1
Warm Welcome
Delegates
Mahindra & Mahindra
Igatpuri Plant
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Our Founders
Mr. K. C. MahindraMr. J. C. Mahindra
Mahindra & Mahindra Established in 1945 by two brothers
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Our Leadership
Mr. Anand Mahindra (Executive Chairman)
Mr. Keshub Mahindra (Chairman Emeritus)
4
Mahindra Group Overview
DEFENSE SYSTEMS
Defense
HOSPITALITY SECTOR
Hospitality
INFRASTRUCTURE &
REALTY SECTOR
Infrastructure
Real Estate
AFTERMARKET SECTOR
Used Cars Purchase & Sales
Service
MAHINDRA PARTNERS
Steel
Retail
Industrial Equipment
Logistics, Leisure Boats
Solar Energy
TWO WHEELER SECTOR
Two Wheelers
INFORMATION TECHNOLOGY
SECTOR
Information Technology
SYSTECH SECTOR
Aerospace
Components
Steel
Consulting
AUTOMOTIVE & FARM
SECTORS
Automotive
Farm Equipment
Agri-Business
Energy
Construction Equipment
FINANCIAL SERVICES
SECTOR
Financial Services
Insurance Broking
Rural Housing Finance
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Australia
THE MAHINDRA GROUP
to enable people to
20 key industries 200,000+ people 100+ countries
1 purposeUSD 17.8 billion
Our aim is to make 'Mahindra' one of the 50 most admired global brands by 2021.
A brand that empowers people to RISE to their dreams and achieve their full potential
Africa
Asia
Our Global Presence
Europe
America
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Core Purpose & Core Values
Accepting No
Limits
Alternative
Thinking
Driving
Positive
Change
Good Corporate Citizenship | Professionalism | Customer First |
Quality Focus |
Dignity of the Individual
BRAND
PILLARS
CORE
PURPOSE
CORE
VALUES
“ We will
challenge conventional
thinking and innovatively use all our resources to drive positive change
in the lives of our stakeholders and communities across the world,
to enable them to Rise”
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Kandivali Plant
• Soft Top UV of MM 540,
Commander
• All Aggregates Mfg.
Haridwar Plant
• 3 Wheelers
• Bolero, Scorpio
Chennai
Nasik Plant
• All SUVs (XYLO,
Bolero, Scorpio)
• MRV
•R&D Facilities
Zaheerabad Plant
• LCVs
Chakan Plant
• 2 cylinder engines
•Maxximo, Genio, XUV 500
Igatpuri Plant
Engines Hub
AD Manufacturing Locations
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Customers
Nasik PlantChakan Plant
Zaheerabad Plant
Haridwar Plant
Kandivali Plant
Spare Division
Our Valued Customers
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The Pentwyn Club
Gym
Housing Colony
Housing Colony
The Pentwyn Club & Housing Colony
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Sustainability Journey
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F15
F14
F13
F12
F11
F08
Implementation of renewable natural resource : Solar Power (66KW)
Energy Conservation thru Eco friendly lighting
Implementation of renewable natural resources Wind Mill
Towards Water positive : Rain Water Harvesting (Cap : 4300KL)
GRI G3 Reporting
Rain Water Harvesting – Capacity Increased to 5300KL
F09 Hariyali – Mega Tree Plantation
F10 Green Supply Chain Management Engine Hot firing
F16
GRI G4 Reporting Launch of ‘Bio-diversity Bio-filter
Near to Zero waste to landfill Green Building Certification Life cycle Assessment F17Sustainability
Milestones
Water Positive Plant Towards Zero Waste to landfill Towards Carbon neutrality F18
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Vision & Aspiration
Vision: To become top 10 Global Brand with Sustainable business
practices.
