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Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt...

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CHECKED ENG CIV DRAWING NUMBER REV: A This drawing is CONFIDENTIAL and at all times remains the property of CONSULMET PTY LTD. It may not be reproduced without the authorisation of CONSULMET PTY LTD. At any time, this drawing is subject to return upon demand. This document should not be used in any way detrimental to CONSULMET PTY LTD and/or its subsidiary branches and/or partners. KIMBERLEY DIAMOND COMPANY NL 200TPH FRONT END DRAWN SIG DATE ENG STRUC ENG MECH ENG ELE IF IN DOUBT ASK BLOCK FLOW DIAGRAM A100-BFD-001 ® CONSULMET PROJECT NUMBER PQ-LER-001 A100-BFD-001 LERALA ROM OVERSIZE UNDERSIZE OVERSIZE EFFLUENT +6MM FLOATS DMS SINKS RAW WATER TO SLIMES DAM SCREEN OVERSIZE EFFLUENT
Transcript
Page 1: Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt ask block flow diagram a100-bfd-001 consulmet® project number pq-ler-001 a100-bfd-001

CHECKED

ENG CIV

DRAWING

NUMBERREV:

A

This drawing is CONFIDENTIAL and at all times remains the property of CONSULMET PTY

LTD. It may not be reproduced without the authorisation of CONSULMET PTY LTD. At any

time, this drawing is subject to return upon demand. This document should not be used in

any way detrimental to CONSULMET PTY LTD and/or its subsidiary branches and/or

partners.

KIMBERLEY DIAMOND COMPANY NL

200TPH FRONT END

DRAWN

SIG DATE

ENG STRUC

ENG MECH

ENG ELE

IF IN DOUBT ASK

BLOCK FLOW DIAGRAM

A100-BFD-001

®CONSULMET

PROJECT NUMBER

PQ-LER-001 A100-BFD-001

LERALA

ROM

OVERSIZE

UNDERSIZE

OVERSIZE

EFFLUENT

+6MM

FLOATS

DMS SINKS

RAW WATER

TO SLIMES DAM

SCREEN

OVERSIZE

EFFLUENT

Page 2: Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt ask block flow diagram a100-bfd-001 consulmet® project number pq-ler-001 a100-bfd-001

CHECKED

ENG CIV

DRAWING

NUMBERREV:

2

This drawing is CONFIDENTIAL and at all times remains the property of CONSULMET PTY

LTD. It may not be reproduced without the authorisation of CONSULMET PTY LTD. At any

time, this drawing is subject to return upon demand. This document should not be used in any

way detrimental to CONSULMET PTY LTD and/or its subsidiary branches and/or partners.

KIMBERLEY DIAMOND COMPANY NL

200 tph FRONT END

DRAWN

SIG DATE

ENG STRUC

ENG MECH

ENG ELE

IF IN DOUBT ASK

PROCESS FLOW DIAGRAMA100-PFD-101

®CONSULMET

PROJECT NUMBER

PQ-LER-001 A100-PFD-101

LERALA

M

LER-A101-SCB-001

M

LER-A101-SCR-001

LER-A101-UPN-001

M

LER-A101-FDR-001

M

LER-A101-SCB-002

LER-A101-SCR-002

LER-A101-UPN-002

M

LER-A101-CHU-001

REV No.

DESCRIPTION DATE SIGN

13/02/2014INITIATED FLOWSHEET FAA

LER-A101-CHU-002

LER-A101-CHU-003

LER-A101-CHU-004

LER-A101-CHU-005

LER-A101-CHU-006

LER-A101-CHU-007

LER-A101-CHU-008

LER-A101-CHU-009

LER-A101-CHU-010

LER-A101-HOP-001

LER-A101-BIN-001

LER-A101-BIN-002

M

LER-A101-GRZ-001

LER-A101-CHU-011 LER-A101-

CHU-012 LER-A101-CHU-013

LER-A101-CHU-014

LER-A101-CHU-015

-6+1mm

FLOATS

NEW EQUIPMENT

LEGEND

EXISTING EQUIPMENT1

2

3

4

5

10

919

12

13

14

16

17

11

28

8

4m3

SCR-002 EFFLUENT TO

DE-GRITTING CYCLONES

LER-A401-CYC-001/2/3/4

A400-

PFD-

401

PROCESS WATER

LER-A401-PMP-009/011

A400-

PFD-

401

100 t

15 m³

-18 mm

-125 +18 mm

400 t

MASS BALANCE UPDATE. REVISED EQUIPMENT LIST AND LAYOUT. REROUTED FUTURE WASTE SORTING. UPDATED CRUSHER CONFIGURATION (FEED CVRs & SURGE BINS)

FAB

200 tph

M

LER-A101-FDR-002

TAILINGS

26/03/2014

LER-A101-SMP-001

M

LER-A101-PMP-001

LER-A101-SMP-002

M

LER-A101-PMP-002

PHASE TWO

LER-A101-CHU-016

LER-A101-CHU-017

LER-A101-CHU-018

+18 mm

-18 +1 mm

-1 mm

LER-A101-BIN-003

M

LER-A101-FDR-003

M

LER-A101-FDR-004

LER-A101-CHU-019

LER-A101-SMP-003

M

LER-A101-PMP-003

LER-A101-CHU-020

LER-A101-CVR-001

LER-A101-CVR-002

M

LER-A101-CVR-003

M

LER-A101-CVR-004

M

LER-A101-CVR-005

M

LER-A101-CVR-006

M

LER-A101-CVR-007

M

LER-A101-CVR-008

M

LER-A101-CVR-009

M

LER-A101-CVR-010

M LER-A101-CVR-011

M

LER-A101-CVR-012

M

LER-A101-CVR-013

M

LER-A101-CVR-014

M

LER-A101-CVR-015

M

LER-A101-CHU-021

32

7

LER-A101-BWR-001

LER-A101-BWR-002

-18 mm

50 t

-1 mm

-18 +1 mm

LER-A101-BRK-001

CONSULMET

CLIENT

BATTERY

LIMIT

LER-A101-STK-002

LER-A101-STK-003

LER-A101-CHU-022

-500 +125 mm

-125 mm

LER-A101-CVR-016

M

LER-A101-CVR-017

M LER-A101-CHU-023

LER-A101-BWR-003

VSD

C

26

25

20

-18 +6 mm FLOATS

MASS BALANCE UPDATE. ADDED DE-GRIT STREAM. 27/06/2014 KN

D MASS BALANCE UPDATE. 01/07/2014 FA

21

LER-A101-CHU-025

NOTE 1:

THE MASS BALANCE IS BASED ON A LIMN SIMULATION CARRIED

OUT BY PHIL RIDER & ASSOCIATE cc

NOTE 2:

DUE TO THE SHORTFALL OF AVAILABLE MAKE UP WATER,

CONSULMET HAS MADE EVERY ATTEMPT TO LIMIT THE WATER

REQUIREMENTS OF THE PLANT. SHOULD DIFFICULTY BE

EXPERIENCED DURING COMMISSIONING, ADDITIONAL WATER MAY

BE REQUIRED.

NOTE 3:

DURING NORMAL STEADY OPERATION, STREAM 24 WILL HAVE

ZERO FLOW. THE EXCEPTION TO THIS MAY OCCUR AT PLANT

START UP. STREAM 24 IS THUS EXCLUDED FROM THE STEADY

STATE MASS BALANCE.

NOTE 4:

THE DEGREE OF WATER RECOVERY IS BASED ON A THICKENER

UNDERFLOW SG OF 1.25. THIS WILL REQUIRE TEST WORK FOR

VERIFICATION.

NOTE 3

SINKS

18

33LER-A101-STK-005

34

NOTE 6:

BELT SPEED INDICATOR INSTALLED ON CVR-016

M

LER-A101-PMP-004

M

LER-A101-PMP-005

M

LER-A101-PMP-006

LER-A101-CSH-001

LUBE

PACKHYD

PACK

LT

LER-A101-CSH-002

M

LER-A101-CSH-003

NOTE 7:

SECONDARY CONE CRUSHER PRODUCT CURVE BASED ON

SIMILAR ORE BEHAVIOUR IN THE ABSENCE OF TESTWORK

NOTE 8

NOTE 7

NOTE 8:

THE PRIMARY CRUSHER (101-CSH-001) WILL OPERATE AT 75 mm

CSS.

THE SECONDARY CRUSHER WILL OPERATE AT 25 mm CSS. THE

SIZING OF THE CONE CRUSHER IS BASED ON THE ASSUMPTION

THAT THE ORE IS NOT SIGNIFICANTLY STICKY/SOFT AS TO HANG

UP IN THE CRUSHER CONE CHAMBER. SHOULD THIS NOT BE THE

CASE IT WILL HAVE ADVERSE EFFECTS ON THE EXPECTED

CRUSHER THROUGH-PUT.

NOTE 9

NOTE 9:

THE PLANT INCLUDES EXISTING & NEW EQUIPMENT. IT IS

ASSUMED THAT ALL EXISTING EQUIPMENT IS IN GOOD WORKING

ORDER, HAS BEEN PROPERLY MAINTAINED & IS CAPABLE OF

HANDLING THE DUTY INDICATED IN THE MASS BALANCE.RECOVERY

EFFLUENT

DMS EFFLUENT

RECOVERY PROCESS

WATER FROM

LER-A401-PMP-010

A400-

PFD-

401

GRITS FROM DEGRIT

SCREEN

LER-A401-SCR-001/2

A400-

PFD-

401

35

36

NOTE 10

NOTE 10:

REMOVED

NOTE 14

NOTE 10

NOTE 10

NOTE 10 NOTE 10NOTE 11:

CSH-002 COMES c/w ROTARY FEEDER FOR EVEN FEED

DISTRIBUTION.

LER-A101-SMP-004

NOTE 12:

BAFFLE PLATE ABOVE SUCTION AREA TO IMPROVE GRAVEL

ENTRY. HIGH PRESSURE WATER ENTRY AT SUMP SUCTION

POINT TO CREATE TURBULENCE. PUMP POSITION IS MINIMUM

DISTANCE (≈ 0.8 - 1 m) FROM SUMP.

NOTE 12

37

27

39

VSD

VSD

LER-A101-SMP-005

M LER-A101-PMP-007

NOTE 13:

SPOOL PIECES INSTALLED ON EITHER SIDE OF ALL BUTTERFLY

VALVES ON HDPE LINES.

FA28/07/2014EPROCESS REVIEW MARK UPS : SMP-004/5, PMP-007, VSDs ON FDR-003/4 & CVR-004, NOTES 10-14, CHUTE SIZING 125 mm. Mbal UPDATE. LINE 17 TAG.

38

41

NOTE 14:

SECONDARY CRUSHER FEED CONVEYOR WILL REQUIRE A NEW

VSD.

FA31/07/2014FADDED ROTARY FEEDER ABOVE CSH-002. PMP-004 GLAND SERVICE. ADDED RELIEVING DECK TO SCR-002. MASS BALANCE UPDATE. NOTE 15

GLAND SERVICE FROM

LER-A401-PMP-010

A400-

PFD-

401

42

15

FUTURE WASTE SORTER

NEW FINAL RECOVERY

EXISTING DMS

NOTE 15:

PMP-004 AND PMP-005 DISCHARGE INTO SCB-002 DISCHARGE

CHUTE.

NOTE 15

FA12/08/2014G UPDATED ROTARY FEEDER DETAILS AND NOTE 6. ADDED NOTE 16.

NOTE 16

NOTE 16:

THE BIFURCATED CHUTE (CHU-017), WILL ONLY BE INSTALLED IN

PHASE TWO AS REQUESTED BY THE CLIENT. SPACE

RESTRICTIONS BENEATH THE SECONDARY CRUSHER SURGE BIN

(BIN-001), WOULD REQUIRE OVERLY COMPLEX CHUTE DESIGN TO

FIT THE CHUTE BENEATH BIN-001.

NOTE 11

NOTE 5

NOTE 5:

M

LER-A101-FDR-005

NOTE 8

75 CSS

25 CSSLT

LT

NOTE 17:

CSH-002 LUBRICATION AND HYDRAULIC PACK POWER

REQUIREMENTS AS INDICATED BELOW

HINTERNAL REVIEW MARK-UPS, MASS BALANCE UPDATED BASED ON LIMN SIMULATION, NOTE 5 UPDATED AND NOTE 17, 18, 19 AND 20 ADDED.

KN13/08/2014

NOTE 17

NOTE 18:

PUMP TO BE CONVERTED TO ALL METAL & 132 kW INSTALLED.

I

NOTE 19:

EXISTING PLANT INFORMATION VERIFIED BY SITE VISIT

CONDUCTED ON 25 AUGUST 2014.

NOTE 20:

LOW FLOW GLAND RECOMMENDED BY WEIR MINERALS.

