+ All Categories
Home > Engineering > Wastecorp plunger pumps

Wastecorp plunger pumps

Date post: 15-Jan-2017
Category:
Upload: rodrigo-junio-pereira-de-barcelos
View: 34 times
Download: 1 times
Share this document with a friend
18
SEVERE DUTY SLUDGE PUMPS - PE, HPE, EHPE SERIES SINCE 1928 Wastecorp Plunger Pumps 50-600 GPM ecatalogue wastecorp.com ecatalogue wastecorp.com ®
Transcript
Page 1: Wastecorp plunger pumps

SEVERE DUTY SLUDGE PUMPS - PE, HPE, EHPE SERIES SINCE 1928

Wastecorp Plunger Pumps5 0 - 6 0 0 G P M

e c a t a l o g u e w a s t e c o r p . c o me c a t a l o g u e w a s t e c o r p . c o m

®

™ ™ ™

Page 2: Wastecorp plunger pumps

A Wastecorp Plunger PumpDoesn’t Mess Around.Wastecorp Pumps is now the world’s largest OEM manufacturer of sewage styleplunger pumps. As the recognized worldwide leader in plunger pump innovation,design and manufacturing, Wastecorp has once again made major leaps forwardin the fundamental design of the plunger pump.

From energy saving/ environmentally friendly drive systems to providing thestrongest shafts in the business, no other sludge pump brand lasts longer orreduces your costs more than a Wastecorp Plunger Pump.

* Wastecorp Plunger Pumps are designed and manufactured by Wastecorp in North America.

1 O R I G I N A L U N M AT C H E D Q U A L I T Y. W A S T E C O R P P L U N G E R P U M P S .

Page 3: Wastecorp plunger pumps

2O V E R 1 8 , 0 0 0 I N S TA L L AT I O N S W O R L D W I D E .

Page 4: Wastecorp plunger pumps

3 O R I G I N A L U N M AT C H E D Q U A L I T Y. W A S T E C O R P P L U N G E R P U M P S .

What is a Plunger Pump?

A. The first plunger pump model produced inAmerica circa 1928. The pump was manufacturedby the founding engineers (right) in Ridgewood, NJ.

A

© Wastecorp Pumps

Wastecorp Applications

• Raw and Digested sewage sludge• Industrial and chemical waste and slurries• Lime putty and slurries• Pulp and paper stock• Settled oil solids• Oil refinery sludge• Distillation mashes• Lagoon Cleanup

• Sugar bagasse• Gum and chicle slurries• Fish packaging wastes• Cannery wastes• Tannery wastes• Sump pumping• Textile and dye wastes• Unloading tank cars• Belt Filter press feed pumps• Meat packing wastes

A plunger pump is a positive displacement pumpwhich uses a plunger to force liquid from thesuction side to the discharge side of the pump.Wastecorp Plunger Pumps are speci�ed to move

heavy municipal and industrial sludge up to 18-20% solids.

Wastecorp Plunger Pumps operate essentially clog free because the pulsating motion of the plunger break up potential blockages. All Wastecorp Plunger Pump series’ are self-priming and capable of handling suction lifts up to 25 ft.

Page 5: Wastecorp plunger pumps

4O V E R 1 8 , 0 0 0 I N S TA L L AT I O N S W O R L D W I D E .

Celebrating 18,000 Installationsand Unparalleled Innovation Celebrating 18,000 Installationsand Unparalleled Innovation

© Wastecorp

The legacy of PE, HPE and EHPE Series plunger pumps continue under the Wastecorp brand name.The founding fathers would be proud of Wastecorp’s innovative and unprecedented design changesundertaken with the input from America’s wastewater treatment engineers and maintenancestaff. Replaceable connecting rod inserts, leak prevention system packing and bullet proof shaftsmake the Wastecorp Plunger Pump line a preferred sludge fighter throughout North America andaround the world. Experience the Wastecorp difference today.

Page 6: Wastecorp plunger pumps

Use Wastecorp liftingtongs to eliminate contactwith check balls. Ask forpart # WSCK007

Stronger 160,000 PSI strength shaftsis one more feature that separatesWastecorp Plunger Pumps from thecrowd. Stronger shafts reduce stresson other components such as the flangeand eccentric.

Easy to maintain.Easy to maintain.

••

Nothing Beats The Original.Nothing Beats The Original.Are rotary lobe, progressive cavityand other plunger pump competitorstrying to sell you a story? Beware ofwhat they don’t tell you. Always takethe life cycle cost equation into account when selecting your pump.

Wastecorp offers premium grade urethane valve seats on all models. These valve seats offer a better fit in the valve chamber, thereby extending the life of the check ball and valve chamber.

