Installation and Operating Instructions

VULCAN M10 DRYER HEATERS(HIPRESS & VACBOOST)200, 300, 400, 500, 700, 1000, 1400, 2000

408100 (en)

11-2016

ANTTI-TEOLLISUUS OYKoskentie 89FI-25340 Kanunki, SaloTel. +358 2 774 4700Fax +358 2 774 4777E-mail: antti@antti-teollisuus.fiwww.antti-teollisuus.fi

DRYER HEATER TYPE ......................................................................................................................................... 3Lifting the dryer heater into position ....................................................................................................................... 3

GENERAL INFORMATION ABOUT DRYING OF GRAIN ...................................................................................... 4POSITIVE PRESSURE DRYING ........................................................................................................................... 4VACUUM DRYING ................................................................................................................................................. 5PURSUED CONFIGURATION ............................................................................................................................... 6

PRESENTATION OF THE MACHINERY ............................................................................................................... 8Spare part drawing 200 ....................................................................................................................................... 10Spare part drawing 300 ....................................................................................................................................... 12Spare part drawing 400 ....................................................................................................................................... 14Spare part drawing 500 ....................................................................................................................................... 16Spare part drawing 700 ....................................................................................................................................... 18Spare part drawing 1000 ..................................................................................................................................... 20Spare part drawing, outlet cone 700/1000 A72163 ............................................................................................. 22Assembly drawing, outlet cone 700/1000 A72163 .............................................................................................. 25Spare part drawing 1400 ...................................................................................................................................... 26Spare part drawing 2000 ...................................................................................................................................... 28Spare part drawing, outlet cone 1400/2000 A75038 .......................................................................................... 30Assembly drawing, outlet cone 1400/2000 A75038 ............................................................................................ 32Installing the shield on the 1400/2000 burners ..................................................................................................... 34Vulcan 200 and 300 kW dimension drawing, Positive pressure ........................................................................... 36Vulcan 200 and 300 kW dimension drawing, Vacuum.......................................................................................... 37Vulcan 400 and 500 kW dimension drawing, Positive pressure ........................................................................... 38Vulcan 400 and 500 kW dimension drawing, Vacuum.......................................................................................... 39Vulcan 700 kW dimension drawing, Positive pressure ......................................................................................... 40Vulcan 700 and 1000 kW dimension drawing, Vacuum........................................................................................ 41Vulcan 1000 kW dimension drawing, Positive pressure ....................................................................................... 42Vulcan 1400 and 2000 kW dimension drawing, Vacuum ....................................................... 43

INSTALLATION .................................................................................................................................................... 441. Lifting the dryer heater into position ................................................................................................................. 452. Installing the air and flue pipes ......................................................................................................................... 45Grain pocket in the air pipe................................................................................................................................... 463. Oil burner and pipes ......................................................................................................................................... 474. Locating the sensors and safety devices on a positive pressure heater .......................................................... 485. Locating the sensors and safety devices on a vacuum heater ......................................................................... 486. Installing the temperature measuring facility .................................................................................................... 497. Installing the vacuum sensor ............................................................................................................................ 508. Installing the fire thermostat ............................................................................................................................. 519. Installing the constant temperature regulators in the positive pressure heaters 700 and 1000 with single drive motor........................................................................................................................................................ 52

OPERATING INSTRUCTIONS FOR THE DRYER HEATER ............................................................................... 53Adjusting the output .............................................................................................................................................. 53

SERVICING .......................................................................................................................................................... 54Annual service ...................................................................................................................................................... 54Service during the operation................................................................................................................................. 55

GUARANTEE ....................................................................................................................................................... 55MALFUNCTIONS DURING OPERATION: ........................................................................................................... 56

EU Declaration of Conformity ............................................................................................................................... 60

CONTENTS

Antti-Teollisuus Oy 3 408100 11-2016

Vulcan M10Dryer Heater

DRYER HEATER TYPEThis book deals with positive pressure and vacuum dryer heaters in the VULCAN range. Refer to the nameplate affixed to the side of the machine for detailed information about the type of your heater. Always notify the seller and the service personnel of the information in the nameplate to ensure quick assistance in case of malfunction and when ordering spare parts. To have this data available whenever required, write it down in the corresponding place on this page.

Lifting the dryer heater into position - While lifting the heater, observe the following:

- use all lifting lugs - ensure that the lifting gear stays in position in the lugs - only use hoists with sufficient lifting capacity - never go under or too near the device to be lifted

- Lift the heater without the burner into the place presented in the installation drawing or plan. Because the founda-tion must be level and steady, there is no need to attach the heater to its bed. Attach the blowers firmly in place.

- On the heaters 200500, the transport support must be removed before putting the blower cone or the suction net in place.

The maximum temperatures and oil volumes given in the nameplate must be observed, and they must not be exceeded. Look up the maximum oil consumption for each pressure and nozzle size combination in the table at the end of this manual.

Output kW

Centre-part of the heater with cone

Blower cone Blower Suction net + at-tachment strips

200 425 kg 55 kg 5,5 kW 170 kg 16 kg

300 414 kg 55 kg 7,5 kW 178 kg 16 kg

400 489 kg 51 kg 11 kW 345 kg 16 kg

500 483 kg 51 kg 15 kW 374 kg 16 kg

Output kW

Centre-part of the heater with cone

Blower cone Blower Suction net + at-tachment strips

Outlet cone

700 1735 kg 131 kg 2x 7,5 kW 178 kg=356 kg 24 kg 198 kg

1000 1735 kg 131 kg 2x 15 kW 374 kg=748 kg 24 kg 198 kg

1400 2300 kg 373 kg

2000 2380 kg 373 kg

Antti-Teollisuus Oy 4 408100 11-2016

Vulcan M10Dryer Heater

Dryer and positive pressure heater

GENERAL INFORMATION ABOUT DRYING OF GRAIN

The idea of hot air drying is to conduct warm air through the grain and to evaporate m