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To Do ListThis is a list of items we have identified as needing work:
WaTER NaOHStabilizationConcentrate disposal (evap. Ponds)pipelinesintakesoutfalls Energy cost for Concentrate outfallDechlorination / Ozonation mods.Cost formulas, where did they come from, are they estimated from graphs or from qasimEvap PondsDeep Well injectionset lower limitsset upper limitsheating & lighting is not based on day light or outside air temp."H2O analysis" - Valence changes with pH"References" Section
WT Cost Software Commentshave check marks for including/not including certain costs (e.g. building heating)
Energy cost for Concentrate outfall
Introduction to this model (WaTER)
I. Moch & Assoc., Inc. PMB 161, Suite 6, 1812 Marsh Road, Wilmington, DE 19910-4528(302) 477-0420, Fax: (302) 477-0242, E- Mail:[email protected]
Comments
We welcome any comments (especially corrections).Comments on this model should be addressed to Michelle Chapman at the USBR in Denver
11/4/2005
WaTER or "Water Treatment Estimation Routine" is a model for estimating the cost of drinking water treatment. WaTER is the MS Excel program that is the basis for the Visual Basic program called "WTCost". WaTER was developed by the U.S. Bureau of Reclamation (USBR) "Water Treatment Engineering and Research Group". WaTER is updated on a semi continuous basis (adding new treatment techniques, modifying costs, etc.). WaTER can be downloaded at: http://www.usbr.gov/pmts/water/awtr.html
WaTER uses the 1979 USEPA water treatment cost estimates (1978 dollars) and the 1992 Quasim updates to the 1979 costs as the basis. Costs are updated to todays costs. Processes not included in the 1979 or 1992 updates are estimated from USBR experience and manufacturere estimates. The majoirty of the program is based on applicable flows between 1 and 200 MGD. There has been some recent work incorporating smaller flows of 2,500 gpd to 1 MGD.
Information on treatment techniques included in WaTER for all USEPA regulated contaminants can be found in the USBR publication "Water Treatment Primer for Communities in Need"
WTcost is a Visual Basic version of this program (with some edits and additions) developed by Irvine Moch. This program is for sale through Irvine Moch & Associates.
This version last updated on: 12/18/06
This model is updated on a continuous basis when funding and time permits. Work on this model is not currently funded and has not been funded since FY04. Although this is labeled as a "Non Functional Version" there are many components that work. The non functional status comes from the fact that not everything has been fully checked and there are some components that do not funciton or do not function correctly.
Key for WaTER program
= usually contain formulas or data that do change= requires entry of data, and may or may not change= entered data that usually do not change= reference= goal seek cells= limit error
### = unknown use of data = future work and problems that need to be fixed
Major NotesCapital costs are computed using the peak day flow and an operation time factor (OTF) to account for down time which increases the hourly flow rate, but not the daily flow rateO&M costs are computed using the average daily flow which accounts for daily usage of chemicals, power, etc.
Design Notes
Capital costs are computed using the peak day flow and an operation time factor (OTF) to account for down time which increases the hourly flow rate, but not the daily flow rateO&M costs are computed using the average daily flow which accounts for daily usage of chemicals, power, etc.
Components of the WaTER program
Intake Pipe
Rapid Mix Tank UFSCC Gravity Filter
MF
UF
NF/RO
ED
IX
Coagulant-Ferric Chloride-Ferric Sulfate-Alum (dru)-Alum (liquid)
Coagulant Aid-PolyElectrolyte-PACl
Concentrate Outfall Concentrate Disposal- Outfall- Evap. Ponds
Dechlorination-Sodium Bisulfite-Sodium Sulfite-Sulfer Dioxide
Chemicals-Cl2
-Ozone-Potassium Permanganate-Acid-Lime
Disinfection-Cl2
-Ozone-Chlorine Dioxide-Chloramines
Air Stripping
Rapid Mix Tank UFSCC Gravity Filter
MF
UF
Coagulant-Ferric Chloride-Ferric Sulfate-Alum (dry)-Alum (liquid)-PACl-Lime
Coagulant Aid-PolyElectrolyte
Concentrate Outfall
Pre-TreatmentIntake Primary Treatment
Clearwell
Desalination Disinfection
Chemicals-Cl2
-Ozone-Potassium Permanganate-Acid-Lime
Air Stripping
Stabilization
Disinfection-Cl2
-Ozone-Chlorine Dioxide-Chloramines
Blending
Chemicals-Cl2
-Ozone-Potassium Permanganate-Acid-Lime-Antiscalant
Plant Production Flow
Desal Product Flow
Plant Production Flow
Plant Production Flow
PreDesal Primary Treatment Product
Flow
Primary Treatment Product Flow
Plant Feed Flow
Pre Desal Primary Treatment Feed Flow
Primary Treatment Feed Flow
Blending Flow
Desal Feed Flow
NF/RO Feed Flow
NF/RO Product Flow
FLOW
FLOW
FLOW
Drawing Not Completely Accurate
Warnings
Note: If Warnings are present, they are higlighted with red fill e.g.
Worksheet Worksheet Paremeter unitsb Capacity Feed Flow MGDe H20 Analysis Ion Product for Concentratei Acid Acid addition H2SO4 Dose Rate by volumej IronFeed Basis dose rate kg/day
k AlumFeedCalculated dose rate kg/hr.Liquid Alum dose rate kg/hr.
L PolyAC Calculated dose rate kg/hr.m De-Cl2&O4 Basis dose rate kg/day: kg/hr.n CL2 Basis kg/day
o NHCLCalculated Cl2 Dose kg/dayCalculated Aqua Ammonia kg/day
p Ozone Ozone Requirements: kg/day
q LimeFeedBasis Lime: kg/hrBasis Soda: kg/hr
r Antiscalent Polymer Basis Polymer Feed kg/days PolyElectrolyte Basis Polymer Feed kg/day
t KMnO4Basis KMnO4 kg/dayFeed/Product Flow gpd
w GravityFilt Filter area (m2): m2Filter area (m2): m2
y IX Service Flow Rate : L/(hr*L resin)Filter area (m2): m2
z MF-P input Design MF product flow rate MGDf RO&NF Input Primary Treatment Product Flow L/s
Size hp Size hp Size hp
Value Lower limit Upper Limit
0 0.000190 0.04 20
1212 144 7200064 4 2300
128 4 250016 4 2300
401 0.5 100946 4 4500
1568 4 4500376 110 2300379 4 1800118 4 4500
0 4 4500223 0.4 100223 0.5 100891 0.4 220
81699 2500 200,000,0002120 13 26002120 13 2600
20 16 4050 13 2600
100 0.01 04796 0 0
528 error error163 3 350139 3 350
assumptions
assuming H2SO4 limits and not HCLassuming ferrics sulfate and not ferrous chloride limits
b/w pumpgravity filter
high pressure pumptransfer pumpproduct water pump
not in epa not in epa
not in epa
not in epa
wrong calculation/referece in table
Limits (From EPA-600/2-79-162b, figure 39-41)Limits (From EPA-600/2-79-162b, figure 39-41)Limits (From EPA-600/2-79-162b, figure 16-18)Limits (From EPA-600/2-79-162b, figure 16-18)
Limits (From EPA-600/2-79-162b, figure 1-3)Limits (From EPA-600/2-79-162b, figure 1-3)Limits (From EPA-600/2-79-162b, figure 42-44)Limits (From EPA-600/2-79-162b, figure 11-13)Limits (From EPA-600/2-79-162b, figure 24-26)
Limits (From EPA-600/2-79-162b, figure 21-23)
Limits (From EPA-600/2-79-162b, figure 27-29)Limits (From EPA-600/2-79-162b, and EPA-600/3-79-162b
Limits (From EPA-600/2-79-162b, figure 67-69)
EPA-600/2-79-162cEstimating Water Treatment Costs. Volume 3. Cost Curves Applicable to 2,500 gpd to 1 MGD Treatment PlantsHansen, Sigurd, Robert Gumerman, and Ressell Culp.August 1979.Concract # 68-03-2516196 pages
Estimating Water Treatment Costs. Volume 3. Cost Curves Applicable to 2,500 gpd to 1 MGD Treatment Plants
Project Info
Project Name Model Development
Date 06/07/04
Membrane Stage A1 (if applicable)
Worksheets included in this program:
# Worksheet Descriptiona Project & Stage Info Project title, date, list of worksheets in WaTERb Capacity Production Capacity and water data reportc Report Process information input and cost outputd Cost Index Cost indices, interest rates, amortizatione H2O Analysis Water quality inputf RO & NF Input Input of membrane and system parametersg RO & NF Output Cost and energy outputh CO2 Recarbonation basini Acid Sulfuric & Hydorchloric acidj IronFeedk Alum FeedL PAClm De-Cl2 Dechlorination with sodium sulfite, sodium bisulfite, and sulfer dioxiden Cl2o NHClp Ozoneq Lime Feedr Antiscalants PolyElectrolytet KMnO4u GACv Clearwellw Gravity Filterx UFSCCy IXz MF Inputaa MF Outputbb Rejectioncc ConcOutfalldd IonicsEDee ED2ff Pumpsgg StandardAnalyseshh S&DSIii LSI NF & RO Conditioningjj Stiff & Davis
{b}Capacity
Water Treatment Cost Estimation Program
Project Name Date Stage
Model Development 06/07/04 A1
Flow Rate Input Page & Water Data Report
Plant Operations Schedule % decimal95 0.95 (used to estimate production/year)
100 1.00 (used to calculate energy & chemical costs)0.950
1000 cfs and 300 cfs. Most flow rates are limited to 1 to 200 MGD 1,292,630,400 646,315,200 193,894,560
897,660 448,830 134,649 2000 1000 300
Average Daily FlowPlant Production Flow L/Sec. L/Min. L/day gpm gph gpd MGD gal/yearFlowrate (Enter in ONE of these cells, set rest cells to "0") 0.00 0.0 0 0 0 0 100.00 0
4,380.79 262,847.2 378,500,000 69436.9 4,166,215 99,989,169 99.99 36,520,244,042 378,500 138,244,0974,611.35 276,681.3 73,091.5 4,385,490 105,251,757
398,421,053 105.3 38,442,362,150 398,421.1 145,520,102
Peak Day FlowPlant Production Flow L/Sec. L/Min. L/day gpm gph gpd MGD gal/yearFlowrate (Enter in ONE of these cells, set rest cells to "0") 0.00 0.0 0 0.0 0 0 1.00 0Flowrate 43.81 2,628.5 3,785,000 694.4 41,662 999,892 1.00 365,202,440 3,785 1,382,441
46.11 2,766.8 730.9 43,855 1,052,5183,984,211 1.1 384,423,621 3,984.2 1,455,201.0
NF/RO Feed Flow Rate L/Sec. L/Min. L/day gpm gph gpd MGD gal/year5,153.87 309,232.03 445,294,118 81,690.50 4,901,429.85 117,634,316 117.63 42,964,992,991 445,294.12 162,640,114.12
54.25 3,255.07 859.90 51,594.00 1,238,256
Rapid Mix Feed Flow Rate L/Sec. L/Min. L/day gpm gph gpd MGD gal/year5,153.87 309,232.03 445,294,118 81,690.50 4,901,429.85 117,634,316 117.63 42,964,992,991 445,294.12 162,640,114.12
54.25 3,255.07 859.90 51,594.00 1,238,256
Plant availability due to down timePlanned operation time per day Combined operation time factor (OTF)
Note: Peak daily flow should be used for capital costs and average daily flow should be used for O&M costs
m3/day m3/year
O&M: FlowrateFlowrate (with OTF)
System Capacity (with OTF)
m3/day m3/year
Capital: Flowrate (with OTF)
System Capacity (with OTF)
m3/day m3/yearO&M: NF/RO Feed Flow Rate:*Capital: NF/RO Feed Flow Rate (with OTF):
Note: NF/RO Feed Flow = (Plant Production Flow) / (NF/RO Recovery)
m3/day m3/yearO&M: Rapid Mix Feed Flow Rate:*Capital: Rapid Mix Feed Flow Rate (with OTF):
Note Rapid Mix Feed Flow = (Plant Production Flow) / (NF/RO Recovery)
{u}GAC
Water Treatment Cost Estimation Program
