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Vision 2010Vision 2010New OrleansNew Orleans
SingaporeSingapore ShanghaiShanghai HoustonHouston New YorkNew York LondonLondon DsseldorfDsseldorf DubaiDubai
PolypropylenePolypropylenePolypropylene
Bob DennettBob DennettSenior ConsultantSenior Consultant -- PolyolefinsPolyolefins
[email protected]@cmaiglobal.com
PREDATORPREDATOR PreyPreytoto ??
Vision 2010
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Mill ion Metric TonsMillion Metric Tons
Global Polypropylene Demand GrowthGlobal Polypropylene Demand Growth
Discovery & IdentificationDiscovery & Identification
Product RealizationProduct Realization
ProductProduct
EvolutionEvolution
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PP Realization
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Current & Future for PolypropyleneCurrent & Future for Polypropylene
Propylene SituationPropylene Situation
Polypropylene SupplyPolypropylene Supply
Polypropylene DemandPolypropylene Demand
Global Trade & EconomicsGlobal Trade & Economics SummarySummary
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Propylene Supply ProfilePropylene Supply Profile -- UniqueUnique
Steam Cracker or
Olefin Plant
Steam Cracker or
Olefin PlantEthaneEthane
PropanePropaneOther propylene consumers:Other propylene consumers:
acrylonitrile, propylene oxide, acrylicacrylonitrile, propylene oxide, acrylicacid, oxoacid, oxo--alcoholsalcohols
PG & CGPG & CG
PropylenePropylene
MarketsMarkets
Propane to LPGPropane to LPG
Cumene, OligomersCumene, Oligomers
IsopropanolIsopropanol
FCCFCC
UnitUnit
AlkylationAlkylation
UnitUnit
IsobutaneIsobutane
High Octane AlkylateHigh Octane Alkylate
GasolineGasoline
Other Fuel UsesOther Fuel Uses
Purification
Splitter Unit
Purification
Splitter Unit
Refining IndustryRefining Industry
Chemical IndustryChemical Industry
GasGas
OilOil
RGRG
PropylenePropylene
MarketMarket
CrudeCrude
OilOil
MotorMotor
GasolineGasolineMotorMotor
GasolineGasoline
NaphthaNaphtha
EthyleneEthylene
& Olefins& Olefins
PolypropyleneUnit
Polypropylene
Unit
InjectionInjection
Molding,Molding,
Fibers,Fibers,
FilmsFilms
Other
Technologies
Other
Technologies
Propane DehydroPropane Dehydro
MetathesisMetathesis
OtherOther
CrudeCrude
UnitUnit
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WorldWorldWorld
2008 PG/CG Propylene Supply/Demand2008 PG/CG Propylene Supply/Demand
SupplySupply DemandDemand
Production =Production =
72.7 Million Metric Tons72.7 Million Metric Tons
Domestic Demand =Domestic Demand =
72.0 Million Metric Tons72.0 Million Metric Tons
OthersOthers
7%7%
Stm. CrackersStm. Crackers
63%63%
FCC/SplittersFCC/Splitters
30%30%
OthersOthers
3%3%
Acrylonit rileAcrylonit rile
8%8%
CumeneCumene4%4%
Acryl icAcryl ic
Ac idAc id
4%4%
Oxo Alc.Oxo Alc.
7%7%
PropylenePropylene
OxideOxide
8%8%
PPPP
66%66%
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Chemical & Polymer GradeChemical & Polymer Grade
Propylene SupplyPropylene Supply
Stm.
Crackers56%
44%44%
Stm.
Crackers
58%58%
9%9%
OnOn--PurposePurpose
33%33%
Stm.
Crackers
63%29%29%
OnOn--PurposePurpose
8%8%
Stm.
Crackers59%
18%18%
OnOn--PurposePurpose23%23%
2009 Estimates2009 Estimates
22%22%
OnOn--PurposePurpose5%5%
Stm.Crackers
73%
Stm.
Crackers60%
FCC/FCC/
SplittersSplitters
38%38%
OnOn--PurposePurpose2%2%
FCC/FCC/
SplittersSplitters
FCC/FCC/SplittersSplitters
FCC/FCC/
SplittersSplitters
FCC/FCC/
SplittersSplitters
FCC/FCC/
SplittersSplitters
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What about U.S. PROPYLENEWhat about U.S. PROPYLENE
Supply Today?Supply Today? Derivative operating rates reduced withDerivative operating rates reduced with
weak demand.weak demand. Steam cracker production reduced by 1/3Steam cracker production reduced by 1/3
with light feedslates and shutdowns.with light feedslates and shutdowns.
Refinery production reduced by 8 to 10Refinery production reduced by 8 to 10
percent with lower refinery rates.percent with lower refinery rates.
