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Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc....

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Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) - 110,000 sq. ft. total air conditioned operating space -156 full-time employees Head Office/ Die Cast Facility and Design/ CNC / Plastic injection molding Facility
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Page 1: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.)

- 110,000 sq. ft. total air conditioned operating space

-156 full-time employees

Head Office/ Die Cast Facility and Design/ CNC / Plastic injection molding Facility

Page 2: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

AarKel Capabilities

Sales / Program Management One point of contact for sales &

program management

Extensive tooling knowledge & skill

Design &

Engineering Feasibility

Full 3D Solid Design

Prototyping Alum & steel tooling

prototypes for:

Injection

Die Casting

Production Tooling 50 to 5,000 ton

Full internal build capabilities

7 days per week work cycle

Tryout support • Local tryout facilities for injection

molds (Windsor, ON)

•Pre production/Launch support

Quality Control • Dimensional reports for

tool and parts

• Gauges & Fixtures

• GD&T

Assembly equipment Infra red

Sonic welding

Hot air/cold staking

Hot plate welding

Page 3: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

Local Capabilities:

Program Management

Plastic Injection Tool Manufacturing

Die Cast Die Manufacturing

Prototype Manufacturing

Product Design

Tool Design

CNC / EDM Machining

Assembly & Inspection

Part Tryouts & Production Runs

Page 4: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

Machine Capabilities:

5 axis High speed LARGE CNC machines

EDM Sinker tanks with CNC graphite machines

5 axis IMSA dual gun drill & boring mill

Internal welding department adjoined with furnace for full process weld requirements and color matching

Page 5: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

Prototypes

Rapid prototypes – SLA /SLS

Tooling feasibility & production phase support

Aluminum prototype tools

Low volume aluminum production w/ full actions

6000 sq. ft with dedicated personnel

Any Size, Any Shape,

Great Results…

Page 6: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

PROTOTYPE PROGRAM

Customer: TS TECH & KAMCO

Number of Molds: 30

Tool Build: 8 Weeks

Center Pillars

Recliner Covers

Cover Canister

Status: COMPLETE

• Customer approved on first shot success

• FULL FRONT ROW Seating – preferred supplier

Front Pillars

Page 7: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

PROTOTYPE PROGRAM

Customer: Arrk Havant

Number of Molds: 3

Tool Build: 6 Weeks

Grill Surround

Rad Shell Strip Attachment

Status: Tools complete - prgm cancelled

• Arrk received 105 parts of proto program before cancellation (economic conditions)

• Arrk to be preferred supplier of production program

Page 8: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

PROTOTYPE PROGRAM

Customer: SPG Pre Series Tooling

Number of Molds: 7

Tool Build: 8 Weeks

Door side panels

Status: COMPLETE (D1-2 next phase)

• Customer approval and first shot success

• Parts complete and air freight to Germany

Under bonnet hood cover

Wheel arches (liners)

Cowl screen

Page 9: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

PROTOTYPE PROGRAM

Customer: TS TECH (Honda)

Number of Molds: 15

Tool Build: 6 Weeks

Status: COMPLETE – PROD. READY

• Complete seating and center console

• Assembly work also included

Page 10: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

PROTOTYPE PROGRAM

Customer: Mark IV (Air intakes)

Number of Molds: 3

Tool Build: 6 Weeks

Upper Shell

Lower Shell

Middle Shell

Status:

• Customer approval and first shot success

• Awaiting word on production tooling

Page 11: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

PRODUCTION MOLDS – FULL SERVICE

Black Functional

IP, Interior trim & components

Exterior trim & moldings

2 Shot specialists

Automotive

Heavy truck

Consumer goods

Any Size, Any Shape,

Great Results…

50 ton – 5000 ton press tool

size capacity

Page 12: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

Part Feasibility & Molding Assessment

Full Draft & Tooling Feasibility Studies Draft analysis and mold ability studies have proven to save valuable time and money. With input from the tool manufacturer early in the program, problem areas for molding as well as molding methods can be introduced for optimum tooling and production requirements. This can have a direct effect on piece price.

Engineering and Design… Design functions are:

- Data management - Feasibility study

- Part comparison - Draft analysis

- Part warp - Moldflow and Manifold

- Product design - Mould design

SUPPORTED CAD SOFTWARE

CATIA V5 UNIGRAPHICS CIMATRON CADKEY/XMD IDEAS/SDRC STEP IGES PARASOLID DXF/DWG

Any Size, Any Shape,

Great Results…

Page 13: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

GLOBAL PROGRAMS GMX 222 / 272 LAMBDA 967

HYUNDAI CM NISSAN X11C

- FORD B299 (24 tools)

- GM 222/272 (28 tools)

- GM Lambda 967 (27 tools)

- HYUNDAI CM (57 tools)

- NISSAN X11C (120 components)

Page 14: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

We Offer:

Full product design and feasibility studies

Complete internal tool making capabilities from

50 to 5000 ton tooling requirements

24/7 Program management support

24/7 Tooling support from cradle and beyond

program launch on ALL programs

DESIGN > PROTOTYPE > PRODUCTION >

LAUNCH

Complete LCC tooling integration

Page 17: Wallaceburg, Ontario Canada - Aar-Kel · Wallaceburg, Ontario Canada - AarKel Tool and Die Inc. (Main Office, MFG.) ... Assembly equipment Infra red Sonic welding Hot air/cold staking

Thank you!

Business Development Manager:

Andrew Stewart

519. 359. 7743

President :

Larry Delaey

519. 358. 5830

CFO :

Mary VanSantvoort

905 .978 .2821

Business Development Manager:

Kevin Van Damme

519. 360 7702

Business Development Manager:

Andrew Spittal

519. 365. 4548


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