NOTE 20

IUPDATED PMP-005 DETAILS, EQUIPMENT LIST SPLITS INTO EXISTING AND NEW

15/08/2014 KN

LER-A101-CHU-024

I

TagNo Description Manufacturer Model kWFUTURE WASTE

SORTERFUTURE WASTE SORTER 0

LER-A101-BIN-003 DMS SURGE BIN 400 t 0

LER-A101-BWR-001 SCRUBBER FEED CONVEYOR BELT WEIGHTOMETER 900 mm 0

LER-A101-CHU-003 PRIMARY SCRUBBER FEED CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-008 DMS TAILINGS CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-009 FINAL TAILINGS BOGIE CONVEYOR DISCHARGE CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-010 SCRUBBER TROMMEL OVERSIZE DISCHARGE CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-011 PRIMARY SCREEN PRODUCT CONVEYOR DISCHARGE CHUTE 0

LER-A101-CHU-012PRIMARY SCREEN PRODUCT TRANSFER CONVEYOR DISCHARGE

CHUTECONSULMET CONSTRUCTION 0

LER-A101-CHU-014 SECONDARY SCREEN FEED CHUTE EXISTING 0

LER-A101-CHU-015 SECONDARY SCREEN PRODUCT DISCHARGE CHUTE EXISTING 0

LER-A101-CHU-016 FUTURE WASTE SORTER BIFURCATED FEED CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-018 CONE CRUSHER SURGE BIN DISCHARGE CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-019 DMS SURGE BIN TRANSFER CONVEYOR DISCHARGE CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-020 DMS SURGE BIN DISCHARGE CHUTE 2 CONSULMET CONSTRUCTION 0

LER-A101-CHU-021 FUTURE WASTE SORTER DISCHARGE CHUTE 0

LER-A101-CHU-024 FINAL TAILINGS CAMELBACK CONVEYOR DISCHARGE CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-025 SECONDARY CONE CRUSHER FEED CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-026 TROMMEL UNDERSIZE DISCHARGE CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-027 DMS SURGE BIN DISCHARGE CHUTE 1 CONSULMET CONSTRUCTION 0

LER-A101-CHU-028 DE-GRITTING SCR DISHARGE CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CSH-002 SECONDARY CRUSHER KAWASAKI

CYBAS-i CONE CRUSHER,

KC3212Zi

CYBAS-i CONE CRUSHER,

KC3212Zi

220

LER-A101-CVR-001 PRIMARY SCRUBBER FEED CONVEYOR CONSULMET CONSTRUCTION900 mm WIDE,

200 tph15

LER-A101-CVR-003 FUTURE WASTE SORTER FEED CONVEYOR C&E ENGINEERING750 mm,

105 m/s5

LER-A101-CVR-010 DMS SURGE BIN DISCHARGE CONVEYOR750 mm,

1.5 m/s11

LER-A101-CVR-012 DMS TAILINGS CAMELBACK CONVERYOR C&M ENGINEERING 750 mm, 1.5 m/s 37

LER-A101-CVR-013 FINAL TAILINGS BOGIE CONVEYOR CONSULMET CONSTRUCTION 750 mm, 1.5 m/s 15

LER-A101-CVR-014 DMS TAILINGS STACKER CONVEYOR CONSULMET 750 mm, 1.5 m/s 11

LER-A101-CVR-015 FUTURE CONVEYOR 5

LER-A101-FDR-001 HPGR VIBRATING FEEDER VIBRAMECH

PF-23-12

Pan Width : 1200 mm

Pan Length : 2300 mm

Pan Depth : 242 mm

Pan Liners : 8 mm thick Benox

Side Liners : 8 mm thick Benox

Feeder Mass : 1480 kg

Inclination : 10° Decline

Feeder Drive : 2 x 2.2 kW KEE 34-

6 vibrator motors

Isolators : Coil springs

4.4

LER-A101-FDR-002 SECONDARY CRUSHER FEED CONVEYOR VIBRATING FEEDER VIBRAMECH

PF-15-10

Pan Width : 1000 mm

Pan Length : 1500 mm

Pan Depth : 242 mm

Pan Liners : 8 mm thick Benox

Side Liners : 8 mm thick Benox

Feeder Mass : 870 kg

Inclination : 10° Decline

Feeder Drive : 2 x 1.6 kW KEE 24-

6 vibrator motors

Isolators : Coil springs

3.2

LER-A101-FDR-003 DMS SURGE BIN DISCHARGE CONVEYOR VIBRATING FEEDER VIBRAMECH

PF-15-08 2

Pan Width : 800 mm

Pan Length : 1500 mm

Pan Depth : 200 mm

Pan Liners : 8 mm thick Benox

Side Liners : 8 mm thick Benox

Feeder Mass : 660 kg

Inclination : 8° Decline

Feeder Drive : 2 x 1.2 kW KEE 18-

6 vibrator motors

Isolators : Coil springs

2.4

LER-A101-FDR-004 DMS SURGE BIN DISCHARGE CONVEYOR VIBRATING FEEDER VIBRAMECH

PF-15-08 2

Pan Width : 800 mm

Pan Length : 1500 mm

Pan Depth : 200 mm

Pan Liners : 8 mm thick Benox

Side Liners : 8 mm thick Benox

Feeder Mass : 660 kg

Inclination : 8° Decline

Feeder Drive : 2 x 1.2 kW KEE 18-

6 vibrator motors

Isolators : Coil springs

2.4

LER-A101-FDR-005 SECONDARY CRUSHER ROTARY FEEDER IMS

1.686 m³,

MAX OPERATING LEVEL ~860

mm FROM TOP OF INLET,

MIN LEVEL ~250 mm LOWER

THAN THE MAX

4

LER-A101-HOP-001 STATIC GRIZZLY (NEW) AND FEED HOPPER i-ZAN ENGINEERING

540 x 540 mm APERTURE,

15 m³ HOPPER. STATIC GRIZZLY

TO BE REPLACED

0

LER-A101-MAG-003 SCRUBBER FEED CONVEYOR STATICMAGNET 0

LER-A101-PMP-004 TROMMEL UNDERSIZE PUMP WEIR MINERALSWARMAN 8/6 AH WRT, 22 L/MIN

LOW FLOW GLAND, 765 RPM75

LER-A101-PMP-005 PRIMARY SCREEN EFFLUENT PUMP WARMAN 4/3 AH-M-5V, 1358 rpm 18.5

LER-A101-PMP-006 SECONDARY SCREEN EFFLUENT PUMP WEIR MINERALS

8/6F-AH-M,

1100 rpm, CONVERSION TO ALL

METAL PUMP AND MOTOR

CHANGED

132

LER-A101-PMP-007 DMS SURGE BIN AREA SPILLAGE PUMP WARMAN 3 inch DTV, 900mm SHAFT 7.5

LER-A101-SCB-001 PRIMARY SCRUBBER WITH TROMMEL COBAR. TROMMEL BY MULTOTEC

Ø2750 mm x 6000 mmL,

57.7% OF CRITCAL,

10.13 m³ LIVE VOLUME,

100 mm LIFTER PROFILE,

TROMMEL CUTTING AT 18 mm,

WIRE MESH TROMMEL,

2400 mm LONG Ø2700 mm

TROMMEL,

180

LER-A101-SMP-001 PRIMARY SCRUBBER AREA SPILLAGE SUMP 0

LER-A101-SMP-004 TROMMEL U/S SUMP CONSULMET CONSTRUCTION

5 M3 LIVE VOLUME, 100 sec

RESIDENCE TIME,

c/w BAFFLE PLATE & HIGH

WATER PRESSURE INLET

0

LER-A101-SMP-005 DMS SURGE BIN AREA SPILLAGE SUMP 0

LER-A101-STK-002 DMS TAILINGS STOCKPILE 0

LER-A101-STK-003 FUTURE SORTER TAILINGS STOCKPILE 0

LER-A101-STK-005 RECOVERY TAILINGS STOCKPILE 0

NEW FINAL

RECOVERYNEW FINAL RECOVERY 0

Total 748.4

EQUIPMENT LIST

LER-A101-CHU-026

LER-A101-CHU-027

NOTE 21:

SCB-002 HAS THREE 150 NB INLETS, ONE OF WHICH IS OPEN &

NOT BLANKED OFF. ALL MANUAL VALVES ON THE SCB-002 INLET

ARE ON THE GROUND LEVEL. DISCHARGE CHUTE IS NOT LINED.

NOTE 22:

PMP-005 TO BE REPLACED BY A NEW 4/3 AH PUMP.

NOTE 23:

NEW STATIC GRIZZLY AT 540 x 540 mm TO BE

INSTALLED.

NOTE 24:

REMOVED.

NOTE 25:

ALL EXISTING EQUIPMENT TO BE REFURBISHED/

OVERHAULED BY CLIENT.

NOTE 22

NOTE 21

NOTE 23

JUPDATED AFTER SITE VISIT. REMOVED STK-001. NOTES 21-25. PMP-001 & SMP-001 EXISTING. SCR-001 DETAILS. PMP-002 ROUTE.

15/09/2014 FA

J

J

J

J

J

22

23

TagNo Description Manufacturer Model kWEXISTING DMS EXISTING DMS 0

LER-A101-BIN-001 SECONDARY CRUSHER SURGE BIN i-ZAN ENGINEERING 50 t 0

LER-A101-BIN-002 HPGR CRUSHER SURGE BIN CONSULMET CONSTRUCTION 100 t 0

LER-A101-BRK-001 ROCK BREAKER c/w HYDRAULIC PACK SANDVIK BR825 0

LER-A101-BWR-002 DMS FEED BELT WEIGHTOMER EXISTING 600 mm 0

LER-A101-BWR-003 SECONDARY CRUSHER BELT WEIGHTOMER EXISTING 600 mm 0

LER-A101-BWR-004 SECONDARY CRUSHER BELT WEIGHTOMER EXISTING 600 mm 0

LER-A101-CHU-001 PRIMARY CRUSHER FEED CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-002 VIBRATING GRIZZLY UNDERSIZE DISCHARGE CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-004 PRIMARY SCREEN FEED CHUTE EXISTING 0

LER-A101-CHU-005 PRIMARY SCREEN PRODUCT DISCHARGE CHUTE EXISTING 0

LER-A101-CHU-006 PRIMARY SCREEN OVERSIZE CHUTE EXISTING 0

LER-A101-CHU-007 HPGR DISCHARGE CHUTE 0

LER-A101-CHU-013 SECONDARY SCRUBBER FEED CHUTE EXISTING 0

LER-A101-CHU-017 DMS FEED CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-022 PRIMARY CRUSHER DISCHARGE CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CHU-023 DMS TAILINGS CHUTE CONSULMET CONSTRUCTION 0

LER-A101-CSH-001 PRIMARY CRUSHER C&E ENGINEERING

SINGLE TOGGLE JAW CRUSHER,

PE 750 x 1060,

8 x 22 N SPC 7500 CL22 V-BELTS 110

LER-A101-CSH-003 HPGR CRUSHER POLYSIUS 1408 POLYCOM 833.7

LER-A101-CVR-002 SECONDARY CRUSHER BIN FEED CONVEYOR C&E ENGINEERING

750 mm WIDE,

105 m/s 15

LER-A101-CVR-004 SECONDARY CRUSHER FEED CONVEYOR C&E ENGINEERING

750 mm,

105 m/s 30

LER-A101-CVR-005 PRIMARY SCREEN PRODUCTCONVEYOR

600 mm,

1.5 m/s 11

LER-A101-CVR-006 PRIMARY SCREEN MIDS TRANSFER CONVEYOR

600 mm,

1.5 m/s 2.2

LER-A101-CVR-007 HPGR SURGE BIN FEED CONVEYOR

600 mm,

1.5 m/s 45

LER-A101-CVR-008 SECONDARY SCRUBBER FEED CONVEYOR

600 mm,

1.5 m/s 22

LER-A101-CVR-009 DMS SURGE BIN FEED CONVEYOR

600 mm,

1.2 m/s 18.5

LER-A101-CVR-011 EXISTING DMS FEED CONVEYOR

600 mm,

1.5 m/s 22

LER-A101-CVR-016 HPGR FEED CONVEYOR

750 mm,

1.5 m/s 11

LER-A101-CVR-017 DMS TAILINGS TRANSFER CONVEYOR C&E ENGINEERING

600 mm,

1.5 m/s 7.5

LER-A101-GRZ-001 VIBRATING GRIZZLY FEEDER VIBRAMECH

GF-45-15,

200 tph,

MAX PARTICLE SIZE 100 mm 15

LER-A101-MAG-001 EXISTING BELT MAGNET

ES1200-60,

600 mm 0

LER-A101-MAG-002 EXISTING STATIC MAGNET - RELOCATED MULTOTEC

ES1200-60,

750 mm 0

LER-A101-PMP-001 PRIMARY SCRUBBER AREA SPILLAGE PUMP WARMAN

3 inch D-TV,

900 rpm 7.5

LER-A101-PMP-002 PRIMARY SCREEN SPILLAGE PUMP WARMAN

3 inch D-TV,

900 rpm 7.5

LER-A101-PMP-003 SECONDARY SCRUBBER SPILLAGE PUMP WARMAN

3 inch D-TV,

900 rpm 7.5

LER-A101-SCB-002 SECONDARY SCRUBBER COBAR

2.4 x 6 m,

16 rpm,

56.3% OF CRITICAL,

8.0 m³ LIVE VOLUME,

100 mm LIFTER PROFILE 150

LER-A101-SCR-001 PRIMARY SCREEN VIBRAMECH

INC2-48-24, 4880 mm (L) x 2440 mm

(W)

T/D 18 x 55 mm IM PU PANEL SLOT,

VIBROPLAST

B/D 1 x 8.8 mm IM PU HF PANEL

SLOT,

TOTAL NUMBER OF PANELS PER DECK-

128 36

LER-A101-SCR-002 SECONDARY SCREEN VIBRAMECH

INC2-48-24, 4880 mm (L) x 2440 mm

(W)

T/D 5 x 27 mm SQ VIBROPPLAST IM

PU PANEL SLOT,

B/D 1 x 8.8 mm IM PU HF PANEL

SLOT,

TOTAL NUMBER OF PANELS PER DECK-

128 36

LER-A101-SMP-002 SECONDARY CRUSHER AREA SPILLAGE SUMP 0

LER-A101-SMP-003 SECONDARY SCRUBBER AREA SPILLAGE SUMP 0

LER-A101-UPN-001 PRIMARY SCREEN UNDERPAN i-ZAN ENGINEERING 0

LER-A101-UPN-002 SECONDARY SCREEN UNDERPAN 0

Total 1387.4

EXISTING EQUIPMENT LIST

0APPROVED FOR CONSTRUCTION. EQUIPMENT LIST AND MASS BALANCE UPDATED. DMS GLAND SERVICE LINE INCLUDED. CVR-018 REMOVED.

