MUMBAI:Unit No.107, 1st Floor,Town Centre I I , Near Mitta l EstateAndher i Kur la Road, Saki NakaAndher i (East ) , Mumbai - 400059Emai l : [email protected]
BANGALORE:Site No.42, 42A, New Timber Yard Layout, Mysore RoadBangalore - 560026Emai l : [email protected]
AHMEDABAD:C/12,Popular Estate,Near Aslal i Pol ice Stat ionAslal i Ahmedabad - 382427 Emai l : [email protected]
DELHI:E 40/3, Okhla Industr ia l Area, Phase-I INew Delhi - 110020Phone: +91 11 43122777Emai l : [email protected]
DEHRADUN:Plot No.13-B, Khasra No. 408, Transport Nagar Sewla Khurd, Dehradun - 248001Emai l : [email protected]
KOcHI:32/1492B & B1, Surabj i Road Behind Indian Oi l Petrol Pump Padivattom Edappal ly, Kochi - 682024Emai l : [email protected]
RAIPUR:126, 1st Floor, A-Wing, Crystal ArcadeLodhipara - Shankar Nagar RoadRaipur (C.G.) - 492001Emai l : ra [email protected]
RANcHI: Old HB Road, Near Gulmohar Hospital , Shukla Colony BootyRanchi , Jharkhand - 835217Emai l : [email protected]
01
Alstrong is a part of the prestigious Worlds Window Group, an assemblage of progressive companies engaged in diverse businesses. The portfolio of business activities includes manufacturing, infrastructure, logistics, trading and mining. The operations of various companies of WWG are spread across the globe through its offices in India and 22 other countries. The group employs 2500 employees across the world and has a turnover of more than `6000 crores (US $ 1 Billion).
Leading the way. Alstrong products are helping create the vibrant new face of the Indian millennium. Leading the way since 2001, we have partnered with leading architects, builders, designers, contractors and fabricators in changing the landscape of the country for the better.
Alstrong is driven by its vision of creating a rich visual palette through its range of architectural décor material – Wall Panels with Zinnia™ Technology, Aluminium Composite Panels, Metal Laminates, Crystal Lacquered High Gloss Panels with Zinnia™ Technology and Partition Panels.
We believe that our brief is to create products that help unlock distinctive, long-lasting and edgy creativity. Reason why, our products are designed for years of durable, maintenance-free, performance across a variety of demanding environments and help create a visual aesthetic that ‘always looks new’. A promise vividly fulfilled across signature landmarks that proudly stand the test of time, and come out with flying colors.
We have gone great lengths to be close by, anywhere across the country. Our 20 Company Offices, 18 Warehouses, more than 300-strong, pan-India network of Sales Persons and more than 500 Distributors & Dealers ensure that we are just a call away, wherever be your project location.
Delivery on time is our unswerving motto. Alstrong Products reach you amazingly fast, backed by the efficiencies of our Group-owned logistics company, which has more than 500 company-owned trucks crisscrossing the length & breadth of the country.
Alstrong is the leader in the ACP Industry. The ever-growing confidence of our clients is reflected in the increased production and off take of our products. Today, ACP production is 50 million sq. ft. per year through our 5 ACP lines up from 1,00,000 sq. ft. in 2001.
Sound Fundamentals. Outstanding Quality. Anticipating the curve of demand and staying one step ahead of expectations is what drives us on a daily basis at Alstrong.
Alstrong Plant at Samba, Jammu
02 03
Alstrong Wall Panels with ZinniaTM Technology sets new horizons in design and construction of building worldwide. Developed with ZinniaTM Technology, Alstrong Wall Panels come in variety of finishes including wooden, marble, metallic and solid colours. Alstrong Wall Panels are unique in their presentation & visual effect revolutionizing paneling concepts for horizontal & vertical applications.
Alstrong Wall Panels are cost effective and serve as an alternative to traditional methods of construction, such as bricks, stones, marble, wooden panels, etc. Added advantage to this is that it can be directly pressed with insulation material like EPS, XPS & PU to give you enhanced thermal insulation properties.
Alstrong Wall Panels are ideal for application in exterior and interior walls, wall claddings, façades & a host of other special applications that shall fire the imaginations of designers and users alike.
Alstrong Wall Panels are extremely durable and provides a strong base that can withstand extreme weather conditions.
Wall Panels with Zinnia™ Technology
04 05
Alstrong Zinnia™ Technology is ideal for providing all kinds of panel surfaces with long lasting durability, innovative designs and other host of features.
