Warm Water Shrimp Processing

From receiving to product dispatch

FREEZING & TEMPERATURE DIVISION

Fully automated solution

Great flexible design

Lowest possible production cost

Highest yield

Proven track record

FREEZING & TEMPERATURE DIVISION

European OfficeBøgildsmindevej 3

9400 Nørresundby

Denmark

Tel: (45) 9892 1511

Fax: (45) 9892 1101

India OfficeKV 35 Panampilly Nagar

Cochin 682 036

India

Tel: (91) 484 231 4240

Fax: (91) 484 231 4940

Worldwide Service

Freezing & Temperature Division

Head Office 13 Pioneer Sector 1, Singapore 628424

Tel: (65) 6281 2878 Fax: (65) 6281 2908

Website: www.marel.com

Email: dantech@marel.com

Marel ItalyVia I° Maggio, 11/1320028 San Vittore Olona (MI)ItalyTel: +39 0331 422750

Marel New ZealandUnit B, 17 Hobill AveWiriAuckland 2104New Zealand Tel: +64 9 263 0366

Marel Norway ASVestvollveien 32GPostboks 24, 2019 SkedsmokorsetNorway Tel: +47 6483 8000

Marel SlovakiaPriemyselný Park Nitra Sever Dolné Hony 7 949 01 Nitra Slovakia Tel: +421 37 6926400

Marel South AfricaUnit 13 Hughes Office Park, 422 Oscar St Boksburg 1459 Gauteng South AfricaTel: +27 11 823 6940

Marel SpainC/Pagesia 22-24, 1AEdificio Blanchzupat08191 RubiBarcelona, EspanaTel: +34 936 36 35 93

Marel SwedenP.O. Box 21239 21 SkanörSweden Tel: +46 0708-810081

Marel Thailand2nd Flr., Ratchaphurk Bldg.Bangkunkong, BangkruaiNonthaburi 11130125/4 Moo 1, Ratchaphurk RoadThailandTel: +66 2423 3656-9

Marel AustraliaUnit 1,53 Neumann RoadCapalaba Qld 4157AustraliaTel: +61 7 3900 3000

Marel BrazilRua Jose Tomasi, nº 634Santa FelicidadeCuritiba, PR82.015-630 BrazilTel: +55 41 3888 3400

Marel Stork Poultry Processing Brazil Av. Comendador Leopoldo Dedini 150Gate B 13.422-210 Piracicaba, BrazilTel: +55 19 34 14 90 00

Marel Chile S.A.Camino Lo Boza 107,Módulo A-13, Flex CenterSantiagoChileTel: +56 2 435 2134

Marel ChinaNo. 36 Hong Kong Mid RoadRoom 1108Zhao Yin Tower of Cyber PortQingdao 266071, ChinaTel: +86 532 8667 5567

Marel France ZI Du Dressève 56150 BAUD Tel: +33 2 97 39 16 16

Marel GermanyHakenbusch 9Osnabruck D-49078GermanyTel: +49 (0) 541 500 97-0

Marel NetherlandsMarel Benelux B.V. Industrielaan 63 5349 AE Oss The Netherlands Tel: +31 412 669911

Marel IcelandAusturhraun 9210 GardabaerIcelandTel: +354 563 8000

Marel IrelandUnit 10, McKibben House,Eastbank Road,CarryduffBelfast BT8 8BDTel: +44 (0) 2890 813 735

Marel Stork Poultry Processing ChinaCaiyuan Industrial Zone No. 16Nancai TownShunyi DistrictBeijing 101 300, P.R. ChinaTel: +86 (0)10 8947 2150

Marel U.K. (Colchester)Wyncolls Road, Severalls Industrial Park, Colchester CO4 9HWUnited KingdomTel: +44 (0) 1206 849200

Marel UruguayDionisio Oribe 3071- Sector 2CP 11600MontevideoUruguayTel: +598 2480 0073

Marel Kansas8145 Flint StreetLenexa KS 66214United States of AmericaTel: +1 913 888 9110

Marel Stork Poultry Processing USA (Gainesville)1024 Airport ParkwayGainesville, GA 30501United States of AmericaTel: +1 770 532 70 41

Marel Townsend Further Processing USA (Des Moines)2425 Hubbell Avenue Des Moines, Iowa 50317United States of AmericaTel: +1 515 265 8181

Marel Seattle Fish Processing2001 West GarfieldTerminal 91, Pier 91, Building A-1Seattle, WA 98119United States of AmericaTel: +1 206 781 1827

Marel Vietnam80 Nguyen Dinh Chieu streetHo Chi Minh City Q1 Vietnam Tel: +84 8827 4462

Marel U.K. (Norwich)Pinetrees Road, Norwich NR7 9BB United KingdomTel: +44 (0) 1603 700755

Marel RussiaProezd No.607, bld.30Office 602Moscow 123458RussiaTel: +7 (495) 228 0550

Marel PortugalRua pé de Mouro,Centro Empresarial “Lusoworld” – Arm. 62710-335 Linhó – SintraPortugalTel: +351 21 9241393

Marel PolandMarel Polska Sp. z o.o. ul. Jelinka 1001-646 Warsaw Tel: +48 22 490 21 01

Marel RomaniaDr. Louis Pasteur street, No. 40, ground floor, district 5, Bucharest, Zip no. 050536, RomaniaTel: +4 031 620 54 87

Marel Stork Poultry Processing B.V.Handelstraat 3, Postbus 118, 5830 AC BoxmeerThe Netherlands Tel: +31 (0) 485 586 111

Marel Townsend Further ProcessingHandelstraat 3,Postbus 233, 5830 AE BoxmeerThe Netherlands Tel: +31 (0) 485 586 122

Marel DenmarkP.O. Pedersens Vej 18DK - 8200 Aarhus NDenmarkTel: +45 89 304 444

Marel Salmon A/S (Denmark)Bøgildsmindevej 39400 NørresundbyDenmarkTel: (45) 9892 1511

Take the guessing out of processing

One Stop for all your processing needs

Warm Water Shrimp processing companies looking for greater efficiency are

increasingly focusing on key performance indicators (KPIs)

that are crucial pointers for how effectively their plant is running.