31/10/2014 AS

GLAND SERVICE FROM

LER-A401-PMP-010

A400-

PFD-

40143

LER-A101-CHU-028

31

29

30

24

NOTE 18

DESCRIPTION QTY KW

AUTOGREASER 1 0.5

LUBRICATION PUMP 1 4

HYDRAULIC PUMP 1 1.5

HEATERS 3 1.65

VORTEX BLOWER 1 0.47

AIR BLAST COOLER 1 2.2

NOTE 26

40

NOTE 26:

CHS-003 AND ASSOCIATED COMPONENTS HAVE THE

FOLLOWING kW BREAKDOWN.

DESCRIPTION kW

HPGR POLYCOM CRUSHER, 14/08 ROLL DIAMETER 800

HPGR ROLL MAINTENANCE DRIVE, 11

HPGR GREASER 2.2

HPGR HYDRAULIC PUMP 7.5

HPGR LUBE CIRCULATION PUMP 11

HPGR HYDRAULIC HEATER 2

TOTAL PROCESS WATER REQUIRED: 636.1 m³/h

THICKENER OVERFLOW (AT U/F SG 1.25): 526.6 m³/h

REQUIRED MAKE UP WATER: 109.6 m³/h

AVAILABLE MAKE UP WATER: 79.0 m³/h

SLIMES RETURN WATER REQUIRED: 30.6 m³/h

1

PMP-006 MODIFICATIONS CORRECTED ON EQUIPMENT LIST. NOTE 10 REMOVED. NEW CONVEYORS MOTOR SIZE UPDATED. EQUIPMENT LIST UPDATED. HPGR FEED WEIGHTOMETER ADDED AFTER SITE VISIT.

28/07/2015 AS

1

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43

ROM FEED

PRIMARY JAW

CRUSHER FEED

(-400+125mm)

VIBRATING

GRIZZLY

UNDERSIZE

(-125mm)

PRIMARY

SCRUBBER

FEED (-

125mm)

TROMMEL O/S

(-125+18mm)

GRAVEL SUMP

DISCHARGE

(-18mm)

SECONDARY

CONE CRUSHER

FEED

(-125+18mm)

PRIMARY

SCREEN FEED

PRIMARY

SCREEN O/S

(+18mm)

PRIMARY

SCREEN

PRODUCT

(-18+1mm)

PRIMARY

SCREEN

EFFLUENT

(-1mm)

HPGR FEED

(+18mm)

SECONDARY

SCRUBBER

FEED

(-18mm)

SECONDARY

SCREEN FEED

SECONDARY

SCREEN

PRODUCT

(-18+1mm)

SECONDARY

SCREEN

EFFLUENT

(-1mm)

DMS TAILINGS

TO STOCKPILEDMS SINKS

DMS

TAILINGS TO

RECRUSH

DMS EFFLUENT

DMS

EFFLUENT TO

PRIMARY

SCRUBBER &

GRAVEL SMP

DMS EFFLUENT

TO

SECONDARY

SCRUBBER

DMS EFFLUENT

TO SECONDARY

SCREEN

PRIMARY

SCRUBBER

WATER

TROMMEL

WATER

SECONDARY

CRUSHER

WATER

PRIMARY SCREEN

WATER

PRIMARY

SECTION

WATER

SECONDARY

SCRUBBER

WATER

SECONDARY

SCREEN WATERDMS WATER

PROCESS

WATER

RECOVERY

EFFLUENT

RECOVERY

WATER

FROM DE-GRIT

SCREEN GRITSFINAL TAILINGS

TROMMEL

U/S

DMS

EFFLUENT

INTO GRAVEL

SUMP HP

WATER LINE

GRAVEL SUMP

HP WATER FROM

WATER HEADER

GRAVEL SUMP

MAKE UP

DMS

EFFLUENT

INTO SCB-001

TROMMEL U/S

PUMP GLAND

SERVICE

WATER

DMS GLAND

SERVICE

WATER

Fine PSD Solids (tph) 200.00 46.78 153.22 208.99 93.59 116.40 93.59 93.59 51.04 38.80 3.75 143.26 188.72 308.87 213.37 95.50 100.76 3.74 92.22 16.65 9.99 6.66 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.00 50.61 151.37 115.40 1.00 0.00 0.00 8.99 0.0 0.0

Average PSD Solids (tph) 200.00 135.28 64.72 208.63 129.80 79.79 129.80 129.80 70.79 53.81 5.20 181.65 241.86 326.85 232.81 94.04 102.00 3.96 110.86 15.99 9.59 6.40 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.00 49.53 151.53 78.83 0.96 0.00 0.00 8.63 0.0 0.0Coarse PSD Solids (tph) 200.00 149.86 50.14 208.22 132.82 76.33 132.82 132.82 72.43 55.06 5.32 199.89 261.05 342.69 253.68 89.01 106.14 4.24 127.46 15.23 9.14 6.09 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.00 47.03 153.17 75.40 0.92 0.00 0.00 8.22 0.0 0.0

Design PSD Solids (tph) 200.00 149.86 153.22 208.99 132.82 116.40 132.82 132.82 72.43 55.06 5.32 199.89 261.05 342.69 253.68 95.50 106.14 4.24 127.46 16.65 9.99 6.66 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.04 0.00 50.61 153.17 115.4 1.0 0.0 0.0 8.99 0.00 0.00

Water flowrate (m³/h) 14.00 0.56 13.44 186.98 8.28 272.25 8.28 8.28 1.65 4.13 81.99 5.70 219.67 573.90 50.10 618.90 16.67 68.00 4.05 402.05 192.21 209.84 0.00 0.00 20.00 46.49 33.00 149.49 0.00 95.10 331.72 576.31 103.95 36.50 7.49 24.16 203.0 19.23 40.00 10.00 172.98 4.32 5.00

Slurry flowrate (m³/h) 89.47 57.11 71.26 265.84 58.40 316.17 58.40 58.40 28.98 24.91 83.99 81.13 318.18 703.22 145.83 654.94 56.72 69.60 52.15 408.33 195.98 212.35 103.96 26.59 83.31 246.57 19.61 176.37

Slurry flowrate (tph) 214.00 150.42 166.66 395.97 141.10 388.65 141.10 141.10 74.08 59.19 87.31 205.59 480.71 916.59 303.78 714.40 122.81 72.24 131.51 418.70 202.20 216.50 103.99 58.10 180.91 318.42 20.23 181.97

Slurry SG 2.39 2.63 2.34 1.49 2.42 1.23 2.42 2.42 2.56 2.38 1.04 2.53 1.51 1.30 2.08 1.09 2.17 1.04 2.52 1.03 1.03 1.02 1.00 2.19 2.17 1.29 1.03 1.03

% solids (wt) 93.46 99.63 91.94 52.78 94.13 29.95 94.13 94.13 97.77 93.02 6.09 97.23 54.30 37.39 83.51 13.37 86.43 5.87 96.92 3.98 4.94 3.08 0.04 0.87 84.67 36.24 4.94 4.94

% solids (vol) 84.35 99.02 81.14 29.67 85.82 13.89 85.82 85.82 94.31 83.42 2.39 92.97 30.96 18.39 65.64 5.50 70.61 2.30 92.23 1.54 1.92 1.18 0.02 0.72 69.38 17.66 1.92 1.92

Solids SG 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65

LER-A101-MAG-001

LER-A101-MAG-002

LER-A101-MAG-003

LER-A101-BWR-004

NOTE 6

PI

6

PI

PI

VSD

VSD

VSD

VSD

M

VSD

VSD

VSD

VSD

VSD

VSD

VSD

VSD

VSD

VSD

M

VSD

VSD

VSD

VSD

VSD

VSD

VSD

LT

LT

2 A101-CVR-012 PROFILE CHANGED, THEREFORE MOTOR kW UPDATED TO 37KW

26/01/2016 MM

Page 3: Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt ask block flow diagram a100-bfd-001 consulmet® project number pq-ler-001 a100-bfd-001

CHECKED

ENG CIV

DRAWING NUMBER REV:

1

This drawing is CONFIDENTIAL and at all times remains the property of CONSULMET PTY LTD. It may not be reproduced without the authorisation of CONSULMET PTY LTD. At any time, this drawing is subject to return upon demand. This document should not be used in any way detrimental to CONSULMET PTY LTD and/or its subsidiary branches and/or partners.

KIMBERLEY DIAMOND COMPANY NL

260TPH DMS MODULE

DRAWN

SIG DATE

ENG STRUC

ENG MECH

ENG ELE

IF IN DOUBT ASK

PROCESS FLOW DIAGRAMA200-PFD-201

®CONSULMET

PROJECT NUMBER

PQ-LER-001 A200-PFD-201

LERALA

PT

SINKS -18 +1mm

253.68 tph

-18 +1 mm

43

6

13 25

10

11

36

18

19

37

35

8

30

PT

1617

15

12

24 22

21

14

R/LINED

PI

20

1

LER-A201-CHU-001

LER-A201-CHU-002LER-A201-CYC-001

LER-A201-CYC-002

LER-A201-DMC-001

LER

-A2

01

-DM

G-0

01

LER-A201-DNS-001

M

LER-A201-MAG-001

LER-A201-MXB-001

M

LER-A201-PMP-001

M

LER-A201-PMP-002

M

LER-A201-PMP-003

M

LER-A201-PMP-004

M

LER-A201-PMP-005

LER-A201-SCR-001

LER-A201-UPN-001

M

LER-A201-SCR-002

LER-A201-SMP-001LER-A201-SMP-

002

LER-A201-SMP-004

LER-A201-SPL-001

LER-A201-SPL-002

NOTE 1: EXISTING EQUIPMENT AND FLOWSHEET AS PER CLIENT PFD.

NOTE 2: NEW EQUIPMENT ARE INDICATED BY THICKER LINES AND BOLD FONT.

NOTE 3:THE PLANT INCLUDES EXISTING & NEW EQUIPMENT. IT IS ASSUMED THAT ALL EXISTING EQUIPMENT IS IN GOOD WORKING ORDER, HAS BEEN PROPERLY MAINTAINED & IS CAPABLE OF HANDLING THE DUTY INDICATED IN THE MASS BALANCE.

NOTE 4: REMOVED.

NOTE 5: EXISTING DMS EFFLUENT PUMP MOTOR CHANGED FROM 35kW TO 110kW, IN ORDER TO ACHIEVE DISCHARGE PRESSURE OF 300kPa INTO PRIMARY SCRUBBER,SECONDARY SCRUBBER AND GRAVEL SUMP.

DMS FLOATS TO

LER-A101-CVR-007

A100

PFD

101

TO DEWATERING

SCREEN FINAL

RECOVERY

LER-A301-SCR-005

A300

PFD

301

DMS EFFLUENT TO PRIMARY

& SECONDARY SCRUBBERS

AND GRAVEL SUMP

LER-A101-SCB-001-002 &

LER-A100-SMP-004

A100-

PFD-

101

DMS FEED FROM

LER-A101-CVR-011

A100-

PFD-

101

PROCESS WATER

A100-

PFD-

101

M

LER-A201-PMP-006

5

7

LER-A201-MXB-002

M

LER-A201-PMP-007

LER-A201-TNK-001

WA

SH

PR

ESSU

RE

PR

ESSU

RE

WA

SH

29

LER-A201-CHU-003

DMS FLOATS TO

LER-A101-CVR-017

A100

PFD

101

LER-A201-BIN-001

M

LER-A201-PMP-008

LER-A201-JPC-001

EXISTING 15 m3 HOPPER

MOTIVE RETURN

WATER FROM FINAL

RECOVERY

LER-A301-PMP-002

A300

PFD

301

FLOATS -6 +1mm

LER-A201-CYC-003

32

34

33

26

NEW EQUIPMENT

LEGEND

EXISTING EQUIPMENT

9

M

FLOATS -18 +6mm

31

R/LINEDLER-A201-CHU-004

LER-A201-SCR-003

23

LER-A201-CYC-004

LER-A201-CYC-005

PT

PT

LER-A201-DST-001

LER-A201-DST-002

LER-A201-DST-003

LER-A201-DNS-002

27

M

LER-A201-UPN-002

M

LER-A201-SCR-004

M

LER-A201-SCR-005

LER-A201-UPN-003

R/LINED

REV No.

DESCRIPTION DATE SIGN

REPRESENTATION OF FLOWSHEET FROM CLIENT DWG. ADDED MASS BALANCE.

