a square shaft using triangular/rectangular

elements 8. Calculation of the temperature distribution in one dimensional fin 9. Calculation of the temperature distribution through composite wall 10. Calculation of eigen values and eigen vectors for the one dimensional vibration

problem 11. Use of Galerkin’s method for axisymmetric problems 12. Calculation of nodal displacement and the internal member forces for beam

members.

Text Books

1. “Applied Finite Element Analysis”, Segerlind L. J., John Wiley and Sons New York. 2. “Concepts and Applications of Finite Element Analysis”, Cook R D., Malkus D. S.

and Plesha M. E., New York. John Wiley and Sons. 3. “Textbook Of Finite Element Analysis”, Seshu P., New Delhi. Prentice Hall of India.

Reference Books

1. “Theory and Problems of Finite Element Analysis”, Buchanan G. R., Mcgraw Hill Inc. New York, 1994.

2. “Finite Element Method-Linear Static and Dynamic Finite Element Analysis”, Hughes Thomas J., New York. Dover Pub., 2007

3. “Finite Element Analysis-thermo mechanics of solids”, Nicholson David W: New York. CRC Press, 2003.

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Additional Reading

1. “Finite Element Analysis in Engineering Design”, Rajasekaran S., Wheeler Publication, Allahabad.

2. “Schaum's Otlines Finite Element analysis”, Buchanan George R., New Delhi. Tata Mc Graw Hill Publication Co.

3. “Fundamentals of Finite Element Analysis”, Hutton David V., New Delhi. Tata Mcgraw-Hill Publishing Company Ltd.

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ME42204 :: OPTIMIZATION TECHNIQUES Credits: 01 Teaching Scheme: - Tutorial 1 Hrs/Week Objectives:

•

List of Tutorials

1. Numerical examples based on constrained extrema 2. Numerical examples on single variable optimization by bracketing method (Interval

halving, Golden Search, Fibonacci) 3. Numerical examples on single variable optimization by open method (Single fixed

point iteration, Newton Raphson, Secant Method) 4. Numerical examples on conjugate gradient method of two dimensional optimization 5. Numerical examples on steepest descent method of two dimensional optimization 6. Numerical examples on Lagrangian multiplier method of constrained multivariable

optimization 7. Numerical examples on direct search method of constrained multivariable

optimization 8. Numerical examples on linearization method of constrained multivariable

optimization 9. Numerical examples on linear programming: Simplex Method 10. Modeling by evolutionary algorithm (GA /Fuzzy logic/Neural Network).

Text Books

1. “Optimization: Theory and Practice”, Mohan Joshi and Kannan Moudgalya, Narosa Publishing House, Bombay.

2. “Optimization: concepts and application engineering”, Ashok Belegundu and Tirupathi Chandrupatla, Pearson Education Asia, Delhi.

3. “Engineering Optimization”, Singiresu S. Rao, New Age International (P) Ltd., Bombay.

Reference Books

1. “Neural Networks, Fuzzy Logic, and Genetic Algorithms: Synthesis and Applications”, Rajasekaran G., G. A. Vijaylakshmi Pai, PHI.

2. “Operations Research: Applications and Algorithms”, Winston W. L., Duxbury Press.

3. “Methods of Optimization”, Walsh G. R.., Wiley.

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ME42206 :: REVERSE ENGINEERING AND RAPID PROTOTYPING

Credits: 01 Teaching Scheme: - Tutorial 1 Hrs/Week Objectives:

•

List of Tutorials

1. Study of Rapid Prototyping Process Chain 2. Study of Slicing Algorithm 3. Study of Rapid Prototyping Data Formats 4. Study of any one Liquid-Based Rapid Prototyping System 5. Study of any one Solid-Based Rapid Prototyping System 6. Study of any one Powder-Based Rapid Prototyping System 7. Study of Reverse Engineering Software 8. A Review of Non-Contact Based RE Systems 9. A Review of Contact Based RE Systems 10. Case Study in Mesh Reconstruction and Surface Fitting 11. A Survey of applications of Rapid prototyping 12. A Survey of applications of Reverse Engineering 13. Study of Polymers used in Rapid Prototyping

Text Books

1. “Engineering Design and Rapid Prototyping”, Kamrani Ali K. and Emad Abouel Nasr, Springer.