Marel’s state-of-the-art processing equipment spans the entire production process,

right from receiving to dispatch of final product.

In today’s globalised market, Warm Water Shrimp

processing companies are often confronted with

low profit margins as result of pressure from

powerful retailers. Additionally, the industry in

general has to deal with increased cost as well as

skilled labour shortages. This has made it ever more

vital for food processors to be able to efficiently

control, monitor and measure virtually every aspect

of their shop-floor operations.

Shellfish Washer/De-Icer

Graders & Batchers

Industrial Scales

De-heading lines

Check Weighers & Metal Detectors

The best Warm Water Shrimp process-

ing line we ever purchased was from

Marel Singapore. All our wishes and

requirements were met. We are a very

happy customer.

Musa Meah

CEO & Owner, Kuliarchar Seafoods

IQF Spiral & Tunnel Freezers

Brine Freezers

In-line Steam/Water Cookers

Glazing lines

Vacuum Tumblers

Plate Freezers

Batter Breading/Frying lines

Labeling System

Conveyor systems

Tray Setting Conveyors

Marel provides a comprehensive portfolio of Warm

Water Shrimp processing equipment and solutions,

ergonomically designed focusing on yield, effective

control and throughput.

Yield = competitiveness

Yield has a significant and

direct impact on the bottom

line, making it one of the most

important KPIs in Warm Water

Shrimp processing. The cost

structure of the industry means

65 - 75% of final product costs

stem from raw materials.

Shrimp processing companies

therefore have to maintain

complete control of yield at

every stage.

Inaccurate check weighing

and/or inexact packing can

mean the loss of considerable

sums every day. Depending on

production volumes, even very

small fluctuation in giveaways

can result in substantial losses -

or substantial profits.

Effective Control

Management information is

normally based on historical

data from previous production

runs. By contrast, Marel equip-

ment and systems provide full

access to real-time data about

the production process, as it is

happening.

It is then possible to make

immediate adjustments to

orders, throughput, etc. to

optimize production flows - no

need to wait until the next day

to make adjustments.

Throughput reflects efficiency

Warm Water Shrimp processing

companies want to make sure

they reap advantages and

financial benefits from invest-

ments they make in advanced

equipment designed to

increase capacity and

efficiency.

Stringent monitoring of

throughput is therefore essen-

tial to follow whether or not set

goals are reached, and to

constantly improve efficiency.

Food Quality and Food Safety

Food quality and food safety

are two hot issues in Warm

Water Shrimp processing -

reflecting consumer focus.

Retailers therefore demand

quality, traceability and no

underweight.

Suppliers must be able to

deliver products that comply in

full with agreed specifications.

This requires systems that

monitor and link KPIs in the

production flow such as PH

value, product grade/sizes,

temperature, etc with traceabil-

ity systems.

Monitoring Stock

In a Warm Water Shrimp

processing company, the stocks

of raw materials, semi

processed and finished

products represent consider-

able value. Such stocks have

only limited shelf life, which

means stringent stock manage-

ment is essential.

Health and Safety

In many countries, it can be

difficult to find skilled labour to

work in warm water shrimp

production. Staff may be

discouraged by heavy lifting,

awkward working positions, the

lack of information about their

performance, etc.

Automatic, ergonomically

correct work stations help

reduce repetitive strain injuries.

Online monitoring gives opera-

tors a tool for tracking their

own performance, which

improves work satisfaction.

Warm Water Shrimp Processing

From receiving to product dispatch

FREEZING & TEMPERATURE DIVISION

Fully automated solution

Great flexible design

Lowest possible production cost

Highest yield

Proven track record

FREEZING & TEMPERATURE DIVISION

European OfficeBøgildsmindevej 3

9400 Nørresundby

Denmark

Tel: (45) 9892 1511

Fax: (45) 9892 1101

India OfficeKV 35 Panampilly Nagar

Cochin 682 036

India

Tel: (91) 484 231 4240

Fax: (91) 484 231 4940

Worldwide Service

Freezing & Temperature Division

Head Office 13 Pioneer Sector 1, Singapore 628424

Tel: (65) 6281 2878 Fax: (65) 6281 2908

Website: www.marel.com

Email: dantech@marel.com

Marel ItalyVia I° Maggio, 11/1320028 San Vittore Olona (MI)ItalyTel: +39 0331 422750

Marel New ZealandUnit B, 17 Hobill AveWiriAuckland 2104New Zealand Tel: +64 9 263 0366

Marel Norway ASVestvollveien 32GPostboks 24, 2019 SkedsmokorsetNorway Tel: +47 6483 8000

Marel SlovakiaPriemyselný Park Nitra Sever Dolné Hony 7 949 01 Nitra Slovakia Tel: +421 37 6926400