KNA

B

LER-A201-UPN-004

M

LER-A201-SCR-006

LER-A201-HOP-001

MOTIVE CYCLONE CHANGED FROM 165mm TO 250mm, MOTIVE CYCLONE OVERFLOW BOX ADDED ISSUED FOR REVIEW

KN

07/07/2014

23/07/2014

B

B

LER-A201-SMP-005

C INTERNAL REVIEW MARK-UPS, MASS BALANCE UPDATED FROM LIMN SIMULATION AND NOTE 3 AND 4 ADDED

13/08/2014 KN

C

C

D

C

NOTE 5

TagNo Description Manufacturer Model kW

LER-A201-CYC-003 MOTIVE CYCLONE WEIR MINERALSLINACLONE LC300E, 85 mm INLET, 37 mm SPIGOT, 80 mm

VORTEX FINDER0

LER-A201-HOP-001 MOTIVE CYCLONE OVERFLOW BOX 0.25 m3 0

LER-A201-JPC-001 JET PUMP GENFLO HBJP GEN-224-80 0

LER-A201-PMP-005 EFFLUENT PUMP MOTOR ONLY WARMAN 8/6F-AH-R , 1002.86 RPM 110

LER-A201-PMP-008 MOTIVE WATER PUMP KSB 60-250, C/W STEEL CHANNEL BASED FRAME 30

LER-A201-SMP-005 MOTIVE SUMP CONSULMET 2.3m3 LIVE VOLUME 0

LER-A201-X-000 WATER RECOVERY CIRCUIT CONSULMET AREA A500 495.8

Total 635.8

EQUIPMENT LIST

TagNo Description Manufacturer kWLER-A201-BIN-001 JET PUMP CONCENTRATES HOPPER 0

LER-A201-BIN-002 DMS SURGE BUN 0

LER-A201-CHU-001

FEED PREPARATION SCREEN

FEED CHUTE 0

LER-A201-CHU-002

COARSE FLOATS PRODUCT DISCHARGE

FLOATS DISCHARGE CHUTE 0

LER-A201-CHU-003

FINES FLOATS PRODUCT DISCHARGE

FLOATS TAILINGS CHUTE 0

LER-A201-CHU-004

COARSE FLOATS PRODUCT DISCHARGE

FLOATS DISCHARGE CHUTE 0

LER-A201-CYC-001 FINES DMS CYCLONE 2 MULTOTEC 0

LER-A201-CYC-002 FINES DMS CYCLONE 1 MULTOTEC 0

LER-A201-CYC-004 COARSE DMS CYCLONE 1 MULTOTEC 0

LER-A201-CYC-005 COARSE DMS CYCLONE 2 MULTOTEC 0

LER-A201-DMC-001 NUCLEAR DENSITY CONTROLLER ENDRIES+HAUSER 0

LER-A201-DMG-001 DE-MAGNETISING COIL ERIEZ 0.6

LER-A201-DNS-001 TUBE DENSIFIER MULTOTEC 0

LER-A201-DNS-002 TUBE DENSIFIER MULTOTEC 0

LER-A201-DST-001 COARSE TWO WAY DISTRIBUTOR MULTOTEC 0

LER-A201-DST-002 FINES TWO WAY DISTRIBUTOR MULTOTEC 0

LER-A201-DST-003 TWO WAY DISTRIBUTOR MULTOTEC 0

LER-A201-FDR-001 VIBRATING FEEDER OSBORN 2.2

LER-A201-MAG-001 MAGNETIC SEPARATOR STEINERT 5.5

LER-A201-MXB-001 FINES DMS MIXING BOX I-ZAN ENGINEERING 0

LER-A201-MXB-002 COARSE DMS MIXING BOX I-ZAN ENGINEERING 0

LER-A201-PMP-001 FINES CYCLONE FEED PUMP WARMAN 110

LER-A201-PMP-002 CORRECT MEDIUM PUMP WARMAN 132

LER-A201-PMP-003

CORRECT MEDIUM

DENSIFYING PUMP WARMAN 45

LER-A201-PMP-004 DILUTE MEDIUM PUMP WARMAN 22

LER-A201-PMP-006 SPILLAGE PUMP WARMAN 7.5

LER-A201-PMP-007 COARSE CYCLONE FEED PUMP WARMAN 110

LER-A201-SCR-001 FEED PREPARATION SCREEN VIBRAMECH 36

LER-A201-SCR-002 FINES FLOATS DRAIN PANEL DYNAMIC MACHINERY 0

LER-A201-SCR-003 COARSE FLOATS DRAIN PANEL DYNAMIC MACHINERY 0

LER-A201-SCR-004 FINES FLOATS SCREEN VIBRAMECH 15

LER-A201-SCR-005 SINKS SCREEN VIBRAMECH 6

LER-A201-SCR-006 COARSE FLOATS SCREEN VIBRAMECH 18

LER-A201-SMP-001 CORRECT MEDIUM SUMP I-ZAN ENGINEERING 0

LER-A201-SMP-002 DILUTE MEDIUM SUMP I-ZAN ENGINEERING 0

LER-A201-SMP-004 SPILLAGE SUMP 0

LER-A201-SPL-001

TUBE DENSIFIER U/F

SPLITTER BOX I-ZAN ENGINEERING 0

LER-A201-SPL-002

TUBE DENSIFIER O/F

SPLITTER BOX I-ZAN ENGINEERING 0

LER-A201-TNK-001 MIXING BOX CM HEADER TANK I-ZAN ENGINEERING 0

LER-A201-UPN-001 FEED PREP. SCREEN UNDERPAN I-ZAN ENGINEERING 0

LER-A201-UPN-002 FINES FLOATS SCREEN UNDERPAN I-ZAN ENGINEERING 0

LER-A201-UPN-003 SINKS SCREEN UNDERPAN I-ZAN ENGINEERING 0

LER-A201-UPN-004 COARSE FLOATS SCREEN UNDERPAN I-ZAN ENGINEERING 0

Total 509.8

EXISTING EQUIPMENT LIST

KN

15/09/2014

EQUIPMENT LIST SPLITS INTO EXISTING AND NEWD

E FAUPDATED AFTER SITE VISIT. REMOVED FeSi ADDITION & COMPRESSOR CIRCUITS. NOTE 6.

NOTE 6:GROOVES WORN INTO THE MAGNETIC SEPARATOR DRUM WILL AFFECT RECOVERY OF FeSI

NOTE 6

E

02/10/2014F ASMASS BALANCE UPDATED. MOTIVE PUMP AND CYCLONE MODEL UPDATED. SINKS HOPPER WATER ADDED.

38

2

LER-A201-BIN-002

MLER-A201-FDR-001

NOTE 7:THE HOIST & FeSi MAKE UP SYSTEM HAS BEEN REMOVED..

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

DMS FEED

(-18+1mm)

PREP SCREEN

FEED

-18+1mm

FEED PREP

EFFLUENT

-1mm

FINES MIXING

BOX FEED

-6+1mm

COARSE

MIXING BOX

FEED

-18+6mm

FINES

CYCLONE FEED

COARSE

CYCLONE FEED

FINES

CYCLONES

O/FLOW

COARSE

CYCLONES

O/FLOW

FINES

CYCLONES

U/FLOW

COARSE

CYCLONES

U/FLOW

CYCLONE

U/FLOW

CORRECT

MEDIA DRAIN

CORRECT MEDIA

RINSE

CORRECT

MEDIUM

PUMP

DELIVERY

MIXER HEAD

BOX

OVERFLOW

TUBE

DENSIFIER

FEED

TUBE

DENSIFIER

U/FLOW

TUBE

DENSIFIER

O/FLOW

MAGSEP

FEED

MAGSEP

O/DENSE

MAGSEP

EFFLUENT

FEED PREP

SPRAYS

FINES FLOATS

SCREEN SPRAY

WATER

COARSE

FLOATS

SCREEN

SPRAY

SINKS SCREEN

SPRAY WATER

DENSITY

DILUTION

CONTROL

DILUTE MED

SUMP

WATER

MOTIVE MAKE-UP

WATER

SINKS

SCREEN

PRODUCT

FINES FLOATS

SCREEN TAILINGS

(-6+1.0mm)

COARSE FLOATS

SCREEN

TAILINGS

(-6+1mm)

COARSE FLOATS

SCREEN

TAILINGS

(-18+6mm)

MOTIVE

RETURN

WATER

MOTIVE

CYCLONE O/F

MOTIVE

CYCLONE U/F

JET PUMP

FEED TO

RECOVERY

DMS

PROCESS

WATER

DMS EFFLUENTSINKS HOPPER

WATER

DMS GLAND

SERVICE

WATER

Fine PSD Solids (tph) 213.37 213.37 16.65 101.49 98.91 101.49 98.91 98.65 97.92 2.84 0.99 3.83 0.00 3.68 0.00 0.00 0.00 0.00 0.00 3.68 0.00 3.68 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3.74 95.70 5.06 92.22 0.04 0.00 0.04 3.74 0.00 16.65 0.00 0.00

Average PSD Solids (tph) 232.81 232.81 15.99 102.57 117.77 102.57 117.77 99.7 116.59 2.87 1.18 4.05 0.00 3.52 0.00 0.00 0.00 0.00 0.00 3.52 0.00 3.52 0.00 0.00 0.00 0.00 0.00 0.00 0.00 3.96 96.89 5.11 110.86 0.04 0.00 0.04 3.96 0.00 15.99 0.00 0.00

Coarse PSD Solids (tph) 253.68 253.68 15.23 106.47 134.74 106.47 134.74 103.5 133.39 2.98 1.35 4.33 0.00 3.36 0.00 0.00 0.00 0.00 0.00 3.36 0.00 3.36 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4.24 100.80 5.34 127.46 0.04 0.00 0.04 4.25 0.00 15.23 0.00 0.00

Design Solids PSD tph 253.68 253.68 16.65 106.47 134.74 106.47 134.74 103.49 133.39 2.98 1.35 4.33 0.0 3.68 0.0 0.0 0.0 0.0 0.0 3.68 0.0 3.68 0.00 0.00 0.00 0.00 0.00 0.00 0.00 4.24 100.80 5.34 127.46 0.04 0.00 0.04 4.25 0.00 16.65 0.00 0.00

Water (m³/h) 50.10 50.1 397.0 12.67 6.37 173.3 219.4 131.2 155.8 54.8 69.9 124.7 380.9 223.9 432.0 39.27 71.6 41.9 29.7 264.4 27.7 236.7 77.3 75.5 75.5 70.0 13.8 10.8 6.0 7.3 8.6 8.1 4.05 103.9 52.0 51.97 68.0 331.72 402.05 2.74 5.00

FeSi feedrate (tph) 0.00 0.00 0.00 0.00 0.00 468.7 593.1 272.6 342.9 196.0 250.2 446.3 982.1 79.6 1168.0 106.18 193.4 174.1 19.3 99.0 99.0 0.0 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.0

Slurry (m³/h) 145.83 145.83 403.33 52.84 57.22 282.4 357.4 197.7 250.2 84.7 107.2 192.0 525.3 237.0 603.8 54.9 100.0 67.5 32.5 280.3 42.2 238.1 8.86 46.62 10.10 52.15 103.96 51.97 51.99 69.60 408.3

Slurry tph 303.78 303.78 413.70 119.14 141.11 748.5 947.2 507.3 632.1 253.8 321.5 575.3 1363.0 307.2 1599.9 145.4 265.0 216.0 49.0 367.0 126.6 240.4 11.50 109.38 13.43 131.51 103.99 51.97 52.01 72.25 418.7

Slurry SG 2.08 2.08 1.03 2.25 2.47 2.65 2.65 2.57 2.53 3.00 3.00 3.00 2.59 1.30 2.65 2.65 2.65 3.20 1.51 1.31 3.00 1.01 1.30 2.35 1.33 2.52 1.00 1.00 1.00 1.04 1.03

% Solids (wt) 84% 84% 4.0% 89% 95% 77% 77% 74% 75% 78% 78% 78% 72% 27% 73.0% 73% 28.4% 80.6% 39.5% 28.0% 78.2% 1.1% 37% 92% 40% 97% 0.04% 0.00% 0.08% 5.88% 4%

% Solids (vol) 66% 66% 1.6% 76% 89% 38.6% 38.6% 40.0% 40.3% 35.4% 34.8% 35.0% 27.5% 5.5% 28.4% 28.4% 28.4% 37.9% 8.8% 5.7% 34.5% 0.6% 18% 82% 20% 92% 0.02% 0.00% 0.03% 2.30% 2.9%

Solids SG 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65

0 APPROVED FOR CONSTRUCTION 31/10/2014 AS

VSD

VSD

VSD

VSD

VSD

VSD

VSD

PI

PI

LT

PILT

LT

1INSTRUMENTATION UPDATED AFTER SITE VISIT IN OCTOBER 2015

31/10/2015 MM

LT

Page 4: Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt ask block flow diagram a100-bfd-001 consulmet® project number pq-ler-001 a100-bfd-001

CHECKED

ENG CIV

DRAWING

NUMBERREV:

2

This drawing is CONFIDENTIAL and at all times remains the property of CONSULMET PTY

LTD. It may not be reproduced without the authorisation of CONSULMET PTY LTD. At any

time, this drawing is subject to return upon demand. This document should not be used in any

way detrimental to CONSULMET PTY LTD and/or its subsidiary branches and/or partners.