Panels are passed through multiple rounds of coatings using Zinnia™ Technology to achieve the highest levels of performance. Panels are pre-coated using photosensitive fluoro carbon agents and are subsequently cured using ultra violet rays. This helps panels gain improved durability, excellent surface finish, zero defects, stronger surface bond and enhanced impact resistance.
Zinnia™ is also eco-friendly as it excludes the emission of any environment unfriendly Volatile Organic Compounds (VOCs).
Alstrong Wall Panels with Zinnia Technology are committed not only to provide the exceptional quality standards to customers but also sustainable products that can contribute to green (LEED) building projects which in turn benefit the environment we all live in.
There is an increasing global awareness about green and sustainable architecture, leading to a shift from using conventional building materials to more new-age products. Alstrong wall panels currently have a potential contribution in seven(7) areas of LEED credits across multiple LEED rating systems along with IGBC Green Homes and IGBC Green Factory credit points, as specified by the Indian Green Building Council (IGBC) and have several sustainability attributes in addition to those recognized by LEED rating system. One of the most important sustainable attributes is the durability of Alstrong Wall panels. With their long life span, virtually requiring no refurbishment, Alstrong Wall Panels can contribute to less replacement of materials and to drastically lower maintenance costs over the useful life of the building.
Benefits to you :• Up to 50% saving in electricity *• Up to 30% saving in water consumption• Contribution to thermal and acoustic values• Durable product for sustainable buildings• Relocatable material
You can earn up to 04 LEED points for your Green Building by using Alstrong Wall Panels with Zinnia Technology.
*Alstrong Wall Panels contribute in saving electricity when complimented with other equipment / material used in Green Buildings.
Zinnia™ Technology
Go Green with Alstrong Wall Panels
06 07
Product Features of Alstrong Wall Panels with Zinnia™ Technology
Scratch Resistant
Easy to Clean
Solve
nt R
esist
ant
Easy
to In
stal
l
Extremely
Weather
Resistant
Optimal Light
Fastness
Impact Resistant Keeps the Building Cool
Eco friendly
Fire
Resist
ant
Wat
er P
roof
Sound Insulation
Anti Insects
Long Life
Comparison with other materials
ItemsAlstrong Wall Panels
With ZinniaTM Technology
Stone Curtain Wall General Coil CoatPaint and Finishing
on the spot
Material ingredient Inorganic Panel Natural StoneThermosetting Resin +
Wooden FiberSubstrates
Weight •• •••• •• -Durability •••• •••• ••• •
Processing •• ••••• •• •••
Fire resistance •••• •••• •• •
Range of colours •••• •• ••• ••••
Colour maintenance •••• • • •
Appearance •••• •••• •• •
Surface finish •••• •••• ••• •
Construction period •• •••• •• ••••
Surface hardness ••• •••• •• •
Heat insulation •••• •• ••• •
Price ••• •••• ••• •
Maintenance • •••• • •••
08 09
Third party certification by Exova,UK for exceptional Quality Assurance and Peace of mind
In order to ensure the true capability of the manufacturer and their products, one should insist on a Certification from a trusted third party. Any reputed third party certification organization will ensure comprehensive quality performance of the manufacturer by assessing the following items :
• Investigate the manufacturing process, QA process, test reports / documentation. • Audit the manufacturing facilities periodically. • Select production samples from manufacturing line randomly for later testing.
• Awards certificate of conformity if all quality criteria are met• Renew certificate only if all of the above are consistently achieved at satisfactory levels.
Alstrong products are third party certified which means not only the products but also the processes are inspected on periodic intervals by Warringtonfire Certification Limited, UK, which is an internationally known and most trusted independent certification organization.