2. “Rapid Prototyping: Principles and Applications”, Chua C. K., Leong K. F. and Lim C. S, World Scientific Publishing Co. Pvt. Ltd..

3. “Reverse Engineering: An Industrial Perspective”, Vinesh Raja and Kiran J. Fernandes (Eds.), Springer.

Reference Books

1. “Rapid Prototyping”, Gebhardt A., Hanser Publisher. 2. “Reverse Engineering”, Ingle Kathryn A., McGraw Hill Publication Ltd. 3. “Additive Manufacturing Technologies: Rapid Prototyping to Direct Digital

Manufacturing”, Ian Gibson, David W. Rosen and Brent Stucker, Springer. Additional Books:

1. “Rapid Prototyping: Principles and Applications”, Rafiq Noorani, Wiley Pub Ltd.

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ME42208 :: SIMULATION OF MECHANICAL SYSTEMS Credits: 01 Teaching Scheme: - Tutorial 1 Hrs/Week Objectives:

•

List of Tutorials:

1. Simulation of a servo system 2. Simulation of a water reservoir system 3. Monte-Carlo simulation 4. Simulation of a single-server queue 5. Simulation of a two-server queue 6. Simulation of an inventory problem 7. Simulation of Forecasting Problem 8. Forecasting and regression analysis 9. Design and Evaluation of Simulation Experiment 10. Study and use of any one shareware/free code software available on simulation.

Text Books 1. “System Simulation with Digital Computer”, Deo Narsingh, Prentice Hall of

India. 2. “System Simulation”, Geoffrey Gordon, Prentice Hall of India. 3. “Simulation Modeling and Analysis”, Law A. M., Kelton W. D., McGraw Hill

Inc New York.

Reference Books 1. “Simulation”, Sheldon M. Ross, Academic Press, Elsevier Publication. 2. “Computer Simulation of Compression-Ignition Engine Processes”, Ganesan V.,

Universities Press India Ltd. 3. “Computer Simulation of Flow and Heat Transfer”, Ghoshdastidar P. S., Tata

McGraw Hill.

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ME42210 :: ROBOTICS Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Objectives:

• List of Tutorials

1. Problems on Problems on Homogeneous transforms 1Hr 2. Problems on forward Kinematics 2Hr 3. Problems on inverse kinematics 3Hr 4. Problems on Lagrange – Euler formulation 2Hr 5. Problems on Path Generation 2Hr 6. Robot Programming 2Hr

Text Books

1. “Introduction to Robotics – Mechanics and Control”, John J. Craig, Pearson Education Inc.

2. “Industrial Robotics - Technology, Programming and Applications” Groover M. P., Weiss M., Nagel R. N., Odrey N. G., McGraw Hill.

Reference Books

1. “Introduction to Robotics – Analysis, Systems and Applications”, Saeed Niku, Prentice Hall of India 2003.

2. “Robotics and Control”, Mittal R. K. and Nagrath I. J., Tata McGraw Hill Publishing Co. 2003.

3. “Robotics - Control , Sensing, Vision and Intelligence”, Fu K. S., Gonzalez R. C., Lee C. S. G., McGraw Hill

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ME42212 :: MECHATRONICS Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Objectives:

• List of Tutorials 1. Assignment on Calibration of flow meters. 2. Assignment on Thermocouples/ RTD. 3. Assignment on Load Cells. 4. Demonstration of Vibration measurement using accelerometers. 5. Assignment on Displacement measurement/ level measurement. 6. Demonstration on verification of P, P+I, P+D, P+I+D control actions. 7. Analysis of control system using software like MATLAB/SIMULINK or equivalent. 8. Assignment on development of ladder diagram/programming PLC for level control,

position control or any other mechanical engineering application. 9. Assignment on Study of A/D and D/A converters.

Text Books

1. “Measurement System–Application and Design”, Doebelin E. O., Manik D. N., Tata McGraw Hill, New Delhi.