Granular Activated Carbon Filtration
Units
Desired Flow Rate: 4611 L/s
Bed Life (months) 12% $ 28,273,633 1978 Capital Cost:
{u}GAC
Water Treatment Cost Estimation Program
Alternative Units Alternative Units
73,099 gpm 398,421
6 3 $ 59,763,158 $ 79,684,211
m3/day
Project Name Date Stage
Model Development 06/07/04 A1
Cost reports for water treatment processes
Production Capacity
Average Daily Flow (for O&M) Peak Daily Flow (for capital)
378,500 3,785
138,244,097 1,382,441 99,989 1,000 kgal/day
36,520,244 365,202 kgal/year
Process Cost Parameter Units Alternative Units
Construction Cost Operating Cost
$ $/kgal $/yr $/kgal
Inta
ke
Pre
-Tre
atm
en
t
Ozone $ 2,927,245 $ 773.38 $ 2,927.56 $ 233,064 $ 0.18 $ 0.67 Dose Rate (~5mg/L): 1.0 mg/LContact Time (~2 min): 2.0 min
Chlorination $ 371,544 $ 98.16 $ 371.58 $ 77,792 $ 0.06 $ 0.22 Residual; 2.5 mg/LCalculated Dose Rate: 2.5 mg/LAlternative Dose Rate: mg/L
Air Stripping #REF! #REF! #REF! #REF! #REF! #REF!Residual; 2.5 mg/LCalculated Dose Rate: 2.5 mg/LAlternative Dose Rate: mg/L
Pri
ma
ry T
rea
tme
nt
Microfiltration $ 62,355,748 $ 164.74 $ 0.05 $ 2,670,491 $ 0.02 $ 0.07 Microfilter system equipment Memcor, 90M10CNumber of microfilter 103Recovery 0.98 (decimal)
Granular Activated CarbonFlow rate 5153.9 L/sec 81699 gal/minAlternative Flow Rate: L/sec gal/min
Bed LifeMonths 12 $ 74,243,293 $ 196.15 $ 742.51 $ 17,655,788 $ 0.13 $ 0.48 Months 6 $ 156,931,146 $ 414.61 $ 1,569.48 $ 23,668,969 $ 0.17 $ 0.65 Months 3 $ 209,241,528 $ 552.82 $ 2,092.64 $ 26,132,532 $ 0.19 $ 0.72
Gravity Filtration
Calculated Surface Area: 2,120.45 22825
Alternative Surface Area: Structure: $ 11,921,849 $ 31.50 $ 119.23 $ 670,324 $ 0.00 $ 0.02 Backwashing: $ 5,647,058 $ 14.92 $ 56.48 $ 59,945 $ 0.00 $ 0.00 Media Rapid Sand $ 1,797,258 Coal/Sand $ 1,797,258 Coal/Sand/Garnet $ 2,546,115 Coal/GreenSand/Coal $ 2,995,430
Upflow Solids Contact ClarifierHow Many? 1 $ 8,059,211 $ 21.29 $ 80.60 Retention Time (min) 180
Calculated Surface Area: 9857 106101
Alternative Surface Area: G Rating % 70 $ 150,352 $ 0.00 $ 0.00 G Rating % 110 $ 234,071 $ 0.00 $ 0.01 G Rating % 150 $ 319,042 $ 0.00 $ 0.01
De
sa
lin
ati
on
De
sa
lin
ati
on
Reverse Osmosis/Nanofiltration $ 93,010,050 $ 245.73 $ 930.20 $ 23,847,981 $ 0.17 $ 0.65 Membrane Type FilmTecNumber of elements 20139 elements
Operating Pressure 1542 kPa 224NaCl Rejection 0.995 (decimal)Recovery 0.85 (decimal)Target Product TDS 50 mg/LBlending? (Y or N) YRatio (Blend:Product) 9.5 %
Ion Exchange $ 2,208,278 $ 5.83 $ 22.09 $ 3,081,756 $ 0.02 $ 0.08 Cation Equivalents/L Resin 20
$1,607 45
Cation Resin Volume: 1,577 56,324 To Remove Cation Equivalents/L: 1.05E-04Anion Equivalents /L Resin 11
$6,250 175
Anion Resin Volume 1,577 56,324 To Remove Anion Equivalents /L: 7.21E-03Run Cycle 1 days
Ionics Electrodialysis Reversal $ 37,892,808 $ 100.11 $ 378.97 $ 66,640,633 $ 0.48 $ 1.82 Staff Days/day 3TDS 1000 mg/L
Electrodialysis $ - $ - $ - $ 150,865 $ 0.00 $ 0.00
Membrane Area: 0 0Product TDS 500 mg/LNumber of Stages (1 or 2) 2 stagesRecovery per Stage 0.5 (decimal)Recovery 0.75 (decimal)
Sta
bil
iza
tio
n CO2
Outfall
Concentrate Disposal
De
-Ch
lori
na
tio
n
Free Chlorine Level 1.0Sodium Bisulfite: Cost 300 $/ $ 2,499,500 $ 6.60 $ 25.00 $ 2,462,340 $ 0.02 $ 0.07 Calculated Dose 1.5 mg/LAlternative Dose mg/L
Sodium Sulfite: Cost 300 $/ $ 480,299 $ 1.27 $ 4.80 $ 504,695 $ 0.00 $ 0.01 Calculated Dose 0.9 mg/LAlternative Dose mg/L
Sulfur Dioxide: Cost 300 $/ $ 480,299 $ 1.27 $ 4.80 $ 504,695 $ 0.00 $ 0.01 Calculated Dose 0.9 mg/L
m3/day
m3/year
$/m3 $/m3
m2 ft2
m2
m2 ft2
m2 ft2
lb/in2
$/m3 Cation Exchange Resin ft3
m3 ft3
$/m3 Anion Exchange Resin ft3
m3 ft3
m2 ft2
mg/L as Cl2
Cost reports for water treatment processes
Production Capacity
Average Daily Flow (for O&M) Peak Daily Flow (for capital)
378,500 3,785
138,244,097 1,382,441 99,989 1,000 kgal/day
36,520,244 365,202 kgal/year
Process Cost Parameter Units Alternative Units
Construction Cost Operating Cost
$ $/kgal $/yr $/kgal
m3/day
m3/year
$/m3 $/m3
De
sa
lin
ati
on
De
-Ch
lori
na
tio
n
Alternative Dose mg/L
Dis
infe
cti
on
Chlorine $ 371,544 $ 0.98 $ 3.72 $ 77,792 $ 0.00 $ 0.00 Residual; 2.5 mg/LCalculated Dose Rate: 2.5 mg/LAlternative Dose Rate: mg/L
Chloramines #VALUE! #VALUE! #VALUE! $ 57,885 $ 0.00 $ 0.00 Residual: 3 mg/LCalculated Chlorine Dose: 4.1 mg/LCalculated Ammonia Dose: 1.0 mg/LAlternative Chlorine Dose 6.0 mg/LAlternative Ammonia Dose 2.0 mg/L
Ozone $ 2,927,245 $ 7.73 $ 29.28 $ 233,064 $ 0.00 $ 0.01 Dose Rate (~5mg/L): 1.0 mg/LContact Time (~2 min): 2.0 min
Chlorine Dioxide $ - $ - $ - $ - $ - $ - Residual; 2.5 mg/LCalculated Dose Rate: % mg/LAlternative Dose Rate: mg/L
Ch
em
ica
l F
ee
d S
ys
tem
s (
Ma
in P
roc
es
s)
AcidificationFeed LSI (for TDS>5000) -1.77 Conc LSI 0.62
99.0 Conc LSI 0.32 w/Acid #NUM! #NUM! #NUM! $ 151,276 $ 0.00 $ 0.00 Alternative: 7 mg/L
Calc Dose 37% HCl (mg/L) 73.4 Conc LSI -1.43 w/Acid #NUM! #NUM! #NUM! $ 2,708,709 $ 0.02 $ 0.07 Alternative: mg/L
Alum (dry feed) $ 118,587 $ 0.31 $ 1.19 $ 198,162 $ 0.00 $ 0.01 Calculated Dose: 328 mg/LAlternative Dose: mg/LBased on: 64 kg/hr 141 lb/hr
Alum (liquid feed) Dose Rate $ 163,393 $ 0.43 $ 1.63 $ 371,823 $ 0.00 $ 0.01 Calculated: 655 mg/LAlternative: mg/LBased on: 128 kg/hr 282 lb/hr
Poly Aluminum Chloride Dose Rate $ 74,547 $ 0.20 $ 0.75 $ 260,653 $ 0.00 $ 0.01 Calculated: 98 mg/LAlternative: mg/LBased on: 16 kg/hr 36 lb/hr
Ferric Sulfate Dose Rate $ 445,537 $ 1.18 $ 4.46 $ 140,350 $ 0.00 $ 0.00 Calculated: 259 mg/LAlternative: mg/LBased on: 1212 kg/day 2667 lb/day
Ferric Chloride $ 455,307 $ 1.20 $ 4.55 $ 780,776 $ 0.01 $ 0.02 Calculated Dose 266 mg/L 5 - 150Alternative DoseBased on: 1245 kg/day 2740 lb/day
Lime & Soda Ash Dose Rate $ 240,456 $ 0.64 $ 2.40 $ 106,016 $ 0.00 $ 0.00 Leave out Soda Ash "Y" or "N"? YCalculated Lime: 6 mg/LCalculated Soda Ash: 0 mg/LAlternative Lime mg/LAlternative Soda Ash: mg/LBased on Lime dose: 118 kg/hr 259 lb/hrBased on Soda Ash: 0 kg/hr 0 lb/hr
AntiScalant Dose Rate $ 164,315 $ 0.43 $ 1.64 $ 182,717 $ 0.00 $ 0.01 Suggested: 0.5 mg/LAlternative: mg/LBased on: 222.6 kg/day 490 lb/dayCost of Chemical 990 $/500 lb
Polyelectrolyte Dose Rate $ 164,315 $ 0.43 $ 1.64 $ 182,717 $ 0.00 $ 0.01 Suggested: 0.5 mg/LAlternative: mg/LBased on: 222.6 kg/day 490 lb/dayCost of Chemical 990 $/500 lb
Potassium Permanganate Dose Rate $ 94,662 $ 0.25 $ 0.95 $ 1,309,257 $ 0.01 $ 0.04 Calculated: 0 mg/LAlternative: 2 mg/LBased on: 891 kg/day 1959 lb/day
Mis
c.
Eq
uip
me
nt
PumpsSingle Stage Tubine $ 9,003,237 $ 23.79 $ 90.04 $ 22,789,633 $ 0.16 $ 0.62 Variable Speed Turbine $ 4,748,362 $ 12.55 $ 47.49 Centrifugal, Singe Stage $ 1,728,164 $ 4.57 $ 17.28 Number of pumps: 1 pump(s)Height differential: 1 m 3.3 ftDischarge pressure: 1750 kPa 254 psi Operating Cost Depend on Number and Horsepower only.
Full flow rate: 5.154 81699 gal/min
Basis flow rate 5.154 81699 gal/minPump Efficiency: 75 %Pipe Diameter: 0.1 m 3.94 inMotor Efficiency: 87 %HP 111482Power consumption: 128140 kWhr
Dis
trib
. Clearwell
Below Ground Capacity: 60,000 15852 kgal $ 8,118,781 $ 21.45 $ 81.20
Ground Level Capacity: 55,000 14531 kgal $ 4,317,924 $ 11.41 $ 43.18
Daily Production: 3,785 1000 kgal
Calc Dose 96% H2SO4 (mg/L)
m3/s
m3/s
m3
m3
m3
{d}Cost Index
Water Treatment Cost Estimation Program
Project Name Date
Model Development 06/07/04
Cost Indices DataMonth Year
Date of Cost Indices Values November 2006
Desalination Costs
Cost Indices Categories: November 2006 Used ForENR Construction Cost IndexConstruction Cost 7910.81 Manufactured & Electrical Equipment 2.78 1.46Wage ($/hr) 29.05 Labor (for operating the plant - approximation) 2.81 0.91ENR Building Cost IndexBuilding Cost 4462.38 Housing 2.59 1.44Skilled Labor 7449.82 Excavation and Sitework, Labor 3.02 1.30ENR Materials Cost IndexMaterials 2637.27 Piping & Valves 2.08 1.19Materials 2637.27 Maintanace Materials 2.08 1.19Cement ($/ton) 94.42 Concrete 1.96 1.17
Steel ($/CWT) 40.40 Steel 2.57 1.43Other
0.0700 Power 2.33 1.00
Rates and LifecyclesInterest Rate (%) 6.00 On Construction & Bond MoneyAmortization time (yr) 30.00 For Bond Period
Water Rate ($/kgal) 0.00 Cost of Feed Source Water
Notes
ReferencesENR - Engineering News Record Construction Cost Index published monthly by McGraw Hill in New York City (212-512-2000)
See http://www.enr.com
http://www.eia.doe.gov/cneaf/electricity/epm/table5_6_a.htmlhttp://www.eia.doe.gov/cneaf/electricity/epm/epm_sum.html
Ratio for October 1978 (1913 basis)
Ratio for 1995 (1913 basis)
Electricity Cost ($/kWHr) 3
http://www.enr.com/features/conEco/costIndexes/mostRecentIndexes.asp
2 EPA-600/2-79-162 "Estimating Water Treatment Costs"
3 DOE - Department of Energy "Electric Power Monthly"Source of DOE data: Energy Information Administration, Form EIA-826, "Monthly Electric Sales and Revenue Report with State Distributions Report."
{e}H20 Analysis
Water Treatment Cost Estimation Program Page 20
Feed Water Analysis
Last check for accuracy of the MCL values 1/1/2000 Implement eH-pH diagrams to automatically change valence with pH
Component Secondary Eff Units MCL (mg/L)Aluminum mg/L 0.05 3 26.98 Antimony mg/L 0.006 3 121.75 Arsenic mg/L 0.010 3 74.92 Barium mg/L 2 2 137.34 Beryllium mg/L 0.004 2 9.01 Boron mg/L 0.5 Cadmium mg/L 0.005 2 112.41 Calcium 2.1000 mg/L --- 2 40.08 20.04 5.24E-5 1.05E-4 2.10E-4 5.24 Chromium, total mg/L 0.1 2 52 Copper mg/L 1 2 63.54 Iron mg/L 0.3 2 55.85 Lead mg/L 0.015 2 207.19 Magnesium mg/L --- 2 24.31 Manganese mg/L 0.05 2 54.94 Mercury mg/L 0.002 2 200.59 Nickel mg/L --- 2 58.71 Potassium 40.0000 mg/L --- 1 39.1 39.10 1.02E-3 1.02E-3 1.02E-3 102.30 Selenium mg/L 0.05 4 78.96 Silver mg/L 0.1 1 107.87 Sodium 140.0000 mg/L --- 1 22.99 22.99 6.09E-3 6.09E-3 6.09E-3 608.96 Strontium mg/L --- 2 87.62 Zinc mg/L 5 2 65.37 Alkalinity-Bicarbonate 180.00 mg/L --- -1 61 61.00 2.95E-3 2.95E-3 2.95E-3 295.08 Alkalinity-Carbonate 0.75 mg/L --- -2 60 30.00 1.25E-5 2.50E-5 5.00E-5 1.25 Carbon Dioxide (aq) 7.91 mg/L --- 0 44 1.80E-4 17.98 Chloride 150.00 mg/L 250 -1 35.45 35.45 4.23E-3 4.23E-3 4.23E-3 423.13 Cyanide, free mg/L 0.2 Fluoride mg/L 4 -1 19 Nitrate (as N) mg/L 10 -1 14 o-Phosphate mg/L --- -3 94 Sulfate mg/L 250 -2 96 Silica 7.60 mg/L pH 7.54 pH 6.5-8.5 1 1 1.00 2.88E-8 2.88E-11 2.88E-8 0.00 pOH 6.46 pOH -1 1 1.00 3.47E-7 3.47E-10 3.47E-7 0.03 Total Dissolved Solids (TDS) 500 mg/L 500 Total Suspended Solids (TSS) 22.00 mg/L --- Conductivity 23.00 uS/cm --- Temperature 11.75 ° C ---
Amount Over MCL
Valence Charges
Molecular Wt.