KIMBERLEY DIAMOND COMPANY NL

RECOVERY

DRAWN

SIG DATE

ENG STRUC

ENG MECH

ENG ELE

IF IN DOUBT ASK

PIPING & INSTRUMENTATION DIAGRAMA300-PID-301

®CONSULMET

PROJECT NUMBER

PQ-LER-001 A300-PID-301

LERALA

LER-A301-HOP-001 LER-A301-HOP-002

M

LER-A301-HOP-003

C

M

C T

LER-A301-XRY-001

C

M

C T

LER-A301-XRY-002 C

M

C T

LER-A301-XRY-003

LER-A301-STK-001

-2.5 +1.0 mm -6 +2.5 mm -18 +6 mm

FROM DMS SINKS JET

PUMP

A200-

PID-

201LER-A301-CHU-001

WATER RECOVERY

401-PMP-010

A400-

PID-

401

M

LER-A301-PMP-001

LS001

LS002

LT003

LER-A301-CHU-002

LER-A301-DRY-001LER-A301-DRY-002LER-A301-DRY-003

LER-A301-CHU-003

LER-A301-CHU-004

LER-A301-CHU-005

LER-A301-CHU-006

LER-A301-SMP-001

M

LER-A301-PMP-002

SPILLAGE TO DMS FEED

PREP SCREEN

LER-A201-SCR-001

A200

PID

201

LER-A301-CHU-007LER-A301-CHU-008

NEW EQUIPMENT

LEGEND

EXISTING EQUIPMENT

LER

-A3

01

-14

0-E

W-H

DP

10

-10

-00

1

LER-A301-80-GW-HDH-30-002

LER-A301-140-EW-HDP10-10-003

150 x 80

LER-A301-100-EW-CSM-10-004

LER-A301-80-GW-HDH-30-005

LER-A301-110-EW-HDP10-30-006

LER

-A3

01

-50

-EW

-HP

H-1

0-0

07

LER

-A3

01

-50

-EW

-HP

H-1

0-0

08

LER

-A3

01

-50

-EW

-HP

H-1

0-0

09

SAUNDERS KB

DIAPHRAGM VALVE

FLANGED

PINCH VALVE

FLANGED

GATE VALVE KNIFE GATE

VALVE

NON-RETURN

VALVE

BALL VALVE

BALL VALVE R/L SAUNDERS KB

DIAPHRAGM VALVE

R/L FLANGED

ATLAS COPCO

QUICKFIT

COUPLING

GLOBE VALVE CONTROL VALVE BUTTERFLY VALVE

MOTORISED FLAP VALVE

VALVE ACTUATORS

S

SOLENOID FLANGE

CONCENTRIC

REDUCERORIFICE

SYMBOLS

ECCENTRIC

REDUCER

IN-LINE

STRAINER

PIPE NUMBER

LINE IDENTIFICATION

A001-50-PW-CSM-0-127

MINIMUM ANGLE eg 10º.

MATERIAL SPEC eg. ASTMA-106-SCH40

PROCESS FLUID eg. RAW WATER

PIPE SIZE mm NB eg. 150mm

MATERIAL SPECIFICATION

HDPE – ISO 4427 HDPE PE100-PN10-SDR17

CSM – ASTMA106B, SCH. 40 CARBON STEEL

CSH – ASTMA106B, SCH. 80 CARBON STEEL

CSMR – RUBBER-LINED STEEL PIPE

SPH – SOFT PRESSURE HOSE

HPH – HARD PRESSURE HOSE

HDH – HEAVY DUTY PULP HOSE

FLUID IDENTIFICATION

RW – RAW WATER

PA – PLANT AIR

FD – FeSi MEDIUM, DENSE

FS – FeSi MEDIUM, DILUTE

EW – EFFLUENT/SPILLAGE

GW – GRAVEL/WATER

GM – GRAVEL/MEDIUM

HOSE IDENTIFICATION

SMOOTH FLOW SOFTWALL PRESSURE HOSE, TYPE H LINER,

CLASS 50, M4, CLAMPED

SMOOTH FLOW HARDWALL PRESSURE HOSE, TYPE H LINER,

CLASS 1000, M5, FLANGED

WATER DELIVERY HOSE, LIGHT, W4, CLAMPED

BLACKLINE MINING HOSE, D1, CLAMPED

PEXGOL CLASS 10

DX

DENSITY MEASUREMENT/CONTROL

DE

DIRC

RADIOACTIVE SOURCE (FIELD)

DENSITY TRANSMITTER (FIELD)

DENSITY INDICATION, RECORDER, CONTROLLER ON BOARD

LININGS

RL – 4mm RUBBER LININGS 45 SHORE HARDNESS

ST – 6mm THICK STEEL PLATE VRN 500 OR EQUIVALENT

HT – 10mm THICK HIGH IMPACT AREAS

FLOAT VALVE

M

PLANT AREA

INSTRUMENT CODE

INSTRUMENT (2ND

LETTER)

A – ALARM

C – CONTROLLER

E – ELEMENT

H – HIGH

I – INDICATOR

L – LOW

Q – TOTALISER

R – RECORDER

S – SWITCH

T – TRANSMITTER

V – VALVE

X – INTEGRATOR

PROCESS VARIABLE (1ST

LETTER)

A – ANALYSIS (e.g. pH)

D – DENSITY

F – FLOW

J – FORCE

K – CURRENT

L – LEVEL

P – PRESSURE

T – TEMPERATURE

V – VOLTAGE

W – MASS

X – MULTI-VARIABLE

Z - POSITION

GENERAL KEY

V - VALVE S - STRAINER NC - NORMALLY CLOSED TO FLR - TO FLOOR

REV No. DESCRIPTION DATE SIGN

20/02/2014INITIATED FLOWSHEET FAA

B UPDATED SCREENS, SORTERS & SPILLAGE PUMP 20/02/2014 FA

C ADDED DRIERS AND GLOVE BOX 20/03/2014 FA

D ADDED DEWATERING SCREENS AFTER FLOW SORTS 23/03/2014 FA

E UPDATED P&ID. 16/07/2014 FA

Ø 25

M

LER-A301-PMP-003

M

LER-A301-PMP-004

LER-A301-100-PW-CSM-0-010

LER-A301-100-PW-CSM-0-011

LER-A301-100-PW-CSM-0-012

LER-A301-100-PW-CSM-0-013

LER-A301-110-PW-HDP10-0-014

LER-A301-110-PW-HDP10-0-015

10 m3

LER-A301-

CHU-009

LER-A301-

CHU-010

LER-A301-

CHU-011

LER-A301-25-PW-SPH-0-016LER-A301-50-PW-SPH-0-017

LER

-A3

01

-50

-PW

-SP

H-0

-01

8

LER-A301-50-EW-SPH-10-019

LER-A301-50-EW-SPH-10-020

LER-A301-160-GW-HDP16-60-021

LER

-A3

01

-15

0-G

W-H

DP

16

-60

-02

2

LER-A301-200-GW-HDP16-60-023

LER-A301-200-GW-HDP16-60-024

LER-A301-200-GW-HDP16-60-025

3 m3

LER-A301-25-PW-SPH-0-026

LER-A301-90-PW-HDP10-0-027

Ø 25

LER

-A3

01

-25

-PW

-SP

H-0

-02

8

VENDOR SUPPLYVENDOR SUPPLYVENDOR SUPPLY

PT004

PZ005

PA006

LA007

HHHL

L

PZ008

CLOSE 201-V-007 ON SINKS HOPPER

A200-PID-201

F

XRAY WATER FILTER, FINAL RECOVERY PROCESS WATER PUMPS AND HYDREX PROCESS WATER TANK ADDED, PIPELINE AND INSTRUMENTATIONS UPDATED, PID ISSUED FOR REVIEW

22/07/2014 KN

LER-A301-TNK-001

F

F

F

DETAIL A: DEWATERING SCREEN SPRAY WATER

DETAIL A

80 NB FLANGE

FOR FLOOR

SPILLAGE

30mm SLOTTED

OPENING

(15° SPRAY ANGLE)

25

4m

m

LENGTH = 500mm

LER-A301-100-GW-CSM-0-029

DETAIL B: SPILLAGE PUMP FLOOD BOX

DETAIL B

NOTES

NOTE 1: 24 HOURS OPERATION FOR ALL EQUIPMENT EXCLUDING

SORTHOUSE SECTION (GLOVE BOXES) WHICH RUN ON A 12

HOURS DAY SHIFT.

LER-A301-BIN-001

LER-A301-BIN-002

LER-A301-BIN-003

C

M

T

LER-A301-GBX-001

C

M

T

LER-A301-GBX-002

C

M

T

LER-A301-GBX-003

LER-A301-HOP-004

LER-A301-HOP-005

LER-A301-HOP-006

LER-A301-HOP-007

LER-A301-HOP-008

LER-A301-HOP-009

SORT HOUSE

NOTE 1

G G G

G

NOTE 1

LT009

HHPZ010

CLOSE 301-V-018/002

LT011

LA012

PZ013

CLOSE 301-V-002/003

LT014

LA015

PZ016

CLOSE 301-V-004/005

HH HH

G

CONCENTRATE HOPPERS ADDED, FINAL RECOVERY TO OPERATE ON 24 HOURS AND SORTHOUSE TO RUN FOR A 12 HOURS DAY SHIFT

LA017

06/08/2014 KN

LER-A301-CMP-001

COMPRESSOR

ADDED COMPRESSOR. ADDED 4TH SORTER STREAM AFTER CLIENT PRESENTATION ON 03/11/14. ISSUED FOR CONSTRUCTION

0 04/11/2014 FA

C

M

C TLER-A301-XRY-004

M

LER-A301-FDR-001

LER-A301-CHU-012

LER-A301-CHU-013

LER-A301-

CHU-014

LER

-A3

01

-50

-EW

-HP

H-1

0-0

30

LER

-A3

01

-16

0-G

W-H

DP

16

-60

-03

1

LER

-A3

01

-50

-PW

-SP

H-0

-03

2

100 x 80

LER-A301-SMP-002

TO MOTIVE DEWATERING

CYCLONE

A200

PID

201

LER-A301-SMP-003

M

LER-A301-PMP-005

LER

-A3

01

-90

-GW

-HD

P1

0-3

0-0

33

LER-A301-CHU-015

LER-A301-80-EW-SPH-10-034

LER-A301-100-PW-HDH-0-035

PI018

155mm

FEED1 x 80 NB SPRAY PIPE WITH

50NB SWAGE NIPPLE, PLUG AND

2 x 20NB FLOOD NOZZLES MFN 7

300mm

SPRAY BARS 610mm LONG

LER-A301-80-PW-CSM-0-036

LER-A301-80-PW-CSM-0-037

LER-A301-CHU-016

LER-A301-CHU-017

ADDED CVR-003 & 004, XRY-004 HAS BEEN PUT IN LINE (NOT FUTURE SCOPE). WATER FILTER BACKFLUSH LINE ADDED, NON RETURN VALVE ADDED ON LINE PW-HDH-0-041 (PMP-003/004 DISCHARGE). VALVE 043/044 & 045 AMENDED FROM PNEUMATIC TO LEVER OPERATED.

FLUSH LINE TO FLOOR

V-00125NB

50 x 25 50 x 25 50 x 25

VENDOR SUPPLY

LER-A301-90-EW-HDP10-10-038

LER

-A3

01

-50

-EW

-HD

H-1

0-0

39

10/09/2015MM

LER-A301-SCR-001

LER-A301-SCR-002

LER-A301-UPN-001

M

LER-A301-100-PW-CSM-0-040

ORIFICE

LER-A301-FIL-001

LER-A301-100-PW-CSM-0-041

1

V-002150NB

V-003150NB

V-004200NB

V-005200NB V-006

200NB

V-00725NB

V-00825NB

V-00925NB

V-01025NB

V-011100NB

V-01225NB

V-013100NB

V-014100NB

V-015100NB

V-01625NB

V-01750NB

V-018150NB

V-02025NB

V-022100NB

V-023100NB

V-024100NB

V-025100NB

V-026100NB

V-027150NB

V-028150NB

V-029200NB

LER-A301-50-EW-SPH-10-042

LER

-A3

01

-11

0-G

W-H

DP

10

-30

-04

3

LS001

LS002

V-030100NB

LER-A301-110-EW-HDP10-30-044

L L L

LER-A301-CVR-001

M

LER-A301-CVR-002

M

LER-A301-CVR-003

M

LER-A301-CVR-004

M

V-019 RELOCATED TO LINE LER-A301-100-PW-CSM-013 AND V-31 ADDED ON LINE LER-A301-100-PW-CSM-011

2 27/01/2016 MM

V-019100NB

V-021100NB

V-031100NB

Page 5: Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt ask block flow diagram a100-bfd-001 consulmet® project number pq-ler-001 a100-bfd-001

CHECKED

ENG CIV

DRAWING

NUMBERREV:

1

This drawing is CONFIDENTIAL and at all times remains the property of CONSULMET PTY

LTD. It may not be reproduced without the authorisation of CONSULMET PTY LTD. At any

time, this drawing is subject to return upon demand. This document should not be used in any

way detrimental to CONSULMET PTY LTD and/or its subsidiary branches and/or partners.

KIMBERLEY DIAMONDS COMPANY NL

WATER RECTICULATION SYSTEM

DRAWN

SIG DATE

ENG STRUC

ENG MECH

ENG ELE

IF IN DOUBT ASK

PROCESS FLOW DIAGRAMA400-PFD-401

®CONSULMET

PROJECT NUMBER

PQ-LER-001 A400-PFD-401

LERALA DIAMONDS

LER-A401-SMP-001

M

LER-A401-PMP-001

FROM SECONDARY SCREEN

EFFLUENT PUMP

LER-A101-PMP-006

A100

PID

101

M

LER-A401-PMP-002

LER-A401-TNK-001

M

LER-A401-PMP-003

M

LER-A401-PMP-004

LER-A401-SCR-001

LER-A401-UPN-001

M

LER-A401-SCR-002

LER-A401-UPN-002

M

LER-A401-TNK-002

LER-A401-CYC-001

LER-A401-CYC-002

M

LER-A401-PMP-005

M

LER-A401-PMP-006

TO SLIMES DAMA500

PID

501

FROM DEGRIT SCREENS TO

TAILINGS TRANSFER

CONVEYOR A101-CVR-017

A100

PID

101

M

LER-A401-THK-001

LER-A401-SMP-002

M

LER-A401-PMP-007

LER-A401-SMP-003

M

LER-A401-PMP-008

RAW MAKE-UP WATERA500

PID

502

TO PROCESS WATER MAIN

HEADER

A100

PID

101

FLOC PLANT

LER-A401-TNK-003

M

LER-A401-PMP-009

LER-A401-TNK-004

M

LER-A401-PMP-010

TO FINAL RECOVERY PLANTA300

PID

301

LER-A401-CHU-001LER-A401-

CHU-002

LER-A401-DST-001

LER-A401-CYC-003

LER-A401-CYC-004

M

LER-A401-PMP-011

REV No.

