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KIRLOSKAR BROTHERS LIMITED
KIRLOSKAR VALVES
Precision and Durability with Customised Solutions
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Kirloskar Brothers Limited, with over ten decades of immense experience and unfailing customersatisfaction, has become the name to reckon with for the supplies of pumps, valves and completepumping solutions in India and across the globe.
KBL is the first Valve manufacturing company in India accredited with ISO 9001certificate.
The quality and performance of Kirloskar valves is facilitated by :
One of the Asia's largest Hydraulic Research Centre
In-house integrated foundries
Dedicated valve manufacturing facility at Kondhapuri, near Pune, India
Latest machines and modern automated test rigs
KBL is among the largest manufacturers of Butterfly Valves in India with current size range up to3600 mm and capacity to manufacture up to 4500 mm. The plant has the capacity to design anddevelop valves with customised solutions conforming to various National and International Standardssuch as IS/BS/EN/AWWA etc. KBL is the first valve manufacturing company to introduce SluiceValves in India and to have successfully carried out Flow Test on a very large size Butterfly Valve(2200 mm) in-house.
KBL offers CE marked EN 593 Butterfly valves and BS 5163 Sluice valves along with other industrialvalves. It has successfully carried out proof of design test upto 2600 mm size Butterfly valves as perAWWA C-504.
Valve Manufacturing Plant, Kondhapuri, Near Pune India.
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YAMUNA - The Global Headquarters Kirloskar Brothers Limited
Yamuna, the Global Headquarters of Kirloskar Brothers Limited, has been designed to reflect thefour principle tenets of the Kirloskar Group - Concern for the Environment, Comfort of our People,Commitment to Technology and Innovation and Continued respect for our Heritage.
The corporate office has been awarded the prestigious LEED Platinum rating for green building. Thestructure that is spread over 3 acres of land and houses 500 employees is able to save up to 50% ofenergy and 30% of water purely by use of technology and effective design.
Yamuna uses water-cooled VRV air conditioning system with sensors for monitoring CO levels and 2optimizing intake of fresh air. The structure has photovoltaic panels to generate electricity andmeeting 2.6% of power consumption.
Yamuna has maximum use of glass panels along walls that allow natural light inside the building,thereby saving on electricity. Most of the illuminating lights have CFL fixtures that are extremely
energy efficient. The structure also uses other energy efficient gadgets like LCD monitors etc. Thefacility derives a substantial amount of water from the recharge pits by rainwater harvesting.
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Body
Heavy duty one piece wafer and lugged wafer body designed to withstand specified pressures
Disc
Nylon coated high strength disc with hand polished disc edge and hubs ensures excellent corrosionresistance to several chemical media
Body Seat
Heavy duty square grooved seat design with moulded O-ring seals to serve as flange gasket
Stem
One piece stem with close tolerances double D drive eliminates the need for disc screws or taper pins
Journal Bearing
Heavy duty bearing absorbs the forces acting on the stem/disc assembly due to line pressure
Constructional Features
Special Features
Widely used in Process and General Industries,Power, Building and Construction and Marinesectors
Precision and Durability with Customised Solutions
RESILIENT SEATEDBUTTERFLY VALVES
AS PER API 609/ EN 593(BS 5155)
WAFER & LUGGED WAFER TYPE
Top plate double drilled to fit ISO 5211 dimensions and standard secondary bolt circle dimensions
Unique centre-lock seat design virtually eliminates any seat movement during the seating andun-seating of the disc
Unique stem retention system to provide blow-out proof stem and easy assembly and disassemblyof valve
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TECHNICAL SPECIFICATIONS APPLICATIONS
MATERIAL OF CONSTRUCTION
Design and Manufacturing Standard
API 609/ EN 593 (BS 5155)
Testing Standard
API 598/ EN 12266-1
Size Range
50 mm to 600 mm
Pressure Rating
50 mm to 600 mm : PN 10
50 mm to 300 mm : PN 16
Operation
Manual Hand Lever (Up to 200 mm)
Manual Gearbox (250 mm and above)Electrical and Pneumatic Actuators withaccessories and Manual Override
End Connection
To suit ANSI # 125 / 150
Suitable for variety of liquids in Process andGeneral Industry, Water Works, Power Plants,Sewage Plants, Chemical and PetrochemicalPlants etc. for tight shut off and flow control
Valve Body Disc Seat Stem
Cast Iron Ductile Iron (Nylon 12 coated) EPDM SS 410
Ductile Iron SS 316 Buna N SS 316Carbon steel Viton*
Silicone* Viton is registered trademark of E.I. Dupont
Precision and Durability with Customised Solutions
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2400 mm manually operated Butterfly Valve,
Brihan Mumbai Municipal Corporation, Mumbai, India
2600 mm Butterfly Valve for National Thermal Power Corporation,
Sipat I & Barh I, India
1800 mm motorized Butterfly Valve for
Massachusetts Water Resources Authority, Boston, USA
2200 mm Butterfly Valve for Sohar Sea Water Intake Pipeline Project, Oman
REFERENCES
Precision and Durability with Customised Solutions
3000 mm Butterfly Valve Supplied to Tamil Nadu Electricity Board,
Tamil Nadu, India
200 mm Centric Butterfly Valve (Nickel Aluminium Bronze Disc)
with Pneumatic Actuator supplied to Mazagon Dock Limited, Mumbai, India
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Precision and Durability with Customised Solutions
Star Steel International L.L.C. - Sharjah, U.A.E.
REFERENCES
2600 mm and 2200 mm Ebonite Lined Butterfly Valve Supplied to Udupi Thermal Power project, Karnataka, India
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1500 mm Sluice Valve Supplied to Uttar Pradesh Jal Nigam, Uttar Pradesh, India
REFERENCES
Precision and Durability with Customised Solutions
Kirloskar Butterfly, Sluice and Dual Plate Check Valves installed at
Saurashtra pipeline Project, Gujarat, India
2100 mm Butterfly Valve for 2 X 2.45 MW Darna Power Project, Nasik, India
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OUR GLOBAL PRESENCE
GLOBAL HEADQUARTERS :YAMUNA, Survey No. 98 (3 to 7), Baner,Pune - 411045, INDIATel.: +91-20 27214444 Fax : +91-20 27211117email : [email protected] Website : www.kbl.co.in
WORKS :Kondhapuri, Gat # 252/2 + 254/2, Tal. : Shirur,District Pune - 412208, INDIATel.: 02137-270116 / 270140 Fax : 02137-270115
USA
Kenya
South Africa
Egypt
Indonesia
Senegal
UAEThailand
Singapore
Lao PDR
Cambodia
The Netherlands
OmanIndia
UK