Central Building Research Institute (CBRI) Roorkee : BS 476 Part 6 & 7
10 11
Certification by TPC ( Technical Projects Consultants (P) Ltd )
Shriram Institute for Industrial Research : Mechanical & Coating properties of Wall Panel
12 13
Alstrong Wall Panels qualifies for wind load testing at IIT DelhiCan bear extreme wind load condition upto any height
Shriram Institute for Industrial Research : Weathering Resistance Test (QUV-B): ASTM G154
14 15
Tests Passed by Alstrong Wall Panels with Zinnia™ Technology
Product Specification - Alstrong Wall Panels
Characteristic Property Standard Unit Alstrong Wall Panels
Tolerance - Thickness - mm + 0.4mm
Tollerance - Width - mm ± 3mm
Tollerance - Length - mm ± 3mm
Weight of Panel (9mm) ISO 8336/IS 14862 kg/m2 14.5 ± 10%
Apparent Density (Dry) ISO 8336/IS 14862/ ASTM C 1185 kg/m3 > 1300~1700
Moisture Content ASTM C 1185 % < 12
Water Absorption (after edge sealing) ASTM C 1185 % < 2.0
Pencil Hardness ASTM D 3363 H > 4H
Coating Thickness - Micron > 80 μ
Acoustic Insulation ASTM E 80 dB STC 30 dB
Thermal Conductivity ASTM C177 W/m 0K ≤ 0.30
Impact Strength ASTM D 256 KJ/m2 12
Modulus of Rupture ASTM C 1185 Mpa > 16.0
Warranty - Years 10
Weather ResistanceASTM G 154
2000 Hrs , QUV BColor Change, ΔE 5.0~7.0
Fire Resistance EN 13501-1:2007+A1:2009 Reaction to Fire A2, s1, d0
Fire Resistance BS 476 Part 6, 7 Reaction to Fire Class 0, Class 1
Wind Load TestingIS 875 Part 1,2,3,5 (1987), IS 456 (2000), IS 1893 Part 1 (2002) , IS
800-
Can withstand all types of Wind Load Conditions in India up to 100
meters
Alkali Resistance Test
ASTM C 650
Soak / Dry Resistance
ISO : 8336 Part (E
)Hea
t / R
ain
Resist
ance
ASTM
C 1
185
Acid Resistance
Test
ASTM C 650
Wea
ther
Res
istan
ce
ASTM
G 1
54Fi
re R
esis
tanc
e
EN
135
01-1
A
2, s
1, d
0
Certified by
Warringtonfire
Certification Ltd, U
K
Installation
Guidelines
Certified By TPC
Wind Load Testing Certified by IIT Delhi
Ignitibility
BS 476 Part 5
Fire Propagation IndexBS 476 Part 6
Surface Spread
of Flame
BS 476 Part 7
Freeze / Thaw
Resistance
AS
TM C
1185
War
m W
ater
R
esis
tanc
eA
STM
C 1
185
Cer
tifi e
d by Exova W
arringtonfi re Certifi cation Ltd, UK
16 15
Using high density cement fiber board as base material, Alstrong Wall Panels are treated on surface by UV curable technology at our state-of the-art facility in Jammu.
SCOPE OF APPLICATIONAlstrong Wall Panels can be used for Interior as well as Exterior finishes for walls, ceiling, residential, commercial, hospitality, transportation hubs like Airports, Railway station, Bus stops, etc.
* Other thicknesses are available on request.
FEATURES• Base material has high strength because of high temperature treatment & high precision manufacturing process.• Panels are FR compliant and can qualify for FR grade ‘A2’.• It has good appearance and is available in all types of finishes whether it is matt, gloss or high gloss depending on the product texture. We can also offer customized finishes on request.• Panels are weather resistant as special treatment is done on the surface during manufacturing.• Alstrong Wall Panels comes in excellent finishes and it offers heat insulation at the same time.• Panels have very smooth surface finish and it does not allow dust particles to settle down. It offers self-cleaning function.
Alstrong Wall Panels with Zinnia™ Technology
Sizes are available in tiles and planks
You can save up to 50% electricity when Alstrong Wall Panels are complimented with other equipment/material used in Green Building.
Sr.No. Tiles (6mm/9mm) Planks (6mm/9mm)
1 300 x 600 200 x 1200
2 300 x 900 200 x 2400
3 600 x 600 300 x 1200
4 600 x 900 300 x 2400
5 600 x 1200
6 600 x 2400
Heat Insulating Systems using Alstrong Wall Panels
It fulfills the new requirement of the society to build green environment friendly buildings. Alstrong adopts new technology of compounding Wall Panels with insulation materials like EPS, XPS and PU to provide superior heat insulation in modern buildings. We offer this in two variants:
Double sided Wall Panel with Heat Insulating System
Single sided Wall Panel with Heat Insulating System
Alstrong Wall Panel
Heat Insulation layer
Alstrong Wall Panel
Heat Insulation layer
Alstrong Wall Panel
18 19Sparkling Black - CBK1401 Terracota - CBS1004
Metallic Silver - CBT1601 HP Blue - CBS 1005 Black Silver - CBT1603
Bright Silver - CBT1605
Standard shades are available in Matt & High Gloss is available on request.
Pure White - CBS1003 Milky White - CBS1002
Champagne Gold - CBT1604 Red Silver - CBT1606 Bright Red - CBS1001
Solid & Metallic Colour Series
20 21
Standard shades are available in High Gloss & Matt is available on request.
