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For PI Meeting distribution only, [email protected] Waferscale Accelerators for High Energy Ions and Electrons Amit Lal School of Electrical and Computer Engineering Cornell University 10/20/2013 ARPA-E Workshop on Fusion Drivers Berkeley, CA
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For PI Meeting distribution only, [email protected]

Waferscale Accelerators for High Energy Ions and Electrons

Amit Lal

School of Electrical and Computer Engineering

Cornell University

10/20/2013

ARPA-E Workshop on Fusion Drivers

Berkeley, CA

For PI Meeting distribution only, [email protected]

• Electric fields for Ion Manipulation

• Fabrication process flow for wafer-scale accelerators

• Einzel Lens, LINAC

• CMOS Electronic Detection

• Conclusions

Outline

2

For PI Meeting distribution only, [email protected]

+ + + + + - - - - -

~V

Ion source

Alternating electrodes

B-field

+

Cyclotron

Linear Accelerator

• Magnetic field confine ions in circular path :

• Ion is accelerated at gap between the “dees”.

• Radius of cyclotron depends on final energy only

• Trade-off between B-field strength and cyclotron

size

cycl

v

Bq

mvr

r(v)

Bvq

For PI Meeting distribution only, [email protected]

-

Vaccel

~ +

N

S

BvqFmagnetic

EqFelectric

Microtron

Guide

Electrodes

DC

Guide Electrodes

r

ν

+ -

~

Vaccel

Uin Uout

V V1

V2

t

Ion Guidance

Ion Accelerator

r

mvqE

FF

field

lcentripetaguide

2

For PI Meeting distribution only, [email protected]

Acce

lera

tion

30

0u

m

200um

Gu

ida

nce/e

nerg

y s

ele

cto

r 30um

Sensor electrode

Driven at 35MHz

Gap gain:20eV

Total gain: 60eV

1

2

3

4

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4

2

2

3

2

3

0

4

2

+ - ~

Vaccel

~

phase

Rel. e

nerg

y g

ain

ed

Initial

Energy

SIMION

1248 1440 1632 1824

Ion energy [eV]

-4

-2

0

2

4

6

X 10-5

I(R

F o

n)

– I(R

F o

ff)

[uA

]

1500 1638 1440

Energy [eV]

Dis

trib

utio

n

For PI Meeting distribution only, [email protected]

• Electric fields for Ion Manipulation

• Fabrication process flow for wafer-scale accelerators

• Einzel Lens, LINAC

• CMOS Electronic Detection

• Conclusions

Outline

8

For PI Meeting distribution only, [email protected]

Multi Electrode Planar Accelerators

9

1. Permanent magnets for bulk of control force

2. Micro-structured electrodes for fine tuning and motion control

PCB

5) Posts glued through layers

to pin them down.

6) Tethers on Si are cut so that

each “pinned” piece is

disconnected to others

7) Wire bonds from Al on Si to

Cu pads on PCB

Posts to pin down

position Channel PCB

Wirebonds

• Si dust accumulate on bottom of

channels to form electrical short.

• Careful cleaning with water

solved issue

Assembly

OPERA (June)

Consecutive Series of Einzel Lens

Experimental Operation of Einzel Lens

BeO disk

Motorized stage

PCB

Al coated Si

𝑟𝑖𝑚𝑎𝑔𝑒 = 𝑅 1 −𝐾

𝑉

Fit to:

c)

V1 V2 V3 V4 V5

V1 V2 V3 V4 V5

- - + +

Coplanar Waveguide Resonator Accelerator

• RF gen. power = 50W

• Vdrive =10V (for 1000Ω)

• Q can be high ~ 500

• Va ~ 100kV

Amplifier

RF signal generator

Resonator

Wire bonds Linac

FARHAN RANA: CORNELL SEMICONDUCTOR OPTOELECTRONICS GROUP

Wide Bandgap Semiconductors

2

2max

maxmaxmax11

2T

sat

fX

vEVIP

Material Eg

(eV)

Emax

(MV/cm)

Vsat

(cm/s)

GaAs 1.4 3.3 2x107

GaN 3.4 0.4 1.8x107

Eastman et. al., 2003

XPmax

HzTf

• Although, wide bandgap semiconductors

can provide more power, device heating

and parasitic elements limit high frequency

performance

• Max power obtained at ~10 GHz is ~10

Watts/mm for GaN/AlGaN HEMTs Less than 1 mW for a 10 mm

wide device with fT = 1 THz

For PI Meeting distribution only, [email protected]

Design of Resonator Facilitated Linear Accelerator

Magnitude of Charge Density

• Consecutive inner “fingers” π out of

phase • Exp. Confirmation of high inner finger

p-p voltages

The phase of things…

Measured Mode Shapes

Raised LINAC + Driver + Oscillator

20Watt

GaN

Amplifier

Linac Transmission Line Setup

Linac

Network Analyzer

Agilent 8753ES

30kHz – 6 GHz

Agilent Coupler

778D

Ophir 5205

RF Power Amplifier

0.5~3.0 GHz 50Watts

Agilent N9310A

RF Signal Generator

9 kHz – 3.0 GHz

Amptek Detector(5keV LINAC)

