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Version: 008 P 0-1

Date of Version: Oct, 2012

MACHINE MANUAL

Persons unable to read English must have this manual read and explained to them before

operating or maintaining the machine. Everyone working on the machine must know how to

operate it safely and correctly to avoid possible injury.

WARNING

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Version: 008 P 0-2


Version & relative revise record

1) Updated date: Oct, 2005

Version: 002 Version date: July, 2004

Relative Chapters Relative Pages Modification context

Ch1 P1-6 Drawing

Ch2 P2-6 Drawing

Ch2 P2-7 Drawing

Ch3 P3-3 Drawing

Ch3 P3-4 Drawing

Parts List Drawing

2) Updated date: May, 2004

Version: 003 Version date: May, 2004

Relative Chapters Relative Pages Modification contextCh3 P3-11 Adding Ballscrew fixing device


Version: 004 Version date: Oct, 2005


Ch2.1 P2-2 Tool standard #BT/DIN40(CTS)-option

MAS P40T/DIN69872-A(#40)(CTS) instead ofMAS P40/JIS-B6339(#40)(CTS)

Second revised Version date: May, 2009


Ch8 P8-1~8-12 PARTS DRWAING & LIST

Add Part list

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Version: 008 P 0-3


4) Updated date: May, 2009

Version: 005 Version date: May, 2009


Included all the revision of version 004 to manual

First revised Version date: Aug, 2009


Ch2.1 P2-3~2-6 Tool standard ISO40 tool ing/50 tooling

Revise tooling system spec. for BT 40 and BT 50

5) Updated date: July, 2010

Version: 006 Version date: July, 2010



Ch1.3 P1-5~1-6 Replace pictures

Ch2.2 P2-13 Replace content

Ch2.10 P2-37~2-60 Replace content


Ch3.7 P3-14 Replace content



First revised Version date: Nov, 2010


Ch 2.10 P2-36~37 Replace picture

Ch 2.10 P2-52~53 Replace picture & contents

Ch 4.1 P4-2~3 Replace picture

Second revised Version date: Jan, 2011


Ch3.2 P3-3~3-6 Revised foundation drawing

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Version: 008 P 0-4


6) Updated date: March, 2011

Version: 007 Version date: March, 2011



Ch1 Add chapter 1 SAFETY INSTRUCTIONS in the front

of this manual

Ch3.9 Add CTS data

Ch7.5 Add CTS data

Ch6&Ch7 DGN is revised to Check I/O from CNC

First revised Version date: Sep, 2011


Ch3.1 P3-6 Revised available tool drawing

Second revised Version date: Sep, 2011


Ch2.2 P2-3~2-4 Revised specification

Third revised Version date: Sep, 2011


Ch2.5 P2-9~2-10 Revised VM-1300 limitation


Version: 008 Version date: Oct, 2012



Deleted data of VM-1300

Ch2.1 Revised specification

Ch2.4 Revised interference drawing

Ch3.1 Revised specification of available tool

Ch3.7 Add oil cooling system data

Ch3.10 Revised coolant tank data

Ch4.4 Revised transportation

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Ch7.5 Add oil cooling system data

Ch7.7 Added electric device data

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Table of Contents

1. SAFETY INSTRUCTIONS

2. GENERAL SPECIFICATION

3. UNITS SPECIFICATION

4. TRANSPORT-INSTALLATION & PREPARATION FOR OPERATION

5. CIRCUIT DIAGRAMS

6. PERIODIC INSPECTIONS

7. DATA FOR ADJUSTMENT/MAINTENANCE

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1 SAFETY

INSTRUCTIONS

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1 SAFETY INSTRUCTIONSAll vertical machining centers contain hazards from rotating cutting tools, belts and pulleys,

high voltage electricity, noise, and compressed air. When using vertical machining centers

and their components, basic safety precautions should always be followed to reduce the risk

of personal injury and mechanical damage. Read all appropriate DANGERS, WARNINGS,

CAUTIONS, and NOTESbefore operating the machine.

1

SAFETY INSTRUCTIONS...................................................................... 1

1.1 DEFINITION OF SIGNAL.............................................................................. 2

1.2 BEFORE USING THE MACHINE.................................................................... 3

1.2.1 Before machine-related work ............................................................................ 3

1.2.2 Before operating the machine ........................................................................... 7

1.3 TURNING THE POWER ON.......................................................................... 8

1.3.1 Before turning the power on .............................................................................. 8

1.3.2 After turning the power on ................................................................................. 9

1.4 PRECAUTIONS ON MACHINE INSTALLATION............................................... 10

1.4.1 Installation site ................................................................................................. 10

1.4.2 Power supply ................................................................................................... 10

1.4.3 Grounding ........................................................................................................ 11

1.4.4 Air supply ......................................................................................................... 12

1.4.5 Lubrication ....................................................................................................... 12

1.4.6 Installation ....................................................................................................... 12

1.4.7 Points to chick before turning on the power for the first time........................... 14

1.4.8 Points to check after turning on the power for the first time ............................ 14

1.5 SAFETY PRACTICES WHEN MOUNTING A WORKPIECE............................... 15

1.6 SAFETY PRACTICES WHEN MOUNTING A TOOL......................................... 18

1.7 SAFETY PRACTICES DURING MACHINE OPERATION................................... 19

1.8 SAFETY PRACTICES DURING MAINTENANCE AND INSPECTION..................... 21

1.8.1 Daily maintenance ........................................................................................... 21

1.8.2

Precautions when performing maintenance and inspection work ................... 22

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1.1 Defini tion of Signal

A variety of symbols are used to indicate different types of warning information and advice.

Learn the meanings of these symbols and carefully read the explanation to ensure safe

operation while using this manual.

The warning information is classified into three categories, DANGER, WARNING, and

CAUTION. The following symbols are used to indicate the level of danger.

DANGER symbol indicates an imminently hazardous situationwhich, if not avoided, will

result in death or serious injury. The information described following the DANGER symbol

must be strictly observed.

WARNING symbol indicates a potentially hazardous situationwhich, if not avoided, could

result in death or serious injury. The information described following the WARNING symbol

must be strictly observed.

CAUTION symbol indicates a potentially hazardous situation which, if not avoided, may result

in minor personal injury or mechanical damage. The information described following the

CAUTION symbol must be strictly observed.

NOTE symbol gives additional information to the operator about a particular step or procedure.

The information described following the NOTE symbol should be taken into consideration.

NOTE

CAUTION

WARNING

DANGER

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1.2 Before Using the Machine

This machine is provided with numbers of safety device to protect operator and equipment

from being injured and damaged. However, operator should not rely solely upon these safety

devices but should operate the machine after fully understanding special precautions by

reading the following remarks thoroughly. The cautions listed below must be constantly born

in mind when operating the machine.

1.2.1 Before machine-related work

Items listed below are important cautions that apply to all machine-related work (machine

operation, maintenance, inspection, programming, etc.).

1) Never touch a switch, button, or key with wet hands.

2) Before starting machine operation, ensure there is nobody inside the door or close to

rotating or moving parts of the machine.

3) Never operate the machine if any protective cover is removed or other safety devices are

ineffective. Check if all safety devices are properly operated.

4) Always lock out the power to the machine before carrying out work inside the machine. In

addition, place MACHINE UNDER REPAIR or other similar signs around the machine to

stop anyone from turning on the power.