Botticino - CBM1801 Crema Valencia - CBM1803
Crema Marfil - CBM1802 Dyna - CBM1804
Marble Series
22 23
Standard shades are available in High Gloss & Matt is available on request.
Emperador Dark - CBM1805 Light Emperador - CBM1807
Golden Portoro - CBM1806 Rosso Levanto - CBM1809
Marble Series
24 25
Standard shades are available in High Gloss & Matt is available on request.
Satwario - CBM1810 Travitino Dark - CBM1812
Travitino Light - CBM1811
Marble Series
Crema Perfecta Light - CBM1814
Onyx - CBM1815
26 27
Standard shades are available in High Gloss & Matt is available on request.
Crema Perfecta - CBM1816
St. Laurent Bianco Brown - CBM1817
Marble Series
Traventine Grey - CBM1818
White Carara - CBM1821
28 29
Standard shades are available in High Gloss & Matt is available on request.
Rain Forest Beige - CBM1819
Black Marquina - CBM1822Rain Forest Light - CBM1820
Marble Series
30 31
Parakan Teak - CBW2201 Summerapple - CBW2204
Dark Afro - CBW2203 Light Afro - CBW2205
Wooden SeriesStandard shades are available in Matt & High Gloss is available on request.
32 33
Tyrol Pine - CBW2207 Indian Apple - CBW2210
Noce Nero - CBW2209 Mahogany - CBW2211
Wooden SeriesStandard shades are available in Matt & High Gloss is available on request.
Natural Wood - CBW2216
34 35
Walnut Tirano - CBW2212 Akro Rust - CBW2215
Light Cherry - CBW2213
Wooden SeriesStandard shades are available in Matt & High Gloss is available on request.
Natural Wood Rosso - CBW2217
36 37
UP COMING
Standard shades are available in Matt & High Gloss is available on request.
Patina Bronze - CBA1101
3938 39
Tambora - CBA1103
Patina Tin - CBA1102
Tin SeriesStandard shades are available in Matt & High Gloss is available on request.
UP COMING
40 41
1. Wall Panel Installation with Aluminum Tubes / Strips and Alstrong Adhesive ALSA 7575
2. Wall Panels installation with Rivets on Aluminium tubes with no gap, 6 mm and 8 mm gap
3. Wall Panels installation with Fixed clamp directly on wall with 8 mm gap
4. Wall Panels installation with Fixed clamps – U Groove
5. Wall Panels installation with Adjustable clamps with Insulation – U Groove
Alstrong Wall Panels can be installed through various methods described below :
Exterior Wall Installation:
PIONEERING
Brought to you by Alstrong for first time in India. This widely opens up the new era for wall finishes using low carbon, energy saving and an environment friendly product.
DEDICATION
Alstrong is committed to bring new technology and amazing designs to enhance lifestyle of its customers.
INNOVATIVE
Alstrong has been able to create innovative solutions across a vast variety of industries. It replaces expensive marble granite and wooden finishes which are heavy and time consuming to install.
* We do not recommend CNC cutting on Alstrong Wall Panels for any kind of installation types.
42 43
1. Wall Panel Installation with Aluminum Tubes / Strips and Alstrong Adhesive ALSA 7575
Step 1: Measure the wall area for deciding required Plank or Tiles sizes.
Step 2 : Choose from standard sizes of Alstrong Wall Panel as per the customer requirement.
Step 3 :Making of Aluminum Substructure : The Aluminum substructure basically consists of vertical support profiles which are mounted on the wall using angle brackets. Fix Aluminum tubes (thickness- 1.6mm) on the wall with the help of Aluminum brackets. Maintain horizontal distance between two aluminum tubes to a maximum of 450mm (18’’) for 6mm board & 600mm (24’’) for 9mm board. Sizes : 25X75 mm (1’’X 1.5’’) for horizontal joints between 02 planks 25x40 mm (1’’X 3.0’’) for vertical joints between 02 planksSimilar frame can be made using Aluminum strips of dimensions 1’’X 1.5’’X 3mm and 1’’X 3.0’’X 3mm
Step 4 :Clean the Aluminum tubes or strips with Alstrong recommended primer to remove dirt or dust.
Step 5 :Stick double sided 12.5mm width VHB tape on tube or strip keeping 5mm gap from the tube’s or strip’s edge.
Step 6 :Apply Alstrong Adhesive ALSA 7575 having 8mm bead thickness with minimum 5mm gap with VHB tape.
Step 7 : Press Alstrong Wall Panels on the Aluminum substructure with silicone and VHB tape & keep it in that position for at least 60 seconds.