No rf input(LINAC off)

1.13GHz 16.8W(LINAC on) Counts

5277

10k

15k

21k

Channel 64 127 191 255 319 383 447

26k

181

160

0.664keV

For PI Meeting distribution only, [email protected]

• Electric fields for Ion Manipulation

• Fabrication process flow for wafer-scale accelerators

• Einzel Lens, LINAC

• CMOS Electronic Detection

• Conclusions

Outline

20

For PI Meeting distribution only, [email protected]

Electrons bunch alignment and diagnosis

Mapping the electron bunch trajectory

LINAC application

Objective of electron bunch detection

Sensor Electronics

22

)()( 22121 nvnsignalvvout vAvvAAv

ox

density

ox

density

signalC

q

AC

Aqv

Exposed pad for charge-sensing

Conn. to buried transistors with vias and

intermediate metal layers

Input transistor for charge

to voltage conversion

• Ratio of sensed charge to capacitance i.e. measured

voltage is fixed for given charge concentration •Amplifier with large (~40 dB) gain used for measuring

voltage generated by sensed charge • Input-referred noise of amplifier competes with signal

i.e. it must be suppressed to detect ion-charges. This is

dominated by input transistor so can ignore vn2

Capacitance to substrate that

computes voltage from charge

HzVg

kTv

m

n /4 2

1

For PI Meeting distribution only, [email protected]

Invensense 0.35um HV CMOS process

Differential input stage sensing

Tapeout date 05/31/2012.

CMOS for Beam Detection

For PI Meeting distribution only, [email protected]

Better electron beam alignment technique

Perform the measurement with alignment PC board.

Latest electron gun experiment

For PI Meeting distribution only, [email protected]

The detection circuit will be triggered by constant electron beam, but need a discharge path to reset the status.

Latest electron gun experiment

Detected input signal

Output signal

[email protected]

Fusion Ion Beam – Potential Design

26

Overall Goals of Fusion Drivers and MEQALAQ

• Smaller LINAC dimensions Higher frequencies • Higher frequencies smaller quadrupole dimensions

• Electrostatic quadrupoles are more efficient than magnetic at small scale

• MEQALAQ - Multiple-beam Electrostatic-Quadrupole Focusing Linear Accelerator – developed by Maschke (BNL)

• Consists of many small channels for beams • Use electrostatics at smaller dimensions for emittance with

electrostatic quadrupoles • Divide and Conquer – Beat the space-charge limited current

at low energies by breaking the beam into thousands of beams with less charge per beam to maintain emittance

10/28/2013 [email protected], SonicMEMS Laboratory

27

MEQALAQ, 1984

10/28/2013 [email protected], SonicMEMS Laboratory

28

What does MEMS offer?

• Very high smoothness => minimize field emission (Silicon wafers are ~ 2-10nm surface roughness)

• Small drift-tubes can be made in arbitrary patterns using lithography and plasma etching

• Integrated electrostatic actuators to align beam alignment and change function of electrostatic beam manipulators

10/28/2013 [email protected], SonicMEMS Laboratory

29

Integrated Actuators with JFET transistors

30 SonicMEMS

L A B O R A T O R Y

Movable Quadrupole Electrodes

31 SonicMEMS

L A B O R A T O R Y

4-inch wafer

Holder with RF CPW

resonator GaN RF amplifier –

50W

• Q ~ 700, Z0 = 200 Ohms, P = 50 W = > Peak

voltage = 100kV • Heat removal at 50W/5cm

2

• RF design for equal phase at each beam

channel • Each wafer has its own resonator

Silicon Wafer Held By CPW Resonator: MEMS MEQALAQ

10/28/2013 [email protected], SonicMEMS Laboratory

32

Very Crude Cost Analysis

• Per accelerator wafer

• Amplifier/Power Amplifier - $3

• Wafer ~ $5

• Processing ~$10

• CPW Resonator ~ $1

• Vacuum chamber ~$1

• Total ~ $20/wafer in large quantities

• Assuming 8000 channels per wafer, and 20,000 wafers to get to 2 GeV 200 amu ions

• 200 meter long

• $400K /accelerator at 400 Amps

• 100kA => 250 accelerators => $100M

10/28/2013 [email protected], SonicMEMS Laboratory

33

Summary

• Micromachining and MEMS enables electrostatic quadrupoles at massive densities and low cost due to economies of scale per wafer

• Distributed amplifiers may enable distributed heat dissipation

• Economies of scale of Moore’s law maybe applied for low-cost fusion drivers

34


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