5) Always turn off the power before carrying out inspection or maintenance work in the

electrical cabinet or on motors and transformers.

6) Cover power supply cables on the floor with rigid insulated plates.

7) Even after the power is turned off, some devices are still power connected. The

temperature of motors and lights inside the machine remain high. Make sure that the

power has been disconnected or the temperature has fallen before carrying out inspection

or maintenance work.

8) Ensure all cables are properly insulated before using the machine.

9) The spindle head can drop without notice. Personnel must avoid the area directly under

the spindle head.

DANGER

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1) Keep the floor around the machine tidy and clean.

2) Before operating the machine, make sure a proper working area and the machine can be

operated safely.

3) Before using a switch, button or key, check visually that it is the one you intend to use and

then press or set it decisively.

4) Operate the machine only when the front door is closed.

5) Do not change the parameters without the permission of manufacturer.

6) Do not change the specifications or settings without the permission of manufacturer.7) Do not install, operate or maintain the machine until reading the operation manual

carefully.

8) Do not soil, scratch or remove the caution plates on the machine. If the caution plates are

missing or become illegible, order another from the manufacturer. The part numbers are

shown at the bottom right side of the plates.

9) Always observe the instruction in the caution plates on the machine. Carefully read the

safety guidelines of the caution labels so that you fully understand them.

10) Never operate or maintain the machine while under the influence of alcohol or drugs.

Personnel with illness, which might cause dizziness or fainting, should never operate this

machine.

11) Machine operators or personnel working inside the machine must put their clothing and

hair in order so that they will not be entangled in the machine.

12) The machine is equipped with interlock functions such as the door interlock to ensure the

operators safety. All the interlock functions must be ON when operating the machine.

13) If the door interlock is removed, the machine is able to operate with some limitations while

the door is open, exposing you to danger. In daily production operation, the door interlock

function must be set valid and the key must be removed from the switch and kept safely.

When measuring the tool offset, program check, test cutting or carrying out other setup

work, it may be necessary to open the door. If so, you must recognize that there are many

hazards involved and pay particular attention to safety.

14) The emergency stop buttons are used to stop all operations in the event of an emergency.

Before operating the machine, memorize the locations of the emergency stop buttons so

that you can press one immediately. Use the emergency stop button only in emergencies

to avoid crashing the machine.

15) Only authorized personnel with sufficient safety training can work on this machine.

WARNING

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16) Because of the inertia of the moving parts, they may not be stopped immediately when the

EMERGENCY STOP button is pressed. Always confirm that all operations have stopped

before going near these parts.

17) Do not operate the machine with articles such as tools and rags left inside the machine.

18) Use appropriate eye and ear protection, safety shoes, helmets or other safety protections

while operating the machine.

19) Tooling should conform to the machine specifications, dimensions and types.

20) Check for damaged parts and tools before operating the machine. Any part or tool that is

damaged should be properly repaired or replaced by authorized personnel before

machining.21) The machine is designed to be operated by one person. If two or more persons are

involved, they must cooperate carefully and communicate as fully as possible.

22) At the end of the workday, the machine should be placed in either control off or power off

modes.

23) When restarting a machine after it has been shut down, always assume it has been

tampered with. Recheck all phases of the job as though you were running the first piece.

1) User programs stored in the memory, parameters set before shipping and the offset data

input by the user could be destroyed or lost due to incorrect operation or other causes. In

order to protect data against destruction and loss, back it up by using an external I/O

device or other device.

2) Never touch chips or the cutting edges of tools with your bare hands.

3) Take care not to stumble over the footswitch.

4) The machine operator must have normal sensory perception.5) Ensure that the workplace is adequately lit.

6) Secure adequate space around the machine for working and adequate passageway,

considering both ease of operation and safety.

7) Stack products (workpieces) stably.

8) Keep the area around the machine clean; remove chips and foreign particles near the

machine.

9) Use a working bench strong and stable enough to support the weight of the workpiece and

tools.

CAUTION

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10) When mounting tools, make sure there is no interference between the tools/holds and the

workpiece or machine.

11) Always make a trial run after installing a tool.

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1.2.2 Before operating the machine

The cautions that must constantly be born in mind when operating the machine.

1) Specify a spindle speed limit that is lower than the highest of the allowable speed limits for

the workpiece holding devices and tools. Never operate spindle-mounted accessories over

their rated speed. If the accessory is not supplied by machine manufacturer, verify the safe

operating speed with the manufacturer.

2) Before starting spindle rotation, ensure the workpiece is securely clamped.3) Never attempt to reach inside the chip conveyor (if featured) or put your feet in it while it is

operating. You could be caught in the chip conveyor and seriously injured.

4) Do not wear gloves when operating the machine since it could cause your hands to get

entangled in the rotating parts.

5) Never remove burrs on a workpiece by hand while it is clamped by holding device or while

it is fixed inside the machine.

6) Keep flammable liquids and materials away from the work area and hot chips.

7) Before starting machine operation, ensure there is no obstacle around the machine tablewhich will move forward/backward/leftward/rightward.

8) Never touch tools in the tool magazine or other moving parts while operating the machine.

1) Always wait some time before touching the lamp illuminating the interior of the machine

after turning the power OFF since it would be very hot and will burn you.

2) When clamping or unclamping a workpiece, pay sufficient care so that hand or fingers will

not be caught by the clamping device.

1) After finishing the work, always return the tool to the tool magazine. If a tool is clamped in

the spindle for a long time, it could be seized in the spindle.

NOTE

CAUTION

WARNING

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1.3 Turning the Power On

1.3.1 Before turning the power on

The cautions that must constantly be born in mind before turning the power ON .

1) Check whether all cables, cords or electric wires are insulated well. If the insulations are

damaged, it could lead to current leaks and the machine operator could receive an electric

shock.

1) Always lock the electric cabinet door, operating cover, guarding door before switching on

the machine.

1) Make sure that all bolts are tightened securely.

2) Make sure that all connectors, hydraulic hoses and air pipes are connected securely.

3) If the machine is equipped with any external equipment, make sure that the electric cables

and hydraulic/pneumatic pipes for these equipments are connected correctly.

4) Do not turn the machine on while the primary power is not supplied to the main circuit

breaker.

CAUTION

WARNING

DANGER

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1.3.2 After turning the power on

The cautions that must constantly be born in mind after turning the power ON.

1) If the machine stops due to a power failure, turn off the main circuit breaker immediately. If

you do not turn off the power, the machine will start operating unexpectedly when power is

restored.

2) The machine cannot operate correctly unless the specified power is supplied. If the power

supply is momentarily cut off during machine operation due to a power failure or lightning,the machine may operate unexpectedly.

3) Check oil leaks and ensure all gauges read the correct value.

1) After turning the power ON, ensure the fans are operating normally so that the heat inside

the machine will be dissipated.

2) After turning the power ON, ensure the lubrication pump is operating normally. In order to

protect the sliding parts, never feed the axes immediately after turning the power ON;

manually operate the slideway surface first.

3) After turning the power ON, warm up the spindle for about 15 minutes. If you do not warm

up the spindle, the machines life and machining accuracy will be adversely affected.

4) When turning the power ON after the machine has been stopped by a power outage,

ensure the program, parameter data, offset data, etc. have not been destroyed.