Equivalent Weight
Moles/Liter
Equiv./Liter
Ionic Strength
mg/L as CaCO3
{f}RO&NF Input
Water Treatment Cost Estimation Program
Project Name Date Stage
Model Development 06/07/04 A1
RO & NF INPUT 95.9 574 35.0853658537
7570Process Input Construction Cost Input Operations & Maintenance Cost Input
Applicable Range Applicable Range
Lower Limit Upper Limit Lower Limit Upper Limit
Flow & Water Quality Membrane & Unit Configuration
Membrane Capacity 342,666 90,532,544 gpd Electricity Rate 0.07 $/kWh
Primary Treatment Product Flow 4795.5 L/s 76019 gpm Bypass 35,834 9,467,456 gpd Chemical Costs
Plant Production Flow 4380.8 L/s 69444 gpm Total Capacity 378,500 100,000,000 gpd Citric Acid 0.14 $/kg
Feed TDS 500 mg/L Element Productivity 17 4,496 gpd 23.7 $/kg
Production TDS (target) 50 mg/L Flux 0.46 11.29 gfd NaOH 18 $/kg 50% Some Example Membrane SpecificationsPercent of Mono-valent ions 1.00 Decimal Number of Elements 20,137.0 elements Membrane Life 3 Years Date last checked: 9/24/2004 9/24/2004Percent of Multi-valent ions 0.00 Decimal Number of elements per vessel 7 elements / vessel Ave Intrinsic Rejection 0.996 Type NF NFAverage Molecular Weight 35.82 g/mol Number of Elements 20139 elements Ave Observed Rejection 0.996 Test Solution Membrane Manufacturer FilmTec FilmTec Hydranautics Koch/Fluid Systems Koch/Fluid Systems Koch/Fluid Systems DuPont Rowpu SW30M-6040 8040 HSY SWC NF 90 BW30Allow Blending Y Yes (Y) or No (N) Number of Pressure Vessels 2877 for 2:1 array Apparent Rejection 0.996 Site Concentrate Model # BW30-400 SW30-8040 8040LHYCPA2 FS8822HR400 Prem TFC-S4 (4920 S) TFC-SR2 8" (8723 SR2-400) 6880T B-10 Twin Rowpu SW30M-6040 8040 HSY SWC
Recovery Rate 0.85 Decimal Max Vessels per Skid 60 vessels / skid Productivity 23 Membrane Diameter (cm) 20.32 20.32 20.32 20.32 10.16 20.32 20.32 15.24 20.2Product TDS 3 mg/L Number of Skids (manual input) skids Cleaning Rate 6 per Year Productivity (m3/day) 40 23 41.6 32.2 7.6 45.4 60.5 8 23.5Product Flow 3966.0 L/s 62870 gpm Number of Skids (automatic calc) 48 skids Staff Days/day 30 Area per module (m2) 37 27.7 37.2 30.7 7.2 37.2 1810 4389.0 29.26NF/RO Feed Flow 4665.9 L/s 73964 gpm Recovery Rate 0.85 Decimal Labor Rate 29.05 $/hr 1550 5500 1550 1550 552 380 6890 5500 5500
Concentrate TDS 3317 mg/L Building Area 10934 117692 ft2 Lifetime 30 Years Test solution TDS 2000 35000 1500 2000 850 2000 35000 19000 32000
Concentrate Flow 699.9 L/s 11095 gpm Administrative Area 100 1076 Interest Rate 6 % Avg. MW of TDS, 58.44 58.44 58.4 58.4 58.4 58.4 58.44 58.44 58.44 90 99Bypass flow for blending 414.75 L/s 6575 gpm Odor Control? N Yes (Y) or No (N) Chloride Rejection 99.5 99.1 99 99.7 85 20 99.1 99 99.2 95 99.5% blending 9.5 % Emergency Generatore Size 0.7 MW Sulfate Rejection 99.8 99.8 99.8 99.9 98.5 97 99.8 99 99.8Membrane Manufacturer Specifications High Pressure Feed Pump Y Yes (Y) or No (N) Recovery Rate 15 10 15 10 15 15 35 8 10Membrane Manufacturer FilmTec Pump Style PD *PD, VST or CSS Temperature (oC) 25 25 25 25 25 25 25 25 25 8" size 8" sizeModel # BW30-400 Height DIfference 4 m 13.12 ftMembrane Diameter 20.32 (10.16 or 20.32 cm) 8.0 in Motor Efficiency 0.95
Productivity 23 6.1 kgal/day Pump Efficiency 0.90 Densities CostArea per module 37 398 Coupling Efficiency 1.00 Sufuric acid 1.84 g/mL 0.11 $/kg
1550 kPa 225 psi Number of Pumps 21 Sodium Hydroxide 2.13 g/mLTest solution TDS 1500 mg/L Differential Pressure 1542 kPa 224 psi Antiscalant 1.3 g/mL
Avg. MW of TDS, 58 mg/mmole NaCl Capacity per pump 0.245 3890 gpm Disinfectant 1 g/mL
Chloride Rejection 99.5 % 0.995 decimal Pipe X-Sectional Area 0.098 152.2 1.7 g/mL Sulfate Rejection 99.8 % 0.998 decimal Size 528.3 hpRecovery Rate 10 % Energy Recovery for Seawater n Yes (Y) or No (N) error error HCl 37% 0.14 $/kgTemperature 25 77 Efficiency 0.60NaCl dissociation constant 0.99 Efficiency 0.00 This number is the efficiency of the energy recovery device - it reduces the size of the High Pressure pump
Transfer Pumps (to HPP) Y Yes (Y) or No (N)
26 Pump Style css VST or CSS
0.13 Height DIfference 2 m 6.56 ft
Cr, conc. of salt in reject 29 Motor Efficiency 0.94
27 Pump Efficiency 0.75Osmotic pressure 146 kpa 21 psi Coupling Efficiency 1.00
1404 kpa 203.753 psi Number Transfer Pumps 20
A, water transport coefficient 4.64E-12 Pressure Differential 310 kPa 45.0 psi
Operating pressure Capacity per Pump 0.258 4085.0 gpm
1404 kPa 203.753 psi Pipe X-Sectional Area 0.103 1.11
Cf, conc. of salt in feed water 14 Size 163 hp
0.062 Product Water Pump Y Yes (Y) or No (N)
Cr, conc. of salt in reject 93 Pump Style CSS VST or CSS 3 350
53 Height DIfference 2 m 6.56 ft
Temperature 12 Length of Pipe 10 m 32.81 ftTemperature Coefficient =1.023^(-25+T) 0.740 Motor Efficiency 0.94
138 kpa 20 psi Pump Efficiency 0.75
1542 kPa 224 psi Coupling Efficiency 1.00 Number Pumps 20 Pressure Differential 310 kPa 45.0 psi
Capacity per Pump 0.219 3472.2 gpm Pipe X-Sectional Area 0.088 m2 0.29 ft Size 139 hp
3 350
m3/daym3/day
m3/day
m3/day H2PO4
m3/(m2 * day)
m3/module
Operating pressure, Papp (kPa)
m2
m2 ft2
m3/daym2 ft2
Operating pressure, Papp
m3/s
m2 in2 H2PO4
oC oF
Cf, conc. of salt in feed water mole/m3
Cp, conc. of salt in product water mole/m3
mole/m3
Cm, bulk conc. mole/m3
Net driving pressure, NDPo
m3m-2Pa-1sec-1
m3/s
Net driving pressure , NDPi m2 ft2
mole/m3
Cp, conc. of salt in product water mole/m3
mole/m3
Cm, conc. of mole/m3
oC
Osmotic pressure, Posm
Applied pressure, Papp
m3/s
{g}RO&NF Output
Water Treatment Cost Estimation Program
Project Name Date Stage
Model Development 06/07/04 A1
RO & NF OUTPUT
Estimating Construction Costs for NF90 Membrane Treatment Plant Estimating O&M Costs
Membranes $ 10,069,500 @ $ 500 $/module Electricity $ 7,442,994 RO Skids $ 20,542,736 Steel @ $ 5,000 $/Vessel Labor $ 2,544,780
Building $ 17,124,107 Housing @ $ 1,076 $100/ft2 Membrane Replacement $ 3,988,841
Electrical $ 5,634,062 Manf & Elect With Base of $ 977 Cleaning Chemicals $ 261,376 Insturmentation & Controls $ 4,843,764 Manf & Elect add $300,000 for top of the $ 65,000 base cost Cartridge Filters $ 1,695,709
Repairs and Replacement $ 435,421 High Pressure Pumps $ 3,955,456 Piping 68,878,199 kWhr Insurance $ 174,169 Energy Recovery for Seawater $ - Manf & Elect Lab fees $ 547,612 Transfer Pumps $ 1,518,818 Piping 20,243,395 kWhr Total O&M Cost $ 17,090,902 Product Water Pumps $ 1,212,889 Piping 17,206,886 kWhr
Odor Control $ - Piping $ 50,000 base cost Total CostsProcess Piping $ 76,888 Piping $ 55,000 base costYard Piping $ 67,117 Piping $ 50,000 base cost Capital Recovery $ 6,757,079 Cartridge Filters $ 20,465 Maint Materials $ 15,000 base cost O&M $ 17,090,902 Membrane Cleaning Equip $ 97,574 Manf & Elect $ 67,000 From ReferenceContractor Engineering & Training $ 91,266 Labor $ 100,000 base cost
Concentrate Treatment & Piping $ 806,912 Piping $ 13 Concentrate Annual cost $ 23,847,981
Generators $ 73,271 Electrical 0.7 MW RO & Building $ 0.18 $/1000 gal Product $ 0.69
Sitework $ 7,144,179 Electrical $ 14.53 $/acre foot Product $ 224.12 Total Direct Capital Costs $ 73,279,004
Indirect Capital CostsInterest During Construction $ 3,663,950 5 % of TotalContingencies $ 4,379,095 6 % of TotalA&E Fees, Proj. Management $ 8,756,841 12 % of TotalWorking Capital $ 2,931,160 4 % of Total Total Indirect Captial Cost $ 19,731,046 27
Total Construction Cost $ 93,010,050
$ 246 Cost per gpd capacity $ 0.93
ReferencesBased on "Estimating the Cost of Membrane (RO or NF) Water Treatment Plants" By William B. Suratt, P.E., Camp Dresser & McKee Inc. Vero Beach Florida Presented at the AWWA Membrane Technology Conference, Reno, NV, 1995. also published as "Estimating the cost of membrane water treatment plants."
$/m2
$/m3
$/m3
$/m3 Product
$/m3
Cost per m3/day capacity
Project Name Date Stage
Model Development 06/07/04 A1
Recarbonation Basins Not currently being used
Single Basin Volume
770 1375 2750 5630
22 39 78 159Excavation & Sitework $ 520 $ 620 $ 980 $ 1,390 Concrete $ 1,380 $ 1,860 $ 2,820 $ 4,050 Steel $ 2,250 $ 3,010 $ 4,670 $ 6,560 Labor $ 2,830 $ 3,800 $ 5,730 $ 8,090 Pipe & Valves $ 90 $ 130 $ 250 $ 480 Subtotal $ 7,070 $ 9,420 $ 14,450 $ 20,570 Miscellaneous & contingency $ 1,060 $ 1,410 $ 2,170 $ 3,090 Total $ 8,130 $ 10,830 $ 16,620 $ 23,660
Percent of SubtotalExcavation & Sitework 0.07 0.07 0.07 0.07Concrete 0.20 0.20 0.20 0.20Steel 0.32 0.32 0.32 0.32Labor 0.40 0.40 0.40 0.39Pipe & Valves 0.01 0.01 0.02 0.02 Subtotal 1.00 1.00 1.00 1.00Miscellaneous & contingency 0.15 0.15 0.15 0.15 Total 1.15 1.15 1.15 1.15
Construction Cost for Liquid CO2 as CO2 Source
Cost Category (Installed - lb/day) 380 750 1500 3750
Cost Category (ft3)
Cost Category (m3)
0 500 1000 1500 2000 2500 3000 $-
$20,000
$40,000
$60,000
$80,000
$100,000 f(x) = − 0.00772575132065311 x² + 90.969477979544 x + 7900.15376444089R² = 0.998135406286342
Construction Cost of Recarbonation Basins 1979 $
Total
Polynomial ( Total)
Volume - Cubic Meters
1979
$
Cost Category (Installed - kg/day) 173 341 682 1705Manufactured Equipment $ 27,000 $ 31,000 $ 35,250 $ 49,250 Labor $ 7,650 $ 8,780 $ 12,170 $ 17,330 Pipe & Valves $ 1,530 $ 2,340 $ 4,620 $ 8,710 Housing $ 7,360 $ 7,360 $ 7,360 $ 7,360 Subtotal $ 43,540 $ 49,480 $ 59,400 $ 82,650 Micsellaneous & Contingency $ 6,530 $ 7,420 $ 8,910 $ 12,400 Total $ 50,070 $ 56,900 $ 68,310 $ 95,050
Percent of SubtotalManufactured Equipment 0.62 0.63 0.59 0.60Labor 0.18 0.18 0.20 0.21Pipe & Valves 0.04 0.05 0.08 0.11Housing 0.17 0.15 0.12 0.09 SubtotalMicsellaneous & Contingency 0.15 0.15 0.15 0.15 Total 1.15 1.15 1.15 1.15
O&M Summary for Recarbonation - Liquid CO2 as CO2 source
Cost Category (Installed - lb/day) 380 750 1500 3750Cost Category (Installed - kg/day) 173 341 682 1705Energy kWhr/yr * $/kWhr $ 520 $ 728 $ 1,147 $ 2,290 Maintenance Material $/yr $ 2,860 $ 3,300 $ 4,400 $ 5,500 Labor Hr/yr * $/Hr $ 910 $ 910 $ 910 $ 1,820 Total Cost $ 4,290 $ 4,938 $ 6,457 $ 9,610
$/kWhr 0.03$/hr Labor 10
Energy kWhr/yr * $/kWhr 0.12 0.15 0.18 0.24Maintenance Material $/yr 0.67 0.67 0.68 0.57Labor Hr/yr * $/Hr 0.21 0.18 0.14 0.19Total Cost 1 1 1 1
0 1000 2000 3000 4000 5000 6000 7000 8000 $-
$50,000 $100,000 $150,000 $200,000 $250,000 $300,000
f(x) = 55052.7549730458 exp( 0.000252394115622862 x )R² = 0.972736167991685
Construction Cost of Recarbonation - Liquid CO2 as a CO2 source
Installed Capacity (kg/day)
Con
stru
ctio
n C
ost
1978
$
assuming from qasim
0 1000 2000 3000 4000 5000 6000 7000 8000 $-
$5,000
$10,000
$15,000
$20,000
$25,000
f(x) = − 0.000136997446504986 x² + 3.48076265677602 x + 3878.7452482663R² = 0.999060378828706
Operation & Maintenance of Recarbonation - Liquid CO2 as a CO2 source
Installed Capacity (kg/day)
Con
stru
ctio
n C
ost
1979
$
Single Basin Volume
8800 17600 35200
249 498 997 $ 1,790 $ 3,050 $ 5,570 $ 5,190 $ 8,570 $ 15,320 $ 8,320 $ 13,960 $ 25,240 $ 10,240 $ 16,740 $ 29,730 $ 680 $ 1,360 $ 3,360 $ 26,220 $ 43,680 $ 79,220 $ 3,930 $ 6,550 $ 11,880 $ 30,150 $ 50,230 $ 91,100
Percent of Subtotal Average0.07 0.07 0.07 0.07 ENR Skilled Labor Index0.20 0.20 0.19 0.20 ENR Cement Cost ($/ton)0.32 0.32 0.32 0.32 ENR Steel Cost ($/cwt)0.39 0.38 0.38 0.39 ENR Labor Rate ($/hr)0.03 0.03 0.04 0.02 ENR Materials Index1.00 1.00 1.000.15 0.15 0.15 0.151.15 1.15 1.15
7500 15000
0 500 1000 1500 2000 2500 3000 $-
$20,000
$40,000
$60,000
$80,000
$100,000 f(x) = − 0.00772575132065311 x² + 90.969477979544 x + 7900.15376444089R² = 0.998135406286342
Construction Cost of Recarbonation Basins 1979 $
Total
Polynomial ( Total)
Volume - Cubic Meters
1979
$
3409 6818 $ 73,000 $ 141,000 $ 28,990 $ 58,010 $ 16,940 $ 37,540 $ 8,450 $ 8,900 $ 127,380 $ 245,450 $ 19,110 $ 36,820 $ 146,490 $ 282,270
Percent of Subtotal Average0.57 0.57 0.60 ENR Construction Cost Index0.23 0.24 0.21 ENR Labor Rate ($/hr)0.13 0.15 0.09 ENR Materials Index0.07 0.04 0.11 ENR Building Cost Index
0.15 0.15 0.151.15 1.15 1.15
7500 150003409 6818
$ 4,428 $ 8,549 $ 7,700 $ 10,000 $ 1,820 $ 2,730 $ 13,948 $ 21,279
Average0.32 0.40 0.23 Electricity Cost ($/kWhr)0.55 0.47 0.60 ENR Materials Index0.13 0.13 0.16 ENR Labor Rate ($/hr)
1 1 1.00
0 1000 2000 3000 4000 5000 6000 7000 8000 $-
$50,000 $100,000 $150,000 $200,000 $250,000 $300,000
f(x) = 55052.7549730458 exp( 0.000252394115622862 x )R² = 0.972736167991685
Construction Cost of Recarbonation - Liquid CO2 as a CO2 source
Installed Capacity (kg/day)
Con
stru
ctio
n C
ost
1978
$
0 1000 2000 3000 4000 5000 6000 7000 8000 $-
$5,000
$10,000
$15,000
$20,000
$25,000
f(x) = − 0.000136997446504986 x² + 3.48076265677602 x + 3878.7452482663R² = 0.999060378828706
Operation & Maintenance of Recarbonation - Liquid CO2 as a CO2 source
Installed Capacity (kg/day)
Con
stru
ctio
n C
ost
1979
$
{i}Acid
Water Treatment Cost Estimation Program
Acid: Sulfuric & Hydrochloric AcidThis estimates the amount of acid addition which is depenedent on NF/RO feed flow rate.