Step 8 :Repeat the above steps from 4 to 7 to install more planks or tiles keeping the required gap with other planks or tiles.
Step 9 :Fill epoxy grout or enamel paint mixed with grout powder between plank’s gap as per the requirement.
Adhesive layer
Aluminum substructure
SiliconeAdhesive
Aluminum substructure
Alstrong Wall Panel
Brick Wall
ELEVATION
Filled with grout
TILE 1
TILE 2
1200 1200 1200
300
300
300
300
Detail-A
SIDE VIEW
600
TOP VIEW
Alstrong Wall Panel
Adhesive layer Brick WallAluminum substructure
9
Filled with grout
44 45
2. Wall Panels installation with Rivets on Aluminium tubes with no gap, 6 mm and 8 mm gap
Step 1: Wall preparation: Wall need to be plastered well and painted with black paint before starting the installation
Substructure: The aluminium substructure basically consists of vertical support profiles which are mounted on the wall using angle brackets.
Fix Aluminium tubes (thickness - 1.6 mm) on the wall with help of Aluminium angle brackets. Maintain horizontal distance between two aluminium tubes to a maximum of 450 mm (18”)
Sizes: 25 X 75 mm (1” X 3”) for horizontal joints between 02 planks 25 X 40 mm (1” X 1.5”) for all other planks
Step 2: Use from standard sizes of Wall Panels as per the customer requirement. Installation can start from the Lower corner from left or center depending on uniformity of the facade.
Step 3:Drill Alstrong Wall Panel – plank with the help of 5 mm drill bit at a distance of 25mm from both the edge
Step 4:Install the plank on the wall with the help of rivet gun. Use Rivet gun recommended by Alstrong for better results. Only use Rivets supplied by Alstrong.
3. Wall Panels installation with fixed clamp directly on wall with 8 mm gap
Step 1: Preparation: Wall preparation: Wall need to be plastered well and painted with black paint before starting the installation
To achieve visually appealing facade and cost efficient installation, choose from standard sizes of Alstrong Wall Panels, depending on the site requirement to minimize manual cutting at the site thereby saving on time.
Step 2:Fix clamps on the wall with the help of 6 X 65 mm SS Fastener & maintain 400 mm (maximum allowable gap is 450 mm) distance between adjacent clamps both horizontally & vertically. In case of uneven surface align clamps with the help of washers so that level is maintained between the panels.
Step 3:Fix panel on to the clamps. Fill the remaining gap between resting face of wall panel groove and clamp with Alstrong recommended adhesive silicone ALSA 7575 as shown in figure 1,2 & 3. Installation can start from the lower corner from left or center depending on uniformity of the façade.
Step 4:There would be gap of 8 mm open in between the planks to give it a natural look. Repeat the process for further installing the panels.
SIDE VIEW
ALFC-C01Clamp Size : 40 x 25 x 5 x 1.5 mm
Hole Dimension : Ø 5.0 mm x 15 mm Groove : 8 mm
ALFC-C02Clamp Size : 40 x 25 x 5 x 1.5 mm
Hole Dimension : Ø 5.0 mm x 15 mm Groove : 8 mm
ALFC-C03Clamp Size : 40 x 10.5 x 5 x 1.5 mmHole Dimension : Ø 5.0 mm x 10 mm
Groove : 8 mm
24.0
08.
00
2.00
3.00
~ 3
.50
3.00~3.50
3.00~3.50
2.00
4.00
4.00
8Brick Wall
Fig. 3Fig. 2Fig. 1
Power coated clamp face
Alstrong recommended adhesive silicone
ALAS 7575
Alstrong recommended adhesive silicone
ALAS 7575
Alstrong recommended adhesive silicone
ALAS 7575
DETAIL OF FIXED CLAMPS - 8MM GAP
ELEVATION
Detail-A
40.00
8.00
TILE 1
TILE 2Fixed Clamp
400 400 400 400 400
12001200
8mm gap b/w panels
Detail-A
300
300
300
400
Fig. 2
Fig. 3
Fig. 2
Fig. 1
48 49
SIDE VIEW
600
54
10
4. Wall Panels installation with Fixed clamps – U Groove
Step 1: Preparation: To achieve visually appealing facade and cost efficient installation, choose from standard sizes of Alstrong Wall Panels, depending on the site requirement to minimize manual cutting at the site thereby saving on time.
Step 2:Fix clamps on the wall with the help of 6 X 65 mm SS Fastener & maintain 200 mm gap between adjacent clamps at coners both horizontally & vertically. Maintain 500 mm gap horizontally between clamps other than at coners. In case of uneven surface align clamps with the help of rubber washers so that level is maintained between the panels. Apply adhesive silicone at the back side of panel to provide extra strength against wind load.