CAUTION

WARNING

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1.4 Precautions on Machine Installation

1.4.1 Installation site

1) When installing the machine, refer to the installation drawing and other instructions and

provide sufficient maintenance area to allow the chip conveyor (if featured) and coolant

tank to be removed, and the electrical cabinet door to be opened and closed, without

difficulty. Also ensure that the doors of the machine and NC unit will be able to be openedwithout interference.

2) Choose an installation site that is as free as possible from dirt, dust, and mist.

3) Install the machine at a site where it will not be reached by chips, water, and oil scattered

from other machine.

4) Install the machine at a site where the ambient temperature remains within the range 0 to

45 and the humidity does not exceed 80% RH (with no condensation).

5) The machine must not be installed at a site subject to excessive vibration.

1) Install the machine at a site where neither it nor the NC unit is subject to direct sunlight.

Direct sunlight will raise the temperature and cause thermal displacement, adversely

affecting machine accuracy.

2) Make sure the floor is strong enough to support the machine. The floor must not be sloped

or irregular in any way. Twisting or other distortion of the machine will adversely affect

machining accuracy.

1.4.2 Power supply

1) Only a qualified electrical technician should perform work involving the power cable

connections.

DANGER

NOTE

CAUTION

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1) For the power supply, provide isolated wiring directly from the input power supply. If there

is an excessive voltage drop, for example due to insufficient capacity of the factory power

supply, the machine may malfunction.

2) Select a primary power cable by accurately calculating the power supply capacity at the

supply side. Using an inappropriate cable could lead to fire, injury, or damage to the

machine.

3) The electrical power must meet the specifications. Attempting to run the machine from anyother source can cause severe damage and will void the warranty.

4) Do not install the machine close to major sources of electrical noise, such as electric

welders and electrical discharge machines. If the voltage supply is not stable, the machine

may malfunction.

1.4.3 Grounding

1) Grounding work is essential. If grounding work is not performed, the machine operator

could receive an electric shock.

2) The ground wire must be as short as possible and have the same diameter as the input

power cable. With regard to grounding resistance, observe the applicable regulations in

the country in which the machine is being used

1) The machine must be grounded independently. If electric welders or electric discharge

machines are grounded to the frame of the plant building, do not connect the ground wire

of the machine to the plant frame.

WARNING

DANGER

WARNING

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1.4.4 Air supply

1) Use only clean and dry air, 6 kgf/cm.

2) Ensure the air source can supply the specified volume of air.

1.4.5 Lubrication

1) For first operation, press the feed-oil button to supply lubricating oil to the empty pipes.

Never hold down the feed-oil button more than 3 minutes.

2) Ensure that the gauge on the lubrication oil pump indicates the correct values.

3) After turning the power ON, ensure lubricating oil is supplied to the slideway surfaces,

ballscrews and gibs.

4) Use only fresh, uncontaminated lubricating oil of the type specified in the MAINTENANCE

Chapter.

1.4.6 Installation

1) Only a qualified technician should perform machine hoisting work using crane or forklift.

2) Use only wires, shackles and jigs of the dimensions specified in the manual. They must be

strong enough to support the weight of the machine.3) Ensure the machine is well balanced in both the crosswise and lengthwise directions after

hoisting it a little above the floor.

4) When two or more people are involved in the hoisting work, they must cooperate carefully

and communicate as fully as possible.

5) Before hoisting the machine, ensure no tools, rags, etc., have been left inside it.

6) When moving the machine with a forklift, do not move the forklift while lifting the machine

to a high level.

7) Use a crane or forklift which can bear the weight of the machine.

8) When hoisting the machine, confirm the center of gravity of the machine.

WARNING

CAUTION

CAUTION

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9) Do not attempt to operate the machine before all of the installation instructions have been

completed.

1) If a rust-preventive is applied to the slideway surfaces, it must be removed completely.

2) Some parts of the machine are fixed in place with transit clamps when the machine is

shipped. Also eyebolts are used to hoist the machine. All clamps and eyebolts must be

removed before switching the power ON.

3) Before hoisting the machine, ensure all of its parts are clamped.4) When moving the machine by using rollers, use only rollers, floor plates, and tread way

that are strong enough, both in material and number, to bear the weight of the machine.

5) When installing the machine, mount the coolant tank and the chip bucket by pushing them

into an appropriate position to prevent coolant from being splashed around the machine.

6) In order to maintain the accuracy and performance of the machine over a long period of

time, perform foundation work carefully and pay attention to machine installation.

7) Protect the NC unit, operating panel, etc. from electric shocks. If the machine receives an

electric shock, it could cause malfunction or damage to the machine.

1) After the machine has been installed, it must be leveled. If the adjustment of level is not

carried out properly, machining accuracy will be adversely affected.

NOTE

CAUTION

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1.4.7 Points to chick before turning on the power for the first time

After completing machine installation, check the following points before turning ON the power

for the first time.

1) Check the voltage and sequence of phases L1, L2, and L3(R, S, T) of the input power

supply with a phase rotation indicator.

1) Ensure all bolts are tightened securely.

2) Ensure all connectors, hydraulic hoses and air pipes are connected securely.

3) If the machine is equipped with any optional external equipment, make sure that the

electric cables and hydraulic/pneumatic pipes for these equipments are connected

correctly.

4) Select handle mode.

1.4.8 Points to check after turning on the power for the first time

1) Check oil leaks and ensure all gauges read the correct value.

1) Remove any clamps that could not be removed with the power OFF immediately after

turning the power ON and making sure that the HANDLE mode is selected and the chuck

is unclamped.

2) After turning the power ON, ensure the lubrication pump is operating normally. In order to

protect the sliding parts, never feed the axes immediately after turning the power ON;

manually operate the slideway surface first.

CAUTION

WARNING

CAUTION

WARNING

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1.5 Safety Practices When Mount ing a Workpiece

Several types of holding devices are used in mounting the workpiece to the worktable. The

most common used devices are the vise, T-bolts and toe clamps, index chuck, and rotary

table. The diagram of holding devices is shown below.

1) Ensure that the workpiece and holding device are firmly attached to the worktable while

machining.

2) Take care to prevent the cutter coming in contact with the worktable surface or holding

devices during machining.

3) Improperly clamped parts machined at high speeds/feeds may be ejected and puncture

the safety door. Machining oversized or marginally clamped parts is not safe.

4) Before placing any type of holding device on the machine table, be sure that the table is

clean and free of chips and foreign particles.

< Clamping workpieces to the table>

1) When clamping a workpiece to the worktable of the machine, the table and the workpiece

should be free from dirt and burrs.

2) Workpieces with smooth machined surfaces may be camped directly to the table. When

clamping workpieces with unfinished surface, the table surface should be protected from

damage by using a shim under the workpiece. Paper, plywood, and sheet metal are shim

materials.

3) Clamps should be located on both sides of the workpiece.

4) Clamp supports must be the same height as the workpiece. Never use clamp supports that

are lower than the workpiece. Adjustable step blocks are useful to raise the clamps, as the

WARNING

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height of the clamp bar may be adjusted to ensure maximum clamping pressure.

5) Clamping bolts should be placed as near to the workpiece as possible since the forces on

the workpiece and packing are inversely proportional to their distances from the bolt. For

greatest clamping force on the workpiece, distance A in the below figure must be less than

distance B.