Capital Calculations 37% HCLNF/RO Feed flow (peak day flow w/ OTF) (433.69) -433.69 L/sec.
(37.47) (37.47)Dose by mass 7.00 73.40 mg/LDensity 1.841 1.600 g/LPercent solution 0.96 0.37 decimal Applicable RangeDose by volume 0.0040 0.1240 mL/L Lower Limit Upper Limit
Dose Rate by volume (0.1484) (4.6461) 0.04 20
% #NUM! #NUM!Manufactured & Electrical Equipment 0.7 #NUM! #NUM!Housing 0.07 #NUM! #NUM!Excavation, Site Work & Labor 0.16 #NUM! #NUM!Piping and Valves 0.07 #NUM! #NUM!Steel 0 #NUM! #NUM!Concrete 0 #NUM! #NUM!November, 2006 Capital Cost $: 1.00 #NUM! #NUM!
O&M Calculations 37% HCLNF/RO Feed flow (average daily flow) 4,665.93 4665.93 L/sec.
403.14 403.14 Dose by mass 7.00 73.40 mg/LDensity 1.841 1.600 g/LPercent solution 0.96 0.37 decimalDose by volume 0.0040 0.1240 mL/L
Dose Rate by volume 1.5967 49.9858 Acid Cost ($/ton): $ 124 $ 72
O&M Cost: $ 1,630 $ 14,741 1978 Costs%
Materials 0.04 $ 136 $ 1,227 Energy 0.05 $ 190 $ 1,720 Labor 0.91 $ 4,173 $ 37,723 Chemical Cost $/yr: $ 146,778 $ 2,668,039 November, 2006 O&M $: 1.00 $ 151,276 $ 2,708,709
Sulfuric Acid feedCapital Cost
A= 6010.6
96% H2SO4
m3/day
m3/day Limits (From EPA-600/2-79-162b, figure 30-32)
1978 Capital Cost:
96% H2SO4
m3/day
m3/day
Today's Costs
General Form: (A)*(XB) + C
{j}IronCoag
Water Treatment Cost Estimation Program
Capital CalculationsNF/RO Feed flow (peak day flow w/ OTF) 54 54
4687307 4687307Molecular weight 526.0 270.2Bicarbonate Alkalinity: 180 180
2.95 2.95 Alternative dose 0.0 0.0 Calculated dose 258.6 265.7
Basis dose rate 1,212.2 1,245.4 Chemical Cost $/ton bulk $150 $1,420
Capital Cost: $ 164,585 %
Manufactured & Electrical Equipment 0.72 $ 328,850 Housing 0.21 $ 89,611 Excavation, Site Work & Labor 0.02 $ 9,948 Piping and Valves 0.05 $ 17,128 Steel 0 $ - Concrete 0 $ - November, 2006 Capital Cost $: 1.000 $ 445,537
O&M Cost: $ 24,704 %
Materials 0.07 $ 3,599 Energy 0.09 $ 5,188 Labor 0.84 $ 58,357 Ferric Sulfate Cost $/yr: $ 73,206 November, 2006 Operation & Maintenance $: 1.00 $ 140,350
Ferric Sulfate Feed Capital CostGeneral Form: A*X^B*e^(C*X)A = 10613B = 0.319C = 0.000393
O&M CostGeneral Form: A*e^(B*X)+CA = 1260926B = 0.00001394
Fe2(SO4)3-7H2O FeCl3 6H20
Fe2(SO4)3-7H2O
{j}IronCoag
Water Treatment Cost Estimation Program
UnitsL/sec.L/dayg/molmg/Lmmoles/Lmg/Lmg/L
kg/day
$ 168,194 1978 Costs
$ 336,061 $ 91,576 $ 10,166 $ 17,503 $ - $ - $ 455,307
$ 25,298 1978 Costs
$ 3,686 $ 5,313 $ 59,761 $ 712,017 $ 780,776
FeCl3 6H20
Today's Costs
Today's Costs
{k}Alum
Water Treatment Cost Estimation Program
Capital Calculations
UnitsNF/RO Feed flow (peak day flow w/ OTF) 54 L/sec
195Molecular weight of Alum 666.41 g/molCost $/100 lbs. $ 15 per 100 lbsBicarbonate Alkalinity 180 mg/L
2.95 mmoles/LAlternative dose 0 mg/LAlternative dose rate 0 kg/hrCalculated Alum Dose Rate (6 mmol/mmol HCO3) 0.492 mmoles/LCalculated dose 328 mg/L Lower Limit Upper LimitCalculated dose rate 64 kg/hr. 4 2300 Limits (From EPA-600/2-79-162b, figure 16)Basis dose rate 64 kg/hr.
Capital Cost: $ 48,335 1978 Costs%
Manufactured & Electrical Equipment 0.46 $ 61,701 Housing 0.03 $ 3,760 Excavation, Site Work & Labor 0.04 $ 5,843 Piping and Valves 0.47 $ 47,283 Steel 0 $ - Concrete 0 $ - November, 2006 Capital Cost $: 1.00 $ 118,587
O&M Cost: $ 4,723 1978 Costs Applicable Range% Lower Limit Upper Limit
Materials 0.17 $ 1,671 4 2300 Limits (From EPA-600/2-79-162b, figure 16)Energy 0.03 $ 331 Labor 0.8 $ 10,625 Alum Cost: $ 185,535 November, 2006 Operation & Maintenance $: 1.00 $ 198,162
Coagulant: Aluminum Sulfate (Alum) (Liquid) Feed Cost Calculations
Capital CalculationsUnits
Liquid Alum dose rate 128 kg/hr. O&M cost (From EPA-600/2-79-162b, figure 19,20)Multiplier between dry and liquid 2Alternative dose 0 mg/LAlternative dose rate 0 kg/hr.Basis dose rate 128 kg/hr.
Capital Cost: $ 53,996 1978 Costs Applicable Range% Lower Limit Upper Limit
Manufactured & Electrical Equipment 0.71 $ 106,388 4 2500 Housing 0.15 $ 41,375 Excavation, Site Work & Labor 0.12 $ 15,005 Piping and Valves 0.02 $ 625 Steel 0 $ - Concrete 0 $ - November, 2006 Capital Cost $: 1.00 $ 163,393
O&M Calculations
Units
Liquid Alum dose rate 128 kg/hr.Multiplier between dry and liquid 2Alternative dose 0 mg/L
Alternative dose rate 0 kg/hr.
Basis dose rate 128 kg/hr.
O&M Cost: $ 2,376 1978 Costs O&M cost (From EPA-600/2-79-162b, figure 17,18)%
Materials 0.04 $ 198 Applicable Range
Energy 0.59 $ 272 Lower Limit Upper LimitLabor 0.37 $ 283 4 2500 Alum Cost: $ 371,069 November, 2006 Operation & Maintenance $: 1.00 $ 371,823
Alum FeedCapital CostGeneral Form: A*X^(B)*e^(C*X)
Dry Feed Liquid Feed
A = 12333.4 13223.3B = 0.3205 0.285C = 0.000515 0.000377
O&M CostGeneral Form: A*e^(B*X)+C
Dry Feed Liquid Feed
Al2(SO4)3-18H2O
m3/hr.
Construction Cost Equations (From EPA-600/2-79-162b, figure 16)
Today's Costs
Today's Costs
Today's Costs
Construction Cost Equations (From EPA-600/2-79-162b, figure 16)
Today's Costs
{k}Alum
Water Treatment Cost Estimation Program
Limits (From EPA-600/2-79-162b, figure 16)
Limits (From EPA-600/2-79-162b, figure 16)
O&M cost (From EPA-600/2-79-162b, figure 19,20)
O&M cost (From EPA-600/2-79-162b, figure 17,18)
Construction Cost Equations (From EPA-600/2-79-162b, figure 16)
Construction Cost Equations (From EPA-600/2-79-162b, figure 16)
{L}PACl
Water Treatment Cost Estimation Program
Capital Calculations
UnitsPrimary Treatment Feed flow (peak day flow w/ OTF) 46 L/sec.
166MW of PACL 596.66 g/molCost $/100 lbs.: $ 80 per 100 lbs.Alternative dose rate 0 mg/L
0 kg/hrBicarbonate Alkalinity: 180 mg/L
2.95 mmoles/LPACl Dose Rate 98 mg/LPACl Dose Rate (18:1 HCO3:PACl) 0.164 mmoles/LCalculated dose rate 16 kg/hr.Basis dose rate 16 kg/hr.
% $ 30,385 1978 Costs
Manufactured & Electrical Equipment 0.46 $ 38,787 Housing 0.03 $ 2,363 Excavation, Site Work & Labor 0.04 $ 3,673 Piping and Valves 0.47 $ 29,723 Steel 0 $ - Concrete 0 $ - November, 2006 Capital Cost $: 1.00 $ 74,547
% $ 3,603 1978 Costs
Materials 0.17 $ 1,275 Energy 0.03 $ 252 Labor 0.8 $ 8,107 Alum Cost: $ 251,020
November, 2006 Operation & Maintenance $: 1.00 $ 260,653
Alum FeedCapital CostGeneral Form: A*X^(B)*e^(C*X)
Dry Feed Liquid Feed
A = 12333.4 13223.3
B = 0.3205 0.285
C = 0.000515 0.000377
O&M Cost
General Form: A*e^(B*X)+C
Dry Feed Liquid Feed
A = 1205293 -6880.7
B = 0.000019433 -0.000659
C = -1202070 8700
Al6(OH)12Cl6
m3/hr.
1978 Capital Cost:
Today's Costs
1978 O&M Cost:
Today's Costs
{L}PACl
Water Treatment Cost Estimation Program
Applicable RangeLower Limit Upper Limit
4 2300
{m}De-Cl2
Water Treatment Cost Estimation Program
(not included here are: sodium thiosulfate, hydrogen peroxide, ammonia)
445,294
Free Chlorine Level (mg/L) 1 1 1
Default Free Chlorine Level (mg/L) 0.5 0.5 0.5
Calculated dose rate (mg/L) 1.47 0.9 0.9Alternative dose rate (mg/L) 0 0 0Basis dose rate kg/day: 654.6 400.8 400.8Water Usage (totally dissolved) 0.0 0.0 0.0Cost $/ton: $ 300 $ 300 $ 300
Relationship between ORP & Dose, see Membrane Manual 29
% $ 922,114 $ 177,192 $ 177,192 Manufactured & Electrical Equipment 0.72 $ 1,842,438 $ 354,039 $ 354,039 Housing 0.19 $ 454,246 $ 87,287 $ 87,287 Excavation, Site Work & Labor 0.04 $ 111,474 $ 21,421 $ 21,421 Piping and Valves 0.01 $ 19,192 $ 3,688 $ 3,688 Steel 0 $ - $ - $ - Concrete 0.04 $ 72,149 $ 13,864 $ 13,864 November, 2006 Capital Cost $: 1.00 $ 2,499,500 $ 480,299 $ 480,299
% $ 11,633 $ 6,879 $ 6,879 Materials 0.24 $ 460,617 $ 88,511 $ 88,511 Energy 0.1 $ 215,160 $ 41,345 $ 41,345 Labor 0.66 $ 1,711,491 $ 328,877 $ 328,877 Chemical Cost $/yr: $ 75,072 $ 45,963 $ 45,963 November, 2006 Operation & Maintenance $: 1.00 $ 2,462,340 $ 504,695 $ 504,695
Polymer Feed - Yes I know - This is a place holder equiation. I need to find out how these chemical injection systems differ from polymer.Capital CostGeneral Form: A*e^(B*X)+CA = 11760.71B = 0.00665C = 8200
O&M CostGeneral Form: A*e^(B*X)A = 3000.8B= 0.00207
NaHSO3 Na2SO3 SO2
Volume Treated ():
1978 Capital Cost:
1978 O&M Cost:
{m}De-Cl2
Water Treatment Cost Estimation Program
Chemical options:
mg/L
mg/L
mg/L Applicable Rangemg/L Lower Limit Upper Limitkg/day 0.5 100
$/ton
Polymer Feed - Yes I know - This is a place holder equiation. I need to find out how these chemical injection systems differ from polymer.
m3/day
{n}CL2
Water Treatment Cost Estimation Program
Units Alternative UnitsProduction Flow 4,380.79 L/sec.
Chromium (Cr 2+): 0.00 mg/L 0.00E+00 mMoles/LNickel (Ni 2+): 0.00 mg/L 0.00E+00 mMoles/LIron (Fe 2+): 0.00 mg/L 0.00E+00 mMoles/LManganese (Mn 2+): 0.00 mg/L 0.00E+00 mMoles/L
Total: 0.00E+00 mMoles/LDesired Residual 2.50 mg/L 3.52E-02 mMoles/L
2.50 mg/L 3.52E-02 mMoles/LAlternative Dose 0.00 mg/LBasis 946.25 kg/day
$ 20 per ton, tanks
% $ 137,974 Manufactured & Electrical Equipment 0.52 $ 199,102 Housing 0.38 $ 135,936 Excavation, Site Work & Labor 0.06 $ 25,019 Piping and Valves 0.04 $ 11,487 Steel 0 $ - Concrete 0 $ - November, 2006 Capital Cost $: 1.00 $ 371,544
% $ 27,196 Materials 0.18 $ 10,189 Energy 0.18 $ 11,422 Labor 0.64 $ 48,947 Chemical Cost $/yr: $ 7,234 November, 2006 Operation & Maintenance $: 1.00 $ 77,792
Chlorine storage and feed with Cylinder storageCapital CostGeneral Form: A*X^B + CA= 680.75B= 0.763C= 11010
O&M CostGeneral Form: A*X^B+CA= 47.6B= 0.89C= 6000
Cl2 needed
Cl2 Cost
1978 Capital Cost:
1978 O&M Cost:
NHCL
Water Treatment Cost Estimation Program
Data from water analysis. Units Alternative Units The addition of Chlorine and Ammonia to water produces chloramines.Production Flow to be treated 4380.79 L/sec. Chloramines are the "combined chlorine residual." They are more persistent
in the water lines than "free chlorine," which is HOCl, and OCl-.Chromium (Cr): 0.00 mg/L 0.00E+0 mMoles/L If there is sufficient ammonia in the water already, it doesn't need to be added,Copper (Cu): 0.00 mg/L 0.00E+0 mMoles/L of course. If not, chlorine and aqueous ammonia should be added at the molar Iron (Fe): 0.00 mg/L 0.00E+0 mMoles/L ratio of 1:1, Cl2:NH3(aq). We will use the moles of divalent metal ions Manganese (Mn): 0.00 mg/L 0.00E+0 mMoles/L and NO2- to calculate a chlorine demand. The molar ratio is 1:2 Cl2 to divalent
cations, and 1:1 for Cl2:NO2-. The residual for Chloramines must be at least
3.00 mg/L 5.84E-2 mMoles/L 2 mg/L which translates to approximately .03 moles per liter at pH 7.