Step 3:Fix panel on to the clamps. Fill the remaining gap between resting face of wall panel groove and clamp with Alstrong recommended adhesive silicone ALAS 7575 as shown in figure 1,2 & 3. Installation can start from the lower corner from left or center depending on uniformity of the façade.
Step 4:For filling joints between the two panels fill the gap with the help of Wheather Silicone or Epoxy based grouting as per the colour matching requirement. Repeat the process for further installing the panels.
ELEVATION
1200 1200 1200
500 500 500200 200 100500 500 500100
400
400
400
400
200
200
200
100
100
600
600
600
600
Detail-A
(6x65mm)Fastener
Brick Wall
Alstrong Wall Panel
8mm gap to be fill with Silicone
4.00
5.00~5.30
4.00
5.00~5.30
4.00
5.00~5.30
ALFC-A01Clamp Size : 40 x 25 x 6 x 1.5 mm
Hole Dimension : Ø 5.0 mm x 15 mm
ALFC-A02Clamp Size : 40 x 25 x 6 x 1.5 mm
Hole Dimension : Ø 5.0 mm x 15 mm
ALFC-A03Clamp Size : 40 x 10.5 x 6 x 1.5 mmHole Dimension : Ø 5.0 mm x 10 mm
Fig. 3Fig. 2Fig. 1
Weather Silicone
Fig. 3
Fig. 2
Fig. 2
Fig. 2
Fig. 1
DETAIL OF FIXED CLAMPS - U GROOVE
40.00
TILE 1
TILE 2Fixed Clamp
8mm gap to be filled with weather silicone / grouting
1.4mm
Detail-A
10.0
0
Alstrong recommended adhesive silicone
ALAS 7575
Alstrong recommended adhesive silicone
ALAS 7575
Alstrong recommended adhesive silicone
ALAS 7575
Fixing Method Code Number : AWPEX04
50 51
(6x65mm)Fastener
Alstrong Wall Panel
5mm air gap
12mm gap to be fill with Silicone
25mm thick insulation
Brick Wall
5. Wall Panels installation with Adjustable clamps with Insulation – U Groove
Step 1: Preparation: To achieve visually appealing facade and cost efficient installation, choose from standard sizes of Alstrong Wall Panel (U groove) with insulation, depending on the site requirement to minimize manual cutting at the site thereby saving on time.
Step 2:Fix clamps on the wall with the help of 6 X 65 mm SS Fastener & maintain 200 mm gap between adjacent clamps at coners both horizontally & vertically. Maintain 500 mm gap horizontally between clamps other than at coners. In case of uneven surface align clamps with the help of rubber washers so that level is maintained between the panels. Fix panel on to the clamps. Fill the remaining gap between resting face of wall panel groove and clamp with Alstrong recommended adhesive silicone as shown ALAS 7575 in figure 1 & 2. Installation can start from the lower corner from left or center depending on uniformity of the façade.
Step 3:For filling joints between the two panels fill the gap with the help of Silicone or Epoxy based grouting. Repeat the process for further installing the panels.
30
12
SIDE VIEW
ELEVATION
ADJUSTABLE CLAMP
ADJUSTABLE CLAMP - U GROOVE
50
12
1200 1200 1200
500 500 500200 200 100500 500 500100
400
400
400
400
200
200
200
100
100
600
600
600
600
Detail-A
600
4
12
Fig. 3
Fig. 2
Fig. 2
Fig. 2
Fig. 1
Detail-A
46.00
TILE 1
TILE 2Adjustable Clamp
12mm gap to be filled with weather Silicone
ALAC-B02Clamp Size : 30 x 45 x 5 x 2.5 mm
Hole Dimension : Ø 5.0 mm x 20 mm
Fig. 2 12
30
5.004.00
Alstrong recommended adhesive silicone
ALAS 7575
ALAC-B01Clamp Size : 30 x 45 x 5 x 2.5 mm
Hole Dimension : Ø 5.0 mm x 20 mm
Fig. 1
5.004.00
Alstrong recommended adhesive silicone
ALAS 7575
ALAC-B03Clamp Size : 15 x 45 x 5 x 2.5 mm
Hole Dimension : Ø 5.0 mm x 20 mm
Fig. 3
5.004.00
Alstrong recommended adhesive silicone
ALAS 7575
52 53
1. Wall Panel Installation with Aluminum tubes/strips, double sided VHB tapes and Adhesive Silicone– No groove
2. Wall Panel Installation with Aluminum tubes/strips, double sided VHB tapes and Adhesive Silicone – V groove
3. Wall Panel Installation with fixed clamps – U Groove
Alstrong Wall Panels can be installed through various methods as described below :
Interior Wall Installation:
54 55
No GrooveNo Groove
Adhesive layer
Aluminum substructure
SiliconeAdhesive
Aluminum substructure
Alstrong Wall Panel
Brick Wall
1. Wall Panel Installation with Aluminum tubes/strips, double sided VHB tapes and Adhesive – No groove
Step 1: Measure the wall area for deciding required Plank or Tiles sizes.