Marel South AfricaUnit 13 Hughes Office Park, 422 Oscar St Boksburg 1459 Gauteng South AfricaTel: +27 11 823 6940

Marel SpainC/Pagesia 22-24, 1AEdificio Blanchzupat08191 RubiBarcelona, EspanaTel: +34 936 36 35 93

Marel SwedenP.O. Box 21239 21 SkanörSweden Tel: +46 0708-810081

Marel Thailand2nd Flr., Ratchaphurk Bldg.Bangkunkong, BangkruaiNonthaburi 11130125/4 Moo 1, Ratchaphurk RoadThailandTel: +66 2423 3656-9

Marel AustraliaUnit 1,53 Neumann RoadCapalaba Qld 4157AustraliaTel: +61 7 3900 3000

Marel BrazilRua Jose Tomasi, nº 634Santa FelicidadeCuritiba, PR82.015-630 BrazilTel: +55 41 3888 3400

Marel Stork Poultry Processing Brazil Av. Comendador Leopoldo Dedini 150Gate B 13.422-210 Piracicaba, BrazilTel: +55 19 34 14 90 00

Marel Chile S.A.Camino Lo Boza 107,Módulo A-13, Flex CenterSantiagoChileTel: +56 2 435 2134

Marel ChinaNo. 36 Hong Kong Mid RoadRoom 1108Zhao Yin Tower of Cyber PortQingdao 266071, ChinaTel: +86 532 8667 5567

Marel France ZI Du Dressève 56150 BAUD Tel: +33 2 97 39 16 16

Marel GermanyHakenbusch 9Osnabruck D-49078GermanyTel: +49 (0) 541 500 97-0

Marel NetherlandsMarel Benelux B.V. Industrielaan 63 5349 AE Oss The Netherlands Tel: +31 412 669911

Marel IcelandAusturhraun 9210 GardabaerIcelandTel: +354 563 8000

Marel IrelandUnit 10, McKibben House,Eastbank Road,CarryduffBelfast BT8 8BDTel: +44 (0) 2890 813 735

Marel Stork Poultry Processing ChinaCaiyuan Industrial Zone No. 16Nancai TownShunyi DistrictBeijing 101 300, P.R. ChinaTel: +86 (0)10 8947 2150

Marel U.K. (Colchester)Wyncolls Road, Severalls Industrial Park, Colchester CO4 9HWUnited KingdomTel: +44 (0) 1206 849200

Marel UruguayDionisio Oribe 3071- Sector 2CP 11600MontevideoUruguayTel: +598 2480 0073

Marel Kansas8145 Flint StreetLenexa KS 66214United States of AmericaTel: +1 913 888 9110

Marel Stork Poultry Processing USA (Gainesville)1024 Airport ParkwayGainesville, GA 30501United States of AmericaTel: +1 770 532 70 41

Marel Townsend Further Processing USA (Des Moines)2425 Hubbell Avenue Des Moines, Iowa 50317United States of AmericaTel: +1 515 265 8181

Marel Seattle Fish Processing2001 West GarfieldTerminal 91, Pier 91, Building A-1Seattle, WA 98119United States of AmericaTel: +1 206 781 1827

Marel Vietnam80 Nguyen Dinh Chieu streetHo Chi Minh City Q1 Vietnam Tel: +84 8827 4462

Marel U.K. (Norwich)Pinetrees Road, Norwich NR7 9BB United KingdomTel: +44 (0) 1603 700755

Marel RussiaProezd No.607, bld.30Office 602Moscow 123458RussiaTel: +7 (495) 228 0550

Marel PortugalRua pé de Mouro,Centro Empresarial “Lusoworld” – Arm. 62710-335 Linhó – SintraPortugalTel: +351 21 9241393

Marel PolandMarel Polska Sp. z o.o. ul. Jelinka 1001-646 Warsaw Tel: +48 22 490 21 01

Marel RomaniaDr. Louis Pasteur street, No. 40, ground floor, district 5, Bucharest, Zip no. 050536, RomaniaTel: +4 031 620 54 87

Marel Stork Poultry Processing B.V.Handelstraat 3, Postbus 118, 5830 AC BoxmeerThe Netherlands Tel: +31 (0) 485 586 111

Marel Townsend Further ProcessingHandelstraat 3,Postbus 233, 5830 AE BoxmeerThe Netherlands Tel: +31 (0) 485 586 122

Marel DenmarkP.O. Pedersens Vej 18DK - 8200 Aarhus NDenmarkTel: +45 89 304 444

Marel Salmon A/S (Denmark)Bøgildsmindevej 39400 NørresundbyDenmarkTel: (45) 9892 1511

Take the guessing out of processing

One Stop for all your processing needs

Warm Water Shrimp processing companies looking for greater efficiency are

increasingly focusing on key performance indicators (KPIs)

that are crucial pointers for how effectively their plant is running.

Marel’s state-of-the-art processing equipment spans the entire production process,

right from receiving to dispatch of final product.

In today’s globalised market, Warm Water Shrimp

processing companies are often confronted with

low profit margins as result of pressure from

powerful retailers. Additionally, the industry in

general has to deal with increased cost as well as

skilled labour shortages. This has made it ever more

vital for food processors to be able to efficiently

control, monitor and measure virtually every aspect

of their shop-floor operations.

Shellfish Washer/De-Icer

Graders & Batchers

Industrial Scales

De-heading lines

Check Weighers & Metal Detectors

The best Warm Water Shrimp process-

ing line we ever purchased was from

Marel Singapore. All our wishes and

requirements were met. We are a very

happy customer.