4.14 mg/L 5.84E-2 mMoles/L Applicable RangeAmmonia Needed/L: 0.99 mg/L 5.84E-2 mMoles/L Lower Limit Upper Limit
1568.49 kg/day 4 4500
2.15 kg/day Chlorine storage and feed with Cylinder storage
2.15 kg/day Applicable Range
$ 20 per ton Lower Limit Upper Limit General Form: A*X^B + CCalculated Aqua Ammonia 375.55 kg/day 110 2300 Capital CostAlternative Aqua Ammonia 757.00 kg/day A= 680.75Basis Ammonia kg/day: 757.00 kg/day 1665.4 lbs/day B= 0.763NH4OH Cost $/ton: $ 200 per ton C= 11010
Total Capital Cost #VALUE! O&M CostTotal O&M Cost $57,885 A= 47.6
B= 0.89C= 6000
Chlorine Feed
% $ 12,230 Manufactured & Electrical Equipment 0.52 $ 16,489 Anhydrous Ammonia FeedHousing 0.38 $ 10,844 same place and form.Excavation, Site Work & Labor 0.06 $ 2,036 X=kg/day ammonia feed capacityPiping and Valves 0.04 $ 957 Steel 0 $ - Capital Cost:Concrete 0 $ - A*X^B*e^(C*X)November, 2006 Capital Cost $: 1.00 $ 30,326 A= 3849.2
B= mg/L% C= -0.000035
Materials 0.18 $ - Energy 0.18 $ - O&M Cost:Labor 0.64 $ - A*e^(B*X) +CChemical Cost $/yr: $ 16 A= -28063November, 2006 Operation & Maintenance $: 1.00 $ 16 B= -2.41E-4
C= 36160
Ammonia Feed
% #VALUE!Manufactured & Electrical Equipment 0.66 #VALUE!Housing 0.09 #VALUE!Excavation, Site Work & Labor 0.15 #VALUE!Piping and Valves 0.1 #VALUE!Steel 0 #VALUE!Concrete 0 #VALUE!November, 2006 Capital Cost $: 1.00 #VALUE!
% $ 12,776 Materials 0.4 $ - Energy 0.06 $ - Labor 0.54 $ - Ammonia Cost: $ 57,869 November, 2006 Operation & Maintenance $: 1.00 $ 57,869
Desired NH2Cl Residual
Cl2 needed/L:
Calculated Cl2 Dose
Alternative Cl2 Dose Limits (From EPA-600/2-79-162b, figure 1-3)
Basis Cl2 Dose
Cl2 Cost $/ton:
Limits (From EPA-600/2-79-162b, figure 42-44)
Source: Qasim, et al, Aug. 1992, AWWA
1978 Capital Cost:
1978 O&M Cost:
1978 Capital Cost:
1978 O&M Cost:
{p} Ozone
Water Treatment Cost Estimation Program
Units Alternative UnitsProduction Flow to be treated 4380.79 L/sFlow Rate: 262847 L/min 69444 gpmOzone level required (typically 1-5 mg/L) 1 mg/LTotal ozone needed: 378.50 kg/day 832.7 lbs/dayContact time : 2 min
Contact chamber size: 525.7 18565.4Power (~26.5kWh per kg ozone): 22067 kWh
TOTAL CONSTRUCTION COSTS: $ 2,927,245
TOTAL OPERATING COSTS: $ 233,064
Ozone Generator: Contact Chamber:Applicable Range
Lower Limit Upper Limit
Ozone Requirements: 378.50 kg/day 4 1800
% $ 972,674 1978 Capital Cost: % $ 72,735 Manufactured & Electrical Equipment 0.81 $2,186,391 B) Manufactured Equipment 0.00 $ - Housing 0.03 $ 75,656 H) Housing 0.00 $ - Excavation, Site Work & Labor 0.16 $ 470,344 A) Excavation and Site Work 0.50 $ 109,912 Piping and Valves 0.00 $ - F) Piping and Valves 0.00 $ - Steel 0.00 $ - D) Steel 0.31 $ 57,911 Concrete 0.00 $ - C) Concrete 0.19 $ 27,032 November, 2006 Capital Cost $: 1.00 $2,732,391 Capital Cost: 1.00 $ 194,855
% $ 98,627 Materials 0.11 $ 22,580 Energy 0.77 $ 177,200 Labor 0.12 $ 33,283 November, 2006 Operation & Maintenance $: 1.00 $ 233,064
Ozone Generation Costs Ozone Contact Chamber CostsConstruction Costs: Construction Costs:General Form: A *X ^B*e^(C*X) General Form: A *X ^B+CA= 18631.2 A= 1771.4B= 0.674 B= 0.5967C= -0.000121 C= 1700
O & M Costs:General Form: A*X^B+CA= 392.4B= 0.919C= 6800
m3 ft3
Note: Ozone requirements (ozone demand) are based on water quality analysis outside of this program
Limits (From EPA-600/2-79-162b, figure 11-13)
1978 Capital Cost:
1978 O&M Cost:
O&M Costs: NONE
Source: Qasim, et al, Aug. 1992, AWWA Source: Qasim, et al, Aug. 1992, AWWA
{q}LimeFeed
Water Treatment Cost Estimation Program
Volume Treated 5154 L/sec.
Purity 0.9
FROM WATER ANALYSIS Units Alternative UnitsCa (2+): 2.1 mg/L 0.1 mmoles/LMg (2+): 0.0 mg/L 0.0 mmoles/L 0.0 mg/LHCO3 (-): 180.0 mg/L 3.0 mmoles/L 0.0 mg/LCO2 (2-): 0.8 mg/L 0.0 mmoles/L 0.72 mg/LExcess: 5.0 mg/LTotal 6.4 mg/L
volume treated: 18554 Lime Dose: 118 mg/LLime Cost $/ton: $ 60 mg/LSoda Ash Cost $/ton: $ 160 per tonAlternative dosage rate Lime 0.0 kg/hr.Alternative dosage rate Soda 0.0 kg/hr. Applicable Range
Lower Limit Upper LimitBasis Lime: 117.8 kg/hr 4 4500 Basis Soda: 0.0 kg/hr 4 4500
% $ 88,611 Manufactured & Electrical Equipment 0.7 $ 172,131 Housing 0.25 $ 57,435 Excavation, Site Work & Labor 0.02 $ 5,356 Piping and Valves 0.03 $ 5,533 Steel 0 $ - Concrete 0 $ - November, 2006 Capital Cost $: 1.00 $ 240,456
% $ 15,124 Materials 0.06 $ 1,889 Energy 0.09 $ 3,176 Labor 0.85 $ 36,151 Lime Cost: $ 64,799 November, 2006 Operation & Maintenance $: 1.00 $ 106,016
Updated from EPA-600/2-79-162b, Aug. 1979
Lime Requirement
m3/hr.
Limits (From EPA-600/2-79-162b, figure 24-26)
1978 Capital Cost:
1978 O&M Cost:
{q}LimeFeed
Water Treatment Cost Estimation Program
Mg Ca HCO3+CO2 Ca(OH)2 Mg and Ca react with Alkalinity and Lime to precipitate CaCO3 and Mg(OH)2 Ratio 1 1 4 3Limit 0.00 eq 0.00 0.00 0.00 0.00
0.58 mg/L 0.0 0.0 0.0 0.0
Mg Ca HCO3+CO2 Ca(OH)2 Remaining Mg or Ca react with remaining alkalinity 0.0 mg/L Ratio 1 1 2 1
eq 0.00 0.05 5.94 0.00mg/L 0.0 2.1 362.1 0.0
Mg Ca Na2CO3 Ca(OH)2 If Ca and/or Mg are in excess of Alkalinity, then add soda ash0.0 mg/L Ratio 1 1 1*mg+1*Ca 1*Mg
eq 0.000 0.000 0.000 0.000 0 mg/L mg/L 0.0 0.0 0.0 0.0
1000.09 mol/m3100 g/mol Calcium Carbonate
1.80 11.4 g CaCO3 /m3 treated19 g sludge/m3 treated assuming 30% solids
8,493 kg sludge per day18,684 lbs sludge per day
Soda Ash Requirement
Limits (From EPA-600/2-79-162b, figure 24-26)
{q}LimeFeed
Water Treatment Cost Estimation Program
Mg and Ca react with Alkalinity and Lime to precipitate CaCO3 and Mg(OH)2
Remaining Mg or Ca react with remaining alkalinity
If Ca and/or Mg are in excess of Alkalinity, then add soda ash
{r}Antiscalent
Water Treatment Cost Estimation Program
Units Alternative Units
Volume Treated 5,154 L/sec. 445,294Alternative dosage rate (default = 0.5 mg/L): 0 mg/LBasis Polymer Feed 222.6 kg/dayAmerican Water Chemicals $/500 lb.: $ 500 per 500 lbs.
% $ 59,895 Manufactured & Electrical Equipment 0.76 $ 126,323 Housing 0.19 $ 29,505 Excavation, Site Work & Labor 0.04 $ 7,241 Piping and Valves 0.01 $ 1,247 Steel 0 $ - Concrete 0 $ - November, 2006 Capital Cost $: 1.00 $ 164,315
% $ 4,758 Materials 0.1 $ 990 Energy 0.24 $ 2,664 Labor 0.66 $ 8,830 AntiScalant Cost $/yr: $ 170,232 November, 2006 Operation & Maintenance $: 1.00 $ 182,717
Polymer Feed Capital CostGeneral Form: A*e^(B*X)+CA = 11760.71B = 0.00665C = 8200
O&M CostGeneral Form: A*e^(B*X)A = 3000.8B= 0.00207
1978 Capital Cost:
1978 O&M Cost:
Source: Qasim, et al, Aug. 1992, AWWA
{s}PolyElectrolyte
Water Treatment Cost Estimation Program
Units Alternative Units
Volume Treated 5154 L/sec. 445,294Alternative dosage rate (default = 0.5 mg/L): 0 mg/LBasis Polymer Feed 222.6 kg/dayAmerican Water Chemicals $/500 lb.: $ 500 per 500 lbs.
% $ 59,895 Manufactured & Electrical Equipment 0.76 $ 126,323 Housing 0.19 $ 29,505 Excavation, Site Work & Labor 0.04 $ 7,241 Piping and Valves 0.01 $ 1,247 Steel 0 $ - Concrete 0 $ - November, 2006 Capital Cost $: 1.00 $ 164,315
% $ 4,758 Materials 0.1 $ 990 Energy 0.24 $ 2,664 Labor 0.66 $ 8,830 PolyElectrolyte Cost $/yr: $ 170,232 November, 2006 Operation & Maintenance $: 1.00 $ 182,717
Polymer FeedCapital CostGeneral Form: A*e^(B*X)+CA = 11760.71B = 0.00665C = 8200
O&M CostGeneral Form: A*e^(B*X)A = 3000.8B= 0.00207
1978 Capital Cost:
1978 O&M Cost:
{t}KMnO4
Water Treatment Cost Estimation Program
Units Alternative Units
Feed/Product Flow 5154 L/sec. 445,294 Mn 2+ 0.00 mg/LFe 2+ 0.00 mg/LCalculated KMnO4 Dose: 0.000 mg/LAlternative dosage rate 2 mg/LBasis KMnO4 890.6 kg/dayKMnO4 $/lb (hopper trucks): $ 1.9 per lb.
1978 Capital Cost: % $ 35,277 Manufactured & Electrical Equipment 0.66 $ 64,612 Housing 0.19 $ 17,378 Excavation, Site Work & Labor 0.05 $ 5,331 Piping and Valves 0.1 $ 7,342 Steel 0 $ - Concrete 0 $ - November, 2006 Capital Cost $: 1.00 $ 94,662
1978 O&M Cost: % $ 5,600 Materials 0.03 $ 350 Energy 0.05 $ 653 Labor 0.92 $ 14,488 KMnO4 Cost $/yr: $ 1,293,766 November, 2006 Operation & Maintenance $: 1.00 $ 1,309,257
Permanganate FeedCapital CostGeneral Form: A*X^B*e^(C*X)A = 9681.7B = 0.0304C = 0.00122
O&M CostGeneral Form: A*e^(B*X)+CA = -2125.9B= -0.01689C= 5600
m3/day
Source: Qasim, et al, Aug. 1992, AWWA
{v}Clearwell
Water Treatment Cost Estimation Program
Construction cost for clear well storage
Below Ground (concrete)Storage Capacity 15852 kgal
60000
% $ 3,169,927 Manufactured & Electrical Equipment 0.02 $ 175,936 Housing 0.13 $ 1,068,429 Excavation, Site Work & Labor 0.3173 $ 3,039,822 Piping and Valves 0 $ - Steel 0.2753 $ 2,241,342 Concrete 0.25695 $ 1,593,252 November, 2006 Capital Cost: 1.00 $ 8,118,781 November, 2006 Unit Cost ($/kgal) $512
Data from EPA-600/2-79-162b, August 1979, pg453-454. They are used in determining cost formula.
m3
1978 Capital Cost:
{v}Clearwell
Water Treatment Cost Estimation Program
Ground Level (steel)Storage Capacity 14531 kgal
55000
% $ 1,628,817 Manufactured & Electrical Equipment 0.6891 $ 3,114,799 Housing 0.13 $ 548,995 Excavation, Site Work & Labor 0.01 $ 49,227 Piping and Valves 0.07066 $ 239,546 Steel 0.044 $ 184,068 Concrete 0.0569 $ 181,289 November, 2006 Capital Cost: 1.00 $ 4,317,924 November, 2006 Unit Cost ($/kgal) $297
m3
1978 Capital Cost:
{w}GravityFilt
Water Treatment Cost Estimation Program
Units Alternative UnitsDesired Flow Rate 5153.87 L/s 81721 gpmTemperature 53.15 oF
Total Suspended Solids 22.0 mg/LWash Cycle 24 hrTSS Density 35 g/L*Media Depth 1.2 m 1.31 yd
Maximum Media Capacity 110
Required Media Volume 2,544.54 3328.26
Calculated Bed Area: 2,120.45 4156.08
Alternative Bed Area: 0.00 0.00Tank Depth 1.56 m 1.7 yd
Backwash rate 13.93Backwash duration 6 min.Backwash frequency times per dayLoading Rate 2.2 gpm/sqft
Media Cost Delivered
$ 540 $ 699
$ 540 $ 699
$ 1,620 $ 2,098
$ 1,215 $ 1,573
TOTAL CONSTRUCTION COSTS: $ 17,568,907 Rapid Sand: $ 1,797,258 Coal/ Sand: $ 1,797,258 Coal/ Sand/ Garnet: $ 2,546,115 Sand/Greensand/Coal $ 2,995,430 TOTAL OPERATING COSTS: $ 730,268 Media costs assume equal parts of each type.
*Media capacity based on information in 'Water Treatment and Plant Design',R.L. Sanks, Co: 1978, Ann Arbor Science Publishers, Inc.
Construction cost is 100% Manufactured EquipmentO&M costs are included with the structure.
