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Krzysztof Lapacz
Business DevelopmentManager
Industrial Networking
ifm electronic ZA112 Sovereign DriveR21 Corportate ParkIrene CenturionPhone 012 450 0400E-mail [email protected] www.ifm.com
@ ifm
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@ ifm
• Introduction to Industry 4.0 • What is IO-Link • IO-Link Consortium • Features of IO-Link • IO-Link Masters• Network Architecture• IO-Link Expansion Hubs• IO-Link Signal Convertors• Questions and Answers
Overview
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Let us set the mood...
@ ifm
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Only 5% of sensor data is used in the PLC
• Process signals • Switching signals
@ ifm
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Only 5% of sensor data is used in the PLC
• Process signals • Switching signals
@ ifm
95% of sensor data is lost or unused
• Events and Diagnostics• Parameterization
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IO-Link Module
In the PLC
As well as For IOT / I4.0 applications
• Real time maintenance• Quality monitoring• Energy monitoring• Remote Access
@ ifm
• Process signals • Switching signals• Events and Diagnostics• Parameterization
With IO-Link all this data can be accessed…
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Industry 4.0
Industry 4.0 in the Automation World?
Plant World
PLC World
I.TWorld
INDUSTRY 4.0
Industry 4.0 can easily be defined As a merger of 3 technologies to achieve benefits
@ ifm
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What is IO-Link?
@ ifm
Fieldbus
Input Output – Link
"new" solution for the connection of sensors and actuators
Point- to-point bi-directional connection → not a bus system!
Based on Digital / Binary Signals
Allows the transfer of
• Process Data• Parameters• Event and Diagnostic Data
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What is IO-Link?
@ ifm
Fieldbus
A typical IO-Link System is made up of
• IO-Link Master
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What is IO-Link?
@ ifm
Fieldbus
A typical IO-Link System is made up of
• IO-Link Master
• Connection Medium
20m
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What is IO-Link?
@ ifm
Fieldbus
A typical IO-Link System is made up of
• IO-Link Master
• Connection Medium
• Devices
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IO-Link Consortium
Standardization
IO-Link an open vendor technology supported by many companies
For this reason a Consortium was created of majorsensor manufacturers and industrial manufacturing companiesto promote the IO-Link standard
www.io-link.com
@ ifm
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IdentificationIdentify what is connected and to where
Easy sensor replacementSensor parameters are configured using a configuration software and are stored in the master
Wire break detection and diagnosisWire break , short circuit and diagnostic data is available.
Remote ParameterizationIO-Link allows remote parameterization from PLC or via configuration software
Multiple sensor valuesIO-Link allows you to transmit multiple sensor values , eg : flow and temperature
Reduction in costs and timeIO-Link is based on digital binary signals , no analog functionality needs to be built into the sensorsNo need for conventional complex parallel hardwired technology
Features of IO-link
@ ifm
Features and Benefits
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IO-Link MasterField Modules
IP67 IP69
@ ifm
Factory and general applications
Hygienic and food industry
IO-Link MasterPanel modules
IP20
Panels and control cabinets
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IO-Link Master Features
Robust IP 67 or IP 69 Housing
2nd IP address port for IOT functionality
4 or 8 configurable IO-link ports
Pin 2 – DI / DO Pin 4 – IO-Link , DI , DO
Duplicated Fieldbus Ports for Daisy Chaining and Ring Topology
24V Power Supply
@ ifm
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Performance Line IO-Link Master
2 x 24 Power Supply ports for Daisy chaining of powerMax 12A
High Current Outputs Up to 2A
Current monitoring per port
@ ifm
2nd Power supply port
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IO-Link Sensor Connection
IO-Link consortium has standardisedOn pin4 to be used for IO-Link
communications
This includes all
• IO-Link process data• Parameters• Events and Diagnostics
Pin Description
1 24+
2 DI / DO
3 GND
4 DI/ DO /
DI / DO
@ ifm
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IO-Link Sensor Connection
IO-Link consortium has standardisedOn pin4 to be used for IO-Link
communications
This includes all
• IO-Link process data• Parameters• Events and Diagnostics
Pin Description
1 24+
2 DI / DO
3 GND
4 DI/ DO /
DI / DO
@ ifm
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IO-Link Sensor Connection
IO-Link consortium has standardisedOn pin4 to be used for IO-Link
communications
This includes all
• IO-Link process data• Parameters• Events and Diagnostics
Pin Description
1 24+
2 DI
3 GND
4 DI/ DO /
DI
@ ifm
1 2 3 4
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@ ifm
Iolink Field Architecture
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@ ifm
Iolink Field Architecture
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@ ifm
Iolink Field Architecture
RJ 45 Connectors
Patch Cables Field Patch Cables
Self Wire able Field Connectors
Maximum 100m
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@ ifm
Iolink Field Architecture
24vdc
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@ ifm
Iolink Field Architecture
24vdc
Consider current consumption
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@ ifm
Iolink Field Architecture
24vdc
Open ended Socket Cables
WireableSocket Plug
Power Supply
L-Coded Power cables
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@ ifm
Iolink Field Architecture
24vdc
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@ ifm
Iolink Field Architecture
24vdc
20m
Jumper Cables 20m maximum
Splitters
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IO-Link Sensor Connection
IO-link specifications are set to maximum 20m between sensor and IO-link master
What if there is a need to exceed 20m?