DESCRIPTION DATE SIGN

STANDBY

KDC NL

CONSULMETBATTERY

LIMIT

EXISTING Y-PIECE

PT002

PT003

LER-A401-TNK-005

FT004

FT005

LT006

VSD

EXISTING Y-PIECECURRENTLY DISCONNECTED FROM

PROCESSFLOW METER BEYOND ECONOMIC REPAIR

LT016

PT017

A100

PID

101

GSW TO DMS

NO NC

REPRESENTATION OF FLOWSHEET FROM CLIENT DATA. ADDED MASS BALANCE.

KNA

B

RETROFITS RECOMMENDATION FROM MULTOTEC ADDED, THICKENER U/F SG REVISED TO 1.25 PFD UPDATED FOR REVIEW

KN

04/07/2014

24/07/2014

WATER MAKE UP RECALCULATED TO 65 M3 AT THICKENER U/F SG OF 1.3 MASS BALANCE UPDATED

C

16/07/2014 FA

ADDED GLAND SERVICE PMP-012. UPDATED MASS BALANCE. FA30/07/2014D

UPDATED GLAND SERVICE PMP-012 SPECIFICATIONS. FA12/08/2014E

KN13/08/2014F

INTERNAL REVIEW MARK-UPS, MASS BALANCE UPDATED BASED ON LIMN SIMULATION, NOTE 5 UPDATED AND SLIMES WATER RETURN LINE, NOTES 6,7,8,9 ADDED

G UPDATED AFTER SITE VISIT. EQUIPMENT DETAILS. 15/09/2014 FA

NOTE 1:THE WATER RECOVERY IS EXISTING. NO MODIFICATIONS ARE PROPOSED, WITH EXCEPTION OF PIPE REPAIR AND CHANGES TO THE CYCLONE ARRANGMENT.

NOTE 2: CLIENT ESTIMATED THAT AN UNDERFLOW DENSITY OF 1.3 t/m3 CAN BE ACHIEVED. HOWEVER THIS IS NOT BASED ON TEST WORK. CONSULMET HAS BASED THE DEGREE OF WATER RETICULATION ON A THICKENER UNDERFLOW SG OF 1.25. THIS ESTIMATE WILL HAVE TO BE VERIFIED BY TEST WORK.

NOTE 3:DEGRIT CIRCUIT HAS A STANDBY STREAM INDICATED BY THE ‘NORMALLY CLOSED’ (NC) LABEL.

NOTE 4:EXISTING DEGRIT SCREENS ASSUMED THROUGHPUT OF 40TPH SOLIDS PER SCREEN.

NOTE 5: TOTAL PROCESS WATER REQUIRED: 631.m³/hTHICKENER OVERFLOW (AT U/F SG 1.25): 527m³/hREQUIRED MAKE UP WATER: 105m³/hAVAILABLE MAKE UP WATER: 79.0m³/hSLIMES RETURN WATER REQUIRED: 30.6m³/h

NOTE 6: SLIMES RETURN WATER SYSTEM NOT INCLUDED IN SCOPE OF SUPPLY

NOTE 7:PFD AND PID BASED ON SITE OBSERVATIONS AND AS-BUILD OF EXISTING SYSTEM.

NOTE 8:CYCLONE SPECIFICATIONS TO BE CHANGED TO MATCH HC500-150-4/A-B/50 c/w 180 OE AND HC600-20-0/A-C/55 c/w 180 OE AS RECOMMENDED BY MULTOTEC.

NOTE 9:DMS GLAND SERVICE WATER ESTIMATED.

NOTE 10: NEW SUCTION PIPING TO BE INSTALLED. BATTERY LIMIT ON SUMP DISCHARGE FLANGE AND PUMP SUCTION FLANGE.

1

2C

2B

2A

63A3B3C

4B

5B

5A

15

16

17

13

12

14

8

7

10

TagNo Description Manufacturer Model kWLER-A401-CHU-001 DEGRIT SCREEN 2 DISCHARGE CHUTE 0

LER-A401-CHU-002 DEGRIT SCREEN 1 DISCHARGE CHUTE 0

LER-A401-CHU-005 DEGRIT CYCLONE OVERFLOW COLLECTION CHUTE 0

LER-A401-CYC-001 DEGRIT CYCLONE 1 MULTOTEC HC500-150-4/A-B/50 c/w 180 OE AT 105kPa 0

LER-A401-CYC-002 DEGRIT CYCLONE 2 MULTOTEC HC600-20-0/A-C/55 c/w 180 OE AT 105kPa 0

LER-A401-CYC-003 DEGRIT CYCLONE 3 MULTOTEC HC500-150-4/A-B/50 c/w 180 OE AT 105kPa 0

LER-A401-CYC-004 DEGRIT CYCLONE 4 MULTOTEC HC600-20-0/A-C/55 c/w 180 OE AT 105kPa 0

LER-A401-DST-001 DEGRIT CYCLONE SPLITTER BOX MULTOTEC PD250/2/2/200/MSA 0

LER-A401-DST-004 DEGRIT CYCLONE SPLITTER BOX MULTOTEC PD250/2/2/200/MSA 0

LER-A401-PMP-001 THICKENER UNDERFLOW PUMP 2 WARMAN 3/2 AH 18.5

LER-A401-PMP-002 THICKENER UNDERFLOW PUMP 1 WARMAN 3/2 AH 30

LER-A401-PMP-003 SLIMES DISPOSAL PUMP 1 WARMAN 4/3D AH-R, 2187 RPM 45

LER-A401-PMP-004 SLIMES DISPOSAL PUMP 2 WARMAN 4/3 D AH-R,2187 RPM 55

LER-A401-PMP-005 DEGRIT SCREEN EFFLUENT PUMP WARMAN 4/3 D AH-R, 1450 RPM 30

LER-A401-PMP-006 THICKENER SPILLAGE PUMP WARMAN 3" DTV, 990mm, 820RPM 7.5

LER-A401-PMP-007 DEGRIT SPILLAGE PUMP WARMAN 3" DTV, 990mm, 820RPM 7.5

LER-A401-PMP-008 FLOCC PLANT AREA SPILLAGE PUMP WARMAN 3" DTV, 990mm, 820RPM 7.5

LER-A401-PMP-009 PROCESS WATER PUMP KSB

200-40,

IMPELLER Ø: 394 mm;

H: 50 m;

P: 83.58 kW;

Q: 500 m³/h;

IP56 MOD 110

LER-A401-PMP-010 RECOVERY PROCESS WATER PUMP KSB

WKLn 80/5,

IMPELLER DIAMETER 220 mm,

Q: 60 m³/h,

H: 72.86 m,

17.04 kW ABSORBED 22

LER-A401-PMP-011 PROCESS WATER PUMP KSB

200-40,

IMPELLER Ø: 394 mm;

H: 50 m;

P: 83.58 kW;

Q: 500 m³/h;

IP56 MOD 110

LER-A401-SCR-001 DEGRIT SCREEN 1 VIPRO

VSDS 1220x 2750-3900, 2745x1220

0.55 x 8 mm SAF IM PANEL SLOT, NUMBER OF PANELS-36 4.2

LER-A401-SCR-002 DEGRIT SCREEN 2 VIPRO

VSDS 1220x 2750-3900, 2745x1220

0.55 x 8 mm SAF IM PANEL SLOT, NUMBER OF PANELS-36 4.2

LER-A401-SMP-001 THICKENER SPILLAGE SUMP 0

LER-A401-SMP-002 DEGRIT SPILLAGE SUMP 0

LER-A401-SMP-003 PACHUCA SPILLAGE SUMP 0

LER-A401-THK-001 THICKENER GL&L HIGH DENSITY THICKENER 11

LER-A401-TNK-001 PACHUCA-SLIMES COLLECTION SUMP I-ZAN ENGINEERING 0

LER-A401-TNK-002 THICKENER FEEDWELL 0

LER-A401-TNK-003 PROCESS WATER DAM 0

LER-A401-TNK-004 RAW WATER DAM 0

LER-A401-TNK-005 DE-GRIT SCREEN EFFLUENT TANK I-ZAN ENGINEERING 0

LER-A401-UPN-001 DEGRIT SCREEN 1 UNDERPAN 0

LER-A401-UPN-002 DEGRIT SCREEN 2 UNDERPAN 0

Total 462.4

EXISTING EQUIPMENT LIST

0

APPROVED FOR CONSTRUCTION. PMP-012 REMOVED. DMS GSW AND TROMMEL U/SIZE PUMP GSW DETAILS UPDATED. SLIMES FLUSHING WATER CAPTURED. MASS BALANCE AND EQUIPMENT LIST UPDATED. DE-GRIT CONFIGURATION UPDATED. PMP-007 DISCHARGES INTO TNK-005. NEW CYCLONE UNDERFLOW CHUTE ADDED. BATTERY LIMITS UPDATED

29/10/2014 AS

GSW TO TROMMEL

UNDERSIZE PUMP LER-A101-

PMP-004

A100

PID

10118

20

LER-A401-CHU-005

2D

NOTE 3

NOTE 4

NOTE 10

LER-A401-DST-004

NOTE 3V-002200NB

LER-A401-CHU-006

3D

NC

NC

TagNo Description Manufacturer Model kW

LER-A401-CHU-006 DEGRIT SCREEN FEED CHUTE 0

Total 0

EQUIPMENT LIST

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

PLANT

EFFLUENT

DEGRIT

CYCLONE O/F

DEGRIT

CYCLONE U/F

DEGRIT

SCREEN GRITS

DEGRIT

SCREEN

EFFLUENT

THICKENER

FEED

THICKENER

UNDERFLOW

THICKENER

UNDERFLOW

THICKENER

OVERFLOW

SLIMES

DISPOSAL

MAKE-UP

WATER

CLEAN

WATER

SUPPLY

RECOVERY

WATER

SUPPLY

PROCESS

WATER TO A101

FLOCCULANT

PLANT WATER

GLAND SERVICE

WATER TO

THICKENER U/F

PUMPS

GLAND SERVICE

WATER TO

SLIMES DISPOSAL

PUMPS

GLAND SERVICE

WATER TO

TROMMEL U/S

PUMP

SLIMES DAM

RETURN

WATER

DMS GLAND

SERVICE WATER

Fine PSD Solids (tph) 95.50 23.71 71.79 50.61 21.18 44.89 22.44 22.44 0.00 44.89 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Average PSD Solids (tph) 94.04 23.45 70.59 49.53 21.06 44.51 22.25 22.25 0.00 44.51 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Coarse PSD Solids (tph) 89.01 22.13 66.88 47.03 19.85 41.98 20.99 20.99 0.00 41.98 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Design PSD Solids (tph) 95.5 23.7 71.8 50.6 21.2 44.9 22.4 22.4 0.0 44.9 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

Water flowrate (m³/h) 618.9 526.1 92.8 7.5 85.3 621.41 47.4 47.4 526.6 98.9 79.0 55.5 36.5 576.31 10.0 2.0 2.0 4.32 30.58 5.00

Slurry flowrate (m³/h) 654.9 535.0 119.9 26.6 93.3 638.4 55.9 55.9 526.6 115.8

Slurry tph 714.4 549.8 164.6 58.1 106.5 666.3 69.9 69.9 526.6 143.8

Slurry SG 1.09 1.03 1.37 2.19 1.14 1.04 1.25 1.25 1.00 1.24

% Solids (wt) 13% 4% 44% 87% 20% 7% 32% 32% 0% 31.23%

% Solids (vol) 6% 2% 23% 72% 9% 3% 15% 15% 0% 14.63%

Solids SG 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65 2.65

NOTE 8 NOTE 8

KDC NL

CONSULMET

BATTERY

LIMIT

KDC NL

CONSULMET

BATTERY

LIMIT

KDC NL

CONSULMET

BATTERY

LIMIT

VSD

VSD

VSD

1 BATTERY LIMITS UPDATED 30/10/2015 MM

Page 6: Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt ask block flow diagram a100-bfd-001 consulmet® project number pq-ler-001 a100-bfd-001