L-TSS/m3*
m3 yd3
m2 yd2
m2 yd2
gpm/ft2
$/yd3 Sand $/m3
$/yd3 Coal $/m3
$/yd3 Greensand $/m3
$/yd3 Garnet $/m3
{w}GravityFilt
Water Treatment Cost Estimation Program
Gravity Filter
Backwashing Pump Gravity Filter Structure
ActualApplicable Range
ActualApplicable Range
Lower Limit Upper Limit Lower Limit Upper Limit
2,120.45 13 2600 2,120.45 13 2600
% $ 2,150,536 % $ 4,625,190
Manufactured & Electrical Equipment 0.69 $ 4,117,857 Manufactured & Electrical Equipment 0.26 $ 3,337,171
Housing 0 $ - Housing 0.18 $ 2,158,515
Excavation, Site Work & Labor 0.07 $ 454,960 Excavation, Site Work & Labor 0.22 $ 3,075,255
Piping and Valves 0.24 $ 1,074,241 Piping and Valves 0.23 $ 2,214,120 Steel 0 $ - Steel 0.05 $ 593,953
Concrete 0 $ - Concrete 0.06 $ 542,835 November, 2006 Capital Cost $: 1.00 $ 5,647,058 November, 2006 Capital Cost $: 1.00 $ 11,921,849
% $ 25,105 % $ 262,655 Materials 0.24 $ 12,540 Materials 0.12 $ 65,601 Energy 0.52 $ 30,460 Energy 0.36 $ 220,630
Labor 0.24 $ 16,944 Labor 0.52 $ 384,092
November, 2006 Operation & Maintenance $: 1.00 $ 59,945 November, 2006 Operation & Maintenance $: 1.00 $ 670,324
Backwash Pumping Costs Gravity Filter Structure Costs Construction Costs: Construction Costs:General Form: A + B*X + C*X^2 General Form: A *X^B*e^(CX)A= 36000 A= 35483.4B= 1254.21 B= 0.591C= -0.1212 C= 0.000162
O & M Costs: O & M Costs:General Form: A*X^B+C General Form: A*X^B+CA= 73.3 A= 359.5B= 0.75 B= 0.8568C= 2200 C= 8100
What is relationship of BW pump to filter area for min and max calcs
Filter area (m2): Filter area (m2):Limits (From EPA-600/2-79-162b, figure 67-69)
1978 Capital Cost: 1978 Capital Cost:
1978 O&M Cost: 1978 O&M Cost:
Source: Qasim, et al, Aug. 1992, AWWA Source: Qasim, et al, Aug. 1992, AWWA
0 500 1000 1500 2000 2500 30000
2000
4000
6000
8000
10000
12000
14000
16000
18000
f(x) = 53.3774118969911 x^0.700664241362944R² = 0.994123915558261
Column R
Power (Column R)
{w}GravityFilt
Water Treatment Cost Estimation Program
50100200300
400
600
800
10001200
140016001800200023002600
2800
0 500 1000 1500 2000 2500 30000
2000
4000
6000
8000
10000
12000
14000
16000
18000
f(x) = 53.3774118969911 x^0.700664241362944R² = 0.994123915558261
Column R
Power (Column R)
{x}UFSCC
Water Treatment Cost Estimation Program
Upflow Solids Contact Clarifier (UFSCC)
Units Alternative UnitsProduction Flow to be treated 4380.79 L/sec 69444 gpmRetention Time 180 min.Assumed Depth = 4.8 m 4.8 m
Calculated Settling Area 9856.8
Alternative settling Area 0
Basis: 9856.8
% $ 2,921,679 Manufactured & Electrical Equipment 0.516 $ 4,183,673 Housing 0 $ - Excavation, Site Work & Labor 0.293 $ 2,587,194 Piping and Valves 0 $ - Steel 0.11 $ 825,425 Concrete 0.081 $ 462,918 November, 2006 Capital Cost $: $ 8,059,211
% G=70 % G=110 % G=150 $ 58,325 $ 92,595 $ 128,007
Materials 0.17 $ 20,637 0.14 $ 26,981 0.11 $ 29,307 Energy 0.23 $ 31,301 0.38 $ 82,101 0.5 $ 149,342 Labor 0.6 $ 98,413 0.48 $ 124,989 0.39 $ 140,393 November, 2006 Operation & Maintenance $: $ 150,352 $ 234,071 $ 319,042
$ = a+b*x a b
62801.114 416.77163
132264.71 244.33215
$=a+b*x a bG = 70 5967.9519 5.3118202G = 110 5806.5744 8.80491G = 150 5939.8245 12.384121
m2
m2
m2
1978 Construction Cost
1978 O&M Cost:
Construction Cost Equations (From EPA-600/2-79-162b, figure 63)
<400 m2
>400 m2
O&M Cost (From EPA-600/2-79-162b figure 63 & 64)
{y}IX
Water Treatment Cost Estimation Program
Ion ExchangeRegeneration/Backwashing Pump
ActualApplicable Range
Lower Limit Upper Limit
Production Flow to be treated 4380.79 L/s 49.61 13 2600 Equiv/L , CATION >+1 1.05E-04 equiv/L Applicable RangeEquiv/L , ANION 7.21E-03 equiv/L Lower Limit Upper Limit
Service Flow Rate : 20 L/(hr*L resin) 16 40 % $ 97,922 Cation Equivalents/Liter of Resin 20 equiv/L Manufactured & Electrical Equipment 0.69 $ 187,501 Anion Equivalents/Liter of Resin 11 equiv/L Housing 0.00 $ - Desired Run Cycle: 1 days Excavation, Site Work & Labor 0.07 $ 20,716
Piping and Valves 0.24 $ 48,914 Medium: Cation Anion Steel 0.00 $ -
Min Volume: 788.5 788.5 Concrete 0.00 $ - Time until exhaustion of min volume: 397.6 3.2 days November, 2006 Capital Cost $: 1.00 $ 257,131
Resin for desired Run Cycle: 788.54 788.54Resin Expansion Coefficient 2 2 % $ 3,570
Total Vessel Volume 1,577 1,577 Materials 0.24 $ 1,783
$1,607 $6,250 Energy 0.52 $ 4,332 Resin Cost: $ 1,267,299 $ 4,928,385 Labor 0.24 $ 2,410
November, 2006 Operation & Maintenance $: 1.00 $ 8,525 Vessel:Aspect ratio: 4 height/dia
Bed area : 49.61Base pressure vessel correlation: % $ 2,208,278 Resin w/ Tank & Regeneration TankNumber of Vessels (Reality check) Height is 31.8 m Manufactured & Electrical Equipment 0.57 $ 1,845,612 (446 kPa/ 50 psig) b= 3.446 Housing 0.01 $ 31,839 log($) = b + m*log(m^3) m= 0.562 Excavation, Site Work & Labor 0.03 $ 86,053 Cost factor for operating pressure: 2 Piping and Valves 0.43 $ 1,118,253 Tank cost at base pressure: $ 174,786 Steel 0.00 $ -
TOTAL TANK COST: $ 349,572 Concrete 0.00 $ - November, 2006 Capital Cost $: 1.04 $ 3,081,756
Regeneration (with NaCl) Units Alternative Units % $ 820,280
Mass of NaCl /vol of resin: 150 9 Materials 0.24 $ 233,956 NaCl required: 236,563 kg 521,526 lb Energy 0.52 $ 426,546 Chemical cost per kg NaCl: $0.02 per kg $0.01 per lb. Labor 0.24 $ 179,673 TOTAL CHEMICAL COST PER YEAR: $ 820,280 November, 2006 Operation & Maintenance $: 1.00 $ 840,175
Chemical concentration: 10 percent
Regeneration fluid req'd : 2,366 625 kgalSTORAGE TANK COST: $ 591,406
Units Alternative Units 80,000 gallon 319,000.00Pumping 100,000 gallon 333,000.00 Height DIfference 32 m 104.3 ft Pipe Diameter 0.51 m 1.7 ft Length of Pipe 10 m 32.8 ft Efficiency 78 Number Transfer Pumps 1 Pressure Differential 200 kPa 29.0 psi
Capacity per Pump 5.154 81,699 gpm Size 6512.9 hp
Filter area (m2):
1978 Capital Cost:
m3
m3
1978 O&M Cost:
m3
Nominal Resin Price $/m3
m2
Total Construction Cost:
1978 O&M Cost:
kg/m3 lb/ft3
m3
m3/s
{z}MF-P input
Water Treatment Cost Estimation Program
Process input Units Alternative Units Alternative Units Lower Limit Upper Limit Process Flow Calculation Units Alternative UnitsDesign MF product flow rate 99,989,169 gpd Feed flow 4380.3 L/s 69430 gpmDesign MF product flow rate 100.0 MGD 0.01 Product flow 4351.1 L/s 68966 gpmDesign MF product flow rate 69437 gpm Backwash 908.4 L/hr 4 gpmDesign MF product flow rate 4380 L/s 378,459,004 L/day Recovery rate 99.3 %
Design MF product flow rate 378,459 Feed pump horsepower 1519 hpFeed pump (kwh) 9,429,856 kwh
Plant availability (%) 95 % Backflush (kwh) 62,866 kwhMembrane Module equipment cost $ 211,500 90M10C Number of Modules 103Cost per membrane $650 Number of Membranes 9270modular system flow rate 675 gpm 42.6 L/s 0.972 MGD Building Area 49995 ft2 4645 m2Flow per module 7.5 gpmNo. membranes per module 90Pump efficiency 80 %Motor efficiency 93 %Design feed pressure 30 psi 207 kpaBackflush pressure 29 psi 200 kpa 576Backwash Flow 600 gpm 37.9 L/sBackwash intervals 15 minutes 900 second 0.0104 daysBackwash and backflush duration 0.1 minutes 6 second 0.0001 days
Operations & Maintenance Cost Input
Electricity Rate 0.07 $/kWhSodium Hypochlorite Cost 0.43 $/LDesign dosage 200 mg/LSpecific gravity (NaOCl) 1.168Solution concentration 12 %Membrane Life 10 YearsStaff Days/day 3
m3/day
O&M Cost EstimationDirect Capital CostsMembrane Modules $ 21,784,500 @ 211500 $ each Electricity $ 664,491 Membrane $ 6,025,500 @ 650 $ each Labor $ 254,000
Building $ 4,999,464 @ 100 1076 Chemicals (Sodium Hypochlorite) $ 215,000 Installation $ 7,210,000 @ 70000 $/90M10C Membrane Replacement $ 603,000 Miscellaneous $ 1,089,225 5 % of Module Cost Cleaning Chemicals(NaOCl) $ 43,000 Plant interconnecting piping $ 1,143,686 5 % of Module and misc. Repairs and Replacement and Misc. $ 891,000 Engineering $ 2,287,373 10 % of Module and misc. Total O & M Cost $ 2,670,491 Total Direct Capital Costs $ 44,539,748
Indirect Capital CostsInterest During Construction $ 2,672,000 6 % of Total directContingencies $ 8,908,000 20 % of Total directA&E Fees, Proj. Management $ 4,454,000 10 % of Total directWorking Capital $ 1,782,000 4 % of Total directTotal Indirect Captial Cost $ 17,816,000
Total Construction Cost $ 62,355,748 Total costs
$/ft2 $/m2
document.xls
{bb}Rejection
2.66E-04 3.97E+00
2.66E-03 3.97E+01Transmembrane pressure (Pa) 1,550,000 1,404,096
37 551245
1.00E-05 1.00E-05
25.68 13.96
1000 1000Viscosity (Pa s) 0.001 0.001
4908 4908
1.20E-09 1.20E-09
Calculated paramters determined by configuration and operating conditions
7.19E-06 7.19E-06 A
4.64E-12 5.12E-12 A
1.44E+01 1.44E+01 ASchmidt Number 837 837 AReynolds Number 143 143 Aa 0.875 0.875 Bb 0.250 0.250 Bc 0.065 0.065 Bk (m/s) for laminar flow in flat channel 3.23E-03 3.23E-03 A and B
Iterations neccessary for model convergence (pp 9.13 item 8, reference A)Solving the design equations 1 2 3 4 5 6 7 8
0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00Recovery 0.1000 0.0910 0.0911 0.0911 0.0911 0.0911 0.0911 0.0911
0.996 0.996 0.996 0.996 0.996 0.996 0.996 0.996
0.9955 0.9956 0.9956 0.9956 0.9956 0.9956 0.9956 0.9956
28.5895 2.83E+01 2.83E+01 2.83E+01 2.83E+01 2.83E+01 2.83E+01 2.83E+01
0.1144 1.13E-01 1.13E-01 1.13E-01 1.13E-01 1.13E-01 1.13E-01 1.13E-01
28.5261 28.2444 28.2472 28.2472 28.2472 28.2472 28.2472 28.2472
6.55E-06 6.55E-06 6.55E-06 6.55E-06 6.55E-06 6.55E-06 6.55E-06 6.55E-06
1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00
Pure water permeability (m3/s)
Feed Flow (m3/s)
Area (m2)
Channel height dh(m)
Cf (mol/m3)
Density (kg/m3)
a (Pa m3mol-1)
Diffusivity of NaCl (m2/s)
Jv (m/s) 1st pass
Pv/tm (m3m-2s-1Pa-1)
Average Uc (m/s)
Jv/k
Intrinsic Rejection Ro
Appartent Rejection Ra
Cw (mol/L)
Cp (mol/L)
Cr (mol/L)
Jv Theoretical (m3m-2s)
Exp (Jv/k)
1 2 3 4 5 6 7 8 9 100.995
0.995
0.996
0.996
6.40E-06
6.45E-06
6.50E-06
6.55E-06
6.60E-06
6.65E-06
6.70E-06
6.75E-06
6.80E-06
6.85E-06
Ra Test Ri Test Ra Site Ri Site Jv Jv Site
Project Name Date Stage
Model Development 06/07/04 A1
This sheet originally from EllenVelocity 2.3 m/sec
Outfall Length (enter "m" or "ft.") 100 m
Concentrate Flow 0.70Pipe Diameter 0.62 mdP 0.37 m
99.9 kPaSchedule 80 Pipe Cost 900 $/m
Total Pipe Cost $90,025
Use this one.
Velocity Length Diameter (m) dP1 kPa2.3 100 0.001 0.024 22.947
0.01 0.074 5.3790.02 0.105 3.4760.03 0.129 2.6920.04 0.149 2.2460.05 0.166 1.9520.06 0.182 1.7400.07 0.197 1.5790.08 0.210 1.4510.09 0.223 1.348
0.1 0.235 1.2610.11 0.247 1.1880.12 0.258 1.1240.13 0.268 1.0690.14 0.278 1.0200.15 0.288 0.9770.16 0.298 0.9380.17 0.307 0.9030.18 0.316 0.8710.19 0.324 0.842
0.2 0.333 0.8150.3 0.408 0.6310.4 0.471 0.5270.5 0.526 0.4570.6 0.576 0.4080.7 0.623 0.3700.8 0.666 0.3400.9 0.706 0.316
1 0.744 0.2961.1 0.781 0.278
m3/sec
Flow m3/s
What is purpose of graph?Show dp or diameter as a function of the other
Used for predicting optimum pipe diameter.
Two equations, one simpler (Darcy-Wisebeck) given to calculate dP, depending on pipe diameter size.
The other eqn which is used to calculate dP is Hazen Williams with HDPE pipe, Cf = 145
1.2 0.815 0.2641.3 0.849 0.2511.4 0.881 0.2391.5 0.911 0.2291.6 0.941 0.2201.7 0.970 0.2121.8 0.998 0.2041.9 1.026 0.197
2 1.052 0.191
dP2 kPa4.4961.4221.0050.8210.7110.6360.5800.5370.5030.4740.4500.4290.4100.3940.3800.3670.3550.3450.3350.3260.3180.2600.2250.2010.1840.1700.1590.1500.1420.136
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00
1
10
100
Pressure Drop vs Diameter - Two Versions
Eq IIIAlt
Diameter (m)
dP
(K
pa
)
What is purpose of graph?Show dp or diameter as a function of the other
Used for predicting optimum pipe diameter.
Two equations, one simpler (Darcy-Wisebeck) given to calculate dP, depending on pipe diameter size.