2. “Mechatronics–Electronics Control Systems in Mechanical and Electrical Engineering”, Bolton W., Pearson – Education (Singapore) Pvt. Ltd.

3. “A Textbook of Mechatronics”, Rajput R. K, S. Chand and Co. Ltd.

Reference Books

1. “Instrumentation – Devices and Systems”, Rangan C. S., Sarma G. R. and Mani V. S., Tata McGraw Hill, New Delhi.

2. “Introduction to Mechatronics and Measurement Systems”, Histand B. H., Alciatore D. G.

3. “Process Control Instrumentation Technology”, Johnson C. D. Prentice Hall of India Pvt Ltd., New Delhi.

Additional Reading

1. “Mechatronics – Principles, concepts and applications”, Mahalik N. P., Tata McGraw Hill, New Delhi.

2. “Mechatronics Systems Design”, Kolk R. A. and Shetty D., Vikas Publishing Manual, Delhi.

3. “Kinematic Linkage Design”, Hall A. S., Prentice Hall Publication

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ME42214 :: OPERATIONS RESEARCH Credits: 01 Teaching Scheme: - Tutorial 1 Hr/Week Objectives:

• Same as theory course List of Tutorials


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ME42216 :: INSTRUMENTATION AND AUTOMATIC CONTROL

Credits: 01 Teaching Scheme: - Tutorial 1 Hrs/Week Objectives:

• List of Tutorials 1. Problems on static characteristics. 2. Assignment on Error analysis and Calibration. 3. Problems on static voltmeters and ammeters and extension of ranges 4. Report on multimeters: Their types, manufacturing companies globally, their

specifications and applications. 5. Assignment on Power measurement using wattmeters and energy meter. 6. Problems on Differential equations and Transfer functions, 7. Assignment on Conversion of Block Diagram to Signal Flow Graph. 8. Assignment on Modeling of mechanical rotational systems and electromechanical

systems. 9. Assignment on Response of first order systems to ramp input, dynamic error

coefficients. 10. Assignment on determining value of gain for marginal stability gain and phase

Text Books

1. “Electrical and Electronic Measurements and Instrumentation”, Sawhney A. K., Dhanpat Rai and Sons Publications.

2. “Modern Control Engineering”, Ogata K., Pearson education India. 3. “Control Systems Engineering”, Nagarth I. J., and Gopal M., New age International

Publishers India.

Reference Books

1. “Measurement System Application and Design”, Doebelin E. O., McGraw-Hill Pub. 2. “Automatic control systems”, Kuo B. C., Prentice, Hall of India. 3. “Control systems engineering”, Norman S. Nise, John Wiley and Sons, Inc,

Singapore.

Additional Reading

1. “Network and Systems”, D Roy Choudary, New Age International.

2. “Electronic Instrumentation and Measurement Techniques”, Cooper W. D. and Helfrick A. D., Prentice Hall of India Publications.

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ME40306 :: VIBRATION ANALYSIS

Credits: 01 Teaching Scheme: - Laboratory 2 hrs/week Objectives:

• To Study dynamics of mechanical systems and machines

List of Practical

1. Verification of principle of gyroscope and gyroscopic couple, magnitude. 2. Study of any two gyro controlled instruments. 3. To study the dynamic balancing machine and to balance a rotor. (e. g. rotor of

electric motor, flywheel, fan etc.) 4. To determine the natural frequency of damped vibration of single degree freedom

system and to find its damping coefficient. 5. To verify natural frequency of torsional vibration of two rotor system and position

of node. 6. To determine critical speed of single rotor system. 7. To determine resonance frequency of transverse vibration of beam. 8. To determine the frequency response curve under different damping conditions for

single degree freedom system of vibration. 9. To study shock absorbers and to plot transmissibility curve. 10. Experiment on vibration measurement.

Text Books

1. “Theory of Machines and Mechanisms”, Shigley J. E. and Uicker J. J., International Edition , McGraw Hill Inc

2. “Mechanical Vibrations”, Grover G. K., Nem Chand and Bros 3. “Theory of Machines” R. S. Khurmi, Khanna Publications.Reference Books

1. “Mechanical Vibrations”, Seto W. W., Schaum Publishing Co, New York. 2. “Mechanics of Machines”, Hannah and Stephans, Edward Aronold Publication 3. “Elements of Mechanical Vibrations”, Meirovitch, Tata McGraw Hill

Additional Reading

1. “Mechanical Vibrations”, Rao S. S., Addison Wiley Publishing Co, World Student Series.