6) When it is necessary to place a clamp on an overhanging part, a support should be

provided between the overhang and the table to prevent springing or possible breakage. A

stop should be placed at the end of the workpiece where it will receive the thrust of the

cutter when heavy cuts are being taken.

< Holding Workpieces in a Chuck>

1) Before screwing the chuck to the index head spindle, it should be cleaned and any burrs

on the spindle or chuck should be removed.

2) Cylindrical workpieces held in the universal chuck may be checked for accuracy by using a

dial test indicator mounted on a base resting upon the machine table. The indicator point

should contact the circumference of cylindrical workpieces. While checking, the workpiece

should be revolved by rotating the index head spindle.

< Holding Workpieces in the Vise >

1) When rough or unfinished workpieces are vise mounted, a piece of protecting material

should be placed between the vise and the workpiece to eliminate damage by the visejaws.

2) When it is necessary to position a workpiece above the vise jaws, parallels of the same

size and of the proper height should be used. These parallels should only be high enough

to allow the required cut, as excessive raising reduces the holding ability of the jaws.

3) When holding a workpiece on parallels, a soft hammer should be used to tap the top

surface of the piece after the vise jaws have been tightened. This tapping should be

continued until the parallels cannot be moved by hand.

4) After the workpiece is set, additional tightening of the vise should not be attempted, as it is

tendentious to raise the workpiece off the parallels.

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5) Whenever possible, the workpiece should be clamped in the center of the vise jaws.

However, when it is necessary to mount a short workpiece at the end of the vise, a spacing

block of the same thickness as the workpiece should be placed at the opposite end of the

jaws. This will avoid strain on the movable jaw and prevent the piece from slipping.

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1.6 Safety Practices When Mount ing a Tool

1) Before mounting a tool holder to the spindle or tool magazine, ensure that the rotating tool

is securely clamped on the tool holder. Do not clamp a tool on the tool holder when it is on

the spindle or tool magazine.

2) Ensure that the tool number is correct while indexing a tool. If the spindle is rotated with a

wrong tool, the cutting condition would be different and the spindle speed may exceed the

speed limit of the tool. In addition, the tool may contact the workpiece with wrong depth of

cut.

1) Before mounting tools to the spindle or tool magazine, clean the spindle taper, tool holder

taper and tool pockets of tool magazine with a clean cloth.

2) When mounting tools in the tool magazine, arrange them equally to keep the tool

magazine well balanced.

3) When mounting tools, inspect the tool constraint factors completely and ensure that the

tool arrangement will not cause interference while tool changing.

4) When mounting/dismounting tools to/from the spindle or tool magazine, do not touch the

cutting edges of tools with bare hands and be careful not to let them fall.

5) To avoid tool changer damage, ensure that tools are properly aligned with the spindle

drive lugs when loading tools.

CAUTION

WARNING

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1.7 Safety Practices during Machine Operation

1) While the spindle is rotating, never open the front door to remove chips or touch the

workpiece or cutting tools.

2) Do not lean against the machine while it is operating.

3) Put the machine in manual mode and be sure that the last programmed function has been

completed before removing the machined workpiece and setting a new workpiece.

4) Never leave any objects on any moving part of the machine.

5) Some switches have transparent covers to prevent them from being pressed by mistake.

Keep these covers closed except when actually pressing the switches.

6) Always stop the machine before removing chips inside it during operation. Also stop the

machine and coolant supply before adjusting the direction or volume of coolant supply.

7) Before opening the front door to remove chips from inside the machine during machining

operation, make sure that the door interlock function is valid. Otherwise, it will be possible

to open the door while the machine is operating.

8) Be aware that the machine will start automatic operation if the cycle start switch is pressed

by mistake while the conditions required to start automatic operation are satisfied.

9) While the machine is temporarily stopped during machining, for example when checking a

program, performing test cutting, or cleaning chips out of the machine, do not feed the

axes or change the tool in manual operation. Or, if it is absolutely necessary to do so, be

sure to return the axes to their original positions before starting the program.

10) When leaving the machine temporarily after completing a job, be sure to turn off the power

switch on the operation panel and the main circuit breaker.11) When moving heavy workpieces, two or more people should always work together and

cooperate carefully.

12) Before machining, be sure that the workpiece are securely gripped so that it can withstand

the centrifugal force from rotation and the cutting force of the tooling.

13) Always stop the machine before installing or removing a tool.

14) Wear a protective mask when machining magnesium alloy workpieces.

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1) Before starting mass production, always check the program and perform test cutting in the

single block mode.

2) When the EMERGENCY STOP button or reset key has been pressed to stop the machine

during a threading operation or a hole machining operation, especially tapping operation,

carefully feed the axes after checking the workpiece and cutting tool. If you feed the axes

without due care, the workpiece and cutting tool may collide or interfere with each other.

3) Return each machine component to its initial condition after completing a job.

4) Keep the chip conveyor (if featured) operating all the time during automatic operation.5) Ensure no abnormal noise or vibration is generated during machine operation. If there is

any abnormal noise or vibration, determine the cause and take appropriate action.

6) If abnormal vibration or chattering is generated during machining due to improper

combination among jig, cutting tool, workpiece material, etc., change the machining

conditions to proper values.

7) The machine front door cannot be opened under automatic operation. Attempting to force

the door open in this situation could cause damage to the machine.

8) When carrying out heavy-duty machining, carefully prevent chips from being accumulated

since hot chips could lead to fire.

CAUTION

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1.8 Safety Practices during Maintenance and Inspection

1.8.1 Daily maintenance

In order to keep the machine operating safely, it must be maintained and inspected daily.

Observe the following points when carrying out the maintenance and inspection work.

1) Always turn the power OFF before performing maintenance and inspection work. Or, if it is

absolutely necessary to carry out the work with the power ON, exercise due caution sincethere is a danger of serious injury: you could receive an electric shock, be entangled by the

rotating parts of the machine, or crushed by its moving parts.

1) After finishing the work, always clean the machine so that abnormalities can be found

easily and inspect each part. If you find an abnormality, take appropriate action

immediately.

2) Always clean the machine after it has been stopped.

3) After dry machining or machining of cast workpieces, clean the machine so that chips do

not accumulate.Do not remove chips with compressed air inside the cutting area.

Otherwise the chips will adhere onto the inside of machine and cause damage.

4) Make sure that the gauges on the oil cooler, lubrication oil pump, hydraulic equipment,

pneumatic equipment, etc., indicate the correct values.

5) Make sure that lubricating oil is supplied to the slideways properly.

6) Drain the air filter. If too much water builds up in the filter, its performance will be impaired,

pneumatic equipment will operate incorrectly, and machine faults may be caused.

CAUTION

DANGER

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1.8.2 Precautions when performing maintenance and inspection work

1) Electrical wiring work should only be done by qualified electrical engineers.

2) Before attempting maintenance and inspection inside the electrical cabinet, be sure to turn

OFF the power at the circuit breaker for the entire plant. Even when the main power switch

on the electrical cabinet is turned OFF, parts of the cabinet may still have potential and

may give an electric shock if accidentally touched. If it is necessary to conduct

maintenance with the power being supplied, confirm the state of power supply by checkingthe electric wiring diagram and exercise extreme caution.

3) Those not engaged in the maintenance work should not operate the main circuit breaker or

the power supply switch on the operating panel. For this purpose, Do not touch the switch,

maintenance operation in progress or similar signs should be placed on such switches

and at any other appropriate locations.