Musa Meah

CEO & Owner, Kuliarchar Seafoods

IQF Spiral & Tunnel Freezers

Brine Freezers

In-line Steam/Water Cookers

Glazing lines

Vacuum Tumblers

Plate Freezers

Batter Breading/Frying lines

Labeling System

Conveyor systems

Tray Setting Conveyors

Marel provides a comprehensive portfolio of Warm

Water Shrimp processing equipment and solutions,

ergonomically designed focusing on yield, effective

control and throughput.

Yield = competitiveness

Yield has a significant and

direct impact on the bottom

line, making it one of the most

important KPIs in Warm Water

Shrimp processing. The cost

structure of the industry means

65 - 75% of final product costs

stem from raw materials.

Shrimp processing companies

therefore have to maintain

complete control of yield at

every stage.

Inaccurate check weighing

and/or inexact packing can

mean the loss of considerable

sums every day. Depending on

production volumes, even very

small fluctuation in giveaways

can result in substantial losses -

or substantial profits.

Effective Control

Management information is

normally based on historical

data from previous production

runs. By contrast, Marel equip-

ment and systems provide full

access to real-time data about

the production process, as it is

happening.

It is then possible to make

immediate adjustments to

orders, throughput, etc. to

optimize production flows - no

need to wait until the next day

to make adjustments.

Throughput reflects efficiency

Warm Water Shrimp processing

companies want to make sure

they reap advantages and

financial benefits from invest-

ments they make in advanced

equipment designed to

increase capacity and

efficiency.

Stringent monitoring of

throughput is therefore essen-

tial to follow whether or not set

goals are reached, and to

constantly improve efficiency.

Food Quality and Food Safety

Food quality and food safety

are two hot issues in Warm

Water Shrimp processing -

reflecting consumer focus.

Retailers therefore demand

quality, traceability and no

underweight.

Suppliers must be able to

deliver products that comply in

full with agreed specifications.

This requires systems that

monitor and link KPIs in the

production flow such as PH

value, product grade/sizes,

temperature, etc with traceabil-

ity systems.

Monitoring Stock

In a Warm Water Shrimp

processing company, the stocks

of raw materials, semi

processed and finished

products represent consider-

able value. Such stocks have

only limited shelf life, which

means stringent stock manage-

ment is essential.

Health and Safety

In many countries, it can be

difficult to find skilled labour to

work in warm water shrimp

production. Staff may be

discouraged by heavy lifting,

awkward working positions, the

lack of information about their

performance, etc.

Automatic, ergonomically

correct work stations help

reduce repetitive strain injuries.

Online monitoring gives opera-

tors a tool for tracking their

own performance, which

improves work satisfaction.

Precision Grading

Cooking Cooking

in trays

Innova

at work

Tray

Packing

Line

Equalizing of Glazed Shrimp

Counterflow

Cooler

Freezing

7.2 - IQF Tunnel Freezer, Type - FTM

The IQF Tunnel freezer offers great flexibility as

the freezer can be used, in 2 different modes:

Mode 1: Product is surface frozen on the fast

running upper belt. On the upper belt, the

product is led pass the extremely high velocity

Vertical airflow called Superflow®. This ensures

the product is surface frozen within a minimum

time.

Products are then transferred to the slower

running lower belt where it is fully frozen.

Mode 2: As an option, the lower belt can be

extended to run fragile and tray products.

7.3 - Brine Freezer

The Marel Brine Freezing Line is especially

designed for IQF freezing of shell-on shrimps, to

ensure a superior quality, where products remain

undamaged. Products are initially placed into

trays and are then led through the following 4

stages:

Brine Freezing – Draining – Shower - Hardening

Glazing

Marel offers the widest range of glazing equip-

ment to suit the customer’s requirement. A

standard Marel Glazing line consist of a Glazer -

Equalizing Conveyor - Hardening Tunnel/Re-

freeze.

Packing

The Marel Multihead Weigher automatically

portions and packs the finished product into

virtually any type of tray, thermo pack, bag, can,

glass or box.

Products are dispensed into hoppers by vibrating

feeders and weighed into exact portions. This

process ensures minimal give away.

9

8

8

4

5

6

7.1

7.2

7.3

9

1

2

3

7

Cooking

The Marel Steam Cooker has a unique design

where the conveyor belt is inclined, to ensure

that the steam remains inside the hood and the

product is covered with saturated steam at all

times. Condensation of the excess steam will

only take place below the product, in order to get

the maximum yield. Marel Cookers are renowned

to have the lowest consumption in the market.

Marel offers more cooker options depending on

production needs.

Further Processing

Whether you choose to flour, batter or bread,

whether you opt for Japanese crumb, tempura or

milk wash, for a natural or formed product, Marel

has the best solution for it.

Also the Marel GoldFryer cooks products wholly

or partially using oil. Thanks to this type of heat

treatment, shelf life is longer, products stay crispy

and have a particularly tasty flavour. The fryer

also contributes to a golden brown finish.

Freezing

Marel offers the widest range of freezing equip-

ment in the market:

7.1 - Spiral Freezer

The space saving Spiral Unit is capable of

processing small, large products in IQF form, and

products packed in trays. The unique airflow

called Arcticflow® ensures that the product

receives a quick and uniform process, within a

minimum of time.