PE, HPE and EHPE pumps consistentlyrank among the top sludge pumps ofchoice. And there’s a reason for it.Wastecorp innovation keeps dailyownership costs lower.

5 O R I G I N A L U N M AT C H E D Q U A L I T Y. W A S T E C O R P P L U N G E R P U M P S .

Page 7: Wastecorp plunger pumps

6O V E R 1 8 , 0 0 0 I N S TA L L AT I O N S W O R L D W I D E .

A. Run Dry Protection from Wastecorp Be sure to spec gauges with your plunger pumps. Our gauges monitor operating pressure and feature a built in shut off switch. Ask your Wastecorp representative for more information.

B. Replaceable Eccentric Liner Wastecorp pioneered the replaceable connecting rod insert now standard on all models. Replace only the insert instead of the entire connecting rod.

Innovation and CostSavings Built-inInnovation and CostSavings Built-in

A C

D

C. Wastecorp. Pumps is committed to lowering emissions and saving energy. Our pump drive systems use advanced technology components reducing power consumption and saving your facility on utilities costs.

D. Higher Grade Cast Iron Wastecorp plunger pump castings hold a cast iron classification of ASTM A48-64; Class 40. This translates to longer lasting components.

WASTEN T

From replaceable connecting rod inserts to energy saving drive systems,

you get more from Wastecorp Plunger Pumps. Wastecorp invests hundreds

of engineering hours perfecting our industry leading design. And, with a

Wastecorp Plunger pump you get our commitment to protecting the

environment and saving energy with our low emission drive systems.

B

Page 8: Wastecorp plunger pumps

5 O R I G I N A L U N M AT C H E D Q U A L I T Y. W A S T E C O R P P L U N G E R P U M P S .

Municipal and IndustrialSludge Fighters.Municipal and IndustrialSludge Fighters.

Wastecorp PE-A SeriesWastecorp PE-A plunger pumps are simplex units, engineered with 7”

diameter plungers, designed to meet the needs of the lower capacity

plant with operating capacities under 60 GPM. As a standard, these pumps

operate at a constant speed; however, Wastecorp offers several adjustable

speed options for all of its pump series. Variation of pumping capacity can be

achieved by way of adjustment of the pump eccentric or through the use of

a variable frequency drive or mechanical speed drive.

•C

Page 9: Wastecorp plunger pumps

Wastecorp PE-A plunger pumps are simplex units, engineered with 7”

diameter plungers, designed to meet the needs of the lower capacity

plant with operating capacities under 60 GPM. As a standard, these pumps

operate at a constant speed; however, Wastecorp offers several adjustable

speed options for all of its pump series. Variation of pumping capacity can be

achieved by way of adjustment of the pump eccentric or through the use of

a variable frequency drive or mechanical speed drive.

8O V E R 1 8 , 0 0 0 I N S TA L L AT I O N S W O R L D W I D E .

PE61-A (featured right)Shown with standardgalvanized air chambers.

A. Belt driven and direct drive systems available.

B. Wastecorp Plunger Pac™ is a leak preventionpacking system designed to strengthen the sealaround the plunger and reduce seepage. Plunger-Pac™ is another Wastecorp innovation available onall models.

C. Heavy duty air chambers available in stainlesssteel for transferring corrosive fluids.

Maximum Operating Conditions

Model U.S. GPM Head (ft.) Plunger Dia. TypePE-61A 57 100 7" SimplexPE-741 57 100 7" Simplex

PE-61 (Belt Drive)/ 741 Series (Direct Drive) - Light Duty

A

B

C

Page 10: Wastecorp plunger pumps

9 O R I G I N A L U N M AT C H E D Q U A L I T Y. W A S T E C O R P P L U N G E R P U M P S .

The highly efficient Space Saver series has all of the rugged characteristics

you have come to expect from Wastecorp Plunger Pumps within a compact

integrated steel frame. At its widest point it measures less than 17”. These

units are equipped with a uni-construction steel base that eliminates the

need for a structural concrete pad.

™Wastecorp Space Saver SeriesWastecorp Space Saver Series

Space Saver SeriesMore sludge pump facilitieswith space restrictions areinstalling the space saverfor lower life cycle costsand better performance.

Limited Space?Limited Space?™Wastecorp’s Space-Saver

Expands The Possibilities.Wastecorp’s Space-SaverExpands The Possibilities.

Page 11: Wastecorp plunger pumps

10O V E R 1 8 , 0 0 0 I N S TA L L AT I O N S W O R L D W I D E .

Integrated steel frame eliminatesthe need for a concrete pad.Simply bolt in and turn on.