1) Do not climb on top of the machine. Coolant or oils can make surfaces on the machine

slippery. They can also present an electrical hazard if the machine has power on.

2) Periodically clean the fan and filter in the electrical cabinet. If foreign particles adheres to

the fan and filter, it will impair the cooling performance and this will cause machine

malfunctions.

3) Use only genuine parts specified by MACHINE MANUFACTURER as replacement parts.

Using unspecified parts will not only impair the performance of the machine and it will also

make the machine less safe.

4) Bolts used for fixtures should be regularly replaced once a year. If the same bolts are used

without replacement, the bolts could break, causing the workpiece, fixture, or cutting tool

to fly out during machining.

5) If it is necessary to carry out work inside the machine for cleaning or maintenance, turn

OFF the power and keep the door open while working. If the operator is in the machine

and the door is closed, the door will be mechanically locked and cannot be manually

opened from inside the machine.

6) Over-travel limit, proximity switches, and interlock mechanisms including functional parts

WARNING

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should not be removed or modified.

7) When working at a high place, use ladders which are maintained daily.

8) Be careful not to get your fingers caught between the belt and the pulley when checking or

adjusting belt tensions.

9) The electric components are protected from normal moisture resulting from using of water

base soluble, such as coolant, etc. Do not, however, use water hose to clean the machine

or the area around it.

1) Do not overtighten bolts, since this could distort the machine or break the bolts, causing

damage to the machine.

2) The drain provided in the spindle front cover to keep coolant from entering the spindle

bearings must be kept clean and unblocked by foreign particles. When cleaning the

machine, do not use compressed air. If the drain is allowed to become blocked or if

compressed air is used when cleaning, coolant will enter the spindle bearings.

3) The solenoid valves become very hot when the machine is operating. Be careful not to

touch them soon after machine operation has finished since they could burn you.

4) Supply or change hydraulic oil and lubricating oil and clean the filters at the intervals

specified in the MAINTENANCE Chapter.

5) Use only fresh, uncontaminated lubricating oil and hydraulic oil of the types specified in the

MAINTENANCE Chapter.

6) Periodically clean the tanks and filters of all equipment and inspect the equipment and its

piping for damage.

7) Do not open the doors of the electrical cabinet or the operation panel expect for

maintenance and inspection purpose since it will allow dust and moisture to enter. Once

the machine is installed, the control cabinet must be locked and the key available only to

qualified service personnel.

8) Regularly inspect the slide protection seals and oil seals and replace them before their

sealing characteristics are lost.

9) Always wait some time before touching the lamp illuminating the interior of the machine

after turning the power OFF since it would be very hot and will burn you.

10) Carry out daily inspections and regular inspections in according with the Instructions in the

MAINTENANCE Chapter.

11) On completing a job, clean the inside of the machine. If chips are allowed to accumulate in

CAUTION

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the machine over long periods, it will cause machine faults.

12) Consumable parts (packing, oil seals, O-rings, bearings, oil and grease, etc.) for

replacement should be available in advance.

13) Maintenance and inspection data should be recorded and kept for reference.

14) When cleaning the machine, always use a soft brush or sweeper to remove chips. Do not

use compressed air to clean the machine.

15) The fuses for replacement should have proper current rating.

16) Sent any loose, worn or broken parts to your supervisor. The same action should be taken

if any unusual noise or machine action occurs.

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2 GENERAL

SPECIFICATION

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2 GENERAL SPECIFICATION

2

GENERAL SPECIFICATION ................................................................. 1

2.1 SPECIFICATION ......................................................................................... 2

2.2 LAYOUT DRAWING .................................................................................... 4

2.3 COORDINATE SYSTEM............................................................................... 5

2.4 INTERFERENCE DRAWING.......................................................................... 6

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2.1 Specification

Item Unit VM-1000(Y-500) VM-1000(Y-600)

Table

Table size mm 1200 x 500 1300 x 600

Table height mm 880 880

T-slot (w/pitch/no) mm 16 x 86 x 5 18 x 100 x 5

Max. table load kg 800 800

Traverse

X axis travel mm 1000Y axis travel mm 500 600

Z axis travel mm 570 600

Spindle

Spindle nose taper ISO40

Spindle transmission Belt drive

Spindle speed rpm 10000

Spindle motor output kW 11 / 15

Spindle center to Z axis way cover mm 560 623Spindle nose to table mm 130-700 100-700

Axes Transmission

X axis ballscrew mm 40 x P12 x C3

X axis transmission Direct

Y axis ballscrew mm 40 x P12 x C3

Y axis transmission Direct

Z axis ballscrew mm 40 x P12 x C3

Z axis transmission DirectGuide way

X guide wayType Box way

Distance mm 80 x 35 x 406 80 x 35 x 500

Y guide wayType Box way

Distance mm 135 x 35 x 700

Z guide wayType Box way

Distance mm 80 x 35 x 300

Feed Rate

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Rapid feed (X / Y / Z) m/min 24 / 24 / 24

Cutting feed (X / Y / Z) m/min 10 / 10 / 10

Accuracy

Positioning accuracy mm 0.005 / 300

Repeatability mm 0.005

Automat ic tool changer

Tool selection Arm

No. of tools 24 32

Tool holder type BT / DIN / CAT40

Tool changing time(T-T) Sec. 4

Max. tool dia. mm 76 76

Max. tool dia. with next tool empty mm 150 127

Max. tool length mm 300

Max. tool weight kg 7 7

Max. loading weight kg 120 160

Machine size

Length mm 4200

Width mm 2950

Height mm 2790 2770

Machine weight kgs 5000 5500

Floor space mm 5250 x 3300

*Specifications are subject to change without notice.

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2.2 Layout Drawing

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2.3 Coordinate System

+Z

+X

+Y

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2.4 Interference Drawing

All movement in the travel range of the interference drawing is possible without tool in the

spindle and workpiece on the table.

VM-1000(Y-500) with CNC-321RV

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3 UNITS

SPECIFICATION

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3 UNITS SPECIFICATIONIn this section, the detailed specification of each unit and available devices are provided.

3 UNITS SPECIFICATION ........................................................................ 1

3.1 ATC(AUTOMATIC TOOL CHANGER) ........................................................... 2

3.2 TABLE ..................................................................................................... 7

3.3 AXES SYSTEM .......................................................................................... 9

3.4 SPINDLE HEAD ....................................................................................... 11

3.5 PNEUMATIC SYSTEM............................................................................... 16

3.6 AUTO LUBRICATION SYSTEM................................................................... 17

3.7 OIL COOLING SYSTEM............................................................................. 19

3.8 CTS ...................................................................................................... 21

3.8.1 Recommendation coolant ................................................................................ 24

3.8.2 Installation ....................................................................................................... 24

3.9 FULL SPLASH GUARD ............................................................................. 25

3.10 COOLANT TANK ...................................................................................... 27

3.11 CHIP CONVEYOR ..................................................................................... 29

3.12 ELECTRIC DEVICES.................................................................................. 30

3.13 NAME PLATES......................................................................................... 32

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3.1 ATC (Automatic Tool Changer)

The automatic tool changer (ATC) is a device used in CNC machine tools to automatically

exchange the required tools into the spindle from the tool magazine. The VM-series machine

is equipped with an arm type ATC which is activated by electric motor and transmitted by cam

mechanism. The bi-direction rotation of tool magazine and the arm swing driven by cam-type

construction ensure stable tool changing procedure and fast tool changing time.