7

6

5Receiving

Raw Material from farmers are weighed-in on a

hopper scale near the entrance to the grading

area. Information about each tub such as tub ID,

age, farmer, etc are captured by Innova produc-

tion control system.

De-heading

A 3 lane conveyor system where all functions are

reachable by the operators. The system can also

be used as an inspection line. The design enables

the shrimp head and reject products to be

conveyed directly to the waste room. As an

option, an Input & Output Scale can be added to

monitor the performance of each individual

operator.

Grading

On our Roller Graders, products are graded into 4

sizes according to thickness and 1 oversize grade.

The size range of each grading is easily adjust-

able by changing roller distance or adjusting the

collection chutes under the screens.

Another option of grading will be our Precision

Graders, an advanced shrimp grading system

that ensures very accurate grading.

Vacuum Tumbling

Minimizes soaking time and improves product

yields by as much as 3 - 5% compared to

traditional soaking. The Marel Vacuum Tumbler

also improves product quality as it massages the

raw material during the tumbling process.

1

2

3

4

From receiving to product dispatch- de-heading, grading, cooking, freezing, glazing, hardening and packing

“All Your Processing Needs From One Source”

Innova is a software suite featuring a total plant control system

enabling shrimp processors to gain full control over production

processes, inventories and material flows. The module is support-

ing all Marel lines which include weighing, grading, de-heading,

quality assurance, inventory and dispatch.

Individual traceability on every part

Innova keeps track on lot number and source through processes

such as weighing and grading. This enables processors to pay

farmers accordingly - “Pay for what you get”.

Monitoring of yield, throughput and defects

At the de-heading line, standard yield and throughput results are

stored in the system for all tasks. Operators are monitored in real

time on their performance, which they can check themselves at

all times.

Integrated quality control

Inspection procedures can be configured in the system for all

products. The system randomly guides products (in tray) to

operator stations identified as quality control stations. Defects are

identified, optionally valued and a notification given to the

operator that caused the defect.

HARDENING ZONEDRAINING ZONEBRINE FREEZING ZONE

Fan

FHydraulik stationF

TD1301

TD1104 TD2104

TG1101TG1101

TG1116

TG0202

HARDENING CONVEYOR TYPE HC 1000 HARDENING CONVEYOR TYPE HC 1000

CONTROL PANELCONTROL PANEL

CONTROL PANEL

IQF AFT 1000-900 HARDENING TUNNEL SERIES

FEEDING BIN TYPE FB-H-1000

IQF FTM 500-1000

BELT GLAZER TYPE BG-700BELT GLAZER TYPE BG-700

FHydraulik stationF

FHydraulik stationF

FHydraulik stationF

Precision Grader

Water Chiller

De-panning Station

Multihead WeigherPlate Freezer

Warm Water Shrimp Processing

From receiving to product dispatch

FREEZING & TEMPERATURE DIVISION

Fully automated solution

Great flexible design

Lowest possible production cost

Highest yield

Proven track record

FREEZING & TEMPERATURE DIVISION

European OfficeBøgildsmindevej 3

9400 Nørresundby

Denmark

Tel: (45) 9892 1511

Fax: (45) 9892 1101

India OfficeKV 35 Panampilly Nagar

Cochin 682 036

India

Tel: (91) 484 231 4240

Fax: (91) 484 231 4940

Worldwide Service

Freezing & Temperature Division

Head Office 13 Pioneer Sector 1, Singapore 628424

Tel: (65) 6281 2878 Fax: (65) 6281 2908

Website: www.marel.com

Email: dantech@marel.com

Marel ItalyVia I° Maggio, 11/1320028 San Vittore Olona (MI)ItalyTel: +39 0331 422750

Marel New ZealandUnit B, 17 Hobill AveWiriAuckland 2104New Zealand Tel: +64 9 263 0366

Marel Norway ASVestvollveien 32GPostboks 24, 2019 SkedsmokorsetNorway Tel: +47 6483 8000

Marel SlovakiaPriemyselný Park Nitra Sever Dolné Hony 7 949 01 Nitra Slovakia Tel: +421 37 6926400

Marel South AfricaUnit 13 Hughes Office Park, 422 Oscar St Boksburg 1459 Gauteng South AfricaTel: +27 11 823 6940

Marel SpainC/Pagesia 22-24, 1AEdificio Blanchzupat08191 RubiBarcelona, EspanaTel: +34 936 36 35 93

Marel SwedenP.O. Box 21239 21 SkanörSweden Tel: +46 0708-810081

Marel Thailand2nd Flr., Ratchaphurk Bldg.Bangkunkong, BangkruaiNonthaburi 11130125/4 Moo 1, Ratchaphurk RoadThailandTel: +66 2423 3656-9

Marel AustraliaUnit 1,53 Neumann RoadCapalaba Qld 4157AustraliaTel: +61 7 3900 3000

Marel BrazilRua Jose Tomasi, nº 634Santa FelicidadeCuritiba, PR82.015-630 BrazilTel: +55 41 3888 3400

Marel Stork Poultry Processing Brazil Av. Comendador Leopoldo Dedini 150Gate B 13.422-210 Piracicaba, BrazilTel: +55 19 34 14 90 00

Marel Chile S.A.Camino Lo Boza 107,Módulo A-13, Flex CenterSantiagoChileTel: +56 2 435 2134

Marel ChinaNo. 36 Hong Kong Mid RoadRoom 1108Zhao Yin Tower of Cyber PortQingdao 266071, ChinaTel: +86 532 8667 5567