Inventories lowInventories low Tight supply/demand globally is improvingTight supply/demand globally is improving
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Cracker shutdowns decreaseCracker shutdowns decrease
propylene productionpropylene production Middle East utilizingMiddle East utilizing
advantaged lightadvantaged lightfeedsfeeds
High cost naphthaHigh cost naphtha
crackers in Westcrackers in WestEurope and Asia willEurope and Asia willstruggle with lowstruggle with lowmarginsmargins
North AmericaNorth Americaalready rationalizingalready rationalizinghigh cost unitshigh cost units
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Refinery Propylene SituationRefinery Propylene Situation Refiners increase dieselRefiners increase diesel
production flexibility asproduction flexibility as
gasoline requirementsgasoline requirementsdeclinedecline
Limited investment forLimited investment forFCC units in NorthFCC units in North
America and WEPAmerica and WEP Propylene from refinersPropylene from refiners
will stagnate or decreasewill stagnate or decreasein developed regionsin developed regions
Developing regions supplyDeveloping regions supplyincreasing with newincreasing with newrefineries.refineries.
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Cents Per PoundCents Per Pound
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What is the U.S. PROPYLENEWhat is the U.S. PROPYLENE
Longer Term View ?Longer Term View ?
Demand gradually improves with economicDemand gradually improves with economic
recoveryrecovery..housing and automobiles?..housing and automobiles? Business economics may force some steamBusiness economics may force some steam
cracker and refinery closures; further decreasingcracker and refinery closures; further decreasingcapacitycapacity
New PDH unit in 2010 may not be theNew PDH unit in 2010 may not be thelastlast..current and projected economics are good...current and projected economics are good.
Prices remaining higher than ethylene or at best atPrices remaining higher than ethylene or at best at
parity.parity. All derivative unit operating rates impacted byAll derivative unit operating rates impacted by
continued new capacity in Middle East and Asia.continued new capacity in Middle East and Asia.
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ForecastForecast
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Million Metric Tons
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Propylene ConclusionPropylene Conclusion
Global SuppliesGlobal Supplies increasingincreasingwith new unit startups inwith new unit startups inMiddle East and AsiaMiddle East and Asia
The Middle EastThe Middle East will emergewill emergeas a global propyleneas a global propylenesupplier (derivatives)supplier (derivatives)
Alternative technologiesAlternative technologies forforpropylene are here to staypropylene are here to stay
Propylene pricesPropylene prices will bewill beimpacted by onimpacted by on--purposepurposepropylene; equal value, butpropylene; equal value, butmore likely greater onmore likely greater onaverage versus ethyleneaverage versus ethylene
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What is the Current Story for U.S.What is the Current Story for U.S.
Polypropylene ?Polypropylene ? PP domestic demand in U.S. and Canada hasPP domestic demand in U.S. and Canada has
been bad; lowest levels since 2001been bad; lowest levels since 2001
The poor demand resulted from higher relativeThe poor demand resulted from higher relativepolymer prices (P/E ratio unfavorable) and thepolymer prices (P/E ratio unfavorable) and theeconomic downturneconomic downturn
Exports were strong in the 1Exports were strong in the 1stst
9 months of 2009,9 months of 2009,but the high price of propylene has brought muchbut the high price of propylene has brought muchof the exports to a haltof the exports to a halt
Resin producers did an excellent job in optimizingResin producers did an excellent job in optimizing
inventory build in 2009 and inventories have beeninventory build in 2009 and inventories have beenkept around 30 days saleskept around 30 days sales
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PolypropylenePolypropyleneNorth America, Percent Change 2009 vs. 2008North America, Percent Change 2009 vs. 2008
-125Inventory change
MM LBS . YTD 200982.9
Avg. Op. Rate- YTD 09
--3.03.0Total SalesTotal Sales30.530.5Exports (est.)Exports (est.) --7.57.5Domestic SalesDomestic Sales--1.21.2Total SupplyTotal Supply
--18.318.3ImportsImports--1.01.0ProductionProductionPPPP
Sources: ACC, Plastics Division; Govt Trade DataSources: ACC, Plastics Division; Govt Trade Data
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PP: Demand And Exports AffectedPP: Demand And Exports Affected
by High Pricesby High Prices
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Regardless of Exports, Domestic DemandRegardless of Exports, Domestic Demand
BadBad How Are Producers Coping?How Are Producers Coping?
Discipline!Discipline!
Only producing whatOnly producing whatis going to beis going to be
consumedconsumed
Limiting inventoryLimiting inventorybuild upbuild up
Controlling feedstockControlling feedstock
purchasespurchases
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Global Plastics Consumption 2009Global Plastics Consumption 2009
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Film & SheetFilm & Sheet
23%23%
Injection MoldingInjection Molding
35%35%
Pipe & ProfilePipe & Profile3%3%
Blow MoldingBlow Molding1%1%
FiberFiber
16%16%
RaffiaRaffia
15%15%
OtherOther7%7%
2009 World PP Demand = 44.4 Mil lion Metric Tons2009 World PP Demand = 44.4 Mill ion Metric Tons
Versatili ty Differentiates PP From Other Polymers
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Polypropylene Moving ForwardPolypropylene Moving Forward ..