Overview of arm type ATC

Symbol Descript ion Function

1 Arm - Rotate to clamp, extract and change tools

2 Tool magazine - Store tools

- Select tool automatically

3 Tool pocket - Keep the positions of tools

- Move to Arm/Spindle

4 Cover - Protection of devices inside

- A transparence material enable operator to see tool number

1

23

4

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Tool standard ISO40 tooling

1) BT-40

2) BT-40 (CTS)

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3) DIN69871

4) DIN69871 (CTS)

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5) CAT-40

6) CAT-40 (CTS)

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Available tool ISO40

Item Symbol Unit Max. Remark

Tool length L mm 300 Possible to set in magazine

Tool diameter D mm 76 Possible to set continuously

150 Possible to set when adjacent pots empty

Tool weight W kg 7

Item Symbol Unit Max. Remark

Tool length L mm 300 Possible to set in magazine

Tool diameter D mm 76 Possible to set continuously

127 Possible to set when adjacent pots empty

Tool weight W kg 7

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3.2 Table

The machine table is used to clamp workpieces through the use of various types of holding

devices.

Main specification

Item Unit VM-1000(Y-500) VM-1000(Y-600)

Table size overall mm 1200 x 500 1300 x 600

T slot (width x pitch x number) mm 16 x 86 x 5 18 x 100 x 5

Table load capacity kg 800

Table height mm 880

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Table surface dimension

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3.3 Axes System

All axes are equipped with high precision C3 ball-screws. Axis motors are all directly mounted

to ensure full torque on all axes. These devices provide the rigidity for super surface finishes

and offer rapid traverse and cutting feed rate. The base and column are protected by

telescopic covers to prevent hot chips and coolant from directly contact the bearings.

Symbol Description Symbol Description

1 Base 5 Spindle

2 Column 6 Spindle head

3 Carriage 7 Ballscrews & servo-motors

4 Table

1

2

3

4

5

6

7

7

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Main specification

Item Axis Unit VM-1000(Y-500) VM-1000(Y-600)

Stroke

X-axis mm 1000 1000

Y-axis mm 500 600

Z-axis mm 570 600

Rapid traverse

X-axis m/min. 24

Y-axis m/min. 24

Z-axis m/min. 24

Cutting feed rate (X / Y / Z) m/min. 10 / 10 / 10

Ballscrew mm 40 xP12 x C3

Positioning accuracy mm 0.005/300

Repeatability mm 0.005

Feedback system Encoder

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3.4 Spindle Head

The type of spindle in this machine is belt drive. The standard configuration is the 10000 rpm.


1 Spindle - Tool gripping and rotation

2Driving unit

- Generate power

- Various optional specification

3Position encoder

- Detect position for orientation stop

- Detect the rotational speed

4 Tool unclamp

device- Unclamp for tool change

1

2

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Main specification

Item Unit

Type

NC system FANUC / SIEMENS / FAGOR / HEIDENHAIN

Motor type FANUC / SIEMENS / FAGOR / HEIDENHAIN

Motor power (cont./30min.) kW 11 / 15

Spindle speed rpm 10000

Orientation Position encoder

Taper type ISO40

Transmission Belt drive

Spindle speed limitation condition

Working conditionSpindle speed

(max speed rpm %)Run time

(min)Check list

1 Continuous running 20 101) Temperature increased lower than 10 degrees.2) Vibration.3) Noise.

2After spindle stop for over2 hours

20 101) Temperature increased lower than 10 degrees.2) Vibration.3) Noise.

3After spindle stop for over72 hours

20

501010

1) Temperature increased lower than 10 degrees.2) Vibration.

3) Noise.

4After spindle stop for over2 weeks

500rpm20

40

60

80

Max.rot.rpm

601010

*10*10*10

1) Temperature increased lower than 10 degrees.2) Vibration.3) Noise.4) Until stable temperature, then execute next

program.

1) Run the spindle at a speed lower than 75%~80% of the maximum spindle speed to

ensure the service life of spindle. Possible damages, in case this advice is not followed,

are excluded from the agreed warranty.

2) Spindle life could be possibly reduced to 1/3 if the spindle is always running at the high

end of the spindle speed (above 80% of the spindle maximum speed).

3) Use the spindle chiller or select the other higher speed spindle if the spindle needs to be

operated at high speed for a long time.

CAUTION

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Spindle nose shape

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Spindle horsepower & torque diagram

1) FAGOR FM7-A110 11/15kW(10000rpm)

2) SIEMENS 1PH8131 11/15kW(10000rpm)

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3) Fanuc 12 11/15kW(10000rpm)

4) HEIDENHAIN QAN200U 11/15kW(10000rpm)

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3.5 Pneumatic System

The pneumatic system consists of air filter, air regulator, air lubricator, air solenoid valve, and

piping. The compressed air supplied to the air supply port contains moisture and dust. The

moisture and dust can be removed from the compressed air through the air filter, which

generates clean and dry air. Next, the air is adjusted to the appropriate pressure by regulator

and lubricated by lubricator. The adjusted and lubricated compressed air is sent to the

pneumatic solenoid valves, which directs air flow to specific actuators to operate the various

pneumatic devices.

Symbol Description Function/Specification

1 Regulator & Filter

- Regulate and maintain specified pressure- Indicate pressure

- Remove foreign matter in air

- Extract moisture in air

2 Lubricator- Lubricate air- Protect devices/pippins from corrosion

3 Elbow - M3/8PT x F3/8PT

4 Quick connector - PM30 (M3/8PT)

5 Solenoid valve - 2/2-way, 1/4, DC24V

6 Pressure switch - KP-35, 1/4, 0.2~7kg/cm2

7 Labor-saving quick fitting - M3/8PTx10mm

8 Auto drain valve- FMRF300-AD-U

1

32

4

5

6

7

8

4

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3.6 Auto Lubrication System

The lubrication system is used to maintain oil films on the machines guide-ways and

ballscrews to ensure smooth motion and prevent wear.

This system comprises the lubrication pump unit, the distributors, and the piping. A float

switch (level switch) and pressure switch are installed inside the lubrication pump unit.

1) The pump is operated to charge lubricant automatically at the required intervals under the

control of PLC controller.

2) The pressure switch device is set up as 8kg/cm for checking if the piping works normally.

If the pressure is abnormal, it will have abnormal signal.3) The float switch can detect the volume of oil. It will have abnormal signal automatically

when the oil level is lower than the standard.

4) The oil dispensed from the pump enters the distributors, which distribute the correct

volume of oil to each lubrication point.

5) Overview of the electric lubricator:


1 Pump - Extract oil

2 Tank - Store oil

3 Oil supply port filter - Filter oil poured in

4 Piping - To supply oil to each device

5 Float switch - Detect oil level

1

2

3

5

4

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6) Oil type.