Energy Saver Drives standardon all Wastecorp Space Saver’s.Optional variable frequency drivesystems available.

Maximum Operating Conditions

Model U.S. GPM Head (ft.) Plunger Dia. Type

PE-7SS 60 100 7" In-linePE-9SS 100 180 9" In-linePE-11SS 140 115 11" In-line

Space Saver Model Section

15 ¾

The Wastecorp Space Saver is theideal replacement choice for anexisting rotary lobe, progressivecavity or disc pump, since the suctionand discharge piping configurationsare very similar.

Page 12: Wastecorp plunger pumps

11 O R I G I N A L U N M AT C H E D Q U A L I T Y. W A S T E C O R P P L U N G E R P U M P S .

Wastecorp PE SeriesWastecorp PE Series plunger pumps are designed to handle the heavy, effluent viscous sludge encountered in sanitary and industrial waste treatment processes.

PE Series plunger pumps are available with our standard V-Belt drive, constant speeddirect drive, or variable speed/frequency drives. These pumps are capable of capacitiesup to 495 GPM and head levels up to 180 feet. Pump capacity can be permanentlyadjusted through the use of multiple eccentric positions established by an index pin.

Maximum Operating Conditions

Model U.S. GPM Head (ft.) Plunger Dia. Type

PE-81/ PE 941 90 180 9" SimplexPE-111W/ PE-1141 136 115 11" SimplexPE-112/ PE1142 247 115 11" DuplexPE-83W/ PE 943 252 180 9" TriplexPE-84W/ PE-944 335 125 9" QuadruplexPE-113W/ PE-1143 371 115 11" TriplexPE-114W/ PE-1144 495 85 11" Quadruplex

PE-Series Medium-Heavy Duty

Optional Components

Plunger Coatings:• Hard Chrome Plated• Nickel Chrome Alloy• Aluminum Oxide• Chrome Oxide• Tungsten Carbide• 420 Stainless Steel

• Plunger Guides• Chevron V-Type Packing Rings• Wastecorp Plunger Pac™ (Leak-Preventention Packing)• Dual Ball Valve Assembly• Valve Seats in Stainless Steel, Bronze or urethane• Stainless Steel Pipe Air Chambers• Vacuum and Pressure Gauges, With or Without Diaphragm Seal, 4½" Diameter Dial, Variety of Ranges Available

• Electrical Pressure Switch• Automatic 'Ball-type' Oiler• Electric Solenoid Oiler• Positive Displacement Oiler (Not Available on PE-61A Series Pumps)• Quick Opening Sampling Valves for Suction and Discharge Manifolds in 1" or 2" Sizes• Capped Hose Valve on Suction Side for Flushing• Six-Figure Mechanical Revolution Counter• Anchor Bolts & Engineering Wrenches• Variable Frequency Drives• Separate Constant Speed Gear Reducers

Page 13: Wastecorp plunger pumps

12O V E R 1 8 , 0 0 0 I N S TA L L AT I O N S W O R L D W I D E .

PE 941 featuringa guided plungerassembly for lesspump wear.

Relentless Performance.Relentless Performance.

Wastecorp's PE Series plunger pumps are offered in a wide range of models to suit anyapplication from 9” simplex models to 11” quadruplex models. The optional direct driveallows for a smaller pump model to meet your specifications. This helps your facility loweroperating costs from day one.

PE Series Standard Features• Cast iron plunger

• Graphite impregnated braided flax packing

• Adjustable & recessed packing gland

• Single ball valve assemblies

• Cast iron valve seats, replaceable

• 1" or 2" bronze quick-opening sampling valve on pump discharge side

• 7 ½ lb urethane rubber balls 5⅛" diameter

• Manual, sight feed oiler, 1½ oz. capacity

•Ask for it!

Page 14: Wastecorp plunger pumps

13 O R I G I N A L U N M AT C H E D Q U A L I T Y. W A S T E C O R P P L U N G E R P U M P S .

Wastecorp HPE & EHPE SeriesWhere ever higher than usual working pressures are of prime consideration,

Wastecorp provides the answer with the ruggedly-built HPE series. HPE Series

plunger pumps are designed to meet the needs of the higher capacity

plants with operating capacities to 600 GPM and heads to 240 feet. These

pumps are similar to the PE units but incorporate heavier drive components,

larger shafts and heavy-duty connecting rod assemblies.

Wastecorp EHPE pumps, with capacities equal to the HPE are capable of discharge

heads to 300 feet. These units incorporate a separate gear reducer and are offered

with constant or variable speed drives depending on the individual application.

Heavy-duty shaft material and increased casting classifications make this series

our extra heavy-duty line of pumps.