The other eqn which is used to calculate dP is Hazen Williams with HDPE pipe, Cf = 145
0.1300.1250.1200.1160.1120.1090.1060.1030.101
0.0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.00
1
10
100
Pressure Drop vs Diameter - Two Versions
Eq IIIAlt
Diameter (m)
dP
(K
pa
)
Project Name Date Stage
Model Development 06/07/04 A1
Ionics Formulas for USBR Pricing of an EDR System
Last Revision Date 7/6/2000
TDS 1000 mg/l 500Production Flow 105.25 mgdCapital Cost $ 35,326,384 Total Power 22.8 kWh/KgalMembrane Replacement $ 5,049,026 WATER RECOVERY 75%Staff days/day 3All cost numbers are only within +,- 15%
Estimate O&M Costs
Electricity $ 58,171,969 Labor $ 31,810 Membrane Replacement $ 5,049,026 Cleaning Chemicals $ 105,252 Cartridge Filters $ 2,024,874 Repairs and Replacement $ 176,632 Insurance $ 70,653 Lab fees $ 1,010,417 Total O & M Cost $ 66,640,633
Total Costs $ 35,326,384
Capital Recovery $ 2,566,423
Annual cost $ 69,207,056
$0.50
$/1000 gal Product $1.90
$/acre foot Product $617.99
Ms. Antonia von [email protected], personal communication.
$/m3 Product
{ee}ED2
Water Treatment Cost Estimation Program
First Stage
Input from Interface Value: Units Sample Values: Membrane ReplacementProduction Flow to be treated 4380.79 L/sec. Membrane Cost/m2: $ 25.00
Flow Rate 15771 Membrane Life Expectancy (yrs): 15Feed TDS 500 mg/LProduct TDS 500 mg/L Construction Cost ItemsAverage Equivalent Weight: 35.55 Construction Cost Factor (%): 1.65Percent Recovery: 0.5 Electricity Cost $/kWh: $ 0.07
Production Data Labor and OverheadDelta N eq/m3: 0.00 Labor cost, Lh ($/h) $ 29.05 Desal Ratio: 1.00 Shifts per day, S (number/day) 0.2
Workers per shift, Ws (number/shift) 1Membrane CharacteristicsTransport efficiencies Sum<=1.00 Capital RecoveryInsert rows after Na+ or Cl- System lifetime, r (yr) 30to add more ion efficiencies. Downtime, Dt (%) 0.05Na+: 0.470 0.400 Annual interest rate, i (%) 6
Sum cations efficiencies: 0.470 First Stage Capital Costs
Based on Membrane Cost @ $25/m2 $ - Cl-: 0.470 0.400
First Stage O&M Costs/ yearSum anions efficiencies: 0.470 Chemicals $ 1,249
Maintenance $ - Transport effieciency: 0.940 Membrane Replacement: $ - Sum of Anion & Cation Efficiency. Labor Cost: $ 16,965 Area/membrane pair Asahi is 0.85 m^2 0.850 m2 ED Electicity Cost/year @ $0.07/kWhr: $ 82,201 Dilute side resistance "Rd" 0 (ohms/cm)/cm2 Capital Recovery $ - Concentrate side resistance "Rc" 0 (ohms/cm)/cm2 November, 2006 O&M $: $ 100,415 Membrane resistance "Rm" 0.070 (ohms/cm)/cm2:Total resistance Rt = (Rd+Rc+Rm): 0.070 0.860 Current density 30 amps/m2 30 - 300Current Efficiency: 0.860 Membrane Voltage Potential "Vm" volts/pairVoltage per cell Vc = Rt*CD+Vm: 0.021 1.000
Energy RequirementsPower requirements 0.00 kWhr/m3:Pumping energy requirements 0.17 kWhr/m3 0.17Total 64345 kWh/day
Membrane RequirementsTotal Membrane Area 0 m2Number of cell pairs: 0
m3/Hr.
{ee}ED2
Water Treatment Cost Estimation Program
Second Stage
Input from Interface Value: Sample Values: Membrane ReplacementFlow Rate 2576.9 L/sec Membrane Cost/m2: $100.00 Flow Rate 9277 m3/hr. Membrane Life Expectancy (yrs): 15Feed TDS 500 mg/LProduct TDS 500 mg/L Construction Cost ItemsAve Equivalent Weight: 35.55 Construction Cost Factor (%): 1.65Percent Recovery: 0.50 Electricity Cost $/kWh: $0.07
Production Data Labor and OverheadDelta N 0.00 equiv/m3 Labor cost, Lh ($/h) 29.05Desal Ratio: 1.00 Shifts per day, S (number/day) 0.2
Workers per shift, Ws (number/shift) 1Membrane CharacteristicsTransport efficiencies Sum<=1.00 Capital RecoveryInsert rows after Na+ or Cl- System lifetime, r (yr) 30to add more ion efficiencies. Downtime, Dt (%) 0.05Na+: 0.470 0.400 Annual interest rate, i (%) 6
Sum cations efficiencies: 0.470
Second Stage Capital CostsCl-: 0.470 0.400 Based on Membrane Cost @ $100/m2 $ -
Sum anions efficiencies: 0.470 Second Stage O&M Costs/ yearChemicals $ 1,249
Transport effieciency: 0.940 Maintenance $ - Sum of Anion & Cation Efficiency. Membrane Replacement: $ - Area/membrane pair Asahi is 0.85 m^2 0.850 m2 Labor Cost: $ 848 Dilute side resistance "Rd" 0 (ohms/cm)/cm2 ED Electicity Cost/year @ $0.07/kWhr: $ 48,353 Concentrate side resistance "Rc" 0 (ohms/cm)/cm2 Capital Recovery $ - Membrane resistance "Rm" 0.070 (ohms/cm)/cm2 November, 2006 O&M $: $ 50,450 Total resistance Rt = (Rd+Rc+Rm): 0.070 0.860 Current density 30 amps/m2 30 - 300Current Efficiency: 0.860 Membrane Voltage Potential "Vm" 0.650 volts/pairVoltage per cell Vc = Rt*CD+Vm: 0.671 1.000
Energy RequirementsPower requirements 0.00 kWhr/m3Pumping energy requirements 0.17 kWhr/m3 0.17Total 37850 kWh/day
Membrane RequirementsTotal Membrane Area 0 m2Number of cell pairs: 0
TotalTotal capital cost (1st and 2nd stage) $0
{ee}ED2
Water Treatment Cost Estimation Program
Suggested Values $ 100.00
15
1.65 $ 0.08
$ 15.00 0.2
1
151510
{ee}ED2
Water Treatment Cost Estimation Program
Suggested Values100
15
1.650.08
150.2
1
151510
Project Name Date Stage
Model Development 06/07/04 A1
PumpsUnits Alternative Units
Number of pumps: 1 pumpHeight differential: 100 m 328.1 ftDischarge pressure: 1750 kPa 254 psi
Full flow rate: 5.15 81,699 gal/min
Basis flow rate 5.15 81,699 gal/minPump Efficiency: 75 %Velocity (m/s) 2.4 m/s 8 ft/secMotor Efficiency: 87 %HP 24251Power consumption: 20795 kW
PD VST CentDirect Costs (material and labor) 3 - 300 HP 3 - 500 HP 3 - 1200 HPPump, drive, Piping and driver 7,275,306 3,016,431 234 Piping 1,727,931 1,727,931 1,727,931 Controls 4,000 Installed Capital Cost $9,003,237 $4,748,362 $1,728,164
Operating CostsPower Cost $/year 12,113,659 Lubrication ($/L oil) 0.7 59,483
0.075 9,559,752 Maintenance (hr/Hp) 1.5 1,056,738
$22,789,633
m3/s
m3/s
Cooling water ($/m3 water)
Source: "Pump Handbook" Karassik, Krutzsch, Fraser and Messina pg (9-66)
Required InformationPlant life expectancy, n 30Annual Interest Rate, i 6%Annual fixed-charge rate, AFC 10
Present-worth factor, PWF 13.76
Captial-recovery factor, CRF 0.073Operating factor, OF 0.95Annual levelized cost, ALC $0
hp calc may change if hp calc changes for RO sheet
6.31E-05 1 235.96136.31E-04 10 235.6133.15E-03 50 234.0656.31E-03 100 232.136.31E-02 1000 197.31.26E-01 2000 158.63.15E-01 5000 42.5
0 1000 2000 3000 4000 5000 60000
50
100
150
200
250f(x) = − 0.0387 x + 236R² = 1
Chart Title
gal/min
Linear (gal/min)
Project Name Date Stage
Model Development 06/07/04 A1
Stiff and Davis Saturation Index
For water with TDS > 15000 mg/L
5
148
7.91 Calculated from alkalinity & pH
2.88E-08Major Ions mg/L 500TDS Concentrate 3317
35
979
0.01
0.05pCa 4.28pAlk 2.55
9.21 2.38 K from 'Stiff&Davis'
-1.67
3.46
1.70
7.66 2.50 for concentrate Ionic Strength and Temperature
123.85
8.34
0.68For the Concentrate Stream with Acid
7.00 Guess mg HCl 73.40
972 879
14 97
68.4 9.1
8.09 7.24pAlk 1.70 1.75
7.67 7.71
8.09 7.24
0.42 -0.48
Ca+2 mg/L as CaCO3
Alkf mg/L as CaCO3
CO2 mg/L as CO2
H+
Cac=
Alkc=
Ionic Strengthf =
Ionic Strengthc =
pHs =
S&DSIf
pCac
pAlkc
pHsc =
Alkc/CO2
pHc =
S&DSIc
Guess mg H2SO4
Alk C acid
CO2 acid
Alk c acid/CO2 acid
pHc acid
pHs =
pHc =
S&DSI (c adjusted)
for concentrate Ionic Strength and Temperature
Project Name Date Stage
Model Development 06/07/04 A1
From Water Analysis5
148500
7.54Temperature 12pHf 7.54
84.28
pAlkf 2.55"C" 2.48
9.31-1.77
From Report or RO&NFRecovery 0.85Rejection 0.995
Concentrate Values Product Values35
97933197.91
8.343.461.70
"C" 2.56 "C"7.720.62
Acidification H2SO4 HClGuess mg/L Acid 7.0 73.4 Could change this to a goal seek equation
140.4 46.94
14.2 96.73
9.88 0.49
7.3 6.00
Use pCa and pAlk and pH vs MO Alk/CO2 from 'Stiff&Davis' sheet
Caf in mg/L CaCO3
Alkf in mg/L CaCO3
TDSf
pHf
CO2f
pCaf
pHs
LSIf
Cac Cap
Alkc Alkp
TDSc TDSp
CO2c CO2p
pHc pHf
pCac pCap
pAlkc pAlkp
pHs pHs
LSIc LSIp
Alk acid
CO2 acid
Alkf/CO2
pHf acid
pAlk 2.58 2.22pCa 4.28 3.46
2.48 2.56
9.34 8.23
-2.07 -3.31
931.94 311.59
65.58 3.22
8.06 6.80
1.72 2.22
2.56 2.56
7.74 4.77
0.32 -1.43
Caustic Soda Soda Ash LimeProduct Stabilization 98% NaOH 90% CaOGuess mg/L 2.1 100 0.015105
3 95 1
0 0 0
5.6 -33.1 7.9
0.6 -2.9 0.1
6.1 Err:502 5.4pAlk 4.2 2.8 4.9pCa 6.5 6.5 5.9
7 145 3
2.3 2.4 2.3
13.1 11.7 13.1
-7.0 Err:502 -7.7
"C"acid
pHs =
LSIf
Alkc acid
Alkc/CO2
pHc =
pAlkc
"C"c
pHs
LSIc
99.16% NaHCO3
Alkstab
Ca stab
CO2 stab
Alkstab/CO2stab
pHp stab (actual pH after chem. addition)
TDS stab
"C"stab
pHs (theoretical pH of stabilized water)
LSIstab
"C" Values dependent on Temperature and TDS in mg/L from figure 2 in ASTM D 3739Temperature °C
TDS (mg/L) 510 2.5120 2.5330 2.5450 2.55
100 2.58200 2.6300 2.62500 2.65
1000 2.682000 2.715000 2.73
Calculated Values10 2.4820 2.5130 2.5250 2.54
100 2.57200 2.59300 2.61500 2.63
Product Values 1000 2.650 2000 2.681 5000 2.713
7.91 x = TDS in mg/L
5.37 C (45) = 0.0368Ln(x) + 1.58256.51 C (40) = 0.0371Ln(x) + 1.66784.86 C (35) = 0.0383Ln(x) + 1.75812.29 C (30) = 0.0372Ln(x) + 1.865
13.66 C (25)= 0.0372Ln(x) + 1.965-8.29 C (20) = 0.0372Ln(x) + 2.0658
C (15) = 0.037Ln(x) + 2.1775C (10) = 0.0362Ln(x) + 2.2963C (5) = 0.0377Ln(x) + 2.412
TempCould change this to a goal seek equation 45
40
35
30
25
2015
10
5
A =
B =- 0.0207*Temp + 2.491
Incomplete
Calcium Hydraded Lime Gas Lime & Soda ashHypochlorite
0.0666 0 1.00 Could change this to a goal seek equation
1 1 2 95
0 0 0 0
7.9 7.9 8.9 -33.09
0.1 0.1 0.2 -2.9
5.4 5.4 5.6 Err:5024.9 4.9 4.5 2.86.0 6.5 6.5 6.5
3 3 5 118
2.3 2.3 2.3 2.4
13.2 13.7 13.4 11.7
-7.8 -8.3 -7.8 Err:502
93% Ca(OH)2 CO2(g)
"C" Values dependent on Temperature and TDS in mg/L from figure 2 in ASTM D 3739Temperature °C
10 15 20 25 30 35 40 452.39 2.28 2.17 2.07 1.97 1.86 1.77 1.682.41 2.29 2.18 2.08 1.98 1.87 1.78 1.692.42 2.3 2.19 2.09 1.99 1.88 1.79 1.712.43 2.31 2.2 2.1 2 1.9 1.8 1.722.45 2.34 2.22 2.12 2.02 1.93 1.83 1.742.48 2.37 2.26 2.15 2.05 1.96 1.86 1.77
2.5 2.38 2.27 2.17 2.07 1.98 1.88 1.792.52 2.41 2.3 2.2 2.1 2 1.9 1.812.56 2.44 2.33 2.23 2.13 2.03 1.93 1.852.58 2.47 2.36 2.26 2.16 2.05 1.96 1.87
2.6 2.49 2.38 2.28 2.18 2.08 1.98 1.89Calculated Values
2.38 2.27 2.17 2.06 1.96 1.85 1.75 1.642.40 2.30 2.19 2.09 1.98 1.88 1.78 1.672.42 2.31 2.21 2.10 2.00 1.89 1.79 1.692.44 2.33 2.23 2.12 2.02 1.91 1.81 1.702.46 2.36 2.25 2.15 2.04 1.94 1.84 1.732.49 2.38 2.28 2.17 2.07 1.97 1.86 1.762.50 2.40 2.29 2.19 2.09 1.98 1.88 1.772.52 2.42 2.31 2.21 2.10 2.00 1.90 1.792.55 2.44 2.34 2.23 2.13 2.03 1.92 1.822.57 2.47 2.37 2.26 2.16 2.05 1.95 1.842.61 2.50 2.40 2.30 2.19 2.09 1.98 1.88
x = TDS in mg/L
C (45) = 0.0368Ln(x) + 1.5825 R2 = 0.9871C (40) = 0.0371Ln(x) + 1.6678 R2 = 0.987C (35) = 0.0383Ln(x) + 1.7581 R2 = 0.9923C (30) = 0.0372Ln(x) + 1.865 R2 = 0.9785C (25)= 0.0372Ln(x) + 1.965 R2 = 0.9785C (20) = 0.0372Ln(x) + 2.0658 R2 = 0.9811C (15) = 0.037Ln(x) + 2.1775 R2 = 0.9854C (10) = 0.0362Ln(x) + 2.2963 R2 = 0.9862C (5) = 0.0377Ln(x) + 2.412 R2 = 0.9882