Marel France ZI Du Dressève 56150 BAUD Tel: +33 2 97 39 16 16

Marel GermanyHakenbusch 9Osnabruck D-49078GermanyTel: +49 (0) 541 500 97-0

Marel NetherlandsMarel Benelux B.V. Industrielaan 63 5349 AE Oss The Netherlands Tel: +31 412 669911

Marel IcelandAusturhraun 9210 GardabaerIcelandTel: +354 563 8000

Marel IrelandUnit 10, McKibben House,Eastbank Road,CarryduffBelfast BT8 8BDTel: +44 (0) 2890 813 735

Marel Stork Poultry Processing ChinaCaiyuan Industrial Zone No. 16Nancai TownShunyi DistrictBeijing 101 300, P.R. ChinaTel: +86 (0)10 8947 2150

Marel U.K. (Colchester)Wyncolls Road, Severalls Industrial Park, Colchester CO4 9HWUnited KingdomTel: +44 (0) 1206 849200

Marel UruguayDionisio Oribe 3071- Sector 2CP 11600MontevideoUruguayTel: +598 2480 0073

Marel Kansas8145 Flint StreetLenexa KS 66214United States of AmericaTel: +1 913 888 9110

Marel Stork Poultry Processing USA (Gainesville)1024 Airport ParkwayGainesville, GA 30501United States of AmericaTel: +1 770 532 70 41

Marel Townsend Further Processing USA (Des Moines)2425 Hubbell Avenue Des Moines, Iowa 50317United States of AmericaTel: +1 515 265 8181

Marel Seattle Fish Processing2001 West GarfieldTerminal 91, Pier 91, Building A-1Seattle, WA 98119United States of AmericaTel: +1 206 781 1827

Marel Vietnam80 Nguyen Dinh Chieu streetHo Chi Minh City Q1 Vietnam Tel: +84 8827 4462

Marel U.K. (Norwich)Pinetrees Road, Norwich NR7 9BB United KingdomTel: +44 (0) 1603 700755

Marel RussiaProezd No.607, bld.30Office 602Moscow 123458RussiaTel: +7 (495) 228 0550

Marel PortugalRua pé de Mouro,Centro Empresarial “Lusoworld” – Arm. 62710-335 Linhó – SintraPortugalTel: +351 21 9241393

Marel PolandMarel Polska Sp. z o.o. ul. Jelinka 1001-646 Warsaw Tel: +48 22 490 21 01

Marel RomaniaDr. Louis Pasteur street, No. 40, ground floor, district 5, Bucharest, Zip no. 050536, RomaniaTel: +4 031 620 54 87

Marel Stork Poultry Processing B.V.Handelstraat 3, Postbus 118, 5830 AC BoxmeerThe Netherlands Tel: +31 (0) 485 586 111

Marel Townsend Further ProcessingHandelstraat 3,Postbus 233, 5830 AE BoxmeerThe Netherlands Tel: +31 (0) 485 586 122

Marel DenmarkP.O. Pedersens Vej 18DK - 8200 Aarhus NDenmarkTel: +45 89 304 444

Marel Salmon A/S (Denmark)Bøgildsmindevej 39400 NørresundbyDenmarkTel: (45) 9892 1511

Take the guessing out of processing

One Stop for all your processing needs

Warm Water Shrimp processing companies looking for greater efficiency are

increasingly focusing on key performance indicators (KPIs)

that are crucial pointers for how effectively their plant is running.

Marel’s state-of-the-art processing equipment spans the entire production process,

right from receiving to dispatch of final product.

In today’s globalised market, Warm Water Shrimp

processing companies are often confronted with

low profit margins as result of pressure from

powerful retailers. Additionally, the industry in

general has to deal with increased cost as well as

skilled labour shortages. This has made it ever more

vital for food processors to be able to efficiently

control, monitor and measure virtually every aspect

of their shop-floor operations.

Shellfish Washer/De-Icer

Graders & Batchers

Industrial Scales

De-heading lines

Check Weighers & Metal Detectors

The best Warm Water Shrimp process-

ing line we ever purchased was from

Marel Singapore. All our wishes and

requirements were met. We are a very

happy customer.

Musa Meah

CEO & Owner, Kuliarchar Seafoods

IQF Spiral & Tunnel Freezers

Brine Freezers

In-line Steam/Water Cookers

Glazing lines

Vacuum Tumblers

Plate Freezers

Batter Breading/Frying lines

Labeling System

Conveyor systems

Tray Setting Conveyors

Marel provides a comprehensive portfolio of Warm

Water Shrimp processing equipment and solutions,

ergonomically designed focusing on yield, effective

control and throughput.

Yield = competitiveness

Yield has a significant and

direct impact on the bottom

line, making it one of the most

important KPIs in Warm Water

Shrimp processing. The cost

structure of the industry means

65 - 75% of final product costs

stem from raw materials.

Shrimp processing companies

therefore have to maintain

complete control of yield at

every stage.

Inaccurate check weighing

and/or inexact packing can

mean the loss of considerable

sums every day. Depending on

production volumes, even very

small fluctuation in giveaways

can result in substantial losses -

or substantial profits.

Effective Control

Management information is

normally based on historical

data from previous production

runs. By contrast, Marel equip-

ment and systems provide full

access to real-time data about

the production process, as it is

happening.

It is then possible to make

immediate adjustments to

orders, throughput, etc. to

optimize production flows - no

need to wait until the next day

to make adjustments.