Maximum Operating Conditions

Model U.S. GPM Head (ft.) Plunger Dia. Type

HPE-81/ HPE941 95 240 9" SimplexHPE-111W/ HPE-1141 142 170 11" SimplexHPE-82W/ HPE-942W 187 240 9" DuplexEHPE-942W 187 300 9" DuplexHPE-112W/ HPE-1142 280 170 11" DuplexHPE-83W 278 180 9" TriplexHPE-943 278 240 9" TriplexEHPE-943 278 300 9" TriplexHPE-84W 370 140 9" QuadruplexHPE-944 270 240 9" QuadruplexEHPE-944 370 300 9" QuadruplexHPE-113W 418 130 11" TriplexHPE-1143 418 170 11" TriplexHPE-114W 560 95 11" QuadruplexHPE-1144 590 170 11" Quadruplex

HPE Series / EHPE Series Extreme Duty

™™

Page 15: Wastecorp plunger pumps

14O V E R 1 8 , 0 0 0 I N S TA L L AT I O N S W O R L D W I D E .

Wastecorp HPE Series and EHPE Series Wastecorp HPE Series and EHPE Series MANUFACTURING THE ULTIMATE HIGH VOLUME SLUDGE PUMP.MANUFACTURING THE ULTIMATE HIGH VOLUME SLUDGE PUMP.

UNMATCHED QUALITY COMPONENTS.

Corrosion Resistance• Stainless steel• Nickel alloy• Hard chrome

Abrasion Resistance• Stainless steel• Nickel alloy• Hard chrome

Wastecorp manufactures plungers with a superior cast iron classification ofASTM A48-64; Class 40. In addition to standard cast iron, consider thefollowing coating options for your application:

Page 16: Wastecorp plunger pumps

Take Your Plunger Pump Where Others Won’t Go.

The severe duty Wastecorp trailer mounted plunger pump series

takes the ultimate sludge fighter anywhere tough sludge needs to

be pumped. From oil field applications to municipal sewage clean-

ups and beyond, Wastecorp’s mobile plunger pumps can’t be beat

for low cost of ownership and years of service.This 1940’s style trailer mounted walking beam

plunger pump was designed for the U.S. Navy during

WWII. The pump was used in the construction of a

remote air base in the South Pacific. Wastecorp

Pumps continues the tradition of designing innovative

plunger pump solutions for sludge transfer.

HPX

Official U.S. Navy Photograph Circa 1940

TRAILER MOUNTED PUNGER PUMPS

HPX-81W™ Trailer Mounted Plunger Pump

• 4” 125 lb. suction & discharge flange connections• 2” bronze quick opening sampling valve• Replaceable eccentric bearing• Choose from belt driven or direct drive models• Optional DOT highway package available

Above:

INSPIRED BY THE PAST.ENGINEERED FOR THE FUTURE

INSPIRED BY THE PAST.ENGINEERED FOR THE FUTURE

O R I G I N A L U N M AT C H E D Q U A L I T Y. W A S T E C O R P P L U N G E R P U M P S .11

Page 17: Wastecorp plunger pumps

14

GENUINE OEM: PE SERIES HPE SERIES EHPE SERIES

ORIGINAL PLUNGER PUMP PARTSFOR PLUNGER PUMPS DATING BACK TO 1954.

CALL WASTECORP AT 1.888.829.2783 TO LOCATE ANAUTHORIZED DISTRIBITOR IN YOUR AREA.

Page 18: Wastecorp plunger pumps

Specifications, literature and illustrative material are accurate at the time of publication but are subject to change without notice.

Illustrations may include optional equipment and accessories and may not include all standard equipment. Wastecorp and globes are trademarks of WPCI Environ-mental Brands /Wastecorp Pumps. PE Series, HPE Series and EHPE Series are Trademarks of Wastecorp. Wastecorp Pumps is the exclusive manufacturer of these brands. Marks are protected in North America and worldwide.

Front cover: Wastecorp. Engineer at training session for quadruplex plunger pump installation 2008. For a detailed list of project references contact us.

© 2009 WPCI. All rights reserved. New York, NY 10021NYC/Brookl.Djs 1/2009. Lithographed in the United States of AmericaFor a complete engineering specification on CD-ROM or hardcopy contactWastecorp Pumps at 1.888.829.2783 or by E -mail: info@ wastecorp.com

PE, HPE & EHPE Series Since 1928.

®

For new plunger pumps, genuine parts, service and training call:

USA and Canada: 1-888-829-2783Worldwide: +1-201-445-2882

E-mail: [email protected]: www.wastecorp.com

The World’s Largest Manufacturer of Sewage Style Plunger Pumps.


Recommended