Area EQUIPMENT No. DESCRIPTION UNIT SIZE kW SUPPLIER

100 HBR-001 HYDRAULIC ROCK BREAKER (Mobile) TBA -

100 BIN-001 INFEED HOPPER 15 m3, - DYNAMIC MACHINERY

100 SCN-001 STATIC GRIZZLY 400mm SQUARE, - VIBRAMECH

100 STP-001 ROM OVERSIZE STOCKPILE +400mm Material - -

100 CHT-001 INFEED HOPPER DISCHARGE CHUTE TBA - -

100 SCN-002 VIBRATING GRIZZLY 1 250 TPH, MAX. PARTICLE SIZE O/S 100 mm, GF-45-12 11.00 VIBRAMECH

100 CRH-001 JAW CRUSHER PE 750 X 1060 (30 X 42") Single toggle jaw crusher 110.00 C&E ENGINEERING

100 CNV-001 CONVEYOR 1 750mm, 1.5m/s 15.00 TBA

100 WGT-001 BELT WEIGHTOMETER - CONV. 1 PROCESS AUTOMATION PROCESS AUTOMATION

100 HST-001 CRAWL BEAM HOIST FOR MAG1 TBA - -

100 MAG-001 STATIC MAGNET 1 TBA 11.00 TBA

100 CHT-001 INFEED HOPPER DISCHARGE CHUTE TBA - -

100 CHT-004 JAW CRUSHER FEED CHUTE TBA - -

100 CHT-005 GRIZZLY UNDERSIZE CHUTE TBA - -

100 CHT-006 JAW CRUSHER DISCHARGE CHUTE TBA - -

101 CHT-007 STATIC MAGNET WASTE CHUTE TBA - -

100 CHT-008 CONVEYOR 1 DISCHARGE CHUTE TBA - -

200 BIN-002 SECONDARY CRUSHER FEED BIN 50T SURGE CAPACITY - DYNAMIC MACHINERY

200 CHT-009 CONE CRUSHER BIN DISCHARGE CHUTE TBA - -

200 FDR-001 SEC CRUSHER VIBRATING PAN FEEDER 250TPH 2.00 OSBORNES

200 CHT-010 SEC CRUSHER FEED CHUTE TBA - -

200 CRH-002 SECONDARY HYDROCONE CRUSHER 250TPH PYH3Z 1750 175.00 C&E ENGINEERING

200 CHT-011 SEC CRUSHER DISCHARGE CHUTE TBA - -

200 SCN-003 SEC CRUSHER PRODUCT SCREEN D/DECK 4.8 X 2.4m 18.00 VIBRAMECH

200 CNV-002 CONVEYOR 2 600mm 1.5M/S 11.00 TBA

200 CHT-012 CONVEYOR 2 FEED CHUTE TBA - -

200 HST-002 CRAWL BEAM HOIST FOR MAG2 TBA 11.00 -

200 MAG-002 STATIC MAGNET 2 TBA 11.00 TBA

200 CHT-013 STATIC MAGNET WASTE CHUTE TBA - TBA

200 CHT-014 CONVEYOR 3 FEED CHUTE TBA - TBA

200 CNV-003 CONVEYOR 3 600mm 1.5m/s 11.00 TBA

200 CHT-015 CONVEYOR 4 FEED CHUTE TBA - TBA

200 CNV-004 CONVEYOR 4 600mm 1.5m/s 4.00 TBA

200 PMP-001 SEC CRUSH PRODUCT SCREEN EFFLUENT PUMP 6/4E-AH-R 1214rpm 45.00 WARMAN

200 PMP-002 SEC CRUSHER SUMP PUMP 3" DTV 990mm 15.00 WARMAN

200 SMP-001 SEC CRUSHER SPILLAGE SUMP - - -

0

0

300 BIN-003 HPGR FEED BIN 100T SURGE CAPACITY -

300 CHT-016 HPGR BIN DISCHARGE CHUTE TBA - -

300 FDR-002 HPGR VIBRATING PAN FEEDER 300TPH 2.00 OSBORNES

300 CHT-017 HPGR FEEDER DISCHARGE CHUTE TBA - -

300 CHT-018 HPGR FEED CHUTE - - -

300 CRH-003 HIGH PRESSURE GRINDING ROLL 1408 POLYCOM 2 X 350 POLYSIUS

300 CHT-019 HPGR DISCHARGE CHUTE - - -

300 CHT-020 CONVEYOR 5 FEED CHUTE - - -

300 CNV-005 CONVEYOR 5 600mm, 1.5m/s 15.00 TBA

Page 7: Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt ask block flow diagram a100-bfd-001 consulmet® project number pq-ler-001 a100-bfd-001

300 CNV-020 CONVEYOR 20 600mm, 1.5m/s 15.00 TBA

300 CHT-021 SCRUBBER FEED CHUTE - - -

400 CRH-001 SCRUBBER Ø2.4m x 6.0m, 2 min RESIDENCE TIME 250.00 TBA

400 CHT-022 SCRUBBER DISCHARGE CHUTE - - -

400 SCN-004 SCRUBBER PRODUCT DEWATERING SCREEN S/DECK 4.8m x 2.4m 2 x 11 VIBRAMECH

400 CHT-023 SCRUBBER SCREEN DISCHARGE CHUTE - - -

400 CNV-006 CONVEYOR 6 600mm, 1.5m/s 15 TBA

400 CHT-024 CONVEYOR 6 DISCHARGE CHUTE - - -

400 PMP-003 SCRUBBER SCREEN EFFLUENT PUMP 8/6-AH-R, 741 rpm 55.00 WARMAN

400 PMP-004 SCRUBBER SUMP PUMP 3" DTV 990mm 15.00 WARMAN

400 SMP-002 SCRUBBER SPILLAGE SUMP - - -

0

0

500 CHT-036 PAN CONC SIZING SCREEN 1 FEED CHUTE - TBA

500 SCN-005 PAN CONCENTRATE SIZING SCREEN 1 TBA TBA TBA

500 CHT-044 PAN TAILINGS SCREEN DRAIN PANEL 1 FEED CHUTE - - TBA

500 DRP-001 PAN TAILINGS SCREEN DRAIN PANEL 1 TBA TBA TBA

500 CHT-046 PAN TAILINGS SIZING SCREEN 1 FEED CHUTE - - TBA

500 SCN-006 PAN TAILINGS SIZING SCREEN 1 D/DECK 4.8m x 1.8m 2 X 11 VIBRAMECH

500 CHT-039 PAN TAILINGS SIZING SCREEN 1 O/SIZE DISCHARGE CHUTE - - TBA

500 CHT-040 PAN TAILINGS SIZING SCREEN 1 MIDDS DISCHARGE CHUTE - - TBA

500 CHT-037 PAN CONC SIZING SCREEN 2 FEED CHUTE - TBA

500 SCN-007 PAN CONCENTRATE SIZING SCREEN 2 1408 POLYCOM 2 X 350 POLYSIUS

500 CHT-045 PAN TAILINGS SCREEN DRAIN PANEL 2 FEED CHUTE - - TBA

500 DRP-002 PAN TAILINGS SCREEN DRAIN PANEL 2 TBA TBA TBA

500 CHT-036 PAN SCREEN 2 DRAIN PANEL FEED CHUTE - TBA

500 CHT-047 PAN TAILINGS SIZING SCREEN 2 FEED CHUTE - - TBA

500 SCN-008 PAN TAILINGS SIZING SCREEN 2 D/DECK 4.8m x 1.8m 2 X 11 VIBRAMECH

500 CHT-041 PAN TAILINGS SIZING SCREEN 2 O/SIZE DISCHARGE CHUTE - - TBA

500 CHT-042 PAN TAILINGS SIZING SCREEN 2 MIDDS DISCHARGE CHUTE - - TBA

500 PMP-005 PAN PLANT CYCLONE FEED PUMP 1 6/4E-AH-R, 688 rpm 55.00 WARMAN

500 PMP-006 PAN PLANT CYCLONE FEED PUMP 2 6/4E-AH-R, 688 rpm 55.00 WARMAN

500 SMP-003 PAN PLANT DENSIFIER SUMP TBA - -

500 PMP-007 PAN PLANT DENSIFIER FEED PUMP TBA 18.50 WARMAN

500 SPL-001 CYCLONE FEED SPLITTER 1 TBA - TBA

500 CYC-001 BANK 1 PAN PLANT CYCLONE 1 TBA - TBA

500 CYC-002 BANK 1 PAN PLANT CYCLONE 2 TBA - TBA

500 CYC-003 BANK 1 PAN PLANT CYCLONE 3 TBA - TBA

500 CYC-004 BANK 1 PAN PLANT CYCLONE 4 TBA - TBA

500 CHT-048 PAN PLANT CORRECT MEDIUM GRIT SCREEN FEED CHUTE - - TBA

500 SCN-009 PAN PLANT CORRECT MEDIUM GRIT SCREEN TBA TBA TBA

500 CHT-043 PAN PLANT CORRECT MEDIUM GRIT SCREEN DISCHARGE CHUTE - - TBA

500 SPL-002 DENSIFIER SPLITTER TBA TBA TBA

500 CYC-005 DENSIFIER CYCLONE 1 TBA TBA TBA

500 CYC-006 DENSIFIER CYCLONE 2 TBA TBA TBA

500 SPL-004 BANK 1 CYCLONE OVERFLOW SPLITTER 1 TBA TBA TBA

500 SMP-004 PAN PLANT CORRECT MEDIUM SUMP TBA TBA TBA

500 SPL-003 CYCLONE FEED SPLITTER 2 TBA TBA TBA

Page 8: Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt ask block flow diagram a100-bfd-001 consulmet® project number pq-ler-001 a100-bfd-001

500 CYC-007 BANK 2 PAN PLANT CYCLONE 5 TBA TBA TBA

500 CYC-008 BANK 2 PAN PLANT CYCLONE 6 TBA TBA TBA

500 CYC-009 BANK 2 PAN PLANT CYCLONE 7 TBA TBA TBA

500 CYC-010 BANK 2 PAN PLANT CYCLONE 8 TBA TBA TBA

500 SPL-005 BANK 2 CYCLONE OVERFLOW SPLITTER 2 TBA TBA TBA

500 SMP-005 PAN PLANT EFFLUENT SUMP TBA TBA TBA

500 PMP-039 PAN PLANT EFFLUENT PUMP 4/3D-AH-R 15.00 WARMAN

500 SMP-006 PAN PLANT SPILLAGE SUMP TBA - -

500 PMP-040 PAN PLANT SPILLAGE PUMP 3" DTV X 990mm 7.50 WARMAN

500 CNV-007 CONVEYOR 7 600mm, 1.5m/s 3.00 TBA

500 CNV-008 CONVEYOR 8 600mm, 1.5m/s 4.00 TBA

500 CNV-019 CONVEYOR 19 600mm, 1.5m/s 15.00 TBA

500 CHT-035 CONVEYOR 19 DISCHARGE CHUTE - TBA

500 FDR-008 ROTARY PAN FEEDER 10.00 TBA

500 PAN-001 ROTARY PAN 1 18 FOOT PAN 8.00 DYNAMIC MACHINERY

500 PAN-002 ROTARY PAN 2 18 FOOT PAN 8.00 DYNAMIC MACHINERY

500 PAN-003 ROTARY PAN 3 18 FOOT PAN 8.00 DYNAMIC MACHINERY

500 PAN-004 ROTARY PAN 4 18 FOOT PAN 8.00 DYNAMIC MACHINERY

0

600 BIN-003 DMS FEED BIN 50T SURGE CAPACITY - DYNAMIC MACHINERY

600 FDR-003 FEED PREP SCREEN VIBRATING PAN FEEDER 130TPH 4.00 OSBORNES

600 SCN-009 D/DECK FEED PREPARATION SCREEN 4.8m x 2.4m c/w TD 1.0 x 8.8mm & BD 1.0 X 3.7mm SQUARE PANELS 2 x 11 VIBRAMECH

600 CHT-025 COARSE MIXING BOX FEED CHUTE TBA - -

600 CHT-026 FINES MIXING BOX FEED CHUTE TBA - -

600 PMP-036 FEED PREP EFFLUENT PUMP 6/4E-AH-R, 999rpm 30.00 WARMAN

600 DNS-001 NUCLEAR DENSITY CONTROL 5V - PROCESS AUTOMATION

600 HDT-001 MIXING BOX HEADER TANK - - TBA

600 MXB-001 FINES MIXING BOX - - TBA

600 MXB-002 COARSE MIXING BOX - - TBA

600 PMP-037 FINES DMS CYCLONE FEED PUMP 6/4E-AH-M-5V, 1054rpm 75.00 WARMAN

600 PMP-008 COARSE DMS CYCLONE FEED PUMP 6/4E-AH-M-5V, 1054rpm 75.00 WARMAN

600 HST-003 FeSi BAG HOIST - - TBA

600 SMP-006 FeSi MAKE-UP SUMP 2.4m3 - DYNAMIC MACHINERY

600 PMP-038 FeSi MAKE-UP PUMP 20A-L-M, 2034rpm 11.00 WARMAN

600 CYC-010 CYCLONE COARSE - DMS MULTOTECH 610 mm WITHOUT BARRELL,180mm spigot - MULTOTECH

600 CYC-011 CYCLONE FINES 1 - DMS MULTOTECH 420 mm WITHOUT BARRELL,120mm spigot - MULTOTECH

600 CYC-012 CYCLONE FINES 2 - DMS MULTOTECH 420 mm WITHOUT BARRELL,120mm spigot - MULTOTECH

600 CHT-027 SINK SCREEN DRAIN PANEL FEED CHUTE TBA - -

600 DRP-003 SINK SCREEN DRAIN PANEL - - TBA

600 SCN-010 SINK SCREEN S/D SINK SCREEN, 3.6m x 0.6m 2 x 2.2 MULTOTECH

600 CHT-028 SINK SCREEN DISCHARGE CHUTE TBA - -

600 BIN-005 DMS CONCENTRATE BIN 5t R/LINED - TBA

600 DMC-001 DEMAGNETAIZING COIL 10 DRAW COIL - ERIEZ

600 SMP-007 CORRECT MEDIUM SUMP 25m3 - DYNAMIC MACHINERY

600 PMP-009 CORRECT MEDIUM PUMP 8/6F-AH-R, 620 rpm 75.00 WARMAN

600 PMP-010 DESNIFIER FEED PUMP 6/4E-AH-R, 974 rpm 45.00

600 CHT-029 FLOAT SCREEN 1 DRAIN PANEL FEED CHUTE TBA - -

600 DRP-004 FLOAT SCREEN 1 DRAIN PANEL - - DYNAMIC MACHINERY

Page 9: Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt ask block flow diagram a100-bfd-001 consulmet® project number pq-ler-001 a100-bfd-001