G 68 HL 32

Mobil oil Mobil Vactra oil

NO.2

Mobil DTE oil

Lighet

Shell oil Shell Tonna oil

T 68

Teresso

32

Esso Standard oil Febis

K68

Shell Terrus oil

C32

Mitsubishi oil Diamond Slideway

68

Diamond Lube

RO32

Nippon oil Uniway

68

FBK oil

RO32

Kyodo oil Kyoseki Slidus

68

Kyoseki RIX Turbine

32

Idemitsu oil Daphny Multiway

68C

Daphny Hydraulic

Fluid 32

Showa oil Showa A-R68 Showa J-H32

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3.7 Oil Cooling System

The cooling system prevents deviation of spindle center line or heat deformation of the

machine, prevents oil vibration, and extends the lifetime of the machine. A separate oil cooling

system will be provided if the machine is equipped with oil lube electronic spindle

The cooling system consists of oil cooler and piping parts. The cooling system controls the

cooling oil temperature with the temperature regulator in the oil cooler to keep it equal to the

room temperature. The pump in the oil cooler feeds cooling oil to the headstock and hollow

ballscrews to keep the increment of temperature within allowable range.

Symbol Description Function

1 Control panel - Operate the machine

2 Cooler air filter - Filter the dust

3 Power supply entrance - Power supply entrance

4 Oil supply port - Supply oil

5 Inlet - Hot oil inlet

6 Drain outlet- Drain out water/oil

1

2

3

4

5

6

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1) Install the oil cooler at clean and well ventilated area.

2) For the operation and maintenance of the oil cooler, it is necessary to prepare more space

than the oil cooler dimension in order to ensure an adequate air supply to the condenser.

CAUTION

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3.8 CTS

Coolant through spindle (CTS) device is provided as standard accessory of this machine. A

CTS device includes a rotary jointer (universal union) secured to the rear end of the spindle

for conducting coolant into the spindle. The coolant is conducted through a separate passage

inside the spindle to the nozzles formed on a cutting tool. The coolant sprayed out fully cool

down and lubricate the cutting point, increase machining precision and cutting rate, and

prolong service life of the cutting tools.

The built-in type CTS system with 20 bar high pressure pump and 40m filter system is

standard. It is combined with the coolant from machine coolant tank. A compact design savesspace.

Symbol Description Specification

1 Cover -

2 Inlet Filter - PF-06-10-130+MF-06-230

3 Outlet Filter - 40CN-2-20Q-E2-C1+930119Q

4 CTS Box -

5 Pressure Gauge - 2.5 x 50kg

6 Motor Pump - 5E-2HP-TK-3020+CE

1 6

2

3

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Two types of CTS tank are available, 20 bar and 70 bar. The CTS tank has an individual

coolant tank with 25m, two-bag type filter system which removes contamination and particles

from the coolant before being recycled through the coolant pump.

CTS tank (70 bar)


1 Tank - To store coolant (165kg)

2 Inlet Pump - TPH2T3K

3 Pressure Gauge - 2x11BARx1/4PT

4 Pressure Switch - ES31-10121

5 Inlet Filter - MPF-400-2-AG2-M25S+ MPF-400-2-M25

6 Outlet Filter - MF-06

7 Outlet Pump - JX2-5HP-WGU1+

PGP315A193EJAB10-66

8 Pressure Valve - VNE-07

9 Pressure Gauge - LA-100

7

2

5 49 8

1

63

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CTS tank (20 bar)


1 Tank - To store coolant (165kg)

2 Inlet Pump - TPH2T3K

3 Pressure Gauge - 2x11 Barx1/4PT

4 Pressure Switch - ES31-10121

5 Inlet Filter - MPF-400-2-AG2-M25S+ MPF-400-2-M25

6 Outlet Filter - MF-067 Outlet Pump - 2HP TK3020(CE)+

PGP315A193EJAB10-66

8 Pressure Valve - 3/4PTx20kg

9 Pressure Gauge - LA-100

7

5 4

9 8163

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3.8.1 Recommendation coolant

This system only limits uses in the greasy cutting compound oil 1, water 4

1) ELF COUPE MAX FK 13T

2) ELF SPIRIT/442PLUS

3.8.2 Installation

1) When moving it by crane, use 10mm steel rope (through the eye bolt). Should take care

of the center of gravity if there is coolant inside the tank, dont lean it & cause the coolant

flow out.2) This system can be installed in any place, just on the concrete floor is ok.

3) Make sure the motor rotating by the clock-wise direction after power on.

CTS tank Built-in type CTS

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3.9 Full Splash Guard

The splash-guard is provided to ensure the operators safety while operating the machine and

prevent chips and coolant from splashing out of the machine during machining.


1 Operation door - Load/unload work pieces

- Inspect cutting state

2 Maintenance door - For cleaning and maintenance

Main specifications

Item Specification

Machine color 2 tone color or other colors on request

Covering type Full enclosure

12

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Safety switches for doors

The safety switches of operation door serve to ensure the safety of the machine operator by

generating alarms and operation prohibition signals. The door cannot be opened during auto

operation with the interlock ON. These devices are qualified by CE regulation in Europe. A

double circles security system is provided to prevent loss of safety function.

1) If the door interlock is released, the machine can be operated with some limitations while

the door is open during manual operation.

- Inhibit ATC operation.

- The maximum rapid feed rate is 5 m/min or 2 m/min when portable MPG switches are

pressed.

If it is necessary to carry out work while the door is open, the operator must recognize the

hazards involved and pay particular attention to safety.

2) The operators must understand the specifications of the door interlock function, recognize

potential hazards, and operate the machine safely and not rely on the door interlock

function too much.

WARNING

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3.10 Coolant tank

They consist of the device to supply coolant into cutting space for smooth cutting condition

and the device to manage chips.


1 TANK - To store coolant

2 WASH DOWN MOTOR & PUMP - Where fluid goes to wash down

3 FILTER - Separates chips from coolant

4 SPINDLE NOZZLE PUMP - To extract coolant

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Main specification

Item Unit Specif ication

Pump motor W 1270

Flow rate (max.) L/min 150

Pump type Immersion Type

Coolant tank capacity L 220

Item Unit Specif ication

Wash down

coolant pump motor

W 1270

Flow rate (max.) L/min 150

Pump type Immersion Type

Coolant tank capacity L 220

Necessary to discuss with coolant marker according to cutting condition.

CAUTION

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3.11 Chip conveyor

Chip conveyor collect chips, and its very conveninet way and efficient for chip removal.

Chip bucket store chips removed from chip conveyor temporarily aand remove chips easily,

casters, rotating device and drain plug are installed. Chip outlet is designed to allow operator

to use 50 gallons oil tank, too.


1 Outlet - Outlet of chip

2 Motor - Driver

3 Chip bucket - Store chips

2

1

3

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3.12 Electric devices

The device supplies main power and operates the machine, please refer to the operation

manual of controller to get more information.


1 Electric cabinet - Electric apparatus inside

- Main power connection/supply

2Main operation

devices

- Operation of machine/programming

- Consist of monitor and operation devices

3Tool clamp/unclamp

button

- Clamp/unclamp tool in spindle

1 23

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Main specifications

Refer to extra documents for NC specification.

Item Unit VM-1000

Electric power

supply

Phase 3

Voltage V 400

Frequency Hz 50

Power KVA 60

Monitor size Inch 10.4 TFT (FANUC)

8.4 TFT (SIEMENS)

11 LCD (FAGOR)

Panel language ENGLISH

MPG type PORTABLE

I/O device RS232

Output voltage V 220

Working lightType halogen lamp / fluorescent light

Number EA 1/1

Color operator call lamp

Lamp in different colors indicates machine condition easily.