Step 2: Choose from standard sizes of Alstrong Wall Panel as per the customer requirement.
Step 3:Making of Aluminum Substructure : The Aluminum substructure basically consists of vertical support profiles which are mounted on the wall using angle brackets. Fix Aluminum tubes (thickness- 1.6mm) on the wall with the help of Aluminum brackets. Maintain horizontal distance between two aluminum tubes to a maximum of 450mm (18’’) for 6mm board & 600mm (24’’) for 9mm board. Sizes : 25X75 mm (1’’X 1.5’’) for horizontal joints between 02 planks 25x40 mm (1’’X 3.0’’) for vertical joints between 02 planksSimilar frame can be made using Aluminum strips of dimensions 1’’X 1.5’’X 3mm and 1’’X 3.0’’X 3mm
Step 4: Clean the Aluminum tubes or strips with Alstrong recommended primer to remove dirt or dust.
Step 5: Stick double sided 12.5mm width VHB tape on tube or strip keeping 5mm gap from the tube’s or strip’s edge.
Step 6: Apply Alstrong Adhesive ALSA 7575 having 8mm bead thickness with minimum 5mm gap with VHB tape.
Step 7: Press Alstrong Wall Panels on the Aluminum substructure with silicone and VHB tape & keep it in that position for at least 60 seconds.
Step 8: Repeat the above steps from 4 to 7 to install more planks or tiles keeping the required zero gap with other planks or tiles.
Step 9: Fill enamel paint mixed with grout powder in the joint between planks or tiles as per the requirement.
ELEVATION
Filled with grout No Groove
TILE 1
TILE 2
1200 1200 1200
300
300
300
300
Detail-A
SIDE VIEW
600
TOP VIEW
Alstrong Wall Panel
Adhesive layer Brick WallAluminum substructure
9
56 57
2. Wall Panel Installation with Aluminum tubes/strips, double sided VHB tapes and Adhesive – V groove
Step 1: Measure the wall area for deciding required Plank or Tiles sizes.
Step 2: Choose from standard sizes of Alstrong Wall Panel as per the customer requirement.
Step 3:Making of Aluminum Substructure : The Aluminum substructure basically consists of vertical support profiles which are mounted on the wall using angle brackets. Fix Aluminum tubes (thickness- 1.6mm) on the wall with the help of Aluminum brackets. Maintain horizontal distance between two aluminum tubes to a maximum of 450mm (18’’) for 6mm board & 600mm (24’’) for 9mm board. Sizes : 25X75 mm (1’’X 1.5’’) for horizontal joints between 02 planks 25x40 mm (1’’X 3.0’’) for vertical joints between 02 planksSimilar frame can be made using Aluminum strips of dimensions 1’’X 1.5’’X 3mm and 1’’X 3.0’’X 3mm
Step 4: Clean the Aluminum tubes or strips with Alstrong recommended primer to remove dirt or dust.
Step 5: Stick double sided 12.5mm width VHB tape on tube or strip keeping 5mm gap from the tube’s or strip’s edge.
Step 6: Apply Alstrong Adhesive ALSA 7575 having 8mm bead thickness with minimum 5mm gap with VHB tape.
Step 7: Press Alstrong Wall Panels on the Aluminum substructure with silicone and VHB tape & keep it in that position for at least 60 seconds.
Step 8: Repeat the above steps from 4 to 7 to install more planks or tiles keeping the required zero gap with other planks or tiles.
Step 9: Fill enamel paint mixed with grout powder in the joint between planks or tiles or paint V Groove exposed surface with weather proof paint as per color matching requirements.