Throughput reflects efficiency

Warm Water Shrimp processing

companies want to make sure

they reap advantages and

financial benefits from invest-

ments they make in advanced

equipment designed to

increase capacity and

efficiency.

Stringent monitoring of

throughput is therefore essen-

tial to follow whether or not set

goals are reached, and to

constantly improve efficiency.

Food Quality and Food Safety

Food quality and food safety

are two hot issues in Warm

Water Shrimp processing -

reflecting consumer focus.

Retailers therefore demand

quality, traceability and no

underweight.

Suppliers must be able to

deliver products that comply in

full with agreed specifications.

This requires systems that

monitor and link KPIs in the

production flow such as PH

value, product grade/sizes,

temperature, etc with traceabil-

ity systems.

Monitoring Stock

In a Warm Water Shrimp

processing company, the stocks

of raw materials, semi

processed and finished

products represent consider-

able value. Such stocks have

only limited shelf life, which

means stringent stock manage-

ment is essential.

Health and Safety

In many countries, it can be

difficult to find skilled labour to

work in warm water shrimp

production. Staff may be

discouraged by heavy lifting,

awkward working positions, the

lack of information about their

performance, etc.

Automatic, ergonomically

correct work stations help

reduce repetitive strain injuries.

Online monitoring gives opera-

tors a tool for tracking their

own performance, which

improves work satisfaction.

Warm Water Shrimp Processing

From receiving to product dispatch

FREEZING & TEMPERATURE DIVISION

Fully automated solution

Great flexible design

Lowest possible production cost

Highest yield

Proven track record

FREEZING & TEMPERATURE DIVISION

European OfficeBøgildsmindevej 3

9400 Nørresundby

Denmark

Tel: (45) 9892 1511

Fax: (45) 9892 1101

India OfficeKV 35 Panampilly Nagar

Cochin 682 036

India

Tel: (91) 484 231 4240

Fax: (91) 484 231 4940

Worldwide Service

Freezing & Temperature Division

Head Office 13 Pioneer Sector 1, Singapore 628424

Tel: (65) 6281 2878 Fax: (65) 6281 2908

Website: www.marel.com

Email: dantech@marel.com

Marel ItalyVia I° Maggio, 11/1320028 San Vittore Olona (MI)ItalyTel: +39 0331 422750

Marel New ZealandUnit B, 17 Hobill AveWiriAuckland 2104New Zealand Tel: +64 9 263 0366

Marel Norway ASVestvollveien 32GPostboks 24, 2019 SkedsmokorsetNorway Tel: +47 6483 8000

Marel SlovakiaPriemyselný Park Nitra Sever Dolné Hony 7 949 01 Nitra Slovakia Tel: +421 37 6926400

Marel South AfricaUnit 13 Hughes Office Park, 422 Oscar St Boksburg 1459 Gauteng South AfricaTel: +27 11 823 6940

Marel SpainC/Pagesia 22-24, 1AEdificio Blanchzupat08191 RubiBarcelona, EspanaTel: +34 936 36 35 93

Marel SwedenP.O. Box 21239 21 SkanörSweden Tel: +46 0708-810081

Marel Thailand2nd Flr., Ratchaphurk Bldg.Bangkunkong, BangkruaiNonthaburi 11130125/4 Moo 1, Ratchaphurk RoadThailandTel: +66 2423 3656-9

Marel AustraliaUnit 1,53 Neumann RoadCapalaba Qld 4157AustraliaTel: +61 7 3900 3000

Marel BrazilRua Jose Tomasi, nº 634Santa FelicidadeCuritiba, PR82.015-630 BrazilTel: +55 41 3888 3400

Marel Stork Poultry Processing Brazil Av. Comendador Leopoldo Dedini 150Gate B 13.422-210 Piracicaba, BrazilTel: +55 19 34 14 90 00

Marel Chile S.A.Camino Lo Boza 107,Módulo A-13, Flex CenterSantiagoChileTel: +56 2 435 2134

Marel ChinaNo. 36 Hong Kong Mid RoadRoom 1108Zhao Yin Tower of Cyber PortQingdao 266071, ChinaTel: +86 532 8667 5567

Marel France ZI Du Dressève 56150 BAUD Tel: +33 2 97 39 16 16

Marel GermanyHakenbusch 9Osnabruck D-49078GermanyTel: +49 (0) 541 500 97-0

Marel NetherlandsMarel Benelux B.V. Industrielaan 63 5349 AE Oss The Netherlands Tel: +31 412 669911

Marel IcelandAusturhraun 9210 GardabaerIcelandTel: +354 563 8000

Marel IrelandUnit 10, McKibben House,Eastbank Road,CarryduffBelfast BT8 8BDTel: +44 (0) 2890 813 735

Marel Stork Poultry Processing ChinaCaiyuan Industrial Zone No. 16Nancai TownShunyi DistrictBeijing 101 300, P.R. ChinaTel: +86 (0)10 8947 2150

Marel U.K. (Colchester)Wyncolls Road, Severalls Industrial Park, Colchester CO4 9HWUnited KingdomTel: +44 (0) 1206 849200

Marel UruguayDionisio Oribe 3071- Sector 2CP 11600MontevideoUruguayTel: +598 2480 0073

Marel Kansas8145 Flint StreetLenexa KS 66214United States of AmericaTel: +1 913 888 9110

Marel Stork Poultry Processing USA (Gainesville)1024 Airport ParkwayGainesville, GA 30501United States of AmericaTel: +1 770 532 70 41