Color Condition

Red Alarm state + Feed hold

Green Automatic operating

Blue Program finish

Extra transformer (optional)

Various transformers are available according to users demand.

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3.13 Name plates

The name plates on the machine show machine name, safety precautions and

hydraulic/pneumatic diagrams. Operators should always observe and read the guidelines of

the plates carefully so that they fully understand the instructions before operating the

machine.

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1)

Item Part no. Description Q'ty Remark

1

L-5106-00151 Warning Signs Plate 1

English

ItalianGermanyFrench


SpanishDanishTurkishFinnish


RussianNorwegianCzechPortuguese

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2)


2


English






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3


English






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4)


4


English






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5)


5


English






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6


English






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7)


7

L-5106-00251 Name Plate 1 English

L-5106-00252 Name Plate 1 Italian

L-5106-00253 Name Plate 1 Germany

L-5106-00254 Name Plate 1 French

L-5106-00255 Name Plate 1 SpanishL-5106-00256 Name Plate 1 Danish

L-5106-00257 Name Plate 1 Turkish

L-5106-00258 Name Plate 1 Finnish

L-5106-00259 Name Plate 1 Russian

L-5106-00260 Name Plate 1 Norwegian

L-5106-00261 Name Plate 1 Czech

L-5106-00262 Name Plate 1 Portuguese

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8)


8

L-5109-00031 Name Plate 1 BT-40

L-5109-00032 Name Plate 1 CAT-40

L-5109-00033 Name Plate 1 CAT-40/MIL

L-5109-00034 Name Plate 1 DIN-40

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9)


9 E-BLAC-75027-02 Coordinate system plate 1

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10)


10 E-BLAC-75028-01 Coordinate system plate 1

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11)


11


EnglishItalianGermanyFrench


SpanishDanish

TurkishFinnish



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12)


12 E-BLJB-75072-01 Pneumatic diagram plate 1

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13)


13

E-BLJB-75051-01E-BLJB-75052-01E-BLJB-75053-01E-BLJB-75054-01

Lubrication diagram 1


E-BLJB-75055-01E-BLJB-75056-01

E-BLJB-75057-01E-BLJB-75058-01


SpanishDanish

TurkishFinnish




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14)


14

L-5106-00116 Warning Signs Plate 1EnglishItalianGermanyFrench




RussianNorwegianCzech

Portuguese

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15)


15


Forklift Plate 1


E-BLJB-75105-01E-BLJB-75106-01

E-BLJB-75107-01E-BLJB-75108-01

Forklift Plate 1

SpanishDanish

TurkishFinnish


Forklift Plate 1


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16)


16


Lifting Plate 1


E-BLJB-75085-01E-BLJB-75086-01

E-BLJB-75087-01E-BLJB-75088-01

Lifting Plate 1

SpanishDanish

TurkishFinnish


Lifting Plate 1


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17)


17 L-5112-00051 Machine Plate 1

English(Without Microcut /With customer &

circuit data)

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18)


18L-5112-00011 Machine Plate 1

English(WithoutMicrocutlogo)

L-5112-00012 Machine Plate 1English(With Microcut logo)

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19)


19

L-5106-00101 Warning Signs Plate 1 EnglishItalian

L-5106-00102 Warning Signs Plate 1GermanyFrench

L-5106-00103 Warning Signs Plate 1SpanishDanish

L-5106-00104 Warning Signs Plate 1TurkishFinnish

L-5106-00105 Warning Signs Plate 1RussianNorwegian


Czech

Portuguese

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20)


20

L-5106-00131 Warning Signs Plate 1EnglishItalianGermanyFrench




RussianNorwegianCzech

Portuguese

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21)


21

L-5106-00271 Warning Signs Plate 1 English

L-5106-00272 Warning Signs Plate 1 Italian

L-5106-00273 Warning Signs Plate 1 Germany

L-5106-00274 Warning Signs Plate 1 French

L-5106-00275 Warning Signs Plate 1 Spanish

L-5106-00276 Warning Signs Plate 1 DanishL-5106-00277 Warning Signs Plate 1 Turkish

L-5106-00278 Warning Signs Plate 1 Finnish

L-5106-00279 Warning Signs Plate 1 Russian

L-5106-00280 Warning Signs Plate 1 Norwegian

L-5106-00281 Warning Signs Plate 1 Czech

L-5106-00282 Warning Signs Plate 1 Portuguese

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22)


22

L-5106-00291 Warning Signs Plate 1 English

L-5106-00292 Warning Signs Plate 1 Italian

L-5106-00293 Warning Signs Plate 1 Germany

L-5106-00294 Warning Signs Plate 1 French

L-5106-00295 Warning Signs Plate 1 Spanish

L-5106-00296 Warning Signs Plate 1 DanishL-5106-00297 Warning Signs Plate 1 Turkish

L-5106-00298 Warning Signs Plate 1 Finnish

L-5106-00299 Warning Signs Plate 1 Russian

L-5106-00300 Warning Signs Plate 1 Norwegian

L-5106-00301 Warning Signs Plate 1 Czech

L-5106-00302 Warning Signs Plate 1 Portuguese

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4 TRANSPORT-

INSTALLATION &

PREPARATION FOR

OPERATION

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4 TRANSPORT-INSTALLTION & PREPARATIONFOR OPERATION

In this chapter, procedures in each process from selection of machine location to final leveling

are explained. Only qualified technician should perform installation works.

1) All personnel that deal with the machine must carefully read and thoroughly understand

the mechanical and electrical specification before installation.

2) If there is any part unclear, contact service of manufacturer.

4 TRANSPORT-INSTALLTION & PREPARATION FOR OPERATION ... 1

4.1 ENVIRONMENTAL REQUIREMENTS.............................................................. 2

4.2 FOUNDATION PLAN................................................................................... 3

4.3 PREPARATION FOR INSTALLATION.............................................................. 6

4.4 TRANSPORTATION..................................................................................... 9

4.5 CLEANING THE MACHINE.......................................................................... 11

4.6 INSTALLATION ........................................................................................ 12

4.7 REASSEMBLING REST DEVICES................................................................. 13

4.8 SUPPLYING OIL ....................................................................................... 14

4.9 FINAL LEVELING AND INSPECTION............................................................. 14

CAUTION

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4.1 Environmental Requirements

Consider the following requirements when selecting a site to install the machine. However,

these could change over a period of time or in response to seasonal changes.

Ambient temperature and humidity

1) Choose an installation site where the ambient temperature remains with the range 0 to

45and the humidity does not exceed 80% RH (with no condensation).

2) Install the machine at a site where neither it nor the NC unit is subject to direct sunshine,

heat rays, or rain.

Vibration

1) The machine must not be installed at a site subject to excessive vibration (greater than 1.9

m/s). Excessive vibration could lead to machine failure and will adversely affect

machining accuracy.

2) Be sure not to install the machine adjacent to planning machine, milling machine, molding

machine or punching machine.

Atmosphere

1) Install the machine at a site that is as free as possible from dirt, dust, and mist. If dirt and

dust adhere to the cooling fan fitted inside the machine, its cooling capacity will be

impaired.

2) Install the machine at a site where it will not be reached by chips, water

Date post:	07-Aug-2018
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VM-1000 (VER¡G008)

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