2. “Theory of Machines” Thomas Bevan, CBS Publications. 3. “Theory of Mechanism and Machines”, Ghosh and Malik, East West Pvt. Ltd

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ME40308 :: REFRIGERATION AND AIR-CONDITIONING

Credits: 01 Teaching Scheme: - Laboratory 2 Hrs/Week Objectives:

• To get hands on experience on test rigs to measure performance • To analyze the parameters for selecting devices for refrigeration and air-

conditioning. List of Practical

1. Trial on vapour compression test rig. 2. Trial on air conditioning test rig. 3. Study of ice plant. 4. Study of compressors. 5. Study of vapour absorption system. 6. Study of different types of evaporators and condensers. 7. Analysis of psychrometric processes (any two). 8. Study of central air conditioning system. 9. Study of alternative refrigerants. 10. Visit to any refrigeration or air conditioning plant.

Text Books

1. “Refrigeration and Air conditioning”, Khurmi R. S., Gupta J. K., S. Chand Publication (Fifth edition)

2. “Refrigeration and Air conditioning”, Arora C. P., Tata McGraw Hill Co. ,New Delhi

3. “Refrigeration and Air conditioning”, Dossat Ray J, Wiley Eastern Limited

Reference Books

1. “Refrigeration and Air conditioning”, Arora S. C. and Domkundwar S., Dhanpatrai and Sons, New Delhi

2. “Refrigeration and Air conditioning”, Manohar Prasad, Wiley Eastern Limited 3. “Refrigeration and Air conditioning”, Anantanrayanan, Tata McGraw Hills Co.,

New Delhi

Additional Reading

1. “Energy approach to Air-conditioning”, Edward Pita, Wiley Eastern Ltd.

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ME47304 :: PROJECT STAGE-III Credits: 6 Teaching Scheme: - Practical 3 Hrs/Week

• Objectives: To train the students to apply their engineering knowledge to real life problem solving.

• To train the students to plan, implement and execute project work so as to satisfy the stated objectives of the project




included on every certified report copy. Each group of students shall submit two copies of reports to the institute and one copy shall be prepared for each individual student.

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A

CAD

EM

IC

INFO

RMA

TIO

N

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ACADEMIC INFORMATION A) Mid Semester Examination

1. Students reporting in morning slot will have examination in morning slot. Those

in evening slot will have examination in evening slot.

2. 20 multiple choice based questions to be attempted in 30 minutes x no. of theory

courses i.e. 100 questions in 150 minutes for F.E., 80 questions in 120 minutes for

S.E., T.E.,B.E.,M.E., 20 questions in 30 minutes for Honors, Minor, Fast Track,

etc.

3. A scrambled mix of questions will be generated through software.

4. Mid Semester Examination will be based on Unit II & Unit III.

5. There will be one mark for each correct answer and (-) 0.25 marks for every

wrong answer.

6. For a typical 3 hour Mid Semester Examination, first 15 minutes would be used

for student attendance, record keeping, seat allocation, log in procedure if any,

etc. Next 150 minutes for actual examination. A timer indicating time remaining

to be provided by ERP. 15 minutes for processing & results.

7. A visual alarm / flash would be given 10 minutes before completion of 150

minutes as a warning. For auto generation of every theory course result out of 20

and dispatch of the marks on student mobile and mail ID as well as parent mail

ID.

8. No repeat examination under any circumstances.

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B) Seminar – Conduct, Evaluation, etc.

Seminar– (T.E.- Semester I)

1. Review – I: during Mid Semester Examination (Compulsory) as per the Academic

Calendar.

2. Review – II : The last week of November (Optional)

3. For poor performing students identified by the examination panel, a second

review to be taken. Review II optional for other students. For Review II,

deduction of 10 marks will take place.