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Energy
Water
Waste
GSCM
Bio-Diversity
Green Building
CSR
Sustainability Aspects - Igatpuri
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Energy
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Efficiency Improvement
• Smart Real time Monitoring of Power consumption of different PU
•Theoretical Vs Actual Consumption
•Technological Upgradations
Breakthrough projects
• Solar Power Plant
•Wind Power
•Heat Recovery System
Behavior Based EMS
•Awareness, ECON , I4
•Energy Saving Competition
Energy
Cloud based Smart sense
Theoretical Vs Actual Consumption
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Power - Efficiency Improvement
Occupational Sensors for offices & Store Technology change to Screw type
Air Compressors
17Solar Power PlantLED’s
Wind Mill (2KW)
Power – Breakthrough Projects
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Transparent Roof Sheet with Heat Insulation
a. Day Illumination
b. 5-6 Deg. Cel Low Temp
Power – Breakthrough Projects
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Heat Recovery System at Engine Testing
Hot water line
Hot water recovered from Heat recovery, used for
Heating washing coolant
Heat recovery
tank
Testing Area
Coolant line
Washing Area
Washing Coolant
tank
Heat exchanger
Exhaust gases
Power – Breakthrough Projects
Applied for Patent
20Energy Saving Training & Awareness
Behavior Based Energy Management System
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Water
Reduce Dependency * Reduce Consumption
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Water
• Micro irrigation Systems for Trees
• Reduce leakage
• Water Efficient Tabs
Efficiency Improvement
• ZERO water discharge
• Rainwater harvestingBreakthrough Project
• Employee awareness
• Idea Generation Water Saving 1 lt /PersonBehavior Based WMS
Smart Monitoring
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Water Balancing Layout
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Real-time Monitoring
Smart Sence Technology
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Arresting underground water Leakage Underground to above ground
Water : Efficiency Improvement
Water Sprinklers Drip Irrigation
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Rain water harvesting Pond
Bolero Pond
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Scorpio Pond
Rain water harvesting Pond
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XUV-5OO
Farm Pond
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Employee Suggestion
Behavior Based Water Management System
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Awareness on Founders’ Day
4000 plus family
members visited
sustainability gallery
31Water positivity Index – 1.1
Water Positive Plant
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Waste ManagementZero Waste to Landfill
Best out of Waste
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Hazardous Waste reduction initiatives
Metal Recovery
“Grinding
Mud”
Reuse/
Recycle
“Grinding
Mud”
Reduction at
Source
Provide Gunny bag to reduce
coolant content from Grinding mud Magnetic separator
Red Clay Bricks Baking media for Clay Bricks
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Initiative on Cotton Waste Reduction
Wash & Reuse Hand gloves
Controlled issuance
Color changed from white to Grey
Eliminate oil leakage & source of contamination
Oil collection tray in engine rework room
“Hand Gloves”
Reuse/Recycle
“Hand Gloves”
Reduction at
Source
Explore Recycle/Re-process
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Initiative on Cotton Waste Reduction
“Canteen Food
Waste”
Rotten
“Canteen Waste
Water”
Recycle
ROTTEN - Bio Gas Plant
Recycle - Bio filter
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Non Hazardous Waste reduction initiatives
“Wood & Carton”
Reduction at Source
Corrugated Packaging converted toRecycle Packaging
Wooden Packaging converted to Recycle packaging
BEFORE AFTER
BEFORE AFTER
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Non Hazardous Waste reduction initiatives
Paper Reduction
Paperless Purchase Requisition approval through Mobile Link App
Paperless DWM Board
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‘Near to Zero Land Fill’ Certification from Intertek
Zero Waste to Landfill
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Behaviour Based Waste Management
Waste Management Dexterity
Behavior
Based Waste
Management
ZERO FOOD WASTE DAY
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To create awareness amongst employees uses of fresh raw material and to make best out of
waste
Seating Chairs Umbrella
Teapot & Watch
Sofa set
Make in India statue Tree stand
Best out of Waste
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Integrating Sustainability across the value chain
Plant
Logistic
s
SupplierSupplier
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Supplier Sustainability Meet
Addressing by Plant HeadWaste Management
training Sustainable Journey in
Igatpuri Plant
Initiatives on Sustainability by suppliers
Top 2 Presentation awarded
Plant Visit
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Rare Specie observed
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Tree Plantation
Green Coverage %
35000+ trees Planted which mitigates 735 ton of CO2
Annually
Mango 912
Jamun 1333
Coconut 264
Chiku 10
Cashwe Nut 10
Others 18577
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IBBI Methodology for Biodiversity Study M& M Igatpuri
IBBI case study publication release in CBD COP 13, Cancun, Mexico.
The Igatpuri site Dust control case study is a part of this
publication.
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Green
Building
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‘Administration Building Awarded as Green Building’
Platinum Rating - 2nd in India
Green Building
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Vertical Garden
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Corporate Social Responsivity
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4x4
M&M has in place a CSR policy which is applicable
Health Environment
Education Water
4 Theme
4 Village
Bhavali
Chinchale Khaire
Awalkhed
Igatpuri
Health Environment
Education Water
Bhavali
Igatpuri
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MOU Signed with Govt of Maharashtra under Public Private Partnership.
Education
Owning I.T.I under Public
Private Partnership
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M&M has in place a CSR policy which is applicable
AadarshGram Western Ghat
Ecology
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Water ….Blue Gold For all
Bore well
Facility for village
Pond Capacity improvementVillage Pond – Di-Silting
55161 kl / Year Water
made available
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SWACHHBharatAbhiyan
Plastic Bottle
FreeGuinness Book of
World Record
Heading towards achieving World record for
Biggest Plastic Bottle monster to create
awareness amongst community
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WORLD
BLOODDONATIONDAY
Objective Conduct eye check-up,
spectacles distribution, glaucoma & cataract operations
Flagship Endeavour Lifeline Express
SANITATIONFORALL
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Helping beyond Boundaries
Emergency Service
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Zero Road Accident theme
Road Safety
Two wheeler Safety
F17 focus
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Awards & Accolades
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Sustainable Factory of the Year-2016
Frost & Sullivan / TERI
(2 Times in a row)
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National Level Award
Indian Manufacturer of The Year- 2016 – 1st runners up
(2 Times in a row)
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National Level Award
Indian Manufacturer of The Year Global Sustainability Award
2016 (Platinum Rating) – Government of India
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National Level Award
Safe Factory of the Year - 2016
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Asia Level Award
Innovex Asia - Best Presentation & Best Paper
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National Level Award
The Machinist – Super Shop floor Award - 2015
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National Level Award
Arogya Award - Healthy Workplace - Gold
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Group Level Award
Mahindra Safety Award - 2016
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Group Level Award
ESOP Award - 2016
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Striving towards Sustainable Operational Excellence..!!