Polypropylene is no longer cheap:Polypropylene is no longer cheap:
-- must compete based on properties and featuresmust compete based on properties and features
rather than pricesrather than prices-- may see some reverse polymer substitutionmay see some reverse polymer substitution
Oversupply also expected for the next few years;Oversupply also expected for the next few years;
producers faced with low operating rates orproducers faced with low operating rates orrationalizationrationalization
No region enjoys a marked cost advantage versusNo region enjoys a marked cost advantage versus
others. Trade to become very competitiveothers. Trade to become very competitive
NonNon--tariff barriers likely to delay arrival of significanttariff barriers likely to delay arrival of significant
quantities of imported resins into North Americaquantities of imported resins into North America
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North AmericaNorth America South AmericaSouth America
Asia/Paci ficAsia/Paci fic West EuropeWest Europe
C. Europe/CISC. Europe/CIS
Africa/Middle EastAf rica/Middle East
ForecastForecast
Capacity: How Much is too Much?Capacity: How Much is too Much?
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20022002CapacityCapacity ShareShare
CompanyCompany (000's MT)(000's MT) %%
BasellBasell 62076207 16.7016.70
BP ChemicalBP Chemical 22422242 6.036.03
Sinopec GroupSinopec Group 21062106 5.675.67
ExxonMobilExxonMobil 17721772 4.774.77
ATOFINAATOFINA 17121712 4.614.61BorealisBorealis 14001400 3.773.77
Reliance IndustriesReliance Industries 12001200 3.233.23
DSMDSM 985985 2.652.65
Formosa PlasticsFormosa Plastics 980980 2.642.64
PetroChinaPetroChina 880880 2.372.37TotalTotal 1948419484 52.4352.43
Total CapacityTotal Capacity 3715937159
Top Global Polypropylene Producers/MarketersTop Global Polypropylene Producers/Marketers
(Based on Estimate of Marketed Capacity)(Based on Estimate of Marketed Capacity)
20142014CapacityCapacity ShareShare
CompanyCompany (000's MT)(000's MT) %%
LyondellBasellLyondellBasell 72587258 10.3010.30
Sinopec GroupSinopec Group 50505050 7.177.17
SABICSABIC 37303730 5.295.29PetroChina GroupPetroChina Group 44134413 6.266.26
Reliance IndustriesReliance Industries31953195 4.544.54
ExxonMobilExxonMobil
27502750 3.903.90Borealis/BorougeBorealis/Borouge
27152715 3.853.85Total PCTotal PC
26352635 3.743.74
IneosIneos
22732273 3.233.23Formosa PlasticsFormosa Plastics
19101910 2.712.71TotalTotal 3592935929 51.0051.00
Total CapacityTotal Capacity 7045170451
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World Polypropylene Demand by RegionWorld Polypropylene Demand by Region
10.4%10.4%
4.5%4.5%
6.5%6.5%
8.5%8.5%
7.9%7.9%
5.1%5.1%
6.2%6.2%
2.7%2.7%
7.0%7.0%
3.6%3.6%
2009 Total Demand = 44.4 Mil lion Metric Tons2009 Total Demand = 44.4 Mil lion Metric Tons
2014 Total Demand = 58.0 Mil lion Metric Tons2014 Total Demand = 58.0 Mil lion Metric Tons
Global PP Growth Rate = 5.5%Global PP Growth Rate = 5.5%
% AAGR, 2009% AAGR, 2009--1414
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% AAGR, 2009% AAGR, 2009--1414
Total Domestic Demand Growth Rate = 3.6%Total Domestic Demand Growth Rate = 3.6%
2009 Domestic Demand = 6.5 Mil lion MT2009 Domestic Demand = 6.5 Mil lion MT
2014 Domestic Demand = 7.7 Mil lion MT2014 Domestic Demand = 7.7 Mil lion MT
3.83.8
4.04.0
3.13.1
3.43.4
3.63.6
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Where is Production and Consumption?Where is Production and Consumption?
WorldWorld
North AmericaNorth America
West EuropeWest Europe
Middle EastMiddle EastAsiaAsia
OthersOthers
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PeakPeak
ForecastForecast
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Mill ion Metric TonsMillion Metric Tons
XX
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SummarySummary Strategic IssuesStrategic Issues Overcapacity is here to stayOvercapacity is here to stay
Profitability will sufferProfitability will sufferCan North America do well? Isolation &Can North America do well? Isolation &
discipline keydiscipline key
Cost correction (P/E ratio) helps long termCost correction (P/E ratio) helps long termdemand growth prospects of industrydemand growth prospects of industry
However, PP no longer a cheap polymerHowever, PP no longer a cheap polymer
New trade patterns emerging; tradeNew trade patterns emerging; tradeexpected to be very competitiveexpected to be very competitive
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In An Oversupply Situation 2009In An Oversupply Situation 2009--20112011
Plastics Sales RepPlastics Sales Rep
BB
UU
YY
EE
RR
SS
InventoryControlInventoryControl
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HoustonHoustonHouston
LondonLondonLondon
SingaporeSingaporeSingapore
DubaiDubaiDubai
New YorkNew YorkNew York
ShanghaiShanghaiShanghai
DusseldorfDusseldorfDusseldorf
THANK YOU !Contact any CMAI location to assist in your
petrochemicals and plastics market analysis
THANK YOU !Contact any CMAI location to assist in your
petrochemicals and plastics market analysis
CHEMICAL MARKET ASSOCIATES, INC.