4. Seminar is an individual activity with separate topic and presentation.

5. Duration of presentation – 20 minutes

Question and answer session – 10 minutes

Seminar Evaluation Scheme :

1. Attendance during Semester – 10 marks

2. Attendance during Seminar presentation self & peer – 10 marks

3. Relevance of Seminar topic – 10 marks

4. Timely Abstract submission – 10 marks

5. Literature review – 10 marks

6. Technical contents – 10 marks

7. Presentation – 25 marks

8. Question & answer Session – 15 marks

---------------

100 marks

=========

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C) Equivalence

For the courses belonging to 2008 structure counseling sessions for failure students will

be arranged. The Head of Department will appoint faculty identified as subject experts

as counselors. The previous examination scheme i.e.

Class Test – 10 marks

T.A. through Home assignment – 10 marks

A written paper MSE – 30 marks

A written paper ESE – 50 marks

Will be followed. The entire processing based on 2008 structure related coding scheme

will be followed. Counseling + Administration + Examination charges will be the basis

for fees considered for such students.

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D) Extra Credits

A student planning to take extra credits may be considered under following categories :

(a) A student carrying a backlog and re-registering for the previous course – Re-

registration charges as applicable. Consideration of all courses registered for during

that Semester of Academic Year for SPI calculation.

(b) Student planning to take extra courses as a fast track opportunity – Administration,

processing and examination charges will be considered. In any case the student has

to pay the college fees for four years. This fast track facility would enable the

student to undergo an industrial training, an exchange programme, research

contribution in I.I.T. under scheme such as KVPY without any academic

compromises for credit transfer. The phasewise development and completion of

project activity cannot be considered at an accelerated pace under fast track scheme.

The registration under fast track is subject to having a CPI 8.0 or above and no

backlog for consideration of registration to an additional course.

(c) Students opting for earning extra credits by selection of courses in addition to the

courses prescribed by respective BOS which are single Semester activities and not

the part of Honors / Minor scheme. Such students will be expected to pay charges

equivalent to re-registration (proportionate credit based payment). The registration

for such courses is subject to permission given by the Chairman BOS of the Board in

the purview of which the subject is identified. Such permissions will be given based

on meeting with prerequisite subject.

1. In any case (a), (b) or (c) the candidate cannot register for more than 8 credits.

2. A suitable reflection of completion of the said course will be made in the

candidate’s Grade statement.

For part (c) a separate grade & GPA will be calculated. That GPA will not be

clubbed with the other regular courses for SPI, CPI calculation.

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E) Home Assignment

A Home Assignment Calendar for Semester is prepared as under:

Week No. Activity 1 No Home Assignments

2 No Home Assignments 3 No Home Assignments 4 S1 / S2 – HA1 5 S3 / S4 / S5* - HA1

6 S1 / S2 – HA2 7 S3 / S4 / S5* - HA2 8 S1 / S2 – HA3

9 S3 / S4 / S5* - HA3 10 S1 / S2 – HA4 11 S3 / S4 / S5* - HA4

12 S1 / S2 – HA5 13 S3 / S4 / S5* - HA5 14 No Home Assignments

15 No Home Assignments 16 No Home Assignments

The Home Assignments will be based on the self study component i.e. part B of every

theory course syllabus. The Saturday or last working day will be the default deadline for

submission of Home Assignment of that week. For example by the Saturday ending

Week No. 9, Home Assignment No. 3 for subject S3/ S4/ S5 (if applicable) must be

submitted.

*S5 can be OE1 / OE2 / OE3 / Honors/ Minor / Re-registration category (a) / Category

(b) / Category (c).

1. For subjects S1, S2, S3, S4 & S5 (if any), the composition of the Teacher

Assessment marks will be as follows :

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S1,S2 with Tutorial S3,S4,S5 without

Tutorial

Home Assignment 30 marks 30 marks

Tutorial 30 marks

Test 30 marks 30 marks

Attendance :

(a) > 90%

(b) 75% to 90%

(c) <75%

10 marks

5 marks

0 marks

10 marks

5 marks

0 marks

100 marks converted to

15 marks

70 marks converted to 15

marks

Explanation :

1. Tutorials to be conducted with continuous assessment throughout the Semester.

Final assessment out of 30 marks for Tutorial.