600
V groove to be coated with weather proof paint
Alstrong Wall Panel
Brick Wall
ELEVATION
1200 1200 1200
300
300
300
300
Detail-A
SIDE VIEW
V groove gap
TILE 1
9.00
TILE 2
DETAIL OF V GROOVE
9
4.5
4.5
4.5
45°
Detail-ASiliconeAdhesive
V groove to be coated with weather proof paint4.5
45°
TOP VIEW
Alstrong Wall Panel
Adhesive layer
Brick Wall
9
Aluminum substructure
Aluminum substructure
58 59
SIDE VIEW
600
54
10
3. Wall Panels installation with Fixed clamps – U Groove
Step 1: Preparation: To achieve visually appealing facade and cost efficient installation, choose from standard sizes of Alstrong Wall Panels, depending on the site requirement to minimize manual cutting at the site thereby saving on time.
Step 2:Fix clamps on the wall with the help of 6 X 65 mm SS Fastener & maintain 200 mm gap between adjacent clamps at coners both horizontally & vertically. Maintain 500 mm gap horizontally between clamps other than at coners. In case of uneven surface align clamps with the help of rubber washers so that level is maintained between the panels. Apply adhesive silicone at the back side of panel to provide extra strength against wind load.
Step 3:Fix panel on to the clamps. Fill the remaining gap between resting face of wall panel groove and clamp with Alstrong recommended adhesive silicone as shown in figure 1,2 & 3. Installation can start from the lower corner from left or center depending on uniformity of the façade.
Step 4:For filling joints between the two panels fill the gap with the help of Wheather Silicone or Epoxy based grouting as per the colour matching requirement. Repeat the process for further installing the panels.
ELEVATION
1200 1200 1200
500 500 500200 200 100500 500 500100
400
400
400
400
200
200
200
100
100
600
600
600
600
Detail-A
(6x65mm)Fastener
Brick Wall
Alstrong Wall Panel
8mm gap to be fill with Silicone
4.00
5.00~5.30
4.00
5.00~5.30
4.00
5.00~5.30
ALFC-A01Clamp Size : 40 x 25 x 6 x 1.5 mm
Hole Dimension : Ø 5.0 mm x 15 mm
ALFC-A02Clamp Size : 40 x 25 x 6 x 1.5 mm
Hole Dimension : Ø 5.0 mm x 15 mm
ALFC-A03Clamp Size : 40 x 10.5 x 6 x 1.5 mmHole Dimension : Ø 5.0 mm x 10 mm
Fig. 3Fig. 2Fig. 1
Weather Silicone
Fig. 3
Fig. 2
Fig. 2
Fig. 2
Fig. 1
DETAIL OF FIXED CLAMPS - U GROOVE
40.00
TILE 1
TILE 2Fixed Clamp
8mm gap to be filled with weather silicone / grouting
1.4mm
Detail-A
10.0
0
Alstrong recommended adhesive silicone
ALAS 7575
Alstrong recommended adhesive silicone
ALAS 7575
Alstrong recommended adhesive silicone
ALAS 7575
60
Corner Joint DetailInternal Corner
Step 1: As shown in drawing, install the front sides of two wall panels at 90º to each other with adhesive silicone at the back side of the wall panel and between their contacting surfaces.
External Corner
Step 1:Making of groove: Prepare groove of 4.5 mm width and 4.5 mm depth as shown in the drawing. Please use proper tool for this purpose to avoid chipping.
Step 2:Apply adhesive silicone in the groove for stronger joint and insert un-cut sheet as shown in the drawing. Hold both the sheets in position for some time so that the adhesive hold them strongly.
Step 3:Fill weather silicone in the groove at the joint to finish the corner joint. Please make sure that you use masking tape on finished surface so that there is no spillage of Silicone on the finished surface of Alstrong Wall Panel.
Note for both types of corners:It is recommended to use 6mm silicone bead thickness or 10mm diameter of silicone globule with approx minimum consumption of 100ml /m2, along with double adhesive tape of size 2mm x 22mm parallel to the edges to provide initial support to the wall panel in case clamps are not being used for installation.
9.00
9.00
Front
Adhesive Silicone
Back
Back
Front
INTERNAL 90° JOINT
Adhesive Silicone
9.00 4.50
4.50
9.00Back
Front
Weather Silicone
Front
BackEXTERNAL 90° JOINT
INTerNAl CorNer
exTerNAl CorNer
Disclaimer:
1. We have made every effort to make the colours and finishes on this catalogue / screen as close as possible to the colours and finishes of the products you'll use. However, we cannot guarantee an exact match in colours, finishes and the images on this catalogue. The representation of colours, gloss levels and metallic pigment effects and textures are limited by technology and may vary due to screen and printer settings. The catalogue is designed to help you get a better idea of our products but you should always refer to actual sample before purchasing the product.
2. Similarly installation shown in the catalogue is indicative and is for reference only. For execution at the site proper shop drawings need to be prepared by the installer for trouble free installation.