A B C (x) = A Ln (x) +B0.0368 1.5825
0.0371 1.6678
0.0383 1.7581
0.0372 1.865
0.0372 1.965
0 5 10 15 20 25 30 35 40 45 500
0.5
1
1.5
2
2.5
3
0.035
0.0355
0.036
0.0365
0.037
0.0375
0.038
0.0385
f(x) = − 0.0207103333333333 x + 2.49109166666667R² = 0.995085610084689
Coefficients for Calculated "C"
BLinear (B)A
Temperature
B A
0.0372 2.03580.037 2.1775
0.0362 2.2963
0.0377 2.412
0.037189
B =- 0.0207*Temp + 2.491 R2 = 0.9983
C (x,T)= 0.0372*Ln(x)-0.0209*T+2.499
TDS FactorCould change this to a goal seek equation
1.22
0.8
0 5 10 15 20 25 30 35 40 45 500
0.5
1
1.5
2
2.5
3
0.035
0.0355
0.036
0.0365
0.037
0.0375
0.038
0.0385
f(x) = − 0.0207103333333333 x + 2.49109166666667R² = 0.995085610084689
Coefficients for Calculated "C"
BLinear (B)A
Temperature
B A
10 100 1000 100001.1
1.3
1.5
1.7
1.9
2.1
2.3
2.5
2.7
2.9
f(x) = 0.0367723976795819 ln(x) + 1.58246227186501R² = 0.987123486028975
f(x) = 0.0371557363178179 ln(x) + 1.86500533031113R² = 0.978528096893052
f(x) = 0.0377390602913234 ln(x) + 2.41195829687206R² = 0.988200691595297
5Logarithmic (5)1015202530Logarithmic (30)354045Logarithmic (45)
0 5 10 15 20 25 30 35 40 45 500
0.5
1
1.5
2
2.5
3
0.035
0.0355
0.036
0.0365
0.037
0.0375
0.038
0.0385
f(x) = − 0.0207103333333333 x + 2.49109166666667R² = 0.995085610084689
Coefficients for Calculated "C"
BLinear (B)A
Temperature
B A
0 5 10 15 20 25 30 35 40 45 500
0.5
1
1.5
2
2.5
3
0.035
0.0355
0.036
0.0365
0.037
0.0375
0.038
0.0385
f(x) = − 0.0207103333333333 x + 2.49109166666667R² = 0.995085610084689
Coefficients for Calculated "C"
BLinear (B)A
Temperature
B A
10 100 1000 100001.1
1.3
1.5
1.7
1.9
2.1
2.3
2.5
2.7
2.9
f(x) = 0.0367723976795819 ln(x) + 1.58246227186501R² = 0.987123486028975
f(x) = 0.0371557363178179 ln(x) + 1.86500533031113R² = 0.978528096893052
f(x) = 0.0377390602913234 ln(x) + 2.41195829687206R² = 0.988200691595297
5Logarithmic (5)1015202530Logarithmic (30)354045Logarithmic (45)
Project Name Date Stage
Model Development 06/07/04 A1
Temp 50 40 30 25Ionic Strength K
0 1.5 1.7 1.85 1.970.2 2.27 2.45 2.65 2.750.4 2.57 2.77 2.95 3.070.6 2.7 2.92 3.14 3.250.8 2.8 3.04 3.25 3.36
1 2.82 3.1 3.32 3.421.2 2.85 3.1 3.33 3.441.4 2.85 3.09 3.32 3.421.6 2.82 3.09 3.3 3.41.8 2.81 3.08 3.28 3.38
2 2.8 3.05 3.24 3.35
Curve Fits: x = ionic strengthTemp x3 x2 x a
50 0.634 -2.5651 3.2205 1.593140 0.6053 -2.508 3.2522 1.780930 0.6061 -2.5612 3.3709 1.938725 0.615 -2.5826 3.3744 2.052720 0.5679 -2.4127 3.1941 2.213410 0.576 -2.4149 3.1519 2.38730 0.5466 -2.2635 2.9032 2.616
From Feed Water AnalysisT 11.75I 0.01 Curve fit: T = Temperature, I = Ionic Strength
K =K = 2.3788520254
From Concentrate AnalysisT 11.75I 0.05
K =K = 2.504296137
Source: ASTM Method for S&DSI
(.0016*T+.5528)I3+(.0002T^2-.0142T-2.2695)*I2+(-.0004T^2+.0266T+2.9072)I+(-.0206T+2.598)
(.0016*T+.5528)I3+(.0002T^2-.0142T-2.2695)*I2+(-.0004T^2+.0266T+2.9072)I+(-.0206T+2.598)
20 10 0K
2.12 2.3 2.522.9 3.05 3.25
3.18 3.35 3.53.35 3.5 3.633.47 3.6 3.7
3.5 3.65 3.753.55 3.68 3.783.54 3.68 3.783.52 3.65 3.753.49 3.62 3.723.45 3.6 3.7
r20.97380.98210.98130.98320.97710.97840.9681
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 20
0.5
1
1.5
2
2.5
3
3.5
4
f(x) = 0.546571484071484 x³ − 2.26354895104895 x² + 2.90322455322455 x + 2.61601398601399R² = 0.968054230828351
f(x) = − 0.5554341492 x⁴ + 2.8557206682 x³ − 5.3422931235 x² + 4.3314005439 x + 1.5291608392R² = 0.993272168184924
50Polynomial (50)40302520100Polynomial (0)
Ionic Strength
K
0 10 20 30 40 50 60
-3
-2
-1
0
1
2
3
4
f(x) = − 0.0205954285714286 x + 2.59804285714286R² = 0.994110018024602
f(x) = − 0.000413310924369747 x² + 0.0265632605042017 x + 2.90716554621849R² = 0.898667128342362
f(x) = 0.000172829131652662 x² − 0.0141723137254902 x − 2.26948907563025R² = 0.831629978410272
f(x) = 0.00160885714285714 x + 0.552764285714286R² = 0.814720209213579
x3Linear (x3)x2Polynomial (x2)xPolynomial (x)aLinear (a)
Curve fit: T = Temperature, I = Ionic Strength
+(.0002T^2-.0142T-2.2695)*I2+(-.0004T^2+.0266T+2.9072)I+(-.0206T+2.598)
+(.0002T^2-.0142T-2.2695)*I2+(-.0004T^2+.0266T+2.9072)I+(-.0206T+2.598)
0 10 20 30 40 50 60
-3
-2
-1
0
1
2
3
4
f(x) = − 0.0205954285714286 x + 2.59804285714286R² = 0.994110018024602
f(x) = − 0.000413310924369747 x² + 0.0265632605042017 x + 2.90716554621849R² = 0.898667128342362
f(x) = 0.000172829131652662 x² − 0.0141723137254902 x − 2.26948907563025R² = 0.831629978410272
f(x) = 0.00160885714285714 x + 0.552764285714286R² = 0.814720209213579
x3Linear (x3)x2Polynomial (x2)xPolynomial (x)aLinear (a)
pCa54321
0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 20
0.5
1
1.5
2
2.5
3
3.5
4
f(x) = 0.546571484071484 x³ − 2.26354895104895 x² + 2.90322455322455 x + 2.61601398601399R² = 0.968054230828351
f(x) = − 0.5554341492 x⁴ + 2.8557206682 x³ − 5.3422931235 x² + 4.3314005439 x + 1.5291608392R² = 0.993272168184924
50Polynomial (50)40302520100Polynomial (0)
Ionic Strength
K
0 10 20 30 40 50 60
-3
-2
-1
0
1
2
3
4
f(x) = − 0.0205954285714286 x + 2.59804285714286R² = 0.994110018024602
f(x) = − 0.000413310924369747 x² + 0.0265632605042017 x + 2.90716554621849R² = 0.898667128342362
f(x) = 0.000172829131652662 x² − 0.0141723137254902 x − 2.26948907563025R² = 0.831629978410272
f(x) = 0.00160885714285714 x + 0.552764285714286R² = 0.814720209213579
x3Linear (x3)x2Polynomial (x2)xPolynomial (x)aLinear (a)
1 10 100 1000 10000
0
1
2
3
4
5
6
f(x) = − 0.434294481903252 ln(x) + 5R² = 1f(x) = − 0.438637426722284 ln(x) + 4.73
Conversion of Ca and Alk to pCa and pAlk
Alk
Logarithmic (Alk)
Ca
Logarithmic (Ca)
Ca and Alk as mg/L CaCO3
pC
a a
nd
pA
lk
0 10 20 30 40 50 60
-3
-2
-1
0
1
2
3
4
f(x) = − 0.0205954285714286 x + 2.59804285714286R² = 0.994110018024602
f(x) = − 0.000413310924369747 x² + 0.0265632605042017 x + 2.90716554621849R² = 0.898667128342362
f(x) = 0.000172829131652662 x² − 0.0141723137254902 x − 2.26948907563025R² = 0.831629978410272
f(x) = 0.00160885714285714 x + 0.552764285714286R² = 0.814720209213579
x3Linear (x3)x2Polynomial (x2)xPolynomial (x)aLinear (a)
pAlk Fig 3 D 4582 1998 Annual Book of ASTM Standards Volume 11.02 Water (II)4.75 1
3.7 10 pH of Water2.7 100 5.3 0.0981.7 1000 5.4 0.120.7 10000 5.6 0.19
5.8 0.3056 0.5
6.2 0.7756.4 1.256.6 26.8 3.2
7 57.2 87.4 137.5 177.6 21.57.8 34
8 548.2 1008.3 1000
pH vs Alk/CO2
MO Alk/CO2 Expressed as mg/L CaCO
pH=0.423 Ln(Alk/CO
1 10 100 1000 10000
0
1
2
3
4
5
6
f(x) = − 0.434294481903252 ln(x) + 5R² = 1f(x) = − 0.438637426722284 ln(x) + 4.73
Conversion of Ca and Alk to pCa and pAlk
Alk
Logarithmic (Alk)
Ca
Logarithmic (Ca)
Ca and Alk as mg/L CaCO3
pC
a a
nd
pA
lk
0.01 0.1 1 10 1000123456789
f(x) = 0.423011190061762 ln(x) + 6.30216587304321R² = 0.999709034895022
pH vs Alk/CO2
MO Alk/CO2
pH
of
Wat
er
Fig 3 D 4582 1998 Annual Book of ASTM Standards Volume 11.02 Water (II)
Expressed as mg/L CaCO3/mg/L CO2
pH=0.423 Ln(Alk/CO2) + 6.3022
0.01 0.1 1 10 1000123456789
f(x) = 0.423011190061762 ln(x) + 6.30216587304321R² = 0.999709034895022
pH vs Alk/CO2
MO Alk/CO2
pH
of
Wat
er
Project Name Date Stage
Model Development 06/07/04 A1
UV
Units Alternative UnitsVolume treated: 69437 gal/min 99,989,169Power consumption per lamp: 0.05 kWAlternative power consumption per lamp: 0.00 kWLamp replacement time: 1.0 year 12Alternative lamp replacement time: 0.0 year 0Required UV lamps: 4907 lampsLamp replacement cost: $48.00 per lampAnnual lamp replacements: 4907 lampsAnnual power consumption: 2,149,266 kWhRequired annual labor hours: 834 hours
Units Alternative UnitsCapital cost: $2,009,031Annual lamp replacement cost: $235,536Annual power cost: $150,449Annual labor cost $24,219Total annual operating cost: $410,204
data from Irvine Moch, 5/2/2000
Alternative Unitsgal/day
monthsmonths
Alternative Units
Project Name Date Stage
Model Development 06/07/04 A1
Double Wall Fiberglass Tanks
Units Alternative UnitsRequired Tank Capacity 500,000 gallons 1,892,700
% $ 546,043 Material 0.901 $ 603,206 Labor 0.089 $ 62,239 Equipment 0.010 $ 6,881 November, 2006 Capital Cost $: $ 672,326
$ = a+b*x a b2842.7 1.0864
Nov 2000 Construction Cost
Construction Cost Equations (From http://www.get-a-quote.net)
Alternative Unitsliters
Project Name Date Stage
Model Development 06/07/04 A1
Microfiltration / Ultrafiltration
Units Alternative UnitsProduction Flow to be treated 99.99 mgd 69437
% $ 50,374,732 Manufactured & Electrical Equipment 1.00 $ 62,915,209 Housing 0.00 $ - Excavation, Site Work & Labor 0.00 $ - Piping and Valves 0.00 $ - November, 2006 Capital Cost $: $ 62,915,209
$ 3,083,396 Materials 0.13 $ 514,167 Energy 0.12 $ 359,730 Labor 0.75 $ 2,839,634 November, 2006 Operation & Maintenance $: $ 3,713,531
$ = a*x^b a b2.4914 -0.3471
$ = a*x^b a b1.0451 -0.5462
AWWA Membrane Conference Proceedings, 2001
AWWA Membrane Conference Proceedings, 2001
2001 Construction Cost
2001 O&M Cost: %1
Construction Cost2
O&M Cost2
1 from Oneby, Nordgren, and Ericson, Membrane Microfiltration As A Cost Effective Solution For A Small Utility
2 from Elarde & Bergman, The Cost of Membrane Filtration for Municipal Water Supplies,
Alternative Unitsgpm
Membrane Microfiltration As A Cost Effective Solution For A Small Utility,
The Cost of Membrane Filtration for Municipal Water Supplies,
{gg}StdAnalyses
Water Treatment Cost Estimation Program
Brackish 1 Brackish 2 Brackish 3 Hi Brackish Seawater Municipal Secondary EffAluminum 0.35 0.01Antimony 3.30E-04Arsenic 0.0029 0.0025Barium 0.050 0.0983 0.03 0.11Beryllium 6.00E-07 0.0005Boron 0.2230 0.1300Cadmium 0.001 1.10E-04Calcium 100.000 182 110 637 406 22.2 64.0000 1.1000Chromium 0.010 0.023 5.00E-05Copper 0.050 0.09 3.00E-03Iron 0.050 0.019 0.01Lead 0.005 0.006 3.00E-05Magnesium 35.000 85 80 283 1.29E+03 7.3 24.0000Manganese 0.550 0.0811 2.00E-03 0.03 0.0285Mercury 3.00E-05Nickel 5.40E-03 0.004Potassium 1.800 4.78 10 131 385 2 14.3000 1.3000Selenium 0.005 9.00E-05 0.005Silver 0.005 3.00E-04Sodium 110.900 175.8 815 3284 10741 25 62.5000 3.1500Strontium 1.300 2.71 5 15 14 0.61 0.2600
Zinc 0.050 0.01 0.02 0.0593Alkalinity-Bicarbonate 232.000 189.00 125.00 163.00 144.00 25 345.00 11.60Alkalinity-Carbonate 0.000 0.5 16.60Carbon Dioxide (aq) 10.100 13 13.7 44.8 2.50E+00 2.7Chloride 95.000 560 811 6545 19333 71.7 55.00 5.30CyanideFlouride 0.640 0.31 1 1 1.3 0.5 0.30Nitrate (as N) 1.000 10.7 0.5 12.50o-Phosphate 0.37 0.07 0.04 3.70 1.22
Sulfate 300.000 231 1100 680 2688 20 39.50Silica 17.000 11.9 12 18 10 27.00pH 7.620 7.39 7.2 6.8 8 7.2 7.50 6.80pOH 6.50 7.20Solids (TDS) 905.000 1453 3070 11757 35005 184 425 18Total Suspended Solids: 1.000 1.3 1 1 1 1Conductivity 1560.000 2758 5232 19604 54534 362 790.00 25.00
Temperature 25.000 25 25 25 25 25 25.00 25.00
2nd Eff RO Perm