IFM has introduced an IO-Link Repeater
• Passive plug and play inline device
• 100m is possible between Repeaters
• Max 3 Repeaters in Series
20m
20m 20m
100m100m20m 20m
Repeater
Repeater Repeater Repeater
@ ifm
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@ ifm
Iolink Field Architecture
24vdc
What about traditional Analog Inputs and Outputs?
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In some applications there is always a need for more
• Digital Inputs • Digital Outputs• mA and mV Input signals
Expansion Hubs via Iolink
Featuring Flexable multiport Inputs that can be configured for either
• Digital Inputs• Digital Outputs• Analog Inputs
No Analog Output functionality at this stage
Standard Digital IN / OUT expansion hubs
Featuring up to 20 Digital inputs or 20 Digital outputs
IO-Link Expansion Hubs
@ ifm
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Multiport Expansion Module – Maximum flexibility
Combination of Digital and Analog Signals
8 x Multi ports
Pin 2 - DI / DO /AIPin 4 – DI / DO
2A outputs
Robust IP 67 or IP 69 Housing
IO-Link connection AUX Power Supply
IO-Link Expansion Modules
@ ifm
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@ ifm
Iolink Field Architecture
24vdc
Digital InputDigital OutputsAnalog Inputs
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IO-Link Convertors
Convert Single Analog or IO-Link signals
• Analog → IO-Link • IO-Link → Analog
Only works in combination with an IO-Link master
IO-LINK → Analog
IO-LINK ← Analog
@ ifm
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@ ifm
Iolink Field Architecture
24vdc
Digital InputDigital OutputsAnalog Inputs
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@ ifm
Iolink Field Architecture
24vdc
Digital InputDigital OutputsAnalog Inputs
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@ ifm
Iolink Field Architecture
24vdc
Digital InputDigital OutputsAnalog Inputs
IOT Connection
LR SMARTOBSERVER
LR DEVICE
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@ ifm
Iolink Field Architecture
24vdc
Digital InputDigital OutputsAnalog Inputs
IOT Connection
LR SMARTOBSERVER
LR DEVICE
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Various IO-Link started kits are available For different fieldbus protocols
Includes:- LR Device Software- IO-Link Master- Sensor- Cables and accessories
IO-Link Starter Kits
@ ifm
Let us help you start your journey to the
4th Industrial Revolution
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Questions &
Answers ?
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@ ifm
Webinar Schedule
22 July 2020 Introduction to IO-link
29 July 2020 IO-Link: Implementing a Smart Wiring Solution
05 August 2020 Smart observer – Versatile online monitoring
12 August 2020 ifm's New valve sensor - Continuous position feedback and diagnostics
19 August 2020 Compact Versatile Single Signal Lamp with IO-Link Technology
26 August 2020 IO Link Precise Pressure Sensor with Temperature Monitoring
https://www.ifm.com/za/en/za/webinars/2020See the next webinars at the link below:
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@ ifm
ifm electronic – Pty LTD - ZA https://www.youtube.com/user/ifmelectronic www.linkedin.com/company/ifm
ifm South Africa
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Krzysztof Lapacz
Business DevelopmentManager
Industrial Networking
ifm electronic ZA112 Sovereign DriveR21 Corportate ParkIrene CenturionPhone 012 450 [email protected] www.ifm.com
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Johan Van Niekerk
New Business DevelopmentManager
ifm electronic ZA112 Sovereign DriveR21 Corportate ParkIrene CenturionPhone 012 450 [email protected] www.ifm.com