2. Class Test to be conducted during a regular theory class within the time period

mentioned in the Academic Calendar.

3. Class Test marks are to be entered immediately as mentioned in Academic

Calendar.

4. Attendance percentage to be calculated at the end of Semester after completing all

lectures as per the lesson plan.

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F) Mini Project

Teaching Scheme: Theory – 0 ; Tutorial – 0 ; Laboratory – 2 Hrs / week

For F.E., S.E. & T.E. students in every Semester a Mini Project be carried out.

The objectives behind the Mini Project are:

1. Scope for creativity

2. Hands on experience

3. Academic occupancy

Mini Project will be based on all subjects of that Semester except GP.

1. The Semester Mini Project will be for a group of 3 to 5 students. Head of

Department to appoint Mini Project Guides. 2 credits will be awarded to the

candidate after the viva voce and project demonstration at the End of

Semester.

2. Group formation, discussion with faculty advisor, formation of the Semester

Mini Project statement, resource requirement, if any should be carried out in

the earlier part of the Semester. The students are expected to utilize the

laboratory resources before or after their contact hours as per the prescribed

module.

The Assessment Scheme will be:

(a) Continuous Assessment 50 marks

(b) End Semester 50 marks

---------------

100 marks

BRACT’S



162


==========

G) Project Stage I Evaluation

The project activity is broken in 3 stages:

The Project Stage I will be in T.E Semester II irrespective of student module. The

evaluation of Project Stage I will be as follows:

Group formation & attendance / reporting to guide 20 marks

Topic finalization / Statement 20 marks

Literature Survey 20 marks

Abstract 20 marks

Presentation 20 marks

Project Stage II and Project Stage III evaluations will be based on Department specific

norms.

BRACT’S



163


H) Composition for Selection of 5 Credits for Honors / Minor Course

(A) Comprehensive Viva Voce – Compulsory at the end of Semester VIII – 1 Credit

(B) Elective Component

a. Laboratory courses – Maximum Credits - 2

(for award of 1 Credit the lab course would have a teaching scheme of 2 Hrs. /

week and a plan of 12 practicals). The credit to be awarded as per the ISA and

ESA guidelines for the compulsory lab courses.

b. Research publication – Maximum Credits – 1

(Research Publication in a Magazine / Transaction / Journal as decided by the

honors / minor co-ordinator)

c. Seminar - Maximum Credits – 1

(Seminar to be given on a topic consistent with the scope of the Honors or Minor.

The topic Selection is to be approved by the honors / minor co-ordinator. The

assessment and evaluation scheme would as per the guidelines used for Technical

Seminar at UG level by respective Dept.)

d. Honors / Minors Project – Maximum Credits – 2

(Project Topic and Scope, its progress and final assessment consistent with the

scope of the Honors or Minor. The topic Selection is to be approved by the honors

/ minor co-ordinator. The assessment would as per the guidelines and evaluation

scheme used for Project Work at UG level by respective Dept.)

e. Industrial Training – Maximum credits – 4

BRACT’S



164


(An Industrial Training in an Industry identified by the student, approved by the

honors / minor co-ordinator & Head of Department. The assessment would as per

the guidelines and evaluation scheme used for Industrial Training at UG level by

respective Dept.)

Note :

a. 4 Credits would be awarded to the students for a complete 12 Week Industrial

Training and meeting with the assessment and evaluation requirements

b. Provision can be made for the students unable to procure a 12 week Industrial

Training. A 4 week or 8 week Industrial Training may also be offered. 2 credits

will be awarded for 8 week Industrial Training and 1 Credit would be awarded

to the students for a 4 Week Industrial Training, meeting with the assessment

and evaluation requirements

c. No Industrial Training less than 4 weeks be considered for award of 1 Credit

d. No cumulative addition of Industrial Training period would be considered for

award of credits

The student is expected to earn 1 Credit from Part (A) and remaining 4

Credits from Part (B)

Date post:	31-Dec-2016
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Vishwakarma Institute of Technology B.E. (Mechanical Engineering)

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