600 SCN-011 DMS FLOAT SCREEN 1 4.8m x 1.5m , S/DECK SCREEN C/W 1 x 8.8mm SLOTTED 2 x 9 VIBRAMECH

600 CHT-030 FLOAT SCREEN 1 DISCHARGE CHUTE TBA - -

600 CHT-031 FLOAT SCREEN 2 DRAIN PANEL FEED CHUTE TBA - -

600 DRP-005 FLOAT SCREEN 2 DRAIN PANEL

600 SCN-012 DMS FLOAT SCREEN 2 4.8m x 1.5m , S/DECK SCREEN C/W 1 x 8.8mm SLOTTED 2 x 9 VIBRAMECH

600 CHT-032 DMS FLOAT SCREEN 2 O/SIZE DISCHARGE CHUTE TBA - -

600 CHT-033 DMS FLOAT SCREEN 2 MIDDS DISCHARGE CHUTE TBA - -

600 CNV-009 CONVEYOR 9 600mm, 1.5m/s 4.00 TBA

600 CNV-010 CONVEYOR 10 600mm, 1.5m/s 4.00 TBA

600 DEN-001 PIPE DENSIFIER 1 200NB - MULTOTECH

600 DEN-002 PIPE DENSIFIER 2 200NB - MULTOTECH

600 SPL-006 DENSIFIER OVERFLOW SPLITTER 1 - - MULTOTECH

600 SPL-007 DENSIFIER OVERFLOW SPLITTER 2 - - MULTOTECH

600 SMP-008 DILUTE MEDIUM SUMP 16.3 m3 R/LINED - DYNAMIC MACHINERY

600 PMP-011 MAGNETIC SEPARATOR FEED PUMP 8/6F-AH-R, 576 rpm 37.00 WARMAN

600 HDT-002 MAGNETIC SEPARATOR HEADER TANK

600 MAG-001 MAGNETIC SEPARATOR 2.1 x .9m DRUM C/W SUMP 6.00 MULTOTECH

600 ATT-001 ATTRITIONER - TBA BATEMAN

600 SMP-010 rlerle - - -

600 PMP-013 JET PUMP JPJ01, 42mm CHAMBER - WARMAN

600 PMP-012 DMS SUMP PUMP 3" DTV 7.50 WARMAN

600 SMP-009 DMS SPILLAGE SUMP - - -

0 - - - - -

700 DRP-006 RECOVERY SIZING SCREEN DRAIN PANEL - - TBA

700 CHT-056 SIZING SCREEN FEED CHUTE - - TBA

700 SCN-013 RECOVERY SIZING SCREEN S/DECK 1.22m x .610m 2.20 DYNAMIC MACHINERY

700 BIN-006 FINES FEED BIN - - TBA

700 BIN-007 MIDDLINGS FEED BIN - - TBA

700 BIN-008 COARSE FEED BIN - - TBA

700 BIN-009 SUPER COARSE FEED BIN - - TBA

700 FDR-004 FINES TUBULAR FEEDER - - TBA

700 FDR-005 MIDDS TUBULAR FEEDER - - TBA

700 FDR-006 COARSE TUBULAR FEEDER - - TBA

700 FDR-007 SUPER COARSE TUBULAR FEEDER - - TBA

700 CHT-057 FINES GREASE BELT FEED CHUTE - - TBA

700 GRB-001 GREASE BELT FINES - 40.00 BATEMAN

700 CHT-061 FINES GREASE BELT CONC DISCHARGE CHUTE - - TBA

700 CHT-062 FINES GREASE BELT TAILS DISCHARGE CHUTE - - TBA

700 CHT-058 MIDDS GREASE BELT FEED CHUTE - - TBA

700 GRB-002 GREASE BELT MIDDS - 40.00 BATEMAN

700 CHT-063 MIDDS GREASE BELT CONC DISCHARGE CHUTE - - TBA

700 CHT-064 MIDDS GREASE BELT TAILS DISCHARGE CHUTE - - TBA

700 CHT-059 COARSE X-RAY HOPPER FEED CHUTE - - TBA

700 HPR-001 FEED HOPPER COARSE X-RAY - - TBA

700 CHT-080 COARSE X-RAY HOPPER DISCHARGE CHUTE - - TBA

700 CHT-060 SUPER COARSE X-RAY HOPPER FEED CHUTE - - TBA

700 HPR-002 FEED HOPPER SUPER COARSE X-RAY - - TBA

700 CHT-081 SUPER COARSE X-RAY HOPPER DISCHARGE CHUTE - - TBA

700 XRY-001 COARSE X-RAY MACHINE 3.00 FLOWSORT

Page 10: Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt ask block flow diagram a100-bfd-001 consulmet® project number pq-ler-001 a100-bfd-001

700 CHT-065 COARSE X-RAY CONC DISCHARGE CHUTE - - TBA

700 CHT-066 COARSE X-RAY TAILS DISCHARGE CHUTE - - TBA

700 XRY-002 SUPER COARSE X-RAY MACHINE 3.00 FLOWSORT

700 CHT-067 SUPER COARSE X-RAY CONC DISCHARGE CHUTE - - TBA

700 CHT-068 SUPER COARSE X-RAY TAILS DISCHARGE CHUTE - - TBA

700 DRP-007 DRAIN PANEL FINES - - TBA

700 CHT-069 UV&IR DRYER FINES FEED CHUTE - - TBA

700 DYR-001 UV&IR DRYER FINES - 4.00 TBA

700 CHT-072 UV&IR DRYER FINES DISCHARGE CHUTE - - TBA

700 GLB-001 SORTHOUSE GLOVEBOX FINES - OBLIQUE

700 CHT-076 SORTHOUSE GLOVEBOX FINES DISCHARGE CHUTE - - TBA

700 DRP-008 DRAIN PANEL MIDDS - - TBA

700 CHT-070 UV&IR DRYER MIDDS FEED CHUTE - - TBA

700 DYR-002 UV&IR DRYER MIDDS - 4.00 TBA

700 CHT-073 UV&IR DRYER MIDDS DISCHARGE CHUTE - - TBA

700 GLB-002 SORTHOUSE GLOVEBOX MIDDS - OBLIQUE

700 CHT-077 SORTHOUSE GLOVEBOX MIDDS DISCHARGE CHUTE - - TBA

700 DRP-009 DRAIN PANEL COARSE - - TBA

700 CHT-071 UV&IR DRYER COARSE FEED CHUTE - - TBA

700 DYR-003 UV&IR DRYER COARSE - 4.00 TBA

700 CHT-074 UV&IR DRYER COARSE DISCHARGE CHUTE - - TBA

700 GLB-003 SORTHOUSE GLOVEBOX COARSE & SUPER COARSE - OBLIQUE

700 CHT-078 SORTHOUSE GLOVEBOX COARSE DISCHARGE CHUTE - - TBA

700 CHT-075 CONVEYOR 11 FEED CHUTE - - TBA

700 CNV-011 CONVEYOR 11 4.00 TBA

700 CNV-012 CONVEYOR 12 4.00 TBA

700 SCN-014 RECOVERY TAILINGS DEWATERING SCREEN TBA TBA

700 CHT-081 RECOVERY TAILINGS SCREEN OVERSIZE CHUTE - - TBA

700 SCN-015 MANUAL GREASE RECOVERY SCREEN S/DECK SCREEN 3.6m x 1.2m 4.40 VIBRAMECH

700 CHT-079 GREASE SCREEN OVERSIZE CHUTE - - TBA

700 CHT-080 GREASE SCREEN MIDDLINGS CHUTE - - TBA

700 CNV-015 CONVEYOR 13 4.00 TBA

700 CHT-082 CONVEYOR 13 DISCHARGE CHUTE - - TBA

700 STP-002 RECOVERY STOCKPILE - - TBA

700 TNK-001 MOTIVE WATER TANK - TBA

700 PMP-014 MOTIVE WATER PUMP TBA TBA

700 TNK-002 OVERFLOW TANK - TBA

700 PMP-017 RECOVERY SPILLAGE PUMP 3" DTV 5.50 WARMAN

700 SMP011 RECOVERY SPILLAGE SUMP - -

0

0

800 SPL-008 DEGRIT CYCLONE SPLITTER BOX - - TBA

800 CYC-013 DE-GRIT CYCLONE 1 PC600 - MULTOTEC

800 CYC-014 DE-GRIT CYCLONE 2 PC600 - MULTOTEC

800 SPL-009 DEGRIT CYCLONE SPLITTER BOX - - TBA

800 CYC-015 DE-GRIT CYCLONE 3 PC600 - MULTOTEC

800 CYC-016 DE-GRIT CYCLONE 4 PC600 - MULTOTEC

800 CHT-101 DE-GRIT SCREEN 1 FEED CHUTE - TBA TBA

800 SCN-016 DE-GRIT SCREEN 1 TBA VIBRAMECH

Page 11: Visio-BLOCK FLOW DIAGRAM REV0 - Go-Dove · 2018. 4. 26. · eng struc eng mech eng ele if in doubt ask block flow diagram a100-bfd-001 consulmet® project number pq-ler-001 a100-bfd-001

800 CHT-102 DE-GRIT SCREEN 1 DISCHARGE CHUTE - TBA TBA

800 CHT-103 DE-GRIT SCREEN 2 FEED CHUTE - TBA TBA

800 SCN-017 DE-GRIT SCREEN 2 TBA VIBRAMECH

800 CHT-104 DE-GRIT SCREEN 2 DISCHARGE CHUTE - TBA TBA

800 PMP-018 DE-GRIT EFFLUENT PUMP 4/3D-AH-R, 1239 rpm 18.00 WARMAN

800 HPR-003 FLOCCULANT RECEPTION HOPPER - - TBA

800 FDR-008 FLOCCULANT FEEDER - TBA TBA

800 AGT-001 FLOC MAKE-UP TANK AGITATOR - TBA TBA

800 TNK-003 FLOC MAKE-UP TANK - - TBA

800 PMP-019 FLOCCULANT DISTRIBUTION PUMP - TBA TBA

800 PMP-020 FLOCCULANT CIRCULATION PUMP - TBA TBA

800 TNK-004 THICKENER FEED BOX - DYNAMIC MACHINERY

800 LDR-001 THICKENER FEED LAUNDER - TBA

800 AGT-002 THICKENER AGITATOR RAKES - 7.50 TBA

800 THK-001 THICKENER Ø10m HIGH DENSITY THICKENER - GL&V

800 PMP-021 THICKENER UNDERFLOW PUMP 1 4/3D-AH-R, 1380 rpm 18.50 WARMAN

800 PMP-022 THICKENER UNDERFLOW PUMP 2 (STAND-BY) 4/3D-AH-R 1380 rpm 18.50 WARMAN

800 TNK-005 PACHUCA - SLIMES DISPOSAL TANK - DYNAMIC MACHINERY

800 PMP-023 SLIMES DISPOSAL PUMP 1 4/3D-AH-M-6V, 2140 rpm 37.00 WARMAN

800 PMP-024 SLIMES DISPOSAL PUMP 2 4/3D-AH-M-6V 2140 rpm 37.00 WARMAN

850 CHT-105 CONVEYOR 16 FEED CHUTE 1 - TBA TBA

850 CHT-106 CONVEYOR 16 FEED CHUTE 2 - TBA TBA

850 CNV-016 CONVEYOR 16 600mm, 1,5m/s 22.00 TBA

850 WGT-002 CONVEYOR 16 WEIGHTOMETER PROCESS AUTOMATION

850 CHT-107 CONVEYOR 16 DISCHARGE CHUTE - TBA TBA

850 CNV-017 CONVEYOR 17 600mm, 1,5m/s 22.00 TBA

850 CHT-108 CONVEYOR 17 DISCHARGE CHUTE - TBA TBA

850 CNV-018 CONVEYOR 18 600mm, 1,5m/s 33.00 TBA

800 PMP-027 DEGRIT SPILLAGE PUMP 3" DTV 990rpm 7.50 WARMAN

800 SMP014 DEGRIT SPILLAGE SUMP - - -

800 PMP-028 THICKENER SPILLAGE PUMP 1 3" DTV 990rpm 8.50 WARMAN

800 SMP015 DEGRIT SPILLAGE SUMP 1 - - -

800 PMP-029 THICKENER SPILLAGE PUMP 2 3" DTV 990rpm 9.50 WARMAN

800 SMP016 DEGRIT SPILLAGE SUMP 2 - - -

0

900 RES-001 RAW WATER RESERVOIR 2400m3 - -

000 PMP-035 BRAITHWAITE PUMP (IN DIAMONEX SCOPE) ETA125-250, KSB 1450rpm 15.00 KSB

900 PMP-030 RAW WATER SUPPLY PUMP ETA125-250, KSB 1450rpm 15.00 KSB

900 PMP-031 GLAND SERVICE PUMP 1 C41 M 10.00 MONO

900 PMP-032 GLAND SERVICE PUMP 2 C41 M 10.00 MONO

900 RES-002 PROCESS WATER RESERVOIR 5000m3 - -

900 PMP-033 PROCESS WATER PUMP 1 ETA 200-240, 1450rpm 110.00 KSB

900 PMP-034 PROCESS WATER PUMP 2 ETA 200-240, 1450rpm 110.00 KSB

900 CMP-001 COMPRESSOR TBA ATLAS COPCO

900 RCV-001 AIR RECEIVER 3m3 TBA ATLAS COPCO

900 FLT-001 AIR FILTER - - ATLAS COPCO

900 DYR-004 AIR DRYER - ATLAS COPCO

900 FLT-002 AIR FILTER ATLAS COPCO


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