Marel Townsend Further Processing USA (Des Moines)2425 Hubbell Avenue Des Moines, Iowa 50317United States of AmericaTel: +1 515 265 8181

Marel Seattle Fish Processing2001 West GarfieldTerminal 91, Pier 91, Building A-1Seattle, WA 98119United States of AmericaTel: +1 206 781 1827

Marel Vietnam80 Nguyen Dinh Chieu streetHo Chi Minh City Q1 Vietnam Tel: +84 8827 4462

Marel U.K. (Norwich)Pinetrees Road, Norwich NR7 9BB United KingdomTel: +44 (0) 1603 700755

Marel RussiaProezd No.607, bld.30Office 602Moscow 123458RussiaTel: +7 (495) 228 0550

Marel PortugalRua pé de Mouro,Centro Empresarial “Lusoworld” – Arm. 62710-335 Linhó – SintraPortugalTel: +351 21 9241393

Marel PolandMarel Polska Sp. z o.o. ul. Jelinka 1001-646 Warsaw Tel: +48 22 490 21 01

Marel RomaniaDr. Louis Pasteur street, No. 40, ground floor, district 5, Bucharest, Zip no. 050536, RomaniaTel: +4 031 620 54 87

Marel Stork Poultry Processing B.V.Handelstraat 3, Postbus 118, 5830 AC BoxmeerThe Netherlands Tel: +31 (0) 485 586 111

Marel Townsend Further ProcessingHandelstraat 3,Postbus 233, 5830 AE BoxmeerThe Netherlands Tel: +31 (0) 485 586 122

Marel DenmarkP.O. Pedersens Vej 18DK - 8200 Aarhus NDenmarkTel: +45 89 304 444

Marel Salmon A/S (Denmark)Bøgildsmindevej 39400 NørresundbyDenmarkTel: (45) 9892 1511

Take the guessing out of processing

One Stop for all your processing needs

Warm Water Shrimp processing companies looking for greater efficiency are

increasingly focusing on key performance indicators (KPIs)

that are crucial pointers for how effectively their plant is running.

Marel’s state-of-the-art processing equipment spans the entire production process,

right from receiving to dispatch of final product.

In today’s globalised market, Warm Water Shrimp

processing companies are often confronted with

low profit margins as result of pressure from

powerful retailers. Additionally, the industry in

general has to deal with increased cost as well as

skilled labour shortages. This has made it ever more

vital for food processors to be able to efficiently

control, monitor and measure virtually every aspect

of their shop-floor operations.

Shellfish Washer/De-Icer

Graders & Batchers

Industrial Scales

De-heading lines

Check Weighers & Metal Detectors

The best Warm Water Shrimp process-

ing line we ever purchased was from

Marel Singapore. All our wishes and

requirements were met. We are a very

happy customer.

Musa Meah

CEO & Owner, Kuliarchar Seafoods

IQF Spiral & Tunnel Freezers

Brine Freezers

In-line Steam/Water Cookers

Glazing lines

Vacuum Tumblers

Plate Freezers

Batter Breading/Frying lines

Labeling System

Conveyor systems

Tray Setting Conveyors

Marel provides a comprehensive portfolio of Warm

Water Shrimp processing equipment and solutions,

ergonomically designed focusing on yield, effective

control and throughput.

Yield = competitiveness

Yield has a significant and

direct impact on the bottom

line, making it one of the most

important KPIs in Warm Water

Shrimp processing. The cost

structure of the industry means

65 - 75% of final product costs

stem from raw materials.

Shrimp processing companies

therefore have to maintain

complete control of yield at

every stage.

Inaccurate check weighing

and/or inexact packing can

mean the loss of considerable

sums every day. Depending on

production volumes, even very

small fluctuation in giveaways

can result in substantial losses -

or substantial profits.

Effective Control

Management information is

normally based on historical

data from previous production

runs. By contrast, Marel equip-

ment and systems provide full

access to real-time data about

the production process, as it is

happening.

It is then possible to make

immediate adjustments to

orders, throughput, etc. to

optimize production flows - no

need to wait until the next day

to make adjustments.

Throughput reflects efficiency

Warm Water Shrimp processing

companies want to make sure

they reap advantages and

financial benefits from invest-

ments they make in advanced

equipment designed to

increase capacity and

efficiency.

Stringent monitoring of

throughput is therefore essen-

tial to follow whether or not set

goals are reached, and to

constantly improve efficiency.

Food Quality and Food Safety

Food quality and food safety

are two hot issues in Warm

Water Shrimp processing -

reflecting consumer focus.

Retailers therefore demand

quality, traceability and no

underweight.

Suppliers must be able to

deliver products that comply in

full with agreed specifications.

This requires systems that

monitor and link KPIs in the

production flow such as PH

value, product grade/sizes,

temperature, etc with traceabil-

ity systems.

Monitoring Stock

In a Warm Water Shrimp

processing company, the stocks

of raw materials, semi

processed and finished

products represent consider-

able value. Such stocks have

only limited shelf life, which

means stringent stock manage-

ment is essential.

Health and Safety

In many countries, it can be

difficult to find skilled labour to

work in warm water shrimp

production. Staff may be

discouraged by heavy lifting,

awkward working positions, the

lack of information about their

performance, etc.

Automatic, ergonomically

correct work stations help

reduce repetitive strain injuries.

Online monitoring gives opera-

tors a tool for tracking their

own performance, which